Beating and separating integrated device for corn juice beverage

Abstract

The invention discloses a corn juice beverage pulping and separating integrated device, and relates to the technical field of pulping equipment. The soaking assembly is fixed to the top end of the rack, and a feeding opening is formed in one side of the soaking assembly; the pre-crushing equipment is fixed on the rack and is positioned on one side, far away from the feeding hole, of the soaking assembly; the pulping assembly is fixed at the bottom of the rack and is positioned below the soaking assembly and the pre-crushing equipment; the slag outlet is fixed on one side of the pulping assembly; and the transmission assembly is fixed on one side of the rack. Corn kernels can be soaked and softened through the soaking assembly, the corn kernels can be completely located in a solution through the baffle, the corn kernels are prevented from floating in the solution, and the soaking effect is improved.

Description

Technical Field

[0001] The invention relates to the technical field of pulping equipment, in particular to a corn juice beverage pulping and separation integrated device. Background Art

[0002] A pulper is a mechanical device specially used to process raw materials with peels and cores such as berries and tomatoes. Through operations such as pulping, peeling and pitting, it can effectively separate the pulp, juice and other parts to facilitate the subsequent juice concentration and other processes.

[0003] Currently, corn kernels need to be soaked in water before pulping so that the corn kernels are fully softened, but existing pulping equipment does not have this function, so they need to be processed separately, which is more complicated. In addition, existing pulping equipment will not completely crush the corn kernels, affecting the pulping operation, and the lead angle of the pulping scraper is more complicated to adjust.

[0004] In view of the above problems, the present invention provides a corn juice beverage pulping and separation integrated device to solve the above problems. Summary of the invention

[0005] To achieve the above object, the present invention provides the following technical solution: a corn juice beverage beating and separation integrated device, comprising:

[0006] frame;

[0007] A soaking assembly is fixed on the top of the frame, and a feed inlet is provided on one side of the soaking assembly;

[0008] A pre-crushing device is fixed on the frame and is located on a side of the soaking assembly away from the feed inlet, wherein two crushing blades are rotatably arranged inside the pre-crushing device;

[0009] A pulping assembly, fixed to the bottom of the frame and located below the soaking assembly and the pre-crushing device;

[0010] A slag outlet is fixed on one side of the beating assembly;

[0011] The transmission assembly is fixed on one side of the frame.

[0012] Further, preferably, the transmission assembly comprises:

[0013] A driving motor is fixed on the frame;

[0014] A synchronous wheel, rotatably arranged on the frame by a bearing seat, and connected to the driving motor by a synchronous belt;

[0015] A first crushing wheel, one end of which is fixed to the synchronous wheel and the other end of which is connected to one of the crushing leaves;

[0016] A second crushing wheel is rotatably disposed on the frame and one end of which is connected to another crushing blade;

[0017] The guide wheel and the beating wheel are both rotatably arranged on the frame by means of a bearing seat, and are respectively connected to the soaking assembly and the beating assembly;

[0018] And the first crushing wheel, the second crushing wheel, the guide wheel and the beating wheel are driven by a chain.

[0019] Further, preferably, the immersion component comprises:

[0020] The soaking chamber is fixed on the frame, and a water inlet and a water outlet are symmetrically provided on the side wall near the bottom;

[0021] A baffle, fixed in the soaking bin and lower than the axis of the soaking bin;

[0022] A discharge plate is fixed on a side of the soaking bin away from the feed inlet and is higher than the axis of the soaking bin;

[0023] A guide shaft is rotatably arranged at the axis center of the soaking bin and is fixed to the guide wheel;

[0024] The guide blades are configured as two and are respectively located at two ends of the soaking bin and fixed on the guide shaft;

[0025] A spray nozzle is fixed in the soaking chamber.

[0026] Further, preferably, the guide vane is composed of a plurality of blades, the plurality of blades are arranged at an angle, and a plurality of water filter ports are provided thereon, the guide vane rotates clockwise, the spraying direction of the nozzle is toward the blades rotating upward, and the feed port is located above the blades rotating downward.

[0027] Further, preferably, the beating assembly comprises:

[0028] The beating cylinder has a sieve hole near the bottom, and a discharge port is fixed below the sieve hole;

[0029] A beating shaft is rotatably disposed in the beating cylinder, one end of which is connected to the beating wheel and the other end of which is provided with a limiting groove;

[0030] A screw propeller, fixed on the beating shaft and located below the pre-crushing device;

[0031] A scraper assembly is mounted on the beating shaft and is located above the sieve hole;

[0032] The crushing blade is fixed between the screw propeller and the scraper assembly.

[0033] Further, preferably, the scraper assembly comprises:

[0034] A conversion chamber, fixed on the beating shaft;

[0035] The adjusting disk is configured as two, symmetrically arranged on both sides of the conversion bin, and rotatably connected to the beating shaft;

[0036] An adjusting shaft is rotatably disposed in the beating shaft and fixedly connected to the two adjusting disks, and one end of the adjusting shaft extends out of the conversion bin and is slidably provided with a limit handle;

[0037] The scraper is configured into three pieces, and a telescopic part 1 and a telescopic part 2 are arranged on the conversion bin and the adjustment disk, and the telescopic part 1 is hinged on the adjustment disk, and the telescopic part 2 is rotatably arranged in the conversion bin.

[0038] Further, preferably, a bevel gear group is rotatably arranged inside the conversion bin, the adjustment shaft includes an adjustment shaft 1 and an adjustment shaft 2, the adjustment shaft 1 and the adjustment shaft 2 are respectively fixed on both sides of the bevel gear group, and the telescopic member 2 extends into the conversion bin and is connected to the bevel gear group.

[0039] Further, preferably, a non-toxic acid-resistant rubber plate is installed on the scraper, and a buffer spring is provided in the telescopic part 1 and the telescopic part 2.

[0040] Compared with the prior art, the present invention provides a corn juice beverage pulping and separation integrated device, which has the following beneficial effects:

[0041] In the present invention, corn kernels can be soaked and softened by the soaking component, and the corn kernels can be completely placed in the solution by the baffle to prevent the corn kernels from floating in the solution, thereby improving the soaking effect, and when the corn kernels enter, the corn kernels can be pressed down into the water by the guide vanes to prevent the corn kernels from being located above the baffle, and after the soaking is completed, the corn kernels can be scooped up and drained from the solution by the guide vanes and cleaned by the nozzle, and then the corn kernels can be doubly crushed by the pre-crushing equipment and the crushing blades, making the corn kernels easier to beat, and the lead angle of the scraper can be quickly adjusted by the limit handle, so that the corn kernels can be beaten to different degrees. BRIEF DESCRIPTION OF THE DRAWINGS

[0042] Figure 1 It is an overall schematic diagram of a corn juice beverage beating and separation integrated device;

[0043] Figure 2A schematic diagram of a transmission component of a corn juice beverage beating and separation integrated device;

[0044] Figure 3 A schematic diagram of an infusion component of a corn juice beverage pulping and separation integrated device;

[0045] Figure 4 A schematic diagram of a pulping component of a corn juice beverage pulping and separation integrated device;

[0046] Figure 5 A schematic diagram of an adjustment component of a corn juice beverage pulping and separation integrated device;

[0047] In the figure: 1. frame; 2. soaking component; 3. feed port; 4. pre-crushing equipment; 5. beating component; 6. transmission component; 7. slag outlet; 61. drive motor; 62. synchronous wheel; 63. first crushing wheel; 64. second crushing wheel; 65. guide wheel; 66. beating wheel; 67. chain; 21. soaking bin; 22. baffle; 23. discharge plate; 24. guide shaft; 25. guide blade; 26. nozzle; 51. beating cylinder; 52. discharge port; 53. sieve hole; 54. beating shaft; 55. screw propeller; 56. crushing blade; 571. conversion bin; 572. adjustment disk; 573. limit handle; 574. telescopic part 1; 575. scraper; 576. adjustment shaft 1; 577. adjustment shaft 2; 578. telescopic part 2; 579. bevel gear set. DETAILED DESCRIPTION

[0048] Reference Figures 1 to 5 The present invention provides a technical solution: a corn juice beverage beating and separation integrated device, comprising:

[0049] Rack 1;

[0050] A soaking assembly 2 is fixed on the top of the frame 1, and a feed inlet 3 is provided on one side of the soaking assembly 2;

[0051] A pre-crushing device 4 is fixed on the frame 1 and is located on a side of the soaking assembly 2 away from the feed port 3. Two crushing blades are rotatably arranged inside the pre-crushing device 4.

[0052] A beating assembly 5 is fixed at the bottom of the frame 1 and is located below the soaking assembly 2 and the pre-crushing device 4;

[0053] A slag outlet 7 is fixed on one side of the beating assembly 5;

[0054] The transmission assembly 6 is fixed on one side of the frame 1 .

[0055] In this embodiment, the transmission assembly 6 includes:

[0056] A driving motor 61 is fixed on the frame 1;

[0057] The synchronous wheel 62 is rotatably arranged on the frame 1 by a bearing seat and is connected to the driving motor 61 by a synchronous belt;

[0058] A first crushing wheel 63, one end of which is fixed to the synchronous wheel 62, and the other end of which is connected to one of the crushing leaves;

[0059] A second crushing wheel 64 is rotatably disposed on the frame 1 and one end of which is connected to another crushing blade;

[0060] The guide wheel 65 and the beating wheel 66 are both rotatably arranged on the frame 1 by means of a bearing seat, and are respectively connected to the soaking assembly 2 and the beating assembly 5;

[0061] The first crushing wheel 63 , the second crushing wheel 64 , the guide wheel 65 and the beating wheel 66 are driven by a chain 67 .

[0062] It should be noted that the two crushing leaves in the pre-crushing device rotate relative to each other through the chain, thereby improving the crushing effect.

[0063] As a preferred embodiment, the immersion component 2 includes:

[0064] The soaking chamber 21 is fixed on the frame 1, and a water inlet and a water outlet are symmetrically provided on the side wall near the bottom;

[0065] The baffle 22 is fixed in the soaking bin 21 and is lower than the axis of the soaking bin 21;

[0066] A discharge plate 23 is fixed on a side of the soaking bin 21 away from the feed port 3 and is higher than the axis of the soaking bin 21;

[0067] The guide shaft 24 is rotatably disposed at the axis center of the soaking bin 21 and is fixed to the guide wheel 65;

[0068] The guide blades 25 are configured as two and are respectively located at two ends of the soaking chamber 21 and fixed on the guide shaft 24;

[0069] The nozzle 26 is fixed in the soaking chamber 21 .

[0070] Among them, the baffle 22 can make the corn kernels completely immersed in the solution to prevent the corn kernels from floating in the solution, thereby improving the soaking effect. When the corn kernels enter, the guide blades 25 can press the corn kernels down into the water to prevent the corn kernels from being above the baffle 22. After the soaking is completed, the guide blades 25 can be used to scoop up and drain the corn kernels from the solution, and then cleaned through the nozzle 26. It should be noted that the solution sprayed by the nozzle 26 is the same as the solution for soaking the corn kernels, and the corn kernels are further softened while being cleaned.

[0071] As a preferred embodiment, the guide vane 25 is composed of a plurality of blades, all of which are arranged at an angle and have a plurality of water filter ports thereon. The guide vane 25 rotates clockwise, the spraying direction of the nozzle 26 is toward the blades rotating upward, and the feed port 3 is located above the blades rotating downward.

[0072] That is to say, after the corn kernels enter from the feed port 3 and contact the guide blades 25, they will slide into the solution to the side away from the baffle 22 through the inclined blades to prevent the corn kernels from falling on the baffle 22, and the solution in the soaking bin 21 is in a circulating flow state, and the flow direction is to flow toward the discharge plate 23. While the corn kernels are being transported, because the corn kernels are in contact with the bottom of the baffle 22, the corn kernels will be flipped and moved in accordance with the baffle 22 due to the flow of the solution, which is convenient for the transportation of the corn kernels. When the corn kernels are transported to the guide blades 25 close to the discharge plate 23, they can be picked up by the guide blades 25 and cleaned by the nozzles 26. When the blades 25 rotate to the same height as the discharge plate 23, the corn kernels are initially crushed in the pre-crushing device 4 through the inclined blades.

[0073] As a preferred embodiment, the beating assembly 5 includes:

[0074] The beating cylinder 51 has a sieve hole 53 near the bottom, and a discharge port 52 is fixed below the sieve hole 53;

[0075] A beating shaft 54 ​​is rotatably disposed in the beating cylinder 51, one end of which is connected to the beating wheel 66, and the other end of which is provided with a limiting groove;

[0076] A screw propeller 55 is fixed on the beating shaft 54 ​​and is located below the pre-crushing device 4;

[0077] A scraper assembly is mounted on the beating shaft 54 ​​and is located above the sieve hole 53;

[0078] The crushing blade 56 is fixed between the screw propeller 55 and the scraper assembly.

[0079] That is to say, the corn kernels can be doubly crushed by the pre-crushing device 4 and the crushing blades 56, making the corn kernels easier to beat.

[0080] As a preferred embodiment, the scraper assembly includes:

[0081] A conversion chamber 571, fixed on the beating shaft 54;

[0082] The regulating disk 572 is configured as two, symmetrically arranged on both sides of the conversion chamber 571, and rotatably connected to the beating shaft 54;

[0083] An adjusting shaft, which is rotatably disposed in the beating shaft 54 ​​and fixedly connected to the two adjusting disks 572, and one end of which extends out of the conversion bin 571 and is slidably provided with a limit handle 573;

[0084] The scraper 575 is configured as three, and is set on the conversion chamber 571 and the adjustment disk 572 using a telescopic member 1 574 and a telescopic member 2 578, and the telescopic member 1 574 is hinged on the adjustment disk 572, and the telescopic member 2 578 is rotatably set in the conversion chamber 571.

[0085] As a preferred embodiment, a bevel gear set 579 is rotatably arranged inside the conversion chamber 571, and the adjusting shaft includes an adjusting shaft 1 576 and an adjusting shaft 2 577, and the adjusting shaft 1 576 and the adjusting shaft 2 577 are respectively fixed on both sides of the bevel gear set 579, and the telescopic member 2 578 extends into the conversion chamber 571 and is connected to the bevel gear set 579.

[0086] As a preferred embodiment, a non-toxic and acid-resistant rubber plate is installed on the scraper 575, and buffer springs are provided in the telescopic member 1 574 and the telescopic member 2 578, wherein the buffer springs can enable the scraper 575 to slide, thereby preventing the scraper 575 from being damaged.

[0087] That is to say, the lead angle of the scraper 575 can be quickly adjusted through the limit handle 573, so that the corn kernels can be beaten to different degrees, and when adjusting, the limit handle 573 is pulled to disengage it from the limit groove of the beating shaft 54, and then the limit handle 573 is rotated to drive the adjustment shaft 1 576 to rotate. At this time, the adjustment shaft 2 577 is rotated in a certain direction through the bevel gear set 579, and the telescopic part 2 578 is rotated, so that the scraper 575 rotates with the telescopic part 2 578 as the axis, thereby adjusting the lead angle for easy adjustment.

[0088] Specifically, corn kernels enter the soaking component 2 from the feed port 3, and the driving motor 61 drives the device to operate through the transmission component 6. The soaked and softened corn kernels are doubly crushed by the pre-crushing device 4 and the crushing blades 56, making the corn kernels easier to be pulped. Then, the scraper 575 rotates. Due to the rotation of the scraper 575 and the lead angle, the corn kernels move between the scraper 575 and the beating cylinder 51 along the cylinder wall toward the slag outlet 7. The moving trajectory is a spiral line. During the movement of the corn kernels, due to the combined effects of centrifugal force, extrusion, friction, etc., the juice and pulped meat flow out from the sieve hole 53 and flow out at the lower end of the discharge port 52, and the skin of the corn kernels is removed from the slag outlet, thereby achieving the separation purpose.

[0089] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A corn juice beverage beating and separation integrated device, characterized in that: include: Rack (1); A soaking component (2) is fixed on the top of the frame (1), and a feed port (3) is provided on one side of the soaking component (2); A pre-crushing device (4) is fixed on the frame (1) and is located on a side of the soaking assembly (2) away from the feed inlet (3), and two crushing blades are rotatably arranged inside the pre-crushing device (4); A beating assembly (5) is fixed to the bottom of the frame (1) and is located below the soaking assembly (2) and the pre-crushing device (4); A slag outlet (7) is fixed on one side of the beating assembly (5); A transmission assembly (6) fixed on one side of the frame (1); Wherein, the transmission assembly (6) comprises: A driving motor (61) is fixed on the frame (1); A synchronous wheel (62) is rotatably arranged on the frame (1) by means of a bearing seat and is connected to the driving motor (61) via a synchronous belt; A first crushing wheel (63), one end of which is fixed to the synchronous wheel (62) and the other end of which is connected to one of the crushing leaves; A second crushing wheel (64) is rotatably mounted on the frame (1) and one end of the second crushing wheel is connected to another crushing blade; The guide wheel (65) and the beating wheel (66) are both rotatably arranged on the frame (1) by means of a bearing seat, and are respectively connected to the soaking assembly (2) and the beating assembly (5); The first crushing wheel (63), the second crushing wheel (64), the guide wheel (65) and the beating wheel (66) are driven by a chain (67).

2. The corn juice beverage beating and separation integrated device according to claim 1, characterized in that: The soaking assembly (2) comprises: A soaking chamber (21) is fixed on the frame (1), and a water inlet and a water outlet are symmetrically provided on a side wall close to the bottom; A baffle (22) is fixed in the soaking bin (21) and is lower than the axis of the soaking bin (21); A discharge plate (23) is fixed on a side of the soaking bin (21) away from the feed port (3) and is higher than the axial center of the soaking bin (21); A guide shaft (24) is rotatably disposed at the axis center of the soaking bin (21) and is fixed to the guide wheel (65); The guide blades (25) are configured in two pieces, are located at two ends of the soaking bin (21) and are fixed on the guide shaft (24); A spray head (26) is fixed in the soaking chamber (21).

3. The corn juice beverage beating and separation integrated device according to claim 2, characterized in that: The guide vane (25) is composed of a plurality of blades, all of which are arranged obliquely and have a plurality of water filter ports formed thereon. The guide vane (25) rotates clockwise, the spraying direction of the nozzle (26) is toward the blade that rotates upward, and the feed port (3) is located above the blade that rotates downward.

4. The corn juice beverage beating and separation integrated device according to claim 1, characterized in that: The beating assembly (5) comprises: The beating cylinder (51) is provided with a sieve hole (53) near the bottom, and a discharge port (52) is fixed below the sieve hole (53); A beating shaft (54) is rotatably disposed in the beating cylinder (51), one end of which is connected to the beating wheel (66) and the other end of which is provided with a limiting groove; A screw propeller (55) fixed on the beating shaft (54) and located below the pre-crushing device (4); A scraper assembly is mounted on the beating shaft (54) and is located above the sieve hole (53); The crushing blade (56) is fixed between the screw propeller (55) and the scraper assembly.

5. The corn juice beverage beating and separation integrated device according to claim 4, characterized in that: The scraper assembly comprises: A conversion chamber (571) fixed on the beating shaft (54); The regulating disk (572) is configured as two, symmetrically arranged on both sides of the conversion chamber (571), and rotatably connected to the beating shaft (54); An adjusting shaft, rotatably disposed in the beating shaft (54), and fixedly connected to the two adjusting disks (572), and one end of which extends out of the conversion bin (571) and is slidably provided with a limit handle (573); The scraper (575) is configured in three pieces, and is arranged on the conversion chamber (571) and the adjustment disk (572) using a telescopic member 1 (574) and a telescopic member 2 (578), wherein the telescopic member 1 (574) is hinged on the adjustment disk (572), and the telescopic member 2 (578) is rotatably arranged in the conversion chamber (571).

6. The corn juice beverage beating and separation integrated device according to claim 5, characterized in that: A bevel gear set (579) is rotatably arranged inside the conversion chamber (571), and the adjustment shaft includes an adjustment shaft 1 (576) and an adjustment shaft 2 (577). The adjustment shaft 1 (576) and the adjustment shaft 2 (577) are respectively fixed on both sides of the bevel gear set (579), and the telescopic member 2 (578) extends into the conversion chamber (571) and is connected to the bevel gear set (579).

7. The corn juice beverage beating and separation integrated device according to claim 6, characterized in that: A non-toxic acid-resistant rubber plate is installed on the scraper (575), and a buffer spring is arranged inside the telescopic part 1 (574) and the telescopic part 2 (578).

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