Reinforced connecting piece adaptive to photovoltaic purlines of multiple sizes

By designing the reinforced connectors of adjustable sizes and airbag columns, the strength and stability problems when connecting photovoltaic purlins of different sizes are solved, and the stable connection and strengthening connection effect of multi-size photovoltaic purlins is achieved.

CN119696468APending Publication Date: 2025-03-25WUXI SUMINGDA TECH CO LTD
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Patent Information

Application Number
CN202411615664.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-13
Publication Date
2025-03-25

AI Technical Summary

Technical Problem

The existing photovoltaic purlin connections are difficult to adapt to photovoltaic purlins of different sizes, resulting in insufficient connection strength and stability, which may cause structural problems.

Method used

A reinforced connector including an adjustable sized connecting sleeve, a positioning plate, an airbag post, a screw and a suction cup are designed. Through the rotation of the screw and the clamping of the airbag column, stable connection of photovoltaic purlins of different sizes is achieved, and the gap is filled through the suction cup to enhance the connection strength.

Benefits of technology

It improves the connection stability of photovoltaic purlins and connection sleeves, avoids wear of photovoltaic purlins, and enhances the strength and adaptability of the connection. It is suitable for multi-size photovoltaic purlins.

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Abstract

The invention discloses a reinforced connecting piece adaptive to photovoltaic purlines of multiple sizes, which comprises a size-adjustable connecting sleeve, a positioning plate and an air bag clamping column, and is characterized in that a screw rod is arranged on the positioning plate, and a clamping groove and a screw tube are arranged on each photovoltaic purline; a cavity is formed in the positioning plate, a first air bag, an energy storage air bag and an air groove are arranged in the cavity, a driving rod is arranged in the air groove, an inflation clamping hook is arranged at the top of the driving rod, a second connecting pipe is arranged at the bottom of the air groove, a blocking plate is arranged at the bottom of the driving rod, a clamping ring is arranged on the cavity, and a rack is arranged on one side of the air groove in parallel. The extension rod is sleeved with a cam and a gear, the second connecting pipe is communicated with the air bag clamping column, and a deflation switch is arranged on the connecting sleeve. The connecting piece is provided with the positioning plate and the air bag clamping column, the connecting sleeve is connected with the end face and the side face of the photovoltaic purline in a clamped mode, and the connecting stability of the connecting sleeve and the photovoltaic purline is enhanced.
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Description

Technical Field

[0001] The present invention relates to the technical field of purlin connectors, and in particular to a reinforcing connector adapted for photovoltaic purlins of various sizes. Background Art

[0002] Photovoltaic purlins are an important part of the photovoltaic support system for supporting photovoltaic panels. They are usually installed on the roof structure to ensure that the photovoltaic panels can be firmly fixed and adapt to the slope of the roof. In practical applications, there will be situations where the design of the roof or the particularity of the site conditions require the connection of photovoltaic purlins of different sizes. When connecting photovoltaic purlins of different sizes, special attention should be paid to ensure the strength and stability of the connection to avoid future structural problems. Summary of the invention

[0003] In order to solve the above technical problems, the present invention provides a reinforcing connector suitable for photovoltaic purlins of various sizes.

[0004] The technical solution of the present invention is: a reinforcing connector adapted for photovoltaic purlins of multiple sizes, comprising a connection sleeve of adjustable size, and a positioning plate and an airbag clamping column arranged on each inner wall of the connection sleeve, wherein a screw is rotatably arranged on the positioning plate, a slot for clamping with the airbag clamping column is arranged on the side surface of the photovoltaic purlin, and a plurality of screw tubes corresponding to the corresponding screws are arranged on the end surface of the photovoltaic purlin;

[0005] The positioning plate has a cavity inside, and the cavity is provided with a first airbag connected to an inner wall of one side of the cavity, an energy storage airbag connected to the first airbag through a first pipe, and a vertically arranged air groove, and the air groove is connected to the energy storage airbag through a second pipe.

[0006] A driving rod is provided in the sliding seal of the air groove, an inflatable hook is provided on the top of the driving rod, the inflatable hook is connected to the bottom of the air groove through a first connecting pipe, and a second connecting pipe is provided at the bottom of the air groove with one end connected to the inside thereof, a blocking plate is provided at the bottom of the driving rod for controlling the opening or closing of the second connecting pipe by moving up and down, and an extension groove is provided in the air groove for the blocking plate to extend into, and the extension groove is connected to the bottom of the cavity.

[0007] The cavity is provided with a snap ring that is engaged with the inflatable snap hook, a rack connected to the driving rod through a connecting rod is provided in parallel on one side of the air groove, the rack is connected to the cavity by sliding up and down through a limit rod, an extension rod extending into the cavity is provided on the screw rod, a cam for squeezing the airbag and a gear for driving the rack to slide up and down are sleeved on the extension rod,

[0008] The second connecting pipe is embedded in the inner wall of the connecting sleeve and is connected to the airbag clamping column. The connecting sleeve is provided with a deflation switch connected to the airbag clamping column.

[0009] Furthermore, the connecting sleeve is composed of four side plates, two adjacent side plates are connected by a plurality of guide rods, and two ends of the guide rods are respectively slidably connected to corresponding slide rails arranged on two adjacent side plates.

[0010] Description: The guide rod can drive each side panel to slide up and down or left and right, and the length and width of the connecting sleeve can be changed arbitrarily. It is suitable for regular quadrilateral photovoltaic purlins of different sizes, and the structure is simple and easy to operate.

[0011] Furthermore, a third airbag which is in compression contact with the end of the photovoltaic purlin is provided on the positioning plate, and a plurality of second airbags for fixing the guide rod are provided on the slide rail, and the plurality of second airbags are all connected to the corresponding third airbags.

[0012] Description: The third airbag is squeezed by utilizing the insertion depth of the photovoltaic purlin, so that the guide rod is fixed while the photovoltaic purlin is positioned and fixed, preventing the guide rod from slipping and changing the size of the connecting sleeve, further strengthening the connection between the connecting sleeve and the photovoltaic purlin.

[0013] Furthermore, the guide rod is provided with a suction cup for connecting the guide rod and the photovoltaic purlin, and the suction cup is longitudinally slidably connected to the guide rod through a sliding rod. The guide rod is hollow inside and a driving block is fixedly sleeved on the sliding rod located inside the guide rod. The driving block is provided with a protrusion that passes through the side wall of the guide rod and is used for frictional contact with the second airbag.

[0014] Description: By setting the driving block and the suction cup, while the second airbag fixes the guide rod, the driving block can drive the suction cup to move downward to connect the guide rod with the photovoltaic purlin, fill the gap between the guide rod and the photovoltaic purlin, and further strengthen the connection between the side panel and the photovoltaic purlin.

[0015] Furthermore, a pressure relief valve is provided on the energy storage airbag.

[0016] Description: By setting the pressure relief valve, the energy storage airbag can maintain the air pressure balance of the energy storage airbag, the air groove and the first connecting tube every time the connecting sleeve is connected with the photovoltaic purlin, so that the gas can be released normally every time to fill the airbag column and maintain the air pressure required by the air groove to support the drive rod and the air pressure required by the first connecting tube to fill the inflatable hook, providing protection for the connection between the airbag column and the photovoltaic purlin.

[0017] Furthermore, a first magnetic sheet is provided at the bottom of the air groove, and a second magnetic sheet magnetically attracted to the first magnetic sheet is provided at the bottom of the driving rod.

[0018] Note: By setting two magnetic sheets, the descending efficiency of the driving rod after it is separated from the clamping ring is enhanced, thereby providing further guarantee for the complete deflation of the air tank.

[0019] Furthermore, a touch sensor and a controller are provided at the bottom of the extension groove, a display for displaying the deflation status is provided on the outer wall of the connecting sleeve, and the touch sensor and the display are electrically connected to the controller.

[0020] Note: By observing the contact status between the bottom of the blocking plate and the touch sensor, it is possible to observe whether the inflatable hook and the clamp ring are connected or disengaged successfully, which is convenient for judging the disassembly and assembly status of the connecting sleeve and the photovoltaic purlin.

[0021] The beneficial effects of the present invention are:

[0022] (1) The connector of the present invention is provided with a screw on the connecting sleeve to be positioned and sleeved with the end face of the photovoltaic purlin, and an airbag clamping column is provided on the connecting sleeve to be clamped with the side face of the photovoltaic purlin. On the one hand, the degree of deviation of the connection between the photovoltaic purlin and each side wall of the connecting sleeve is reduced, and the connection stability between the connecting sleeve and the photovoltaic purlin is strengthened. On the other hand, by rotating the screw, the gas released by the airbag clamping column is continuously stored before the photovoltaic purlin is fixed without being connected to the airbag clamping column, so that during the insertion of the photovoltaic purlin, the gas The balloon column does not produce contact and scratches with the photovoltaic purlin, avoiding wear on the photovoltaic purlin; in addition, during the insertion of the photovoltaic purlin, the screw rotates and the gas continues to accumulate in the energy storage airbag, the air groove and the second connecting tube until the photovoltaic purlin is fixed. The inflation hook on the top of the drive rod also realizes locking with the clamp ring. Before the airbag column is deflated, the screw and the screw tube can be kept in a socketed state. The screw tube is not easily separated from the screw due to external shaking, thereby enhancing the connection stability between the connecting sleeve and the photovoltaic purlin.

[0023] (2) The connector of the present invention is provided with four side plates and guide rods. The guide rods can slide to arbitrarily adjust the length and width of the connecting sleeve. During the insertion of the photovoltaic purlin, the guide rods can be fixed, thereby making the connection between the connecting sleeve and the photovoltaic purlin more stable. A suction cup is also provided to connect the guide rod and the photovoltaic purlin, thereby enhancing the connection stability between the connecting sleeve and the photovoltaic purlin. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 is an overall appearance diagram of a connector embodiment 1 of the present invention;

[0025] Figure 2 is the overall appearance diagram of the photovoltaic purlin of the present invention;

[0026] Figure 3 1 is a diagram showing the internal structure of the slide rail of the connecting member embodiment 1 of the present invention;

[0027] Figure 4 It is a structural diagram of the internal cavity of the positioning plate of the connector of the present invention;

[0028] Figure 5 It is a top view of the internal structure of the positioning plate and the side plate of the connector of the present invention;

[0029] Figure 6 It is a position structure diagram of the first airbag, the energy storage airbag and the air groove of the connecting piece of the present invention;

[0030] Figure 7 is a structural diagram of a driving rod of a connecting member of the present invention;

[0031] Figure 8 It is a structural diagram of a clamp ring of a connector of the present invention;

[0032] Fig. 9 is a diagram showing the internal structure of the air groove of the connecting member embodiment 2 of the present invention;

[0033] Fig.10 1 is a diagram showing the internal structure of a guide rod of a connector embodiment 3 of the present invention;

[0034] Among them, 1-side plate, 11-first airbag, 111-deflation switch, 12-guide rod, 121-second airbag, 2-guide rod, 21-sliding rod, 22-driving block, 23-suction cup, 3-positioning plate, 31-screw, 32-third airbag, 33-gear, 331-rack, 332-driving rod, 333-air groove, 3331-first magnetic sheet, 334-blocking plate, 335-second connecting pipe, 336-inflating hook, 337-first connecting pipe, 338-extension groove, 34-cam, 341-first airbag, 342-energy storage airbag, 343-pressure relief valve, 344-clamping ring, 4-photovoltaic purlin, 41-screw, 42-slot. DETAILED DESCRIPTION

[0035] The present invention is further described in detail below in conjunction with specific implementation methods to better reflect the advantages of the present invention.

[0036] Embodiment 1: A reinforcing connector adapted for photovoltaic purlins of various sizes, such as Figure 1 and Figure 2 As shown, it includes a connecting sleeve with adjustable size, and a positioning plate 3 and an airbag clamping column 11 arranged on each inner wall of the connecting sleeve, a screw 31 is rotatably provided on the positioning plate 3, a clamping groove 42 for clamping with the airbag clamping column 11 is provided on the side of the photovoltaic purlin 4, and a plurality of screw tubes 41 corresponding to the corresponding screws 31 are provided on the end surface of the photovoltaic purlin 4;

[0037] like Figure 4 and Figure 6As shown, the positioning plate 3 has a cavity inside, and the cavity is provided with a first airbag 341 connected to the inner wall of one side of the cavity, an energy storage airbag 342 connected to the first airbag 341 through a first pipe, and a vertically arranged air groove 333, the air groove 333 is connected to the energy storage airbag 342 through a second pipe, and a pressure relief valve 343 is provided on the energy storage airbag 342, the pressure relief valve 343 is an existing device available on the market, and the first pipe and the second pipe are both commercially available one-way air inlet pipes;

[0038] like Figure 4 and Figure 7 As shown, a driving rod 332 is provided in a sliding seal in the air groove 333, and an inflatable hook 336 is provided on the top of the driving rod 332. The inflatable hook 336 is connected to the bottom of the air groove 333 through a first connecting tube 337, and a second connecting tube 335 is provided at the bottom of the air groove 333 at one end thereof and connected to the inside thereof, and a blocking plate 334 is provided at the bottom of the driving rod 332 for controlling the opening or closing of the second connecting tube 335 by moving up and down, and an extension groove 338 is provided in the air groove 333 for the blocking plate 334 to extend into, and the extension groove 338 is connected to the bottom of the cavity.

[0039] like Figure 4 and Figure 8 As shown, the cavity is provided with a snap ring 344 that cooperates with the inflation hook 336, and a rack 331 connected to the driving rod 332 through a connecting rod is provided on one side of the air groove 333 in parallel. The rack 331 is connected to the cavity by sliding up and down through a limiting rod. The screw 31 is provided with an extension rod 311 extending into the cavity, and the extension rod 311 is sleeved with a cam 34 for squeezing the airbag 341 and a gear 33 for driving the rack 331 to slide up and down.

[0040] like Figure 5 As shown, the second connecting pipe 335 is embedded in the inner wall of the connecting sleeve and communicated with the airbag clamping column 11. The connecting sleeve is provided with a deflation switch 111 communicated with the airbag clamping column 11. The deflation switch 111 can be a commercially available push-type deflation valve.

[0041] like Figure 1 As shown, the connecting sleeve is composed of four side plates 1, and two adjacent side plates 1 are connected by a plurality of guide rods 2, and the two ends of the guide rods 2 are respectively slidably connected with the slide rails 12 provided on the two adjacent side plates 1;

[0042] like Figure 1 and Figure 3 As shown, the positioning plate 3 is provided with a third airbag 32 which is in compression contact with the end of the photovoltaic purlin 4, and the slide rail 12 is provided with a plurality of second airbags 121 for fixing the guide rod 2, and the plurality of second airbags 121 are all connected to the corresponding third airbags 32.

[0043] The working principle of the above-mentioned reinforcing connector adapted to photovoltaic purlins of multiple sizes is as follows: the top side panel 1 is slid upward along the slide rail 12 of the right side panel 1 along the guide rod 2, and the right side panel 1 is then slid to the right along the slide rail 12 of the top side panel 1 along the guide rod 2, and the sliding does not affect each other, and then the photovoltaic purlin 4 is inserted into the connecting sleeve, and each side panel 1 is fitted with the side wall of the photovoltaic purlin 4, and the screw tube 41 on the end face of the photovoltaic purlin 4 is sleeved with the screw 31 on the positioning plate 3 in the side panel 1. In the process of the photovoltaic purlin 4 going deeper, the third airbag 32 is squeezed, and the second airbag 121 bulges out to clamp the guide rod 2, so that the position of each side panel 1 is fixed;

[0044] At the same time, the rotation of the screw 31 drives the cam 34 to squeeze and store energy on the first air bag 341 that has been squeezed and then restored to its original state, so that the gas squeezed from the first air bag 341 enters the energy storage air bag 342, the air groove 333 and the first connecting pipe 337 in sequence. At the same time, the screw 31 drives the gear 33 to rotate synchronously, so that the rack 331 continues to drive the driving rod 332 to move upward. Before the rotation of the screw 31 is completed, the energy storage air bag 342 continues to store energy. The air bag clamping column 11 is not connected to the air groove 333 at this time, so as not to contact the side wall of the photovoltaic purlin 4 and avoid wear on the photovoltaic purlin 4. During the upward movement of the driving rod 332, the driving rod 33 The inflatable part on the opposite surface of the inflatable hook 36 at the top gradually extends and contacts and closes, and in this process, the gas filling in the gas groove 333 also provides a part of the upward support for the driving rod 332, until the screw rod 31 is rotated completely, and the driving rod 332 moves up to the highest point to make the inflatable hook 36 completely closed in the clamp ring 344, thereby being locked with the clamp ring 344. At the same time, the second connecting pipe 335 is also connected with the gas groove 333, so that the gas is released and transmitted to the airbag clamp column 11 so that it is clamped with the side wall of the photovoltaic purlin 4, completing the double clamping of the end face and side face of the connecting sleeve and the photovoltaic purlin 4, and strengthening the connection stability of the connecting sleeve and the photovoltaic purlin 4;

[0045] When the photovoltaic purlin 4 needs to be disassembled later, the deflation switch 111 is pressed to deflate the airbag column 11, the air groove 333 and the first connecting tube 337. Then, the driving rod 332 drives the rack 331 downward under the action of gravity, thereby reversing the screw 31 to make the photovoltaic purlin 4 easier to detach from the connecting sleeve, thereby enhancing the convenience of disassembly.

[0046] Embodiment 2: This embodiment differs from Embodiment 1 in that Fig. 9 As shown, a first magnetic sheet 3331 is provided at the bottom of the air groove 333, and a second magnetic sheet 3321 magnetically attracted to the first magnetic sheet 3331 is provided at the bottom of the driving rod 332;

[0047] A touch sensor and a controller are provided at the bottom of the extension groove 338, and a display for displaying the deflation status is provided on the outer wall of the connecting sleeve. The touch sensor and the display are electrically connected to the controller, and the touch sensor, the display and the controller are all commercially available devices.

[0048] The working principle of this embodiment is different from that of embodiment 1 in that the first magnetic piece 3331 and the second magnetic piece 3321 can speed up the descending efficiency of the driving rod 332 after it is separated from the retaining ring 344, thereby speeding up the efficiency of reversing the screw 31, enhancing the convenience of disassembling the photovoltaic purlin 4, and by setting a touch sensor, after the blocking plate 334 descends to the lowest point with the driving rod 332, it can be indicated on the display whether the deflation is completed, so that the staff can clearly understand the disassembly and assembly status of the photovoltaic purlin 4.

[0049] Embodiment 3: This embodiment differs from Embodiment 2 in that Fig.10 As shown, the guide rod 2 is provided with a suction cup 23 for connecting the guide rod 2 and the photovoltaic purlin 4, and the suction cup 23 is longitudinally slidably connected to the guide rod 2 through the sliding rod 21. The guide rod 2 is hollow inside and a driving block 22 is fixedly sleeved on the sliding rod 21 located inside the guide rod 2, and the driving block 22 is provided with a protrusion that penetrates the side wall of the guide rod 2 and is used for friction contact with the second airbag 121; it can be understood that the extrusion stroke of the driving block 22 by the second airbag 121 is the longitudinal distance between the bottom of the guide rod 2 and the inner wall of the side plate 4, which is also the longitudinal distance between the guide rod 2 and the surface of the photovoltaic purlin 4, and the protrusion amount of the second airbag 121 is sufficient to squeeze the driving block 22 to the bottom of the guide rod 2 and prevent the guide rod 2 from sliding left and right.

[0050] The working principle of this embodiment is different from that of Embodiment 2 in that, when the second airbag 121 is inflated and protrudes, the driving block 22 is first squeezed to drive the suction cup 23 to move downward and engage with the photovoltaic purlin 4, thereby filling the gap between the guide rod 2 and the photovoltaic purlin 4 and improving the connection strength between the connecting sleeve and the photovoltaic purlin 4.

Claims

1. A reinforcing connector adapted for photovoltaic purlins of various sizes, characterized in that: It comprises a connection sleeve with adjustable size, and a positioning plate (3) and an airbag clamping column (11) arranged on each inner wall of the connection sleeve, a screw rod (31) being rotatably arranged on the positioning plate (3), a clamping groove (42) for clamping with the airbag clamping column (11) being arranged on the side surface of the photovoltaic purlin (4), and a plurality of screw tubes (41) corresponding to the corresponding screw rods (31) being arranged on the end surface of the photovoltaic purlin (4); The positioning plate (3) has a cavity inside, and the cavity is provided with a first airbag (341) connected to an inner wall of one side of the cavity, an energy storage airbag (342) connected to the first airbag (341) through a first pipe, and a vertically arranged air groove (333), wherein the air groove (333) is connected to the energy storage airbag (342) through a second pipe. A driving rod (332) is provided in a sliding seal inside the air groove (333), and an inflation hook (336) is provided on the top of the driving rod (332). The inflation hook (336) is connected to the bottom of the air groove (333) through a first connecting tube (337), and a second connecting tube (335) is provided at the bottom of the air groove (333) with one end connected to the inside thereof. A blocking plate (334) for moving up and down to control the opening or closing of the second connecting tube (335) is provided at the bottom of the driving rod (332), and an extension groove (338) for the blocking plate (334) to extend into the air groove (333), and the extension groove (338) is connected to the bottom of the cavity. The cavity is provided with a snap ring (344) that is engaged with the inflation hook (336); a rack (331) connected to the driving rod (332) through a connecting rod is provided in parallel on one side of the air groove (333); the rack (331) is connected to the cavity by a limit rod so as to slide up and down; an extension rod (311) extending into the cavity is provided on the screw rod (311); a cam (34) for squeezing the airbag (341) and a gear (33) for driving the rack (331) to slide up and down are sleeved on the extension rod (311); The second connecting tube (335) is embedded in the inner wall of the connecting sleeve and is in communication with the airbag clamping column (11); the connecting sleeve is provided with a deflation switch (111) in communication with the airbag clamping column (11).

2. A reinforcing connector adapted for photovoltaic purlins of multiple sizes as claimed in claim 1, characterized in that: The connecting sleeve is composed of four side plates (1), two adjacent side plates (1) are connected by a plurality of guide rods (2), and the two ends of the guide rods (2) are respectively slidably connected to the slide rails (12) provided on the two adjacent side plates (1).

3. A reinforcing connector adapted for photovoltaic purlins of multiple sizes as claimed in claim 2, characterized in that: The positioning plate (3) is provided with a third airbag (32) which is in compression contact with the end of the photovoltaic purlin (4), and the slide rail (12) is provided with a plurality of second airbags (121) for fixing the guide rod (2), and the plurality of second airbags (121) are all connected to the corresponding third airbags (32).

4. A reinforcing connector adapted for photovoltaic purlins of multiple sizes as claimed in claim 3, characterized in that: The guide rod (2) is provided with a suction cup (23) for connecting the guide rod (2) and the photovoltaic purlin (4); the suction cup (23) is longitudinally slidably connected to the guide rod (2) via a sliding rod (21); the guide rod (2) is hollow inside and a driving block (22) is fixedly sleeved on the sliding rod (21) located inside the guide rod (2); the driving block (22) is provided with a protrusion that penetrates the side wall of the guide rod (2) and is used for frictional contact with the second airbag (121).

5. A reinforcing connector adapted for photovoltaic purlins of multiple sizes as claimed in claim 1, characterized in that: The energy storage airbag (342) is provided with a pressure relief valve (343).

6. A reinforcing connector adapted for photovoltaic purlins of multiple sizes as claimed in claim 1, characterized in that: A first magnetic sheet (3331) is provided at the bottom of the air groove (333), and a second magnetic sheet (3321) magnetically attracted to the first magnetic sheet (3331) is provided at the bottom of the driving rod (332).

7. A reinforcing connector adapted for photovoltaic purlins of multiple sizes as claimed in claim 1, characterized in that: A touch sensor and a controller are provided at the inner bottom of the extension groove (338), and a display for displaying the deflation state is provided on the outer wall of the connecting sleeve. The touch sensor and the display are both electrically connected to the controller.