Plating thickness detection equipment for silver-plated copper wire

Abstract

The invention discloses plating thickness detection equipment for a silver-plated copper wire, and relates to the technical field of copper wire thickness detection, the plating thickness detection equipment comprises a winding mechanism, a detection mechanism, a dust removal mechanism and a winding mechanism, the winding mechanism comprises a release coil, the detection mechanism comprises a detection table, the top of the detection table is provided with a moving track, and the moving track is provided with a dust removal mechanism. And a wire guide rail is movably mounted at the top of the moving track. The dust collection cover is communicated with the dust collection box through the hose, and the fan drives the fan blades to rotate to generate suction force, so that when a silver-plated copper wire passes through the inner side of the dust collection cover, impurities and dust are conveniently sucked through the dust collection notches and then input into the dust collection box through the hose, and then the dust is sucked into the dust collection box; the filtering effect is provided through the filter screen, then the fan is protected, the cover plate and the dust removal box are conveniently driven to be pulled out of the interior of the dust removal box through the handle, and then the effect of rapidly cleaning the interior is achieved.

Description

Technical Field

[0001] The invention relates to the technical field of copper wire thickness detection, in particular to a coating thickness detection device for silver-plated copper wire. Background Art

[0002] Silver-plated copper wire is widely used in many fields such as electronics and electrical appliances, and the thickness of its coating plays a key role in product performance. Too thin a coating may lead to poor conductivity and weak antioxidant ability, which will affect the service life of the product; while too thick a coating will increase costs and waste resources.

[0003] In the prior art, such as the "A device for detecting the thickness of material coating" with Chinese patent number: CN202121640788.4, it includes a workbench, a first motor is installed on the right side of the workbench, and the output shaft of the first motor passes through the interior of the workbench and is bolted with a threaded rod, the left end of the threaded rod is rotatably connected to the inner wall of the workbench, and the thread directions on the left and right sides of the surface of the threaded rod are oppositely arranged; the utility model can automatically clamp and fix the object to be inspected, effectively improve the inspection efficiency, facilitate subsequent inspection work, provide convenience for the staff, and solve the problem that the existing coating thickness inspection equipment requires the staff to manually fix the plate to be inspected on the inspection platform, and the staff needs to remove the plate after the inspection is completed, which not only increases the workload of the staff, but also reduces the inspection efficiency, bringing inconvenience to subsequent work.

[0004] When the existing coating thickness detection equipment is used to detect the silver-plated copper wire, impurities and dust are easily accumulated on the surface of the silver-plated copper wire. When the dust and impurities adhere to the surface, it is easy to affect the detection result, thereby causing the accuracy of the detection to decrease and affecting the detection effect. In view of the above problems, a coating thickness detection equipment for silver-plated copper wire is proposed. Summary of the invention

[0005] The object of the present invention is to provide a coating thickness detection device for silver-plated copper wire to solve the problem that impurities and dust are easily accumulated on the surface of the silver-plated copper wire during operation of the prior art proposed in the above background technology. When dust and impurities adhere to the surface, it is easy to affect the detection result, thereby causing the detection accuracy to decrease and affecting the detection effect.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a coating thickness detection device for silver-plated copper wire, comprising a winding mechanism, a detection mechanism, a dust removal mechanism and a winding mechanism, wherein the winding mechanism comprises a release roll, the detection mechanism comprises a detection platform, a movable track is arranged on the top of the detection platform, a guide rail is movably installed on the top of the movable track, a side support frame is fixedly installed on one side of the detection platform, a lifting cylinder is installed through the top of the side support frame, a laser transmitter is installed on the output end of the lifting cylinder, a laser transceiver is arranged on the top middle section of the guide rail, and the laser transceiver is arranged below the laser transmitter, and the winding mechanism comprises a winding shaft;

[0007] The dust removal mechanism includes a dust removal box, a cover plate is provided at one end of the dust removal box, a fan is provided on the inner side of the cover plate, a fan blade is provided on one side of the fan, and the fan blade is provided on the inner side of the cover plate. A hose is fixedly connected to the top of the dust removal box, a dust hood is fixedly connected to one end of the hose, and a dust suction slot is provided on the inner side of the dust hood.

[0008] Preferably, a moving screw is provided on the inner side of the moving track, a moving block is movably installed on the inner side of the moving track, the moving screw is threadedly connected to the inner side of the moving block, a moving motor is provided at one end of the moving track, the output end of the moving motor is connected to the moving screw, and the moving block is fixedly connected to the bottom of the conductor rail.

[0009] Preferably, two ends of the bottom of the conductor rail are slidably connected with guide rails, and guide rods are arranged on the inner side of the guide rails.

[0010] Preferably, guide wheels are provided at both ends of the top of the guide rail, mounting frames are provided at both ends of the guide wheel, and the bottoms of the mounting frames are fixedly connected to the top of the guide rail.

[0011] Preferably, a dust removal box is movably installed inside the dust removal box, and a plurality of filter screens are evenly penetrated at one end of the dust removal box.

[0012] Preferably, a handle is fixedly mounted on one side of the cover plate, and a plurality of ventilation grilles are evenly penetrated through the side surface of the cover plate.

[0013] Preferably, a winding frame is provided at the bottom of both ends of the winding shaft, a docking hole is opened at one end of the winding shaft, a second limiting piece is provided on the top of the winding frame, a docking joint is inserted and connected to the inner side of the docking hole, and a driving motor is provided at one end of the docking joint.

[0014] Preferably, the wire winding mechanism comprises a wire winding frame, two ends of the release coil are movably connected to the wire winding frame, a first limiting member is provided on the top of the wire winding frame, and the first limiting member is clamped on the two ends of the release coil.

[0015] Preferably, the bottom plate, the wire winding mechanism, the detection mechanism and the reeling mechanism are all arranged on the bottom plate, the detection mechanism is arranged on the side of the wire winding mechanism, and the reeling mechanism is arranged on the side of the detection mechanism.

[0016] Preferably, support legs are fixedly mounted at the four corners of the bottom of the testing platform, and the bottoms of the support legs are fixedly mounted on the top of the base plate.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] 1. In the present invention, the dust hood is connected to the dust removal box through a hose, and the fan is used to drive the fan blades to rotate to generate suction, so that when the silver-plated copper wire passes through the inner side of the dust hood, the impurities and dust are sucked in through the dust suction slot, and then input into the dust removal box through the hose, so that the dust is sucked into the dust removal box, and the filter net provides a filtering effect to protect the fan, and the handle facilitates the cover plate and the dust removal box to be pulled out from the inside of the dust removal box, thereby achieving the effect of rapid cleaning of the interior.

[0019] 2. In the present invention, the movable track can provide a guiding function, and cooperate with the movable motor to drive the movable lead screw to rotate, thereby driving the conductor rail to realize the function of effective movement and adjustment. The moving block cooperates to achieve stable transmission, which is convenient for movement and adjustment according to the position of the copper wire release, and improves the scope of use. The guide track is arranged at both ends of the bottom of the conductor rail, and the guide rod cooperates to further provide a guiding function, which effectively improves the stability of use and ensures the effect of precise guiding movement and adjustment.

[0020] 3. In the present invention, the winding frame facilitates the installation and support of the winding shaft, the docking hole cooperates with the docking head, and then is driven by a driving motor to realize the rotation and winding of the winding shaft, which is beneficial to the rapid winding of the copper wire after inspection, effectively improves the operation efficiency, and further increases the output. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 A three-dimensional diagram of a coating thickness detection device for silver-plated copper wire according to the present invention;

[0022] Figure 2 It is a schematic structural diagram of another angle of a coating thickness detection device for silver-plated copper wire of the present invention;

[0023] Figure 3 A schematic diagram of the structure of a welding station of a coating thickness detection device for silver-plated copper wire according to the present invention;

[0024] Figure 4 It is a structural schematic diagram of a dust removal mechanism of a coating thickness detection device for silver-plated copper wire according to the present invention;

[0025] Figure 5 The present invention is a schematic structural diagram of a winding mechanism of a coating thickness detection device for silver-plated copper wire.

[0026] In the figure:

[0027] 1. Winding mechanism; 101. Winding rack; 102. Release coil; 103. First stopper; 2. Detection mechanism; 201. Detection table; 202. Moving track; 203. Moving lead screw; 204. Moving motor; 205. Moving block; 206. Guide rail; 207. Guide rail; 208. Guide rod; 209. Guide wheel; 210. Laser transceiver; 211. Side support frame; 212. Lifting cylinder; 213. Laser Transmitter; 3. Dust removal mechanism; 301. Dust removal box; 302. Dust removal box; 303. Filter; 304. Fan; 305. Fan blade; 306. Cover plate; 307. Handle; 308. Hose; 309. Dust hood; 310. Dust suction slot; 4. Winding mechanism; 401. Winding frame; 402. Winding shaft; 403. Docking hole; 404. Second limiter; 405. Docking joint; 406. Driving motor; 5. Bottom plate. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0029] Example 1: Reference Figure 1-Figure 5 As shown: a coating thickness detection device for silver-plated copper wire, comprising a winding mechanism 1, a detection mechanism 2, a dust removal mechanism 3 and a winding mechanism 4, the winding mechanism 1 comprises a release roll 102, the detection mechanism 2 comprises a detection platform 201, the top of the detection platform 201 is provided with a moving track 202, the top of the moving track 202 is movably installed with a guide rail 206, one side of the detection platform 201 is fixedly installed with a side support frame 211, the top of the side support frame 211 is penetrated by a lifting cylinder 212, the lifting cylinder 212 The output end is provided with a laser emitter 213, the middle section of the top of the conductor track 206 is provided with a laser transceiver 210, and the laser transceiver 210 is arranged below the laser emitter 213. The winding mechanism 4 includes a winding shaft 402, which winds the undetected silver-plated copper wire through the release roll 102 to facilitate release during detection, and provides installation support for the lifting cylinder 212 through the side support frame 211. The laser emitter 213 performs laser emission, and cooperates with the mobile motor 204 to perform laser detection, thereby achieving the effect of detecting the silver-plated copper wire;

[0030] The dust removal mechanism 3 includes a dust removal box 301, a cover plate 306 is provided at one end of the dust removal box 301, a fan 304 is provided on the inner side of the cover plate 306, a fan blade 305 is provided on one side of the fan 304, and the fan blade 305 is provided on the inner side of the cover plate 306. A hose 308 is fixedly connected to the top of the dust removal box 301, a dust hood 309 is fixedly connected to one end of the hose 308, a dust suction slot 310 is provided on the inner side of the dust suction hood 309, and a dust suction hood 309 is installed on the guide rail 206, and the dust suction hood 309 is connected to the dust removal box 301 through the hose 308. The fan blades 305 are driven to rotate by the fan 304 to generate suction, so that when the silver-plated copper wire passes through the inner side of the dust cover 309, impurities and dust are sucked in through the dust suction slot 310, and then input into the dust removal box 301 through the hose 308, so that the dust is sucked into the dust removal box 302, and the filter net 303 provides a filtering effect, thereby providing protection for the fan 304, and the handle 307 facilitates the cover plate 306 and the dust removal box 302 to be pulled out from the inside of the dust removal box 301, thereby achieving the effect of quick cleaning of the interior.

[0031] like Figure 3 As shown, a moving screw 203 is provided on the inner side of the moving track 202, and a moving block 205 is movably installed on the inner side of the moving track 202. The moving screw 203 is threadedly connected to the inner side of the moving block 205. A moving motor 204 is provided at one end of the moving track 202. The output end of the moving motor 204 is connected to the moving screw 203. The moving block 205 is fixedly connected to the bottom of the conductor rail 206. The moving track 202 can provide a guiding function, and cooperate with the moving motor 204 to drive the moving screw 203 to rotate, thereby driving the conductor rail 206 to realize the function of effective movement and adjustment. Stable transmission is achieved through the cooperation of the moving block 205, which facilitates the movement and adjustment according to the release position of the copper wire, and improves the scope of use.

[0032] like Figure 3 As shown, the two ends of the bottom of the conductor rail 206 are slidably connected with guide rails 207, and the inner side of the guide rail 207 is provided with guide rods 208. The guide rails 207 are arranged at the two ends of the bottom of the conductor rail 206, and the guide rods 208 cooperate to further provide a guiding function, which effectively improves the stability of use and ensures the effect of precise guiding movement adjustment.

[0033] like Figure 3As shown, wire wheels 209 are provided at both ends of the top of the wire rail 206, and mounting frames are provided at both ends of the wire wheel 209. The bottoms of the mounting frames are fixedly connected to the top of the wire rail 206. The wire wheels 209 can provide a guiding function. The transportation of the wire wheels 209 facilitates one-step guidance of the copper wire, which is beneficial to ensure that the copper wire is pressed tightly inside the slot of the wire rail 206, thereby achieving accurate detection.

[0034] like Figure 4 As shown, a dust box 302 is movably installed on the inner side of the dust box 301, and a plurality of filter screens 303 are evenly penetrated at one end of the dust box 302. The dust box 302 can provide storage, and the filter screens 303 can provide filtering, which is beneficial to further protect the fan 304 and the fan blades 305.

[0035] like Figure 4 As shown, a handle 307 is fixedly installed on one side of the cover plate 306, and a plurality of ventilation grilles are evenly penetrated through the side of the cover plate 306. The handle 307 can provide a handle, which facilitates the simultaneous withdrawal of the cover plate 306 and the dust removal box 302, and centralized cleaning of the interior, thereby improving the convenience of cleaning.

[0036] like Figure 5 As shown, winding frames 401 are provided at the bottom of both ends of the winding shaft 402, a docking hole 403 is opened at one end of the winding shaft 402, a second limit piece 404 is provided on the top of the winding frame 401, a docking joint 405 is inserted and connected to the inner side of the docking hole 403, and a driving motor 406 is provided at one end of the docking joint 405. The winding frame 401 facilitates the installation and support of the winding shaft 402, the docking hole 403 cooperates with the docking joint 405, and is driven by the driving motor 406, thereby realizing the rotation and winding of the winding shaft 402, which is beneficial to the rapid winding of the copper wire after inspection, effectively improving the operation efficiency, and further improving the output.

[0037] like Figure 1 As shown, the winding mechanism 1 includes a winding frame 101, and both ends of the release roll 102 are movably connected to the winding frame 101. A first limiting member 103 is provided on the top of the winding frame 101. The first limiting member 103 is clamped on both ends of the release roll 102. The winding frame 101 can provide installation support for the release roll 102. The first limiting member 103 facilitates the limiting of the release roll 102 and improves the convenience of operation.

[0038] like Figure 1 and Figure 2As shown, it also includes a base plate 5, and the winding mechanism 1, the detection mechanism 2 and the reeling mechanism 4 are all arranged on the base plate 5. The detection mechanism 2 is arranged on the side of the winding mechanism 1, and the reeling mechanism 4 is arranged on the side of the detection mechanism 2. The base plate 5 can provide a guide installation support, which is convenient for providing stable support for the overall equipment.

[0039] like Figure 1 As shown, support legs are fixedly installed at the four corners of the bottom of the testing platform 201, and the bottoms of the support legs are fixedly installed on the top of the bottom plate 5. The support legs can provide a supporting effect and ensure stability in use.

[0040] In the present invention, when the coating thickness detection device of the silver-plated copper wire is used, the undetected silver-plated copper wire is firstly wound by the release coil 102 to facilitate the release during detection, the lifting cylinder 212 is provided with installation support by the side support frame 211, the laser emitter 213 performs laser emission, and the laser detection is performed in cooperation with the mobile motor 204, thereby achieving the detection effect of the silver-plated copper wire, the mobile track 202 can provide a guiding function, cooperate with the mobile motor 204 to drive the mobile lead screw 203 to rotate, and then drive the wire track 206 to realize the function of effective movement and adjustment, and the mobile block 205 cooperates to realize stable transmission , which facilitates the movement and adjustment according to the position of the copper wire release, and improves the scope of use. The guide rails 207 are arranged at both ends of the bottom of the conductor rail 206, and the guide rods 208 cooperate to further provide a guiding function, which effectively improves the stability of use and ensures the effect of accurate guiding movement and adjustment. The guide wheel 209 can provide a guiding function. The conveying convenience of the conductor wheel 209 guides the copper wire in one step, which is conducive to ensuring that the copper wire is pressed tightly inside the groove of the conductor rail 206 to achieve accurate detection. A dust hood 309 is installed on the conductor rail 206, and the dust hood 309 is connected to the dust removal box 306 through a hose 308. 01 is connected, and the fan blade 305 is driven to rotate by the fan 304 to generate suction, so that when the silver-plated copper wire passes through the inner side of the dust cover 309, the impurities and dust are sucked in through the dust suction slot 310, and then input into the dust removal box 301 through the hose 308, so that the dust is sucked into the dust removal box 302, and the filter net 303 provides a filtering effect, thereby providing a protection for the fan 304, and the handle 307 facilitates the cover plate 306 and the dust removal box 302 to be pulled out from the inside of the dust removal box 301, thereby achieving the effect of rapid cleaning of the interior, and the dust removal box 302 can provide a storage function, through The filter 303 can provide filtering, which is beneficial to further protect the fan 304 and the fan blades 305. The handle 307 can provide a handle, which is convenient for pulling out the cover 306 and the dust removal box 302 at the same time, and centrally cleaning the interior, thereby improving the convenience of cleaning. The winding frame 401 facilitates the installation and support of the winding shaft 402, and the docking hole 403 cooperates with the docking head 405, and is driven by the driving motor 406, thereby realizing the rotation and winding of the winding shaft 402, which is beneficial for quickly winding up the copper wire after inspection, effectively improving the efficiency of the operation, and further increasing the output.

[0041] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A coating thickness detection device for silver-plated copper wire, characterized in that: The invention comprises a winding mechanism (1), a detection mechanism (2), a dust removal mechanism (3) and a reeling mechanism (4); the winding mechanism (1) comprises a release reel (102); the detection mechanism (2) comprises a detection platform (201); a movable track (202) is arranged on the top of the detection platform (201); a guide rail (206) is movably installed on the top of the movable track (202); a side support frame (211) is fixedly installed on one side of the detection platform (201); a lifting cylinder (212) is installed through the top of the side support frame (211); a laser transmitter (213) is installed at the output end of the lifting cylinder (212); a laser transceiver (210) is arranged in the middle section of the top of the guide rail (206); the laser transceiver (210) is arranged below the laser transmitter (213); and the reeling mechanism (4) comprises a reeling shaft (402); The dust removal mechanism (3) comprises a dust removal box (301), one end of the dust removal box (301) is provided with a cover plate (306), the inner side of the cover plate (306) is provided with a fan (304), one side of the fan (304) is provided with a fan blade (305), the fan blade (305) is arranged on the inner side of the cover plate (306), the top of the dust removal box (301) is fixedly connected with a hose (308), one end of the hose (308) is fixedly connected with a dust hood (309), and the inner side of the dust hood (309) is provided with a dust suction slot (310).

2. The coating thickness detection device for silver-plated copper wire according to claim 1, characterized in that: A moving screw rod (203) is arranged on the inner side of the moving track (202), a moving block (205) is movably installed on the inner side of the moving track (202), the moving screw rod (203) is threadedly connected to the inner side of the moving block (205), a moving motor (204) is arranged at one end of the moving track (202), the output end of the moving motor (204) is connected to the moving screw rod (203), and the moving block (205) is fixedly connected to the bottom of the guide rail (206).

3. The coating thickness detection device for silver-plated copper wire according to claim 1, characterized in that: The two ends of the bottom of the conductor rail (206) are slidably connected to guide rails (207), and the inner side of the guide rail (207) is provided with a guide rod (208).

4. The coating thickness detection device for silver-plated copper wire according to claim 3 is characterized in that: The two ends of the top of the conductor rail (206) are provided with conductor wheels (209), and the two ends of the conductor wheel (209) are provided with mounting frames, and the bottoms of the mounting frames are fixedly connected to the top of the conductor rail (206).

5. The coating thickness detection device for silver-plated copper wire according to claim 3, characterized in that: A dust removal box (302) is movably mounted inside the dust removal box (301), and a plurality of filter screens (303) are evenly penetrated through one end of the dust removal box (302).

6. The coating thickness detection device for silver-plated copper wire according to claim 3, characterized in that: A handle (307) is fixedly mounted on one side of the cover plate (306), and a plurality of ventilation grilles are evenly arranged through the side surface of the cover plate (306).

7. The coating thickness detection device for silver-plated copper wire according to claim 6, characterized in that: A winding frame (401) is arranged at the bottom of both ends of the winding shaft (402), a docking hole (403) is opened at one end of the winding shaft (402), a second limiting member (404) is arranged at the top of the winding frame (401), a docking joint (405) is inserted and connected to the inner side of the docking hole (403), and a driving motor (406) is arranged at one end of the docking joint (405).

8. The coating thickness detection device for silver-plated copper wire according to claim 3, characterized in that: The wire winding mechanism (1) comprises a wire winding frame (101), two ends of the release coil (102) are movably connected to the wire winding frame (101), a first limiting member (103) is provided on the top of the wire winding frame (101), and the first limiting member (103) is clamped on the two ends of the release coil (102).

9. The coating thickness detection device for silver-plated copper wire according to claim 3, characterized in that: It also comprises a bottom plate (5), the wire winding mechanism (1), the detection mechanism (2) and the winding mechanism (4) are all arranged on the bottom plate (5), the detection mechanism (2) is arranged on the side of the wire winding mechanism (1), and the winding mechanism (4) is arranged on the side of the detection mechanism (2).

10. The coating thickness detection device for silver-plated copper wire according to claim 9, characterized in that: Support legs are fixedly mounted at the four corners of the bottom of the detection platform (201), and the bottoms of the support legs are fixedly mounted on the top of the bottom plate (5).

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