Rapid ore sample division equipment and separation method thereof

By designing a rapid ore sample reduction equipment that drives the sliding table to slide back and forth, the traditional reduction method has solved the problems of complex processes, time-consuming and serious dust pollution, and achieved an efficient and safe reduction process.

CN119688389APending Publication Date: 2025-03-25JIANGSU INST OF GEOLOGY & MINERAL RESOURCES DESIGN
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Patent Information

Application Number
CN202411895106.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-21
Publication Date
2025-03-25

AI Technical Summary

Technical Problem

The traditional ore sample shrinking method has complex processes, long time, and serious dust pollution, which endangers the health of operators.

Method used

A rapid ore sample separation equipment is designed, and the sliding table is driven to slide back and forth along the linear guide rail by driving the motor, so that the binary device can slide back and forth back and forth, so as to achieve uniform decomposition of materials through the binary device.

Benefits of technology

It reduces the labor intensity of the shrinkage process, shortens the shrinkage time, improves the shrinkage efficiency, reduces dust pollution, and improves the operational safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses ore sample rapid division equipment, and relates to the technical field of material sampling. The ore sample rapid division equipment comprises a rack, and a stirring barrel, a conveying hopper, a riffle and a receiving groove which are arranged on the rack, a stirring assembly is arranged in the stirring barrel; the conveying hopper is arranged below the stirring barrel, and a riffle is arranged below one end, far away from the stirring barrel, of the conveying hopper; a riffle is arranged on the base, a receiving tank is arranged below the riffle in a matched mode, supporting plates are fixedly connected to the two sides of the riffle, sliding tables are arranged below the ends, away from the riffle, of the two supporting plates, linear guide rails are arranged below the sliding tables, and a driving motor is arranged at one end of each linear guide rail. The invention further discloses a rapid stirring and splitting method for the ore sample. The method comprises the following steps: S1, feeding; s2, stirring; s3, division is carried out; and S4, inspecting. Material stirring and conveyor division are achieved through the stirring motor, the vibration motor and the driving motor, the labor intensity is reduced, and health hazards caused by manual operation are effectively avoided.
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Description

Technical Field

[0001] The invention relates to the technical field of material sampling, and in particular to a rapid ore sample reduction device and a sorting method thereof. Background Art

[0002] Sample reduction is one of the steps in sample processing such as chemical analysis. It is the process of dividing a sample with a certain particle diameter into several samples with equal reliability. The purpose of sample reduction is to take out some fairly representative samples while ensuring the reliability of the samples, so as to reduce the amount of samples for subsequent processing.

[0003] The traditional method of reducing mineral samples is to use manual reduction method, which is carried out through tools such as binary dividers. Although the reduction process is simple to operate, the procedure is complicated, takes a long time, and the dust pollution is serious, which endangers the health of operators.

[0004] In view of the above problems, the applicant has studied and designed a mineral sample reduction device that can reduce the sample size quickly, based on the structure of the existing binary divider. Summary of the invention

[0005] The technical problem to be solved by the present invention is to overcome the defects of the above-mentioned technology and provide a rapid mineral sample reduction device, the purpose of which is to drive the slide to slide back and forth along the linear guide rail through a driving motor, so that the divider fixedly connected to the slide and the support plate can slide back and forth, thereby achieving the technical effect of evenly passing the mineral sample through the divider, and objectively solving the technical problems of complex and time-consuming sample reduction process.

[0006] In order to solve the above technical problems, the technical solution provided by the present invention is: a rapid ore sample reduction device, comprising a frame and a stirring barrel, a feeding hopper, a divider, and a receiving trough arranged on the frame;

[0007] The mixing barrel is arranged vertically, and a mixing component for mixing materials uniformly is arranged inside the mixing barrel. A feed inlet is arranged at the upper end of the mixing barrel, and a discharge outlet is arranged at the lower end of the mixing barrel.

[0008] The feed hopper is arranged below the mixing barrel, the feed hopper is arranged tilted, a divider is arranged below one end of the feed hopper away from the mixing barrel, a vibration motor is arranged below the feed hopper, and the vibration motor is fixedly connected to the frame;

[0009] A receiving trough for receiving the shrunken material is provided below the divider, support plates are fixedly connected to both sides of the divider, slides are provided below the ends of the two support plates away from the divider, linear guides are provided below the slides to slide with them, the linear guides are symmetrically provided on both sides of the divider, one end of the linear guides drives a motor, and the slides reciprocate along the linear guides;

[0010] It also includes a control box arranged on the frame, and the control box is electrically connected to the driving motor and the vibration motor.

[0011] Furthermore, the linear guide rails are two symmetrically arranged horizontally, the two-divider is arranged horizontally, the material receiving trough is symmetrically arranged on both sides below the two-divider, and the material receiving trough is coordinated with the material dividing port of the two-divider.

[0012] Furthermore, the feed hopper is C-shaped, one end of which is arranged below the discharge port, and the other end of the feed hopper is arranged above the divider. The feed hopper generates vibration through a vibration motor to send the material from the discharge port to the divider.

[0013] Furthermore, the stirring assembly includes a stirring motor, a stirring shaft, and stirring blades. The stirring shaft is vertically arranged, and its upper end is transmission-connected to the stirring motor. The outer ring of the stirring shaft is provided with spiral stirring blades. The stirring motor is fixedly connected to the stirring barrel, and the stirring motor is electrically connected to the control box.

[0014] The present application also discloses a method for rapid stirring and shrinking of a mineral sample, comprising the following steps:

[0015] S1: Feeding: put the material into the mixing barrel through the feed port;

[0016] S2: Stirring: The stirring component in the stirring barrel stirs the materials to make the materials more evenly mixed, and the stirred materials are sent into the sample divider through the feed hopper;

[0017] S3: Dividing: The sample divider divides the incoming materials into equal parts and then enters the receiving trough;

[0018] S4: Inspection: Send the receiving trough containing the reduced materials to the inspection room for inspection;

[0019] In step 2 and step 3, the sample divider is a binary divider.

[0020] The advantages of the present invention over the prior art are as follows: the present invention uses a stirring assembly in the stirring barrel to make the materials more evenly mixed before shrinking; the driving motor drives the slider on the linear guide to slide back and forth, driving the divider to slide back and forth, so that the materials are more evenly fed into the divider through the feed hopper, and the material shrinking is more accurate. The present invention uses a stirring motor, a vibration motor and a driving motor to achieve material stirring and conveyor shrinking, which reduces labor intensity, saves shrinking time, improves shrinking efficiency, effectively avoids health hazards caused by manual operation, and is safe, efficient and practical. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a structural schematic diagram of a mineral sample rapid reduction device of the present invention.

[0022] Figure 2 It is a cross-sectional view of a device for rapid reduction of ore samples according to the present invention.

[0023] As shown in the figure: 1. Frame, 2. Mixing barrel, 2-1. Feeding port, 2-2. Discharging port, 3. Feed hopper, 3-1. Vibration motor, 4. Divider, 4-1. Support plate, 4-2. Slide, 4-3. Linear guide, 4-4. Drive motor, 5. Receiving trough, 6. Mixing assembly, 6-1. Mixing motor, 6-2. Mixing shaft, 6-3. Mixing blade, 7. Control box, DETAILED DESCRIPTION

[0024] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.

[0025] In the description of the embodiments of the present invention, it should be noted that if the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. appear, the orientation or position relationship indicated is based on the orientation or position relationship shown in the drawings, or the orientation or position relationship in which the invented product is usually placed when used. It is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.

[0026] In addition, the terms "horizontal", "vertical", "overhanging" and the like do not mean that the components must be absolutely horizontal or overhanging, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0027] In the description of the embodiments of the present invention, "plurality" means at least 2.

[0028] In the description of the embodiments of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0029] Embodiment 1:

[0030] In conjunction with the accompanying drawings, a rapid ore sample reduction device includes a frame 1 and a mixing barrel 2, a feed hopper 3, a divider 4, and a material receiving trough 5 arranged on the frame 1;

[0031] The mixing barrel 2 is vertically arranged, and a mixing component 6 for mixing materials evenly is arranged inside the mixing barrel 2. A feed inlet 2-1 is arranged at the upper end of the mixing barrel 2, and a discharge outlet 2-2 is arranged at the lower end thereof.

[0032] The feed hopper 3 is arranged below the mixing barrel 2. The feed hopper 3 is arranged tilted, and a divider 4 is arranged below one end thereof away from the mixing barrel 2. A vibration motor 3-1 is arranged below the feed hopper 3, and the vibration motor 3-1 is fixedly connected to the frame 1.

[0033] A receiving trough 5 for receiving the shrunk materials is provided below the divider 4, support plates 4-1 are fixedly connected to both sides of the divider 4, slides 4-2 are provided below the ends of the two support plates 4-1 away from the divider 4, and linear guides 4-3 are provided below the slides 4-2 to slide with them, and the linear guides 4-3 are symmetrically arranged on both sides of the divider 4, and one end of the linear guides 4-3 drives a motor 4-4, and the slides 4-2 slide back and forth along the linear guides 4-3;

[0034] It also includes a control box 7 arranged on the frame 1, and the control box 7 is electrically connected to the driving motor 4-4 and the vibration motor 3-1.

[0035] In specific implementation, after putting the material into the mixing barrel, the mixing component mixes the material more evenly. Start the vibration motor and the drive motor, and the material falls from the outlet of the mixing barrel to the feed hopper. The feed hopper is tilted, and the end close to the mixing barrel is higher than the other end. The vibration motor drives the feed hopper to vibrate, and the material rolls from the high end to the low end under its own gravity and vibration, and finally falls into the divider.

[0036] The linear guides are two parallel horizontally arranged, one end of which is provided with a driving motor, and the two linear guides are connected by a transmission shaft. The driving motor, linear guide and slide form an electric slide belt synchronous belt slide module, a high-speed reciprocating linear guide module.

[0037] The divider moves back and forth with the reciprocating sliding of the slide table, so that the material slides from the feed hopper into the divider more evenly, ensuring the accuracy of the reduction.

[0038] The preferred implementation of this embodiment is that the divider 4 is horizontally arranged, the material receiving trough 5 is symmetrically arranged on both sides below the divider 4, and the material receiving trough 5 is arranged in coordination with the material dispensing opening of the divider 4. In specific implementation, the divider reciprocates along its length direction, and the length of the material receiving trough is greater than the length of the divider, so that even if the divider reciprocates, the divided materials can fall completely into the material receiving trough.

[0039] A preferred implementation of this embodiment is that the hopper 3 is C-shaped, one end of which is arranged below the discharge port 2-2, and the other end of the hopper 3 is arranged above the divider 4. The hopper 3 generates vibration through the vibration motor 3-1 to deliver the material from the discharge port 2-2 to the divider 4.

[0040] A preferred implementation manner of this embodiment is that the stirring component 6 includes a stirring motor 6-1, a stirring shaft 6-2, and stirring blades 6-3. The stirring shaft 6-2 is vertically arranged, and its upper end is transmission-connected to the stirring motor 6-1. The outer ring of the stirring shaft 6-2 is provided with spiral stirring blades 6-3. The stirring motor 6-1 is fixedly connected to the stirring barrel 2, and the stirring motor 6-1 is electrically connected to the control box 7.

[0041] During specific implementation, the start and stop of the stirring motor is controlled by a control box to achieve automatic control.

[0042] A preferred implementation manner of this embodiment is that the frame 1 includes a supporting platform and supporting legs arranged below the four corners of the supporting platform, and the control box 7 is fixedly connected to the supporting platform.

[0043] The present invention also discloses a method for rapid stirring and shrinking of a mineral sample, comprising the following steps:

[0044] S1: Feeding: put the material into the mixing barrel through the feed port;

[0045] S2: Stirring: The stirring component in the stirring barrel stirs the materials to make the materials more evenly mixed, and the stirred materials are sent into the sample divider through the feed hopper;

[0046] S3: Dividing: The sample divider divides the incoming materials into equal parts and then enters the receiving trough;

[0047] S4: Inspection: Send the receiving trough containing the reduced materials to the inspection room for inspection;

[0048] In step 2 and step 3, the sample divider is a binary divider.

[0049] During the specific implementation of the present invention, it is only necessary to put the material into the mixing barrel and operate the control box to automatically complete the mixing and shrinking of the material, which greatly reduces the labor intensity in the shrinking process and improves the shrinking efficiency; the reciprocating motion of the divider allows the material to be shrunk more evenly through the divider, and the shrinking accuracy is higher.

[0050] The present invention and its embodiments are described above, and such description is not restrictive. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. In short, if ordinary technicians in the field are inspired by it, without departing from the purpose of the invention, they can design a structure and embodiment similar to the technical solution without creativity, which should belong to the protection scope of the present invention.

Claims

1. A rapid ore sample reduction device, characterized in that: It includes a frame and a mixing barrel, a feeding hopper, a divider and a material receiving trough arranged on the frame; The mixing barrel is arranged vertically, and a mixing component for mixing materials uniformly is arranged inside the mixing barrel. A feed inlet is arranged at the upper end of the mixing barrel, and a discharge outlet is arranged at the lower end of the mixing barrel. The feed hopper is arranged below the mixing barrel, the feed hopper is arranged tilted, a divider is arranged below one end of the feed hopper away from the mixing barrel, a vibration motor is arranged below the feed hopper, and the vibration motor is fixedly connected to the frame; A receiving trough for receiving the shrunken material is provided below the divider, support plates are fixedly connected to both sides of the divider, slides are provided below the ends of the two support plates away from the divider, linear guides are provided below the slides to slide with them, the linear guides are symmetrically provided on both sides of the divider, one end of the linear guides drives a motor, and the slides reciprocate along the linear guides; It also includes a control box arranged on the frame, and the control box is electrically connected to the driving motor and the vibration motor.

2. The rapid ore sample reduction device according to claim 1 is characterized in that: The linear guide rails are two symmetrically arranged horizontally, the two-divider is arranged horizontally, the material receiving troughs are symmetrically arranged on both sides below the two-divider, and the material receiving troughs are arranged in coordination with the material dividing opening of the two-divider.

3. The rapid ore sample reduction device according to claim 2, characterized in that: The feed hopper is in a C shape, one end of which is arranged below the discharge port, and the other end of the feed hopper is arranged above the divider. The feed hopper generates vibration through a vibration motor to send materials from the discharge port to the divider.

4. The rapid ore sample reduction device according to claim 3 is characterized in that: The stirring assembly includes a stirring motor, a stirring shaft, and stirring blades. The stirring shaft is vertically arranged, and its upper end is transmission-connected to the stirring motor. The outer ring of the stirring shaft is provided with spiral stirring blades. The stirring motor is fixedly connected to the stirring barrel, and the stirring motor is electrically connected to the control box.

5. The rapid ore sample reduction device according to claim 4, characterized in that: The frame comprises a supporting platform and supporting legs arranged below four corners of the supporting platform, and the control box is fixedly connected to the supporting platform.

6. A method for rapid stirring and reducing a mineral sample using a mineral sample rapid reducing device as claimed in any one of claims 1 to 5, characterized in that: The following steps are involved: S1: Feeding: put the material into the mixing barrel through the feed port; S2: Stirring: The stirring component in the stirring barrel stirs the materials to make the materials more evenly mixed, and the stirred materials are sent into the sample divider through the feed hopper; S3: Dividing: The sample divider divides the incoming materials into equal parts and then enters the receiving trough; S4: Inspection: Send the receiving trough containing the reduced materials to the inspection room for inspection; In step 2 and step 3, the sample divider is a binary divider.