Flexible conveying vacuum attenuation leak detector
By designing a flexible conveying system in a vacuum attenuation leak detector, using annular magnetic levitation track and moving detection cavity movers, the problem of inefficient production efficiency caused by traditional mechanical conveying systems is solved, and the effect of rapid product detection and removal is achieved.
Patent Information
- Application Number
- CN202510177587.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-18
- Publication Date
- 2025-03-25
AI Technical Summary
Due to the limitations of traditional mechanical conveying systems, the existing vacuum attenuation leak detectors have caused products to wait in fast stations and accumulate at low-speed stations, which seriously restricts production efficiency.
A flexible conveying vacuum attenuation leak detector is designed, using an annular magnetic levitation track and a moving detection cavity mover. The detection components are arranged in sequence along the running direction of the detection cavity mover to realize the detection of the product to be detected on the detection position and the rapid removal of the product after detection.
Through the design of the flexible conveying system, the waiting of products at fast stations and the accumulation of low-speed stations can be effectively improved, and production efficiency can be improved.
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Figure CN119688196A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of medical detection equipment, and in particular to a flexible conveying vacuum attenuation leak detector. Background Art
[0002] Existing vacuum attenuation leak detectors all use traditional conveying methods. Due to the traditional mechanical conveying system, all the processed objects are bound together, and the inevitable rhythm differences of the production stations cause the fast stations to wait, and piles to form in front of the slow stations. As a result, production cannot be continuous, which seriously restricts production efficiency.
[0003] Therefore, how to provide a flexible conveying vacuum decay leak detector to improve production efficiency is a technical problem that technicians in this field currently need to solve. Summary of the invention
[0004] The purpose of the present invention is to provide a flexible conveying vacuum attenuation leak detection machine, which can improve the situation where the carrier of the product waits at a fast station and piles up at a low-speed station, thereby improving production efficiency.
[0005] To achieve the above object, the present invention provides a flexible conveying vacuum decay leak detector, comprising:
[0006] Frame;
[0007] The conveying track is fixed relative to the frame, and the conveying track is arranged in a ring shape;
[0008] A plurality of detection mold cavity movers, all of which are movably connected to the conveying track, and each of which is provided with a receiving cavity for placing the product to be detected;
[0009] A plurality of detection components are connected to the frame, and all the detection components are arranged in sequence along the running direction of the detection cavity mover;
[0010] When there are inspection cavity movers at the inspection positions of all inspection components, all inspection components simultaneously inspect the products to be inspected at the inspection positions.
[0011] Preferably, the detection components include:
[0012] The ventilation box is fixed relative to the frame, and the ventilation box includes two chambers which are arranged opposite to each other and can form a negative pressure environment;
[0013] Two groups of cylinder assemblies are arranged on both sides of the ventilation box body, and the cylinder assemblies are each provided with a push plate that can move toward the corresponding chamber.
[0014] Preferably, the detection assembly further comprises a standard mold cavity mover, which is arranged corresponding to a group of cylinder assemblies, and the standard mold cavity mover can be driven by a push plate of the cylinder assembly to fit one side of the ventilation box to communicate with a chamber;
[0015] The detection mold cavity mover can move to the detection position and be driven by the push plate of another group of cylinder components to fit the other side of the ventilation box body to communicate with another cavity.
[0016] Preferably, all standard cavity movers are relatively arranged on the same side of all ventilation boxes.
[0017] Preferably, the frame comprises:
[0018] Two guard plates, the two guard plates are spaced apart from each other and arranged in parallel;
[0019] Two fixing plates are arranged at intervals, and both ends of the two fixing plates are connected to the two guard plates. The opposite sides of the two fixing plates are used for fixing the fixed ends of the cylinder components.
[0020] Preferably, the guard plate is provided with a horizontally extending avoidance through hole, and the avoidance through hole is used for allowing part of the conveying track to pass through.
[0021] Preferably, in the same detection assembly, a first sealing ring is provided on the side of the ventilation box body facing the cylinder assembly, and a second sealing ring is provided on the side of the push plate facing the ventilation box body.
[0022] Preferably, the conveying track is a magnetic suspension track, and the detection cavity mover is provided with a power source for driving itself to move along the conveying track.
[0023] Preferably, the same detection mold cavity mover has two accommodating cavities, and the two accommodating cavities are adjacently arranged along the moving direction of the detection mold cavity mover.
[0024] Preferably, the conveying track includes at least one long straight section extending in a straight line, and all the detection components are sequentially arranged at intervals in the same long straight section.
[0025] Compared with the above background technology, the flexible conveying vacuum decay leak detector provided by the present invention has at least the following technical effects:
[0026] When all the inspection components are inspecting the products to be inspected at the inspection position, the remaining inspection cavity movers can move along the conveying track to load the products to be inspected or unload the products after inspection. After the inspection of a batch of products at the inspection position is completed, they immediately move out of the inspection position along the conveying track, and the next batch of inspection cavity movers with products to be inspected enter the inspection position in turn for the next group of inspections. By movably connecting all the inspection cavity movers to the conveying track, the moving speed of each inspection cavity mover at different positions can be controlled, which can improve the situation where the product carrier waits at the fast station and piles up at the low-speed station, thereby improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying creative work.
[0028] Figure 1 A schematic diagram of the structure of a flexible conveying vacuum decay leak detector provided by an embodiment of the present invention;
[0029] Figure 2 A schematic structural diagram of the flexible conveying vacuum decay leak detector from another perspective provided in an embodiment of the present invention.
[0030] in:
[0031] 110-guard plate, 120-fixing plate;
[0032] 200- conveyor track;
[0033] 300-Detection of mold cavity mover;
[0034] 410 - ventilation box, 420 - cylinder assembly, 430 - push plate, 440 - standard cavity mover, 450 - first sealing ring, 460 - second sealing ring. DETAILED DESCRIPTION
[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0036] In order to enable those skilled in the art to better understand the scheme of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0037] In the description of the present invention, it is necessary to understand that the terms "up", "down", "left" and "right" etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the positions or elements referred to must have a specific direction, be constructed and operate in a specific direction, and therefore should not be understood as a limitation of the present invention.
[0038] The purpose of the present invention is to provide a flexible conveying vacuum attenuation leak detection machine, which can improve the situation where the carrier of the product waits at a fast station and piles up at a low-speed station, thereby improving production efficiency.
[0039] See also Figure 1 and Figure 2 To achieve the above-mentioned purpose, the present invention provides a flexible conveying vacuum attenuation leak detector, including a frame, a conveying track 200, a plurality of detection cavity movers 300 and a plurality of detection components. The conveying track 200 is fixed relative to the frame, and the conveying track 200 is arranged in a ring shape, wherein the conveying track 200 can adopt an elliptical or approximately elliptical closed track, which can achieve the above-mentioned purpose, and is not specifically limited here. Through the closed track arranged in a ring shape, the following detection cavity mover 300 can circulate along the closed track in a clockwise direction or a counterclockwise direction.
[0040] Several detection cavity movers 300 are all movably connected to the conveying track 200. The detection cavity movers 300 are all provided with a accommodating cavity, which is used for placing the product to be inspected. The loading mechanism can be used to enable the product to be quickly moved into the accommodating cavity of the detection cavity mover 300 at the loading position to achieve rapid loading. The same detection cavity mover 300 has two accommodating cavities, and the two accommodating cavities are adjacently arranged along the moving direction of the detection cavity mover 300 to improve the inspection efficiency of the product.
[0041] Several detection components are connected to the frame, and all detection components are arranged in sequence along the running direction of the detection cavity mover 300. When all detection components have detection cavity movers 300 at the detection positions, all detection components simultaneously detect the products to be detected at the detection positions. Multiple detection components can be used to improve product detection efficiency. For example, when six detection components are set, six groups of products to be detected can be detected at the same time in the same batch, greatly shortening the product detection time.
[0042] Among them, the conveying track 200 is a magnetic levitation track, and the detection mold cavity mover 300 is provided with a power source for driving itself to move along the conveying track 200. The movement of the detection mold cavity mover 300 is precisely controlled by a magnet in a frictionless propulsion manner. By establishing a signal connection between the power source of the detection mold cavity mover 300 (a magnetic drive motor module, etc. can be used) and the control system, and then combining it with the annular magnetic levitation track to form an intelligent conveyor line, through independent control of the detection mold cavity mover 300, the position, speed, acceleration and deceleration of the detection mold cavity mover 300 can be programmable, and at the same time, the position of the detection mold cavity mover 300 can be tracked and monitored, which can greatly improve the utilization rate of the accommodating cavity of the detection mold cavity mover 300.
[0043] When all the inspection components are inspecting the products to be inspected at the inspection position, the remaining inspection cavity movers 300 can move along the conveying track 200 to load the products to be inspected or unload the products after inspection. After the inspection of a batch of products at the inspection position is completed, they immediately move out of the inspection position along the conveying track 200, and the next batch of inspection cavity movers 300 loaded with products to be inspected enter the inspection position in turn for the next group of inspections. Since all the inspection cavity movers 300 can be movably connected to the conveying track 200, the moving speed of each inspection cavity mover 300 at different positions can be controlled, which can improve the situation where the product carrier waits at the fast station and piles up at the low-speed station, thereby improving production efficiency.
[0044] In this embodiment, the detection components include a ventilation box 410 and two groups of cylinder assemblies 420. The ventilation box 410 is fixed relative to the frame. The ventilation box 410 includes two chambers that are arranged opposite to each other and can form a negative pressure environment. The two groups of cylinder assemblies 420 are arranged on both sides of the ventilation box 410, and the cylinder assemblies 420 are provided with a push plate 430 that can move toward the corresponding chamber. The detection assembly also includes a standard mold cavity mover 440, which is arranged corresponding to a group of cylinder assemblies 420. The standard mold cavity mover 440 can be driven to fit one side of the ventilation box 410 through the push plate 430 of the cylinder assembly 420 to connect one chamber; the detection mold cavity mover 300 can move to the detection position and be driven to fit the other side of the ventilation box 410 by the push plate 430 of the other group of cylinder assemblies 420 to connect another chamber.
[0045] It should be noted that, taking the product as a medicine bottle (which can be a plastic medicine bottle, a glass medicine bottle, etc.) as an example, when performing a leak detection operation, the medicine bottle is first placed in the accommodating cavity of the detection mold cavity mover 300, and after the detection mold cavity mover 300 is moved to the detection position, it is driven by the cylinder assembly 420 to achieve communication with a chamber on the ventilation box 410, and a negative pressure environment is formed in the chamber to apply a vacuum to the accommodating cavity. The vacuum will cause the gas in the medicine bottle to overflow through the leakage hole. If liquid medicine is placed in the medicine bottle, when the vacuum degree is lower than the liquid vapor pressure, the liquid in the leakage channel will be vaporized. If the air pressure in the chamber connected to the accommodating cavity is higher than the air pressure in the chamber connected to the standard mold cavity mover 440, it means that the increase in air pressure is caused by packaging leakage.
[0046] Among them, in the same detection component, a first sealing ring 450 is provided on the side of the ventilation box 410 facing the cylinder assembly 420, and a second sealing ring 460 is provided on the side of the push plate 430 facing the ventilation box 410. The sealing effect is improved by the first sealing ring 450 and the second sealing ring 460. The first sealing ring 450 and the second sealing ring 460 can both be O-rings. The setting position and setting method of the first sealing ring 450 and the second sealing ring 460 can also be adjusted according to actual conditions as long as the above-mentioned purpose can be achieved.
[0047] All standard cavity movers 440 can be relatively arranged on the same side of all ventilation boxes 410. For specific arrangement methods, please refer to Figure 1 , six standard cavity movers 440 are all arranged below the six ventilation boxes 410, and the six standard cavity movers 440 are respectively connected with cylinder assemblies 420 below. There are six detection cavity movers 300 running to the detection position above the six ventilation boxes 410, and six cylinder assemblies 420 are respectively arranged above the six detection cavity movers 300. The twelve cylinder assemblies 420 act simultaneously, so that the push plate 430 can push the detection cavity mover 300 located above the ventilation box 410 and the standard cavity mover 440 located below the ventilation box 410 to fit on both sides of the ventilation box 410 to perform leak detection on the product. In addition, the detection assemblies can be added or reduced, and the cylinder assemblies 420 can be individually controlled according to actual detection needs to achieve the purpose of independent detection.
[0048] Attach Figure 1 The detection mold cavity mover 300, the conveying track 200 and the detection assembly shown in the example are used as an example to illustrate that when located Figure 1 After the six detection mold cavity movers 300 from left to right in the lower middle part complete the detection at the detection position of the detection assembly, the cylinder assembly 420 contracts at the same time, and the six detection mold cavity movers 300 quickly move out of the detection position and are located at the same time. Figure 1The first six detection cavity movers 300 described in a clockwise direction in the upper middle section are quickly loaded in sequence at the loading position and moved to the detection position for detection. Specifically, the first detection cavity mover 300 from left to right at the top is loaded and then moves counterclockwise to the first detection position from right to left at the bottom. When the first detection cavity mover 300 from left to right is loaded and leaves the loading position, the second detection cavity mover 300 enters the loading position to load. After that, the second detection cavity mover 300 from left to right at the top is loaded and then moves counterclockwise to the second detection position from right to left at the bottom, and so on. After the detection is completed, it moves out of the detection position to unload or reject the product, and then repeats the next cycle. This can avoid the problem of the time required for multiple cavities to work at one station and then be transferred to the next station in the prior art.
[0049] In one embodiment, the Figure 1 The first detection mold cavity mover 300 position from left to right in the upper middle portion is used as the loading position, the third detection mold cavity mover 300 position from left to right is used as the unloading position, and the fourth detection mold cavity mover 300 position from left to right is used as the waste rejection position to blow away and kick out unqualified products.
[0050] In one embodiment, the conveying track 200 includes at least one long straight section extending in a straight line, and all the detection components are sequentially arranged at intervals in the same long straight section to ensure that the detection cavity mover 300 can move quickly on the detection positions arranged in a straight line.
[0051] In another embodiment, the conveying track 200 includes at least two long straight sections extending in a straight line, the long straight sections are parallel to each other and connected by a bending section, all the detection components are arranged in sequence at intervals on the same long straight section, and the above-mentioned unloading position and the above-mentioned loading position are located on another long straight section. By setting the unloading position and the loading position on the same long straight section, the detection cavity mover 300 can be quickly moved to the loading position after unloading to load the product to be detected, which can improve the operating efficiency of the entire flexible conveying vacuum attenuation leak detector.
[0052] The frame includes two guard plates 110 and two fixed plates 120. The two guard plates 110 are spaced apart and arranged in parallel with each other. The guard plates 110 are provided with horizontally extending avoidance holes, and the avoidance holes are used for allowing part of the conveying track 200 to pass through; the two fixed plates 120 are spaced apart, and both ends of the two fixed plates 120 are connected to the two guard plates 110 to make the entire frame stable. At the same time, the facing side of the two fixed plates 120 is used to fix the fixed end of the cylinder assembly 420, so that the entire flexible conveying vacuum attenuation leak detector has a compact structure and reduces the overall volume of the leak detector, which can overcome the problem of large plant area occupied and plant construction cost caused by the large volume of traditional chain plate line equipment.
[0053] It should be noted that, in this specification, relational terms such as first and second are merely used to distinguish one entity from other entities, but do not necessarily require or imply any actual relationship or order between these entities.
[0054] The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the various embodiments can be referenced to each other.
[0055] The principles and implementation methods of the present invention are described in this article using specific examples. The description of the above embodiments is only used to help understand the method and core ideas of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made to the present invention without departing from the principles of the present invention, and these improvements and modifications also fall within the scope of protection of the present invention.
Claims
1. A flexible conveying vacuum decay leak detector, characterized in that: include: Frame; A conveying track (200) is fixed relative to the frame, and the conveying track (200) is arranged in a ring shape; A plurality of detection mold cavity movers (300), all of the detection mold cavity movers (300) are movably connected to the conveying track (200), and the detection mold cavity movers (300) are all provided with a receiving cavity, and the receiving cavity is used for placing a product to be detected; A plurality of detection components are connected to the frame, and all of the detection components are arranged in sequence along the running direction of the detection cavity mover (300); When the detection cavity movers (300) are present at the detection positions of all the detection components, all the detection components simultaneously detect the products to be detected at the detection positions.
2. The flexible conveying vacuum decay leak detector according to claim 1, characterized in that: The detection components include: A ventilation box (410) is fixed relative to the frame, and the ventilation box (410) comprises two chambers that are arranged opposite to each other and can form a negative pressure environment; Two groups of cylinder assemblies (420) are arranged on both sides of the ventilation box (410), and the cylinder assemblies (420) are each provided with a push plate (430) that can move toward a corresponding chamber.
3. The flexible conveying vacuum decay leak detector according to claim 2, characterized in that: The detection assembly further comprises a standard mold cavity mover (440), the standard mold cavity mover (440) being arranged corresponding to a group of the cylinder assemblies (420), and the standard mold cavity mover (440) can be driven by a push plate (430) of the cylinder assembly (420) to fit one side of the ventilation box (410) to communicate with a chamber; The detection mold cavity mover (300) can move to the detection position and be driven by the push plate (430) of another set of the cylinder components (420) to fit the other side of the ventilation box (410) to communicate with another cavity.
4. The flexible conveying vacuum decay leak detector according to claim 3, characterized in that: All of the standard mold cavity movers (440) are relatively arranged on the same side of all of the ventilation boxes (410).
5. The flexible conveying vacuum decay leak detector according to claim 3, characterized in that: The frame comprises: Two guard plates (110), the two guard plates (110) being spaced apart from each other and arranged in parallel; Two fixing plates (120), the two fixing plates (120) are arranged at intervals, and both ends of the two fixing plates (120) are connected to the two guard plates (110), and the sides of the two fixing plates (120) facing each other are used to fix the fixed ends of the cylinder assembly (420).
6. The flexible conveying vacuum decay leak detector according to claim 5, characterized in that: The guard plate (110) is provided with a horizontally extending avoidance through hole, and the avoidance through hole is used for allowing part of the conveying track (200) to pass through.
7. The flexible conveying vacuum decay leak detector according to claim 5, characterized in that: In the same detection assembly, a first sealing ring (450) is provided on the side of the ventilation box (410) facing the cylinder assembly (420), and a second sealing ring (460) is provided on the side of the push plate (430) facing the ventilation box (410).
8. The flexible conveying vacuum decay leak detector according to any one of claims 1 to 7, characterized in that: The conveying track (200) is a magnetic suspension track, and the detection cavity mover (300) is provided with a power source for driving itself to move along the conveying track (200).
9. The flexible conveying vacuum decay leak detector according to claim 8, characterized in that: The number of the accommodating cavities of the same detection cavity mover (300) is two, and the two accommodating cavities are arranged adjacent to each other along the moving direction of the detection cavity mover (300).
10. The flexible conveying vacuum decay leak detector according to claim 8, characterized in that: The conveying track (200) comprises at least one long straight section extending in a straight line, and all the detection components are sequentially arranged at intervals on the same long straight section.