An intelligent circuit board assembly device
By designing the intelligent assembly device of circuit boards, using the longitudinal shifting mechanism and the circuit board flip mechanism to achieve multi-process integrated processing, the problems of low assembly efficiency and low degree of integration in the existing technology are solved, and an efficient, accurate and automated assembly process is achieved.
Patent Information
- Application Number
- CN202510214086.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-26
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2045-02-26
AI Technical Summary
The existing circuit board assembly technology is inefficient, and the consistency and reliability of assembly and welding cannot be guaranteed. The assembly and processing are inconvenient, and the degree of integration is low.
An intelligent assembly device for circuit boards is designed, including two sets of longitudinal shifting mechanisms, two sets of circuit board flip mechanisms and two sets of fixed ring feeding mechanisms. Through cross feeding and round-trip feeding assembly, multi-process integrated processing is realized.
It improves the assembly efficiency and accuracy of circuit boards, realizes automation and high integration, reduces the equipment area, and enhances the flexibility and coordination of assembly and processing.
Smart Images

Figure CN119697902B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of circuit board assembly, and specifically relates to an intelligent circuit board assembly device. Background Art
[0002] There are many types of unit indicators used in special vehicles, which can be divided into two types of structures: light-emitting disks and transparent disks, used to display different functions such as current, vehicle speed, temperature, and pressure. The circuit board assembly in the indicator is the core component and plays an important role in product structure support and electrical function realization; as Figures 1-3 shown in the transparent disk circuit board assembly 800, it includes a circuit board one 801 provided with an assembly hole one 809, a disk support pillar 802 provided with an internal thread, an M1.6*5 countersunk head screw one 803, a copper support pillar one 804 provided with an internal thread, a stepping motor one 805 provided with a conductive pin, an M1.6 nut one 806, an M1.6*12 pan head screw 807, and an M3 pan head screw one 808; as Figures 4-6 shown in the light-emitting disk circuit board assembly 900, it includes a circuit board two 901 provided with an assembly hole two 909, a fixing ring 902, an M1.6*4 pan head screw 903, a copper support pillar two 904 provided with an internal thread, a stepping motor two 905 provided with a conductive pin, an M1.6 nut two 906, a fixing ring support pillar 907 provided with an internal thread, and an M3 pan head screw two 908; currently, the circuit board assembly is all assembled and welded one by one manually, not only with low operation efficiency, but also unable to ensure the consistency and reliability of assembly and welding;
[0003] Patent publication number CN207824130U discloses a circuit board assembly production line and a motor assembly production line, specifically discloses a workpiece transfer device, a pressing mechanism, and a welding mechanism; the workpiece transfer device includes a moving platform component, and the moving platform component includes a platform plate and a horizontal driving mechanism for driving the platform plate to reciprocate along its length direction; a plurality of positioning components for positioning the motor housing are arranged on the platform plate; the pressing mechanism and the welding mechanism are arranged in parallel, the pressing mechanism is arranged at the previous station of the welding mechanism, and the pressing mechanism can correspond to one positioning component, and the welding mechanism can correspond to one positioning component to complete the assembly of the circuit board in sequence; however, due to the large number of components in the transparent disk circuit board assembly 800 and the light-emitting disk circuit board assembly 900, and the cumbersome assembly process, if assembled according to the processing method of a one-way assembly line, only one processing operation can be completed at a single station, there is a problem that the assembly processing of two types of circuit board assemblies cannot be carried out, the assembly processing is inconvenient, the integration degree is relatively low, the continuity and coordination of each assembly process are poor, the layout is unreasonable, the assembly efficiency is low, and the equipment occupies a large area. Summary of the Invention
[0004] The technical problem to be solved by the present invention is to overcome the existing defects and provide an intelligent circuit board assembly device. The intelligent circuit board assembly device can perform assembly processing on two types of circuit board components, complete multiple assembly processes at one station, is flexible and convenient for assembly processing, has a high degree of automation and integration, strong continuity and good coordination among various assembly processes, reasonable layout, high circuit board assembly efficiency and high assembly accuracy; it has two sets of longitudinal movement and type conversion mechanisms, two sets of circuit board flipping mechanisms and two sets of fixed ring feeding mechanisms. The two sets of longitudinal movement and type conversion mechanisms cross-feed for assembly processing, further improving the circuit board assembly efficiency. Moreover, the longitudinal movement and type conversion mechanism performs reciprocating feeding and assembly, further improving the integration degree and reducing the occupied area of the equipment, and can effectively solve the problems in the background technology.
[0005] To achieve the above object, the present invention provides the following technical solution: An intelligent circuit board assembly device, including a motor feeding mechanism, a longitudinal displacement and type-changing mechanism, a front-side transverse displacement mechanism, a middle-side transverse displacement mechanism, and a rear-side transverse displacement mechanism provided on a support table. The motor feeding mechanism includes a linear slide table A longitudinally provided on the support table, and a motor feeding tray is provided on the slide seat A of the linear slide table A. The longitudinal displacement and type-changing mechanism includes a linear slide table B longitudinally provided on the support table, and a positioning bracket and a rotating bracket are provided on the slide seat B of the linear slide table B. A stepped pin shaft for positioning and supporting the circuit board is provided on the positioning bracket, and a disk support pillar positioning hole is also provided on the positioning bracket. A motor positioning disk is provided on the rotating bracket. A copper support pillar positioning hole is provided on the outer edge of the top surface of the motor positioning disk, a positioning table is provided at the center of the motor positioning disk, a motor positioning groove is provided on the positioning table, a nut positioning hole is provided on the bottom surface of the motor positioning groove, and a driving motor one for driving the rotating bracket to rotate horizontally is also provided on the slide seat B. The front-side transverse displacement mechanism, the middle-side transverse displacement mechanism, and the rear-side transverse displacement mechanism are arranged in sequence along the longitudinal conveying direction of the linear slide table A. The front-side transverse displacement mechanism includes a linear slide table C horizontally provided on the support table, and a screw driving mechanism one for assembling the circuit board and the disk support pillar is provided on the slide seat C of the linear slide table C. A copper support pillar clamping mechanism for clamping the copper support pillar and placing it into the copper support pillar positioning hole is also provided on the slide seat C. The middle-side transverse displacement mechanism includes a linear slide table D horizontally provided on the support table, and a nut clamping mechanism for clamping the nut and placing it into the nut positioning hole is provided on the slide seat D of the linear slide table D. A motor clamping mechanism for clamping the motor and placing it into the motor positioning groove is also provided on the slide seat D. A circuit board flipping mechanism for clamping the circuit board positioned and supported by the stepped pin shaft and flipping it onto the positioning table is provided on one side of the longitudinal displacement and type-changing mechanism on the support table. The rear-side transverse displacement mechanism includes a linear slide table E horizontally provided on the support table, and a disk support pillar clamping mechanism for clamping the disk support pillar and placing it into the disk support pillar positioning hole is provided on the slide seat E of the linear slide table E. A screw driving mechanism two for assembling the motor and the circuit board and a screw driving mechanism three for assembling the copper support pillar and the circuit board are also provided on the slide seat E. A circuit board welding mechanism for welding the motor lead pin and the circuit board is also provided on the support table.
[0006] Further, a gantry bracket one and a gantry bracket two are horizontally arranged in sequence along the longitudinal conveying direction of the linear slide table A on the support table. The linear slide table C of the front-side transverse displacement mechanism is fixedly provided on the front surface of the cross beam of the gantry bracket one. The linear slide table D of the middle-side transverse displacement mechanism is fixedly provided on the back surface of the cross beam of the gantry bracket one. The linear slide table E of the rear-side transverse displacement mechanism is fixedly provided on the back surface of the cross beam of the gantry bracket two.
[0007] Furthermore, a circuit board positioning disk with a circular ring structure is fixed on the top of the positioning bracket, the step pin is arranged on the circuit board positioning disk, and a disk pillar positioning block arranged along its radial direction is provided on the circumferential top wall of the circuit board positioning disk, the disk pillar positioning hole is opened on the top surface of the disk pillar positioning block, and the side wall of the disk pillar positioning block is opened with a clearance groove, a disk pillar clamp is provided in the clearance groove, and a clamping cylinder 1 which can drive the disk pillar clamp to clamp the disk pillar is provided on the positioning bracket.
[0008] Furthermore, the screw driving mechanism 1 includes a telescopic cylinder A vertically arranged on the slide seat C, the telescopic end of the telescopic cylinder A is downwardly facing and fixedly connected to a lifting plate 1, and an electric screwdriver is vertically arranged on the lifting plate 1; a suction nozzle connecting plate is provided at the screwdriver head at the end of the electric screwdriver below the lifting plate 1, and a vertically arranged guide pillar is fixedly provided on the suction nozzle connecting plate, and a guide hole is provided at the position of the lifting plate 1 at the guide pillar, the guide pillar is slidably nested in the guide hole, and the top of the guide pillar is provided with a limiting shoulder, and a spring 1 is nested on the guide pillar; a screw suction nozzle coaxially arranged with the screwdriver head of the electric screwdriver is fixed on the suction nozzle connecting plate, and the screwdriver head of the electric screwdriver penetrates into the wire suction cavity of the screw suction nozzle; a ventilation cavity is provided on the suction nozzle connecting plate, and the screw suction nozzle is provided with a ventilation hole, and the wire suction cavity is connected with the ventilation cavity through the ventilation hole, and a pipe joint connected to its ventilation cavity is also connected to the suction nozzle connecting plate; the structures of the screw driving mechanism 2 and the screw driving mechanism 3 are the same as the structure of the screw driving mechanism 1.
[0009] Furthermore, the copper pillar clamping mechanism includes a rotating cylinder 1 vertically arranged on the slide C, a telescopic cylinder B is fixedly arranged on the rotating end of the rotating cylinder 1, and a finger cylinder 1 for clamping the copper pillar is fixedly connected to the telescopic end of the telescopic cylinder B; the disc pillar clamping mechanism has the same structure as the copper pillar clamping mechanism; a visual camera detection mechanism is also provided on one side of the copper pillar clamping mechanism on the slide C for detecting whether the copper pillar is placed in the copper pillar positioning hole.
[0010] Furthermore, the nut clamping mechanism includes a telescopic cylinder C vertically arranged on the slide D, the telescopic end of the telescopic cylinder C faces downward and is fixedly connected to a finger cylinder 2 for clamping the nut; the motor clamping mechanism includes a telescopic cylinder D vertically arranged on the slide D, the telescopic end of the telescopic cylinder D faces downward and is fixedly connected to a finger cylinder 3 for clamping the motor.
[0011] Further, the circuit board flipping mechanism includes a support base fixed on the support platform. A first slide plate is provided on the support base, and a first linear drive mechanism capable of driving the first slide plate to horizontally move towards the longitudinal movement conversion mechanism is provided on the support base. A telescopic cylinder G is vertically provided on the first slide plate. The telescopic end of the telescopic cylinder G faces upward and is fixedly connected to a third lifting plate. A second rotary cylinder is fixedly provided on the third lifting plate. The rotary end of the second rotary cylinder is fixedly provided with a second clamping jaw cylinder, and a circuit board clamping jaw is provided at the clamping end of the second clamping jaw cylinder.
[0012] Further, the circuit board welding mechanism includes a linear slide F fixedly arranged on the front surface of the cross beam of the second gantry support. A wire feeding mechanism and a vertically slidable welding head assembly are provided on the slide seat F of the linear slide F. The welding head assembly includes an adjusting plate with an arc structure. A plurality of adjusting holes are formed in the adjusting plate. One end of the adjusting plate is provided with a folding plate that is inclined and bent inward. A fixing block is provided on the folding plate. A guide shaft is fixedly nested along the length direction of the folding plate on the fixing block. A mounting plate is slidably nested on the guide shaft, and a limiting shoulder is provided at the end of the guide shaft. A second spring is nested between the mounting plate and the fixing block on the guide shaft. A welding torch is fixedly provided on the mounting plate. A connecting rod is fixedly provided on the mounting plate. The end of the connecting rod is movably connected to a hinge rod, and a second wire guiding tube is also movably connected to the hinge rod. The end nozzle of the second wire guiding tube faces the welding head of the welding torch. A fourth lifting plate is provided on the back surface of the adjusting plate. A plurality of threaded holes are formed in the fourth lifting plate. The adjusting plate is fixedly connected to the fourth lifting plate through connecting screws passing through the adjusting holes and the threaded holes. A second linear drive mechanism capable of driving the fourth lifting plate to slide in the vertical direction is provided on the slide seat F. The wire feeding mechanism includes a wire storage cylinder rotatably provided on the slide seat F and a wire feeding box fixedly provided. The wire feeding box is located below the wire storage cylinder. A wire feeding wheel and a driven roller are rotatably connected inside the wire feeding box, and the wire feeding wheel is in contact with the driven roller. A third drive motor capable of driving the wire feeding wheel to rotate is provided on the back surface of the wire feeding box. A first wire guiding tube is provided below the wire feeding wheel and the driven roller in the wire feeding box. A welding head cleaning component is provided below the welding torch. The welding head cleaning component includes a cleaning box fixed on the support platform. The position of the cleaning box corresponding to the welding torch is an open structure, and a blowing nozzle capable of blowing the welding slag of the welding head is also provided at the open part of the cleaning box.
[0013] Furthermore, the middle-side transverse movement mechanism is also provided with a fixed ring pillar assembly mechanism for assembling a fixed ring pillar, a circuit board and a motor, the fixed ring pillar assembly mechanism comprises a telescopic cylinder E vertically arranged on the slide seat D, the telescopic end of the telescopic cylinder E faces downward and is fixedly connected to a lifting plate 2; the telescopic end of the telescopic cylinder E is connected to a guide rod coaxially arranged therewith, a connecting slider which can slide along its axial direction is sleeved on the guide rod, a limiting ring is fixedly provided on the guide rod above the connecting slider, a spring 3 is provided on the guide rod between the connecting slider and the limiting ring, and an anti-slip shoulder is provided at the end of the guide rod, the lifting plate 2 is fixedly connected to the connecting slider; a finger cylinder 4 vertically arranged is rotatably connected to the lifting plate 2, and the top of the finger cylinder 4 The end is fixedly connected with a hollow rotating shaft coaxially arranged therewith, and the hollow rotating shaft is communicated with the air cavity of the finger cylinder four; the top end of the hollow rotating shaft is connected with a rotating air joint, and the rotating air joint is fixedly connected to the lifting plate two through a connecting frame; a pulley is connected to the hollow rotating shaft, and a driving motor two that can drive the pulley to rotate is connected to the lifting plate two; the rear side transverse movement mechanism is also provided with a fixing ring clamping mechanism for clamping the fixing ring and placing it on the circuit board, and the fixing ring clamping mechanism includes a telescopic cylinder F vertically arranged on the slide E, and the telescopic end of the telescopic cylinder F faces downward and is connected to a vertically arranged suction cup through a connecting piece; a visual camera detection mechanism two for detecting the placement of the fixing ring is also provided on the slide E at one side of the fixing ring clamping mechanism.
[0014] Furthermore, a fixed ring feeding mechanism is provided on the support platform at the rear side of the rear side transverse movement mechanism, and the fixed ring feeding mechanism includes a linear slide G vertically arranged on the support platform, and a lifting block is provided on the slide seat G of the linear slide G; a linear slide rail is laterally provided on the support platform at the rear side of the linear slide G, and a slide plate 2 is slidably connected to the linear slide rail, and a fixed ring stacking jig is provided on the slide plate 2, and the fixed ring stacking jig includes a base plate, and a plurality of stacking stop shafts vertically arranged and used for stacking fixed rings are also provided on the base plate of the slide plate 2 and the fixed ring stacking jig; a clearance notch for the lifting block to pass through is provided on the base plate of the slide plate 2 and the fixed ring stacking jig; a telescopic cylinder H that can drive the slide plate 2 to move along the linear slide rail is also provided on the support platform.
[0015] Furthermore, a fixed ring feeding mechanism is provided on the support platform at the rear side of the rear side transverse movement mechanism; the fixed ring feeding mechanism comprises a plurality of support rods vertically arranged on the support platform, a U-shaped support plate is fixedly provided between the top ends of the support rods, the opening of the U-shaped support plate faces the front side, a slide plate three which can slide longitudinally is provided on the U-shaped support plate, and a telescopic cylinder I which can drive the slide plate three to slide is provided on the U-shaped support plate, a fixed ring clamping cylinder is fixedly provided on the slide plate three, and a fixed ring clamping claw for horizontally clamping the fixed ring is provided on the piston rod of the fixed ring clamping cylinder, and the fixed ring clamping claw is located above the end of the linear slide A.
[0016] Further, a screw feeder A and a copper pillar feeder are provided at the position on the support table corresponding to the front lateral translation mechanism, a nut feeder and a fixed ring pillar feeder are provided at the position on the support table corresponding to the middle lateral translation mechanism, and a screw feeder B, a screw feeder C, a screw feeder D and a disc pillar feeder are provided at the position on the support table corresponding to the rear lateral translation mechanism; the copper pillar feeder includes a vibrating disc provided on the support table, a linear rail is provided at the discharge port of the vibrating disc, a support member is provided on the support table at the discharge port of the linear rail, a telescopic cylinder K is vertically provided on the support member, and the telescopic end of the telescopic cylinder K faces upward and is fixedly connected with a positioning jig for positioning the copper pillar; the nut feeder, the fixed ring pillar feeder and the disc pillar feeder have the same structure as that of the copper pillar feeder.
[0017] Further, the number of the longitudinal translation and conversion mechanisms is two groups, and the longitudinal translation and conversion mechanisms are symmetrically arranged on both sides of the motor feeder; circuit board flipping mechanisms are provided on the support table on the outer sides of the longitudinal translation and conversion mechanisms; fixed ring feeding mechanisms are provided at the ends of the longitudinal translation and conversion mechanisms on the support table.
[0018] Compared with the prior art, the beneficial effects of the present invention are as follows: for this circuit board intelligent assembly device, the circuit board intelligent assembly device can perform assembly processing on circuit board components of two models, multiple assembly processes are completed at one station, the assembly processing is flexible and convenient, the degree of automation and integration is high, the continuity of each assembly process is strong, the coordination is good, the layout is reasonable, the circuit board assembly efficiency is high, and the assembly accuracy is high; the circuit board intelligent assembly device has two groups of longitudinal translation and conversion mechanisms, two groups of circuit board flipping mechanisms and two groups of fixed ring feeding mechanisms, so that the two groups of longitudinal translation and conversion mechanisms cross-feed for assembly processing, further improving the circuit board assembly efficiency, and the longitudinal translation and conversion mechanisms perform reciprocating feeding and assembly, further improving the degree of integration and reducing the occupied area of the equipment. Description of the Drawings
[0019] Figure 1 It is a schematic structural diagram of an existing transparent disc circuit board component;
[0020] Figure 2 It is an exploded view of an existing transparent disc circuit board component;
[0021] Figure 3 It is a schematic structural diagram of an existing light-emitting disc circuit board component;
[0022] Figure 4 It is an exploded view of an existing light-emitting disc circuit board component;
[0023] Figure 5 It is a top view of the intelligent assembly device of the present invention;
[0024] Figure 6Isometric view of the intelligent assembly device of the present invention;
[0025] Figure 7 Partial enlarged view of the intelligent assembly device of the present invention;
[0026] Figure 8 Schematic structural diagram of the motor feeding mechanism of the present invention;
[0027] Figure 9 Partial enlarged view of the motor feeding mechanism of the present invention;
[0028] Figure 10 Schematic structural diagram of the longitudinal movement and type conversion mechanism of the present invention;
[0029] Figure 11 Partial enlarged view of the positioning bracket of the present invention;
[0030] Figure 12 Schematic structural diagram of the disc support jaw of the present invention;
[0031] Figure 13 Partial enlarged view of the rotating bracket of the present invention;
[0032] Figure 14 Schematic structural diagram of the front side transverse movement mechanism of the present invention;
[0033] Figure 15 Partial enlarged view of the front side transverse movement mechanism of the present invention;
[0034] Figure 16 Schematic structural diagram of the first screw driving mechanism of the present invention;
[0035] Figure 17 Partial cross-sectional view of the first screw driving mechanism of the present invention;
[0036] Figure 18 Schematic structural diagram of the middle side transverse movement mechanism of the present invention;
[0037] Figure 19 Partial enlarged view of the middle side transverse movement mechanism of the present invention;
[0038] Figure 20 Schematic structural diagram of the fixed ring support assembly mechanism of the present invention;
[0039] Figure 21 Schematic structural diagram of the rear side transverse movement mechanism of the present invention;
[0040] Figure 22 Partial enlarged view of the rear side transverse movement mechanism of the present invention;
[0041] Figure 23 Schematic structural diagram of the circuit board flipping mechanism of the present invention;
[0042] Figure 24Isometric view of the circuit board flipping mechanism of the present invention;
[0043] Figure 25 Schematic structural diagram of the circuit board welding mechanism of the present invention;
[0044] Figure 26 Partial enlarged view of the circuit board welding mechanism of the present invention;
[0045] Figure 27 Schematic structural diagram of the wire feeding mechanism of the present invention;
[0046] Figure 28 Schematic structural diagram of the welding head assembly of the present invention;
[0047] Figure 29 Schematic structural diagram of the fixed ring feeding mechanism of the present invention;
[0048] Figure 30 Schematic structural diagram of the fixed ring loading mechanism of the present invention;
[0049] Figure 31 Schematic structural diagram of the copper pillar loader of the present invention.
[0050] In the figure: 1. Motor feeding mechanism; 101. Linear slide A; 102. Slide seat A; 1021. Positioning column; 103. Motor discharge tray; 1031. Limiting hole; 2. Longitudinal shifting and changing mechanism; 21. Linear slide B; 22. Slide seat B; 23. Positioning bracket; 231. Circuit board positioning plate; 2311. Step pin; 232. Plate support positioning block; 233. Plate support positioning hole; 234. Make way slot; 235. Claw cylinder 1; 236. Plate support clamp; 24. Rotating bracket; 25. Motor positioning plate; 251. Copper support positioning hole; 252. Positioning platform; 253. Motor positioning slot; 254. Nut positioning hole; 26. Driving motor 1; 3. Front side lateral movement mechanism; 31. Linear slide C; 3 2. Slide C; 33. Screw mechanism 1; 331. Telescopic cylinder A; 332. Lifting plate 1; 333. Electric screwdriver; 334. Spring 1; 335. Guide pillar; 336. Suction nozzle connecting plate; 3361. Ventilation cavity; 337. Pipe joint; 338. Screw suction nozzle; 3381. Wire suction cavity; 34. Visual camera detection mechanism 1; 35. Copper pillar clamping mechanism; 351. Rotating cylinder 1; 352. Telescopic cylinder B; 353. Finger cylinder 1; 4. Middle side lateral movement mechanism; 41. Linear slide D; 42. Nut clamping mechanism; 421. Telescopic cylinder C; 422. Finger cylinder 2; 43. Motor clamping mechanism; 431. Telescopic cylinder D; 432. Finger cylinder 3; 44. Fixed ring pillar assembly mechanism; 441. Telescopic cylinder E; 442. Lifting plate 2; 443. Driving motor 2; 444. Connecting frame; 445. Hollow shaft; 446. Pulley; 447. Rotating air joint; 448. Finger cylinder 4; 449. Guide rod; 4410. Spring 3; 4411. Connecting slider; 4412. Limiting ring; 45. Slide seat D; 5. Rear side lateral movement mechanism; 51. Linear slide E; 52. Slide seat E; 53. Plate support clamping mechanism; 54. Fixed ring clamping mechanism; 541. Telescopic cylinder F; 542. Suction cup; 55. Visual camera detection mechanism 2; 56. Screwing mechanism 2; 57. Screwing mechanism 3; 6. Circuit board flipping mechanism; 61. Support seat; 62. Linear drive mechanism 1; 63. Slide plate 1; 64. Telescopic cylinder G; 65. Lifting plate three; 66. Rotating cylinder two; 67. Claw cylinder two; 68. Circuit board claw; 7. Circuit board welding mechanism; 71. Linear slide F; 72. Slide F; 73. Linear drive mechanism two; 74. Wire feeding mechanism; 741. Wire storage barrel; 742. Wire feeding box; 743. Wire feeding wheel; 744. Driven roller; 745. Drive motor three; 746. Wire guide tube one; 75. Lifting plate four; 76. Welding head assembly; 761. Adjustment plate; 7611. Adjustment hole; 7612. Fixed block; 762. Guide shaft; 763. Mounting plate; 764. Welding gun; 765. Spring two; 766. Connecting rod; 767. Articulated rod; 768. Wire guide tube two; 77. Welding head cleaning assembly;771. Cleaning box; 772. Blowing nozzle; 8. Fixed ring feeding mechanism; 81. Linear slide G; 82. Slide G; 821. Lifting stop block; 83. Linear slide rail; 84. Telescopic cylinder H; 85. Slide plate II; 86. Fixed ring stacking jig; 87. Stacking stop shaft; 9. Fixed ring feeding mechanism; 91. Support rod; 92. U-shaped support plate; 93. Telescopic cylinder I; 94. Slide plate III; 95. Fixed ring clamping cylinder; 96. Fixed ring clamping jaw; 10. Screw feeder A; 11. Nut feeder; 12. Copper pillar feeder; 121. Vibrating plate; 122. Linear material rail; 123. Support; 124. Telescopic cylinder K; 125. Positioning jig; 13. Fixed ring pillar feeder; 14. Screw feeder B; 15. Screw feeder C; 16. Screw feeder D; 17. Disc pillar feeder; 18. Support table; 181. Gantry support I; 182. Gantry support II; 19. Colloid containing box;
[0051] 800. Transparent disc circuit board assembly; 801. Circuit board I; 802. Disc pillar; 803. M1.6*5 countersunk head screw I; 804. Copper pillar I; 805. Stepper motor I; 806. M1.6 nut I; 807. M1.6*12 pan head screw; 808. M3 pan head screw I; 809. Assembly hole I; 900. Light emitting disc circuit board assembly; 901. Circuit board II; 902. Fixed ring; 903. M1.6*4 pan head screw; 904. Copper pillar II; 905. Stepper motor II; 906. M1.6 nut II; 907. Fixed ring pillar; 908. M3 pan head screw II; 909. Assembly hole II. Detailed implementation mode
[0052] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention. Embodiment
[0053] Please refer to Figures 5-7 , the present invention provides a technical solution: a circuit board intelligent assembly device, including a motor feeding mechanism 1, a longitudinal movement and type conversion mechanism 2, a front-side transverse movement mechanism 3, a middle-side transverse movement mechanism 4 and a rear-side transverse movement mechanism 5 provided on a support table 18; a gantry support I 181 and a gantry support II 182 are sequentially arranged horizontally on the support table 18 along the longitudinal conveying direction of the linear slide A 101; the number of the longitudinal movement and type conversion mechanisms 2 is two, and the longitudinal movement and type conversion mechanisms 2 are symmetrically arranged on both sides of the motor feeding mechanism 1; circuit board flipping mechanisms 6 are provided on the support table 18 on the outer sides of the longitudinal movement and type conversion mechanisms 2;
[0054] See also Figures 8-9 The motor feeding mechanism 1 includes a linear slide A101 longitudinally arranged on the support platform 18, and a motor discharge tray 103 is arranged on the slide seat A102 of the linear slide A101; a plurality of positioning columns 1021 are vertically arranged on the slide seat A102, and limiting holes 1031 are provided on the motor discharge tray 103 at positions corresponding to the positioning columns 1021; the motor discharge tray 103 is engaged with the positioning columns 1021 on the slide seat A102 through the limiting holes 1031, and is easy to disassemble and assemble;
[0055] See also Figures 10-13 The longitudinal shifting and changing mechanism 2 comprises a linear slide B21 longitudinally arranged on the support platform 18, and a positioning bracket 23 and a rotating bracket 24 are arranged on the slide seat B22 of the linear slide B21; a circuit board positioning disk 231 with a circular ring structure is fixed on the top of the positioning bracket 23, and a step pin shaft 2311 is arranged on the circuit board positioning disk 231, and a disk support positioning block 232 arranged along its radial direction is arranged on the circumferential top wall of the circuit board positioning disk 231; a disk support positioning hole 233 is opened on the top surface of the disk support positioning block 232, and a disk support positioning hole 233 is opened on the side wall of the disk support positioning block 232 to allow A through slot 234 is provided in the through slot 234, and a disc support claw 236 is provided in the through slot 234, and a claw cylinder 235 that can drive the disc support claw 236 is provided on the positioning bracket 23; a motor positioning disc 25 is provided on the rotating bracket 24, and a copper support positioning hole 251 is provided on the outer edge of the top surface of the motor positioning disc 25, and a positioning platform 252 is provided at the center of the motor positioning disc 25, and a motor positioning slot 253 is provided on the positioning platform 252, and a nut positioning hole 254 is provided on the bottom surface of the motor positioning slot 253, and a driving motor 26 that can drive the rotating bracket 24 to rotate horizontally is also provided on the slide B22;
[0056] See also Figures 14-17, the front side transverse movement mechanism 3 includes a linear slide C31 provided on the front side of the cross beam of the gantry support 181. A screw driving mechanism 33 is provided on the slide seat C32 of the linear slide C31; the screw driving mechanism 33 includes a telescopic cylinder A331 vertically provided on the slide seat C32. The telescopic end of the telescopic cylinder A331 faces downward and is fixedly connected with a lifting plate 332. An electric screwdriver 333 is vertically provided on the lifting plate 332; a nozzle connecting plate 336 is provided at the position of the screw bit at the end of the electric screwdriver 333 below the lifting plate 332. A vertically arranged guiding pillar 335 is fixedly provided on the nozzle connecting plate 336. A guiding hole is provided at the position of the lifting plate 332 corresponding to the guiding pillar 335. The guiding pillar 335 is slidably nested in the guiding hole, and a limiting shoulder is provided at the top end of each guiding pillar 335. A first spring 334 is nested on the guiding pillar 335; a screw suction nozzle 338 coaxially arranged with the screw bit of the electric screwdriver 333 is fixedly provided on the nozzle connecting plate 336. The screw bit of the electric screwdriver 333 penetrates into the wire suction cavity 3381 of the screw suction nozzle 338; a ventilation cavity 3361 is provided on the nozzle connecting plate 336. A ventilation hole is provided on the screw suction nozzle 338, and the wire suction cavity 3381 is communicated with the ventilation cavity 3361 through the ventilation hole. A pipe joint 337 communicated with the ventilation cavity 3361 is also connected to the nozzle connecting plate 336;
[0057] A copper pillar clamping mechanism 35 is also provided on the slide seat C32; the copper pillar clamping mechanism 35 includes a rotary cylinder 351 vertically provided on the slide seat C32. The rotary end of the rotary cylinder 351 is fixedly provided with a telescopic cylinder B352. The telescopic end of the telescopic cylinder B352 is fixedly connected with a finger cylinder 353; a vision camera detection mechanism 34 is also provided on the slide seat C32 on one side of the copper pillar clamping mechanism 35;
[0058] Please refer to Figures 18-20 , the middle side transverse movement mechanism 4 includes a linear slide D41 provided on the back side of the cross beam of the gantry support 181. A nut clamping mechanism 42 is provided on the slide seat D45 of the linear slide D41. The nut clamping mechanism 42 includes a telescopic cylinder C421 vertically arranged on the slide seat D45. The telescopic end of the telescopic cylinder C421 faces downward and is fixedly connected with a finger cylinder 422; a motor clamping mechanism 43 is also provided on the slide seat D45. The motor clamping mechanism 43 includes a telescopic cylinder D431 vertically arranged on the slide seat D45. The telescopic end of the telescopic cylinder D431 faces downward and is fixedly connected with a finger cylinder 432;
[0059] The middle side transverse movement mechanism 4 is also provided with a fixed ring support assembly mechanism 44, which includes a telescopic cylinder E441 vertically provided on the slide seat D45, the telescopic end of the telescopic cylinder E441 is downward and fixedly connected to a lifting plate 2 442; the telescopic end of the telescopic cylinder E441 is connected to a guide rod 449 coaxially arranged therewith, a connecting slider 4411 which can slide along its axial direction is sleeved on the guide rod 449, a limiting ring 4412 is fixedly provided on the guide rod 449 above the connecting slider 4411, a spring 3 4410 is provided on the guide rod 449 between the connecting slider 4411 and the limiting ring 4412, and the guide rod 4 The end of 49 is provided with an anti-slip shoulder, and the lifting plate 442 is fixedly connected to the connecting slider 4411; the lifting plate 442 is rotatably connected to the vertically arranged finger cylinder 448, and the top of the finger cylinder 448 is fixedly connected to the hollow shaft 445 coaxially arranged therewith, and the hollow shaft 445 is communicated with the air cavity of the finger cylinder 448; the top of the hollow shaft 445 is connected to a rotating air joint 447, and the rotating air joint 447 is fixedly connected to the lifting plate 442 through a connecting frame 444; the hollow shaft 445 is connected to a pulley 446, and the lifting plate 442 is connected to a driving motor 443 that can drive the pulley 446 to rotate;
[0060] See also Figures 23-24 , a circuit board flipping mechanism 6 is provided on the support platform 18 at one side of the longitudinal shifting and changing mechanism 2; the circuit board flipping mechanism 6 comprises a support seat 61 fixed on the support platform 18, a slide plate 63 is provided on the support seat 61, and a linear driving mechanism 62 is provided on the support seat 61 for driving the slide plate 63 to move horizontally toward the longitudinal shifting and changing mechanism 2; a telescopic cylinder G64 is vertically provided on the slide plate 63, the telescopic end of the telescopic cylinder G64 is upward and fixedly connected to a lifting plate 3 65, a rotating cylinder 2 66 is fixedly provided on the lifting plate 3 65, a clamping cylinder 2 67 is fixedly provided at the rotating end of the rotating cylinder 2 66, and a circuit board clamping claw 68 is provided at the clamping end of the clamping claw cylinder 2 67;
[0061] See also Figures 21-22The rear side lateral movement mechanism 5 includes a linear slide E51 provided on the back of the crossbeam of the gantry support 182, and a disc support clamping mechanism 53, a screw driving mechanism 2 56 and a screw driving mechanism 3 57 are provided on the slide seat E52 of the linear slide E51; the disc support clamping mechanism 53 has the same structure as the copper support clamping mechanism 35; the structures of the screw driving mechanism 2 56 and the screw driving mechanism 3 57 are the same as the structure of the screw driving mechanism 1 33; the rear side lateral movement mechanism 5 is also provided with a fixed ring clamping mechanism 54, and the fixed ring clamping mechanism 54 includes a telescopic cylinder F541 vertically provided on the slide seat E52, and the telescopic end of the telescopic cylinder F541 faces downward and is connected to a vertically arranged suction cup 542 through a connecting piece; a visual camera detection mechanism 2 55 is also provided on the slide seat E52 on one side of the fixed ring clamping mechanism 54;
[0062] See also Figures 5-6 and Figure 29 A fixed ring feeding mechanism 8 is provided on the support platform 18 at the rear side of the rear side transverse movement mechanism 5, and the fixed ring feeding mechanism 8 includes a linear slide G81 vertically arranged on the support platform 18, and a lifting block 821 is provided on the slide seat G82 of the linear slide G81; a linear slide rail 83 is horizontally provided on the support platform 18 at the rear side of the linear slide G81, and a slide plate 85 is slidably connected to the linear slide rail 83, and a fixed ring stacking fixture 86 is provided on the slide plate 85, and the fixed ring stacking fixture 86 includes a bottom plate, and a plurality of vertically arranged stacking stop shafts 87 are also provided on the bottom plates of the slide plate 85 and the fixed ring stacking fixture 86; a clearance notch for the lifting block 821 to pass through is opened on the bottom plates of the slide plate 85 and the fixed ring stacking fixture 86; a telescopic cylinder H84 that can drive the slide plate 85 to move along the linear slide rail 83 is also provided on the support platform 18;
[0063] See also Figures 5-6 and Figure 30 , a fixed ring feeding mechanism 9 is also provided on the support platform 18 at the rear side of the rear side transverse movement mechanism 5; the fixed ring feeding mechanism 9 includes a plurality of support rods 91 vertically provided on the support platform 18, a U-shaped support plate 92 is fixedly provided between the top ends of the support rods 91, the opening of the U-shaped support plate 92 faces the front side, a longitudinally slidable slide plate 3 94 is provided on the U-shaped support plate 92, and a telescopic cylinder 193 that can drive the slide plate 3 94 to slide is provided on the U-shaped support plate 92, a fixed ring clamping cylinder 95 is fixedly provided on the slide plate 3 94, a fixed ring clamping claw 96 is provided on the piston rod of the fixed ring clamping cylinder 95, and the fixed ring clamping claw 96 is located above the end of the linear slide A101; a fixed ring feeding mechanism 9 is provided on the support platform 18 at the end of the longitudinal movement and conversion mechanism 2;
[0064] See also Figures 25-28, a circuit board welding mechanism 7 is further provided on the support table 18; the circuit board welding mechanism 7 includes a linear slide F71 provided on the front of the cross beam of the gantry bracket two 182. A wire feeding mechanism 74 and a vertically slidable welding head assembly 76 are provided on the slide F72 of the linear slide F71. The welding head assembly 76 includes an adjusting plate 761 with an arc structure. A plurality of adjusting holes 7611 are formed in the adjusting plate 761. One end of the adjusting plate 761 is provided with a folding plate that is inclined and bent inward. A fixing block 7612 is provided on the folding plate. A guiding shaft 762 is fixedly nested along the length direction of the folding plate on the fixing block 7612. A mounting plate 763 is slidably nested on the guiding shaft 762. And a limiting shoulder is provided at the end of the guiding shaft 762. A second spring 765 is nested between the mounting plate 763 and the fixing block 7612 on the guiding shaft 762; a welding torch 764 is fixedly provided on the mounting plate 763; a connecting rod 766 is fixedly provided on the mounting plate 763. The end of the connecting rod 766 is movably connected to a hinge rod 767. A second wire guiding tube 768 is also movably connected to the hinge rod 767. The end nozzle of the second wire guiding tube 768 faces the welding head of the welding torch 764; a fourth lifting plate 75 is provided on the back of the adjusting plate 761. A plurality of threaded holes are formed in the fourth lifting plate 75. The adjusting plate 761 is fixedly connected to the fourth lifting plate 75 through a connecting screw passing through the adjusting hole 7611 and the threaded hole; a second linear driving mechanism 73 capable of driving the fourth lifting plate 75 to slide in the vertical direction is provided on the slide F72; the wire feeding mechanism 74 includes a wire storage cylinder 741 rotatably provided on the slide F72 and a wire feeding box 742 fixedly provided. The wire feeding box 742 is located below the wire storage cylinder 741; a wire feeding wheel 743 and a driven roller 744 are rotatably connected inside the wire feeding box 742. And the wire feeding wheel 743 is in contact with the driven roller 744. A third driving motor 745 capable of driving the wire feeding wheel 743 to rotate is provided on the back of the wire feeding box 742. A first wire guiding tube 746 is provided below the wire feeding box 742 between the wire feeding wheel 743 and the driven roller 744; a welding head cleaning assembly 77 is provided below the welding torch 764. The welding head cleaning assembly 77 includes a cleaning box 771 fixed to the support table 18. The position of the cleaning box 771 corresponding to the welding torch 764 is an open structure. A blowing nozzle 772 capable of blowing the welding slag of the welding head is further provided at the open end of the cleaning box 771;
[0065] Please refer to Figures 5-7 and Figure 31, a screw feeder A10 and a copper pillar feeder 12 are provided on the support table 18 at positions corresponding to the front side transverse movement mechanism 3, a nut feeder 11 and a fixed ring pillar feeder 13 are provided on the support table 18 at positions corresponding to the middle side transverse movement mechanism 4, and a screw feeder B14, a screw feeder C15, a screw feeder D16 and a disc pillar feeder 17 are provided on the support table 18 at positions corresponding to the rear side transverse movement mechanism 5; the copper pillar feeder 12 includes a vibrating bowl 121 provided on the support table 18, a linear feeding track 122 is provided at the discharge port of the vibrating bowl 121, a support member 123 is provided on the support table 18 at the discharge port of the linear feeding track 122, a telescopic cylinder K124 is vertically provided on the support member 123, and the telescopic end of the telescopic cylinder K124 faces upward and is fixedly connected with a positioning fixture 125; the nut feeder 11, the fixed ring pillar feeder 13 and the disc pillar feeder 17 have the same structure as the copper pillar feeder 12;
[0066] Please refer to Figures 5-6 and Figure 14 , a colloid containing box 19 is provided on one side of the support table 18 corresponding to the front side transverse movement mechanism 3, the middle side transverse movement mechanism 4 and the rear side transverse movement mechanism 5.
[0067] Please refer to Figures 1-31 , during use: when processing the transparent disc circuit board assembly 800, the circuit board one 801 is manually placed on the positioning bracket 23, and it is positioned and supported through the positioning cooperation between the stepped pin shaft 2311 and the assembly hole one 809 of the circuit board one 801; during the assembly of the previous transparent disc circuit board assembly 800, the disc pillar 802 is placed in the disc pillar positioning hole 233 through the disc pillar clamping mechanism 53;
[0068] The disk support jaw 236 is driven by the jaw cylinder 1 235 to clamp the disk support 802 in the disk support positioning hole 233. At the same time, the linear slide C31 drives the slide C32 to drive the screw driving mechanism 1 33 to move to the screw feeder A10. The lifting plate 1 332 is driven to descend by the telescopic cylinder A331. The M1.6*5 countersunk head screw 1 803 provided by the screw feeder A10 is adsorbed by the screw suction nozzle 338. Then, the M1.6*5 countersunk head screw 1 803 is driven by the linear slide C31 and the telescopic cylinder A331 to dip glue and then move it above the circuit board 1 801. The electric screwdriver 333 and the screw suction nozzle 338 are driven to descend by the telescopic cylinder A331. The spring 1 334 plays a buffering role in the pressing impact between the suction nozzle connecting plate 336 and the circuit board 1 801. The M1.6*5 countersunk head screw 1 803 is screwed by the screwdriver bit of the electric screwdriver 333 to drive the screw, thus completing the assembly of the disk support 802 and the circuit board 1 801. At the same time, the vibrating bowl 121 conveys the copper support 1 804 to the linear rail 122 one by one. The copper support 1 804 is conveyed to the positioning fixture 125. The single copper support 1 804 is lifted by the telescopic cylinder K124. At this time, the linear slide C31 drives the slide C32 to drive the copper support clamping mechanism 35 to move to the lifted copper support 1 804. The finger cylinder 1 353 clamps the copper support 1 804 through the rotary cylinder 1 351 and the telescopic cylinder B352, and the copper support 1 804 is placed in the copper support positioning hole 251 through the linear slide C31, the rotary cylinder 1 351, the telescopic cylinder B352 and the finger cylinder 1 353. At the same time, the drive motor 1 26 drives the rotary bracket 24 and the motor positioning disk 25 to rotate, and multiple copper supports 1 804 are placed in the copper support positioning holes 251 in turn according to the above method. Then, the linear slide B21 and the linear slide A101 drive the slides B22 and A102 to move horizontally toward the middle side transverse movement mechanism 4 respectively. The nut feeder 11 supplies the M1.6 nut 1 806. The finger cylinder 2 422 clamps the M1.6 nut 1 806 and places it in the nut positioning hole 254 through the cooperation of the linear slide D41 and the telescopic cylinder C421. The finger cylinder 3 432 clamps the single stepper motor 1 805 on the motor feeding disk 103 and places the stepper motor 1 805 in the motor positioning groove 253 through the cooperation of the linear slide D41 and the telescopic cylinder D431. At this time, the linear slide B21 drives the slide B22 to move toward the circuit board flipping mechanism 6, while the motor feeding disk 103 stays here to prepare for the motor assembly at the other assembly station.
[0069] When the slide block B22 moves to the circuit board flipping mechanism 6, the linear drive mechanism 62 drives the slide plate 63 and the circuit board gripper 68 to move towards the circuit board 801. The circuit board gripper 68 is driven by the gripper cylinder 67 to grip the circuit board 801. The telescopic cylinder G64 extends to push the lifting plate 65 to raise the circuit board 801, and the rotary cylinder 66 drives the circuit board 801 to flip. The linear slide B21 drives the rotary bracket 24 to move to the directly below of the circuit board 801. The telescopic cylinder G64 contracts to place the circuit board 801 on the positioning table 252, and the circuit board flipping mechanism 6 returns to the original position. The linear slide B21 drives the slide block B22 to move towards the rear side transverse movement mechanism 5. The screw feeder B14 and the screw feeder C15 supply the M1.6*12 pan head screws 807 and the M3 pan head screws 808 respectively. The linear slide E51 drives the screw driving mechanism 56 and the screw driving mechanism 57 to move horizontally. The screw driving mechanism 56 and the screw driving mechanism 57 respectively pick up the M1.6*12 pan head screws 807 and the M3 pan head screws 808, and the screw driving mechanism 56 dips the M1.6*12 pan head screws 807 with glue and then screws them through the mounting holes of the circuit board 801, the stepping motor 805 and the M1.6 nut 806 to complete the assembly of the circuit board 801 and the stepping motor 805. The screw driving mechanism 57 dips the M3 pan head screws 808 with glue and then screws them through the assembly hole 809 and fixedly connects them with the internal thread of the copper pillar 804 to complete the assembly of the copper pillar 804 and the circuit board 801. The disc pillar feeder 17 supplies the disc pillars 802. The linear slide E51, the disc pillar gripping mechanism 53 and the linear slide B21 cooperate to place the disc pillar 802 into the disc pillar positioning hole 233 to prepare for the assembly of the next transparent disc circuit board assembly 800 at this side assembly station;
[0070] The linear slide B21 drives the slide B22 to move towards the circuit board welding mechanism 7. The linear slide F71 drives the welding head assembly 76 to move above the first circuit board 801. The second linear drive mechanism 73 drives the welding head assembly 76 to descend, and makes the welding head of the welding torch 764 close to the first circuit board 801. The drive motor three 745 drives the wire feeding wheel 743 to rotate, so that the welding wire in the wire storage cylinder 741 is released along the first wire guiding tube 746. The released welding wire falls on the welding head of the welding torch 764 after passing through the second wire guiding tube 768, thereby welding the power supply pins of the first stepping motor 805 to the first circuit board 801. The inclination angle of the second wire guiding tube 768 can be adjusted by the swing hinge rod 767. The inclination angle of the welding torch 764 can be adjusted by removing the connecting screws between the fourth lifting plate 75 and the adjusting plate 761. The spring two 765 plays a buffering role in the abutment between the welding torch 764 and the first circuit board 801. After welding is completed, the linear slide B21 drives the slide B22 to move to the initial position, and the assembled transparent disc circuit board assembly 800 is taken out manually. At the same time, the welding slag remaining on the welding torch 764 is blown into the cleaning box 771 through the air blowing nozzle 772. Thus, the assembly of one transparent disc circuit board assembly 800 is completed. Two sets of longitudinal movement and type-changing mechanisms 2 and two sets of circuit board flipping mechanisms 6 are symmetrically arranged on the support table 18. The longitudinal movement and type-changing mechanisms 2 on both sides perform cross feeding for assembly processing, improving the assembly efficiency of the circuit board assembly device.
[0071] When processing the luminous disc circuit board assembly 900, the second circuit board 901 is manually placed on the positioning bracket 23, and is positioned and supported by the positioning cooperation between the stepped pin shaft 2311 and the second assembly hole 909 of the second circuit board 901. At the same time, the copper pillar feeder 12 supplies the second copper pillar 904. The second copper pillar 904 is clamped by the copper pillar clamping mechanism 35 and placed in the copper pillar positioning hole 251. At the same time, the drive motor one 26 drives the rotating bracket 24 and the motor positioning disc 25 to rotate, and a plurality of second copper pillars 904 are sequentially placed in the copper pillar positioning holes 251 according to the above method. Then the linear slide B21 and the linear slide A101 drive the slide B22 and the slide A102 to move towards the middle-side transverse movement mechanism 4 respectively. The nut feeder 11 supplies the second M1.6 nut 906. The finger cylinder two 422 clamps the second M1.6 nut 906 and places it in the nut positioning hole 254 through the cooperation of the linear slide D41 and the telescopic cylinder C421. The stepping motor two 905 is clamped and placed in the motor positioning groove 253 through the cooperation of the linear slide D41 and the motor clamping mechanism 43. At this time, the linear slide B21 drives the slide B22 to move towards the circuit board flipping mechanism 6, while the motor material discharging disc 103 stays here to prepare for the motor assembly at the other assembly station.
[0072] When the slide seat B22 moves to the circuit board flipping mechanism 6, the linear drive mechanism 62 drives the slide plate 63 and the circuit board gripper 68 to move towards the circuit board 901. The circuit board gripper 68 is driven by the gripper cylinder 67 to grip the circuit board 901. The telescopic cylinder G64 extends to push the lifting plate 65 to raise the circuit board 901. The linear slide table B21 drives the rotating bracket 24 to move to directly below the circuit board 901. The telescopic cylinder G64 contracts to place the circuit board 901 on the positioning table 252, and the circuit board flipping mechanism 6 returns to its original position. The linear slide table B21 drives the rotating bracket 24 to move to the position of the middle lateral translation mechanism 4. The fixed ring pillar feeder 13 supplies the fixed ring pillars 907. The finger cylinder 448 grips the fixed ring pillar 907 and moves it to the position of the circuit board 901 through the cooperation of the linear slide table D41 and the telescopic cylinder E441. The telescopic cylinder E441 lowers the fixed ring pillar 907, and the drive motor 443 drives the finger cylinder 448 to rotate, so as to screw the fixed ring pillar 907 through the mounting holes of the circuit board 901, the stepping motor 905, and the M1.6 nut 906, completing the assembly of the circuit board 901 and the stepping motor 905.
[0073] The linear slide table B21 drives the slide seat B22 to move towards the rear lateral translation mechanism 5. The linear slide table G81 drives the slide seat G82 and the lifting block 821 to rise, pushing the stacked fixed rings 902 in the fixed ring stacking fixture 86 to rise. The suction cup 542 sucks up a single fixed ring 902 and places it in the fixed ring gripper 96 through the cooperation of the linear slide table E51 and the telescopic cylinder F541. The fixed ring clamping cylinder 95 drives the fixed ring gripper 96 to clamp the fixed ring 902. The telescopic cylinder I93 extends to push the slide plate 94 and the fixed ring 902 towards the circuit board 901 and places the fixed ring 902 on the fixed ring pillar 907. The visual camera detection mechanism 55 detects the placement of the fixed ring 902. The screw feeder C15 and the screw feeder D16 supply the M3 pan head screws 908 and the M1.6*4 pan head screws 903 respectively. The linear slide table E51 drives the screw driving mechanism 56 and the screw driving mechanism 57 to move horizontally. The screw driving mechanism 56 and the screw driving mechanism 57 respectively suck up the M1.6*4 pan head screws 903 and the M3 pan head screws 908, and the screw driving mechanism 56 dips the M1.6*4 pan head screws 903 with glue and screws them through the fixed ring 902 and then fixedly connects them with the internal thread of the fixed ring pillar 907, completing the assembly of the fixed ring 902 and the fixed ring pillar 907. The screw driving mechanism 57 dips the M3 pan head screws 908 with glue and screws them through the assembly hole 909 and then fixedly connects them with the internal thread of the copper pillar 904, completing the assembly of the copper pillar 904 and the circuit board 901.
[0074] The linear slide B21 drives the slide B22 to move towards the circuit board welding mechanism 7, and the circuit board welding mechanism 7 welds the lead pins of the second stepping motor 905 to the second circuit board 901. Thus, the assembly of a luminous disk circuit board assembly 900 is completed; two sets of longitudinal movement and type-changing mechanisms 2, two sets of circuit board flipping mechanisms 6, and two sets of fixed ring feeding mechanisms 9 are symmetrically arranged on the support table 18. The two longitudinal movement and type-changing mechanisms 2 on both sides perform cross feeding for assembly processing, improving the assembly efficiency of the circuit board assembly device.
[0075] The circuit board intelligent assembly device disclosed in this embodiment can perform assembly processing on two types of circuit board assemblies. Multiple assembly processes can be completed at one station. The assembly processing is flexible and convenient, with high automation and integration levels. The continuity of each assembly process is strong, the coordination is good, the layout is reasonable, the circuit board assembly efficiency is high, and the assembly accuracy is high; the circuit board intelligent assembly device has two sets of longitudinal movement and type-changing mechanisms 2, two sets of circuit board flipping mechanisms 6, and two sets of fixed ring feeding mechanisms 9, enabling the two longitudinal movement and type-changing mechanisms 2 to perform cross feeding for assembly processing, further improving the circuit board assembly efficiency. Moreover, the longitudinal movement and type-changing mechanism 2 performs reciprocating feeding and assembly, further improving the integration level and reducing the occupied area of the equipment.
[0076] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A circuit board intelligent assembly device, comprising a motor feeding mechanism, a longitudinal shifting mechanism, a front lateral shifting mechanism, a middle lateral shifting mechanism and a rear lateral shifting mechanism provided on a support table, characterized in that: The motor feeding mechanism includes a motor discharge tray which can be moved longitudinally along the support platform; the longitudinal shifting and changing mechanism includes a positioning bracket and a rotating bracket which can be moved longitudinally along the support platform, the positioning bracket is provided with a step pin shaft for positioning and supporting the circuit board, and the positioning bracket is also provided with a disk pillar positioning hole; the rotating bracket is provided with a motor positioning disk, the outer edge of the top surface of the motor positioning disk is provided with a copper pillar positioning hole, the center of the motor positioning disk is provided with a positioning platform, the positioning platform is provided with a motor positioning groove, and the bottom surface of the motor positioning groove is provided with a nut positioning hole; the front side transverse movement mechanism includes a screw driving mechanism for assembling the circuit board and the disk pillar and a copper pillar clamping mechanism for clamping the copper pillar and placing it in the copper pillar positioning hole; the middle side transverse movement mechanism includes a nut clamping mechanism for clamping the nut and placing it in the nut positioning hole and a nut clamping mechanism for clamping the motor and placing it in the motor A motor clamping mechanism in the positioning groove; a circuit board flipping mechanism is provided on the support platform at one side of the longitudinal shifting and changing mechanism, the circuit board flipping mechanism is used to clamp the circuit board supported by the step pin and flip it over and place it on the positioning platform, the circuit board flipping mechanism includes a support seat provided on the support platform, and the support seat is provided with a slide plate 1 that can move horizontally toward the longitudinal shifting and changing mechanism; a telescopic cylinder G is vertically provided on the slide plate 1, and a lifting plate 3 is provided at the telescopic end of the telescopic cylinder G, and a rotating cylinder 2 is provided on the lifting plate 3, and a clamping cylinder 2 is provided at the rotating end of the rotating cylinder 2; the rear side lateral movement mechanism includes a disk pillar clamping mechanism for clamping the disk pillar and placing it in the disk pillar positioning hole, a screw driving mechanism 2 for assembling the motor and the circuit board, and a screw driving mechanism 3 for assembling the copper pillar and the circuit board; a circuit board welding mechanism for welding the motor to the circuit board is also provided on the support platform.
2. A circuit board intelligent assembly device according to claim 1, characterized in that: The motor feeding mechanism also includes a linear slide A longitudinally arranged on the support platform, and the motor discharge tray is arranged on the slide A of the linear slide A; the longitudinal movement and changing mechanism also includes a linear slide B longitudinally arranged on the support platform, and the positioning bracket and the rotating bracket are both arranged on the slide B of the linear slide B, and the slide B is also provided with a driving motor 1 that can drive the rotating bracket to rotate horizontally; the front side transverse movement mechanism also includes a linear slide C transversely arranged on the support platform, and the screw driving mechanism 1 and the copper pillar clamping mechanism are both arranged on the slide C of the linear slide C; the middle side transverse movement mechanism also includes a linear slide D transversely arranged on the support platform, and the nut clamping mechanism and the motor clamping mechanism are both arranged on the slide D of the linear slide D; the rear side transverse movement mechanism also includes a linear slide E transversely arranged on the support platform, and the disk pillar clamping mechanism, the screw driving mechanism 2 and the screw driving mechanism 3 are all arranged on the slide E of the linear slide E.
3. The circuit board intelligent assembly device according to claim 1, characterized in that: A circuit board positioning disk with a circular ring structure is fixed on the top of the positioning bracket, the step pin shaft is arranged on the circuit board positioning disk, and a disk support column positioning block arranged along its radial direction is arranged on the circumferential top wall of the circuit board positioning disk, the disk support column positioning hole is opened on the top surface of the disk support column positioning block, and the side wall of the disk support column positioning block is opened with a clearance groove, and a disk support column clamp is arranged in the clearance groove, and a clamping cylinder 1 which can drive the disk support column clamp to clamp the disk support is provided on the positioning bracket.
4. The circuit board intelligent assembly device according to claim 2, characterized in that: The screw driving mechanism 1 includes a telescopic cylinder A vertically arranged on a slide seat C, the telescopic end of the telescopic cylinder A is downwardly facing and fixedly connected to a lifting plate 1, on which an electric screwdriver is vertically arranged; a nozzle connecting plate is provided at the screwdriver head at the end of the electric screwdriver below the lifting plate 1, a vertically arranged guide pillar is fixedly provided on the nozzle connecting plate, a guide hole is provided at the position of the lifting plate 1 at the guide pillar, the guide pillar is slidably nested in the guide hole, and a limiting shoulder is provided at the top of the guide pillar, and a spring 1 is nested on the guide pillar; a screw nozzle coaxially arranged with the screwdriver head of the electric screwdriver is fixedly provided on the nozzle connecting plate, and the screwdriver head of the electric screwdriver penetrates into the wire suction cavity of the screw nozzle; a ventilation cavity is provided on the nozzle connecting plate, the screw nozzle is provided with a ventilation hole, and the wire suction cavity is connected to the ventilation cavity through the ventilation hole, and a pipe joint connected to its ventilation cavity is also connected to the nozzle connecting plate; the structures of the screw driving mechanism 2 and the screw driving mechanism 3 are the same as the structure of the screw driving mechanism 1.
5. The circuit board intelligent assembly device according to claim 2, characterized in that: The copper pillar clamping mechanism includes a rotating cylinder 1 vertically arranged on the slide C, a telescopic cylinder B is fixedly arranged on the rotating end of the rotating cylinder 1, and the telescopic end of the telescopic cylinder B is fixedly connected to a finger cylinder 1 for clamping the copper pillar; the disc pillar clamping mechanism has the same structure as the copper pillar clamping mechanism; a visual camera detection mechanism 1 is also provided on one side of the copper pillar clamping mechanism on the slide C for detecting whether the copper pillar is placed in the copper pillar positioning hole; the nut clamping mechanism includes a telescopic cylinder C vertically arranged on the slide D, the telescopic end of the telescopic cylinder C faces downward and is fixedly connected to a finger cylinder 2 for clamping the nut; the motor clamping mechanism includes a telescopic cylinder D vertically arranged on the slide D, the telescopic end of the telescopic cylinder D faces downward and is fixedly connected to a finger cylinder 3 for clamping the motor.
6. The circuit board intelligent assembly device according to claim 2, characterized in that: A gantry bracket 1 and a gantry bracket 2 are sequentially disposed laterally on the support platform along the longitudinal conveying direction of the linear slide A; a linear slide C of the front transverse movement mechanism is fixedly disposed on the front side of a cross beam of a gantry bracket 1; a linear slide D of the middle transverse movement mechanism is fixedly disposed on the back side of a cross beam of a gantry bracket 1; a linear slide E of the rear transverse movement mechanism is fixedly disposed on the back side of a cross beam of a gantry bracket 2; the number of the longitudinal shifting and molding mechanisms is two groups, and the longitudinal shifting and molding mechanisms are symmetrically disposed on both sides of the motor feeding mechanism; a circuit board flipping mechanism is disposed on the outer side of the longitudinal shifting and molding mechanisms on the support platform; a linear driving mechanism 1 which can drive a slide plate 1 to move horizontally toward the longitudinal shifting and molding mechanism is disposed on the support seat; a circuit board clamp is disposed at the clamping end of the clamp cylinder 2.
7. The circuit board intelligent assembly device according to claim 6, characterized in that: The circuit board welding mechanism includes a linear slide F fixedly arranged on the front side of the second crossbeam of the gantry bracket, a wire feeding mechanism and a vertically slidable welding head assembly are provided on the slide seat F of the linear slide F, the welding head assembly includes an adjustment plate with an arc structure, a plurality of adjustment holes are opened on the adjustment plate, a folding plate inclined and bent inward is provided at one end of the adjustment plate, a fixed block is provided on the folding plate, a guide shaft is fixedly nested on the fixed block along the length direction of the folding plate, a mounting plate is slidably nested on the guide shaft, and a limiting shoulder is provided at the end of the guide shaft, and a spring 2 is nested on the guide shaft between the mounting plate and the fixed block; a welding gun is fixedly arranged on the mounting plate; a connecting rod is fixedly arranged on the mounting plate, a hinged rod is movably connected to the end of the connecting rod, and a wire guide tube 2 is also movably connected to the hinged rod, and the end pipe mouth of the wire guide tube 2 faces the welding head of the welding gun; a lifting device is provided on the back side of the adjustment plate Plate four, a plurality of threaded holes are opened on the lifting plate four, and the adjusting plate is fixedly connected to the lifting plate four by connecting screws passing through the adjusting holes and the threaded holes; the slide seat F is provided with a linear driving mechanism two that can drive the lifting plate four to slide in the vertical direction; the wire feeding mechanism includes a wire storage drum rotatably provided on the slide seat F and a wire feeding box fixedly provided, and the wire feeding box is located below the wire storage drum; a wire feeding wheel and a driven roller are rotatably connected inside the wire feeding box, and the wire feeding wheel is in contact with the driven roller, and a driving motor three that can drive the wire feeding wheel to rotate is provided on the back of the wire feeding box, and a wire guide tube one is provided below the wire feeding box located between the wire feeding wheel and the driven roller; a welding head cleaning assembly is provided below the welding gun, and the welding head cleaning assembly includes a cleaning box fixed on the support platform, and the cleaning box is an open structure located at the position of the welding gun, and an air blowing nozzle that can blow away the welding slag of the welding head is also provided at the open end of the cleaning box.
8. The circuit board intelligent assembly device according to claim 2, characterized in that: The middle side transverse movement mechanism is also provided with a fixed ring pillar assembly mechanism for assembling a fixed ring pillar, a circuit board and a motor. The fixed ring pillar assembly mechanism includes a telescopic cylinder E vertically arranged on a slide seat D, and the telescopic end of the telescopic cylinder E faces downward and is fixedly connected to a lifting plate 2; the telescopic end of the telescopic cylinder E is connected to a guide rod coaxially arranged therewith, and a connecting slider that can slide along its axial direction is sleeved on the guide rod, and a limiting ring is fixedly provided on the guide rod above the connecting slider, and a spring 3 is provided on the guide rod between the connecting slider and the limiting ring, and an anti-slip shoulder is provided at the end of the guide rod, and the lifting plate 2 is fixedly connected to the connecting slider; a finger cylinder 4 vertically arranged is rotatably connected to the lifting plate 2, and the top of the finger cylinder 4 is fixedly A hollow rotating shaft is fixedly connected to it and is coaxially arranged therewith, and the hollow rotating shaft is communicated with the air cavity of the finger cylinder four; a rotating air joint is connected to the top end of the hollow rotating shaft, and the rotating air joint is fixedly connected to the lifting plate two through a connecting frame; a pulley is connected to the hollow rotating shaft, and a driving motor two that can drive the pulley to rotate is connected to the lifting plate two; a fixing ring clamping mechanism for clamping a fixing ring and placing it on the circuit board is also provided on the rear side transverse movement mechanism, and the fixing ring clamping mechanism includes a telescopic cylinder F vertically arranged on the slide E, and the telescopic end of the telescopic cylinder F faces downward and is connected to a vertically arranged suction cup through a connecting piece; a visual camera detection mechanism two for detecting the placement of the fixing ring is also provided on one side of the fixing ring clamping mechanism on the slide E.
9. The circuit board intelligent assembly device according to claim 2, characterized in that: A fixed ring feeding mechanism is provided on the support platform at the rear side of the rear side transverse movement mechanism, and the fixed ring feeding mechanism includes a linear slide G vertically arranged on the support platform, and a lifting block is provided on the slide seat G of the linear slide G; a linear slide rail is laterally provided on the support platform at the rear side of the linear slide G, and a slide plate 2 is slidably connected to the linear slide rail, and a fixed ring stacking fixture is provided on the slide plate 2, and the fixed ring stacking fixture includes a bottom plate, and a plurality of stacking stop shafts vertically arranged and used for stacking fixed rings are also provided on the bottom plates of the slide plate 2 and the fixed ring stacking fixture; a clearance notch for the lifting block to pass through is provided on the support platform; a drivable A telescopic cylinder H moves the movable slide plate 2 along the linear slide rail; a fixed ring loading mechanism is provided at the end of the support platform located at the longitudinal shifting and changing mechanism; the fixed ring loading mechanism includes a plurality of support rods vertically provided on the support platform, a U-shaped support plate is fixed between the top ends of the support rods, the opening of the U-shaped support plate faces the front side, a slide plate 3 which can slide longitudinally is provided on the U-shaped support plate, and a telescopic cylinder I which can drive the slide plate 3 to slide is provided on the U-shaped support plate, a fixed ring clamping cylinder is fixed on the slide plate 3, and a fixed ring clamping claw for horizontally clamping the fixed ring is provided on the piston rod of the fixed ring clamping cylinder, and the fixed ring clamping claw is located above the end of the linear slide A.
10. The circuit board intelligent assembly device according to claim 1, characterized in that: A screw feeder A and a copper pillar loader are provided on the support platform at positions corresponding to the front side transverse movement mechanism, a nut feeder and a fixed ring pillar loader are provided on the support platform at positions corresponding to the middle side transverse movement mechanism, and screw feeders B, C, D and a disk pillar loader are provided on the support platform at positions corresponding to the rear side transverse movement mechanism; the copper pillar loader comprises a vibration plate provided on the support platform, a linear material rail is provided at the discharge port of the vibration plate, a support member is provided on the support platform at the discharge port of the linear material rail, a telescopic cylinder K is vertically provided on the support member, the telescopic end of the telescopic cylinder K is upward and fixedly connected to a positioning jig for positioning the copper pillar; the nut loader, the fixed ring pillar loader and the disk pillar loader all have the same structure as the copper pillar loader.
Citation Information
Patent Citations
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