Spherical fruit cleaning device
By designing a spherical fruit cleaning device, the spherical fruits in the sorting holes are automatically cleaned by rotating and moving cleaning rollers, which solves the problems of blockage of sorting holes and high manual cleaning costs, improves the sorting efficiency and reduces the damage to the spherical fruits.
Patent Information
- Application Number
- CN202411963467.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-03-28
AI Technical Summary
The existing spherical fruit sorting equipment is prone to blockage of sorting holes when processing spherical fruits, resulting in reduced sorting efficiency and equipment shutdown, and requires manual regular cleaning to increase labor costs.
A spherical fruit cleaning device is designed, including a frame, a sorting cylinder, a rotary drive mechanism and a cleaning roller. The cleaning roller rotates and moves along its own axis, close to the peripheral wall of the sorting barrel, and is used to automatically clean the spherical fruit stuck in the sorting hole.
Through the design of automatic cleaning rollers, the sorting holes are blocked, the sorting efficiency is improved, the manual intervention needs are reduced, labor costs are reduced, and the friction and wear of spherical fruits are reduced.
Smart Images

Figure CN119702419A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of agricultural equipment, in particular to a spherical fruit cleaning device. Background Art
[0002] In modern agricultural production, the sorting of spherical fruits is a key link in improving fruit classification. Spherical fruits, such as tea fruit and macadamia nuts, have regular shapes and different sizes, so they need to be accurately sorted according to the fruit diameter to meet different processing needs and market standards. When existing sorting equipment processes spherical fruits, since the shape of spherical fruits is close to a sphere, the fruits may get stuck in the sorting holes when passing through the sorting holes, causing the sorting holes to be blocked. This blockage phenomenon will reduce the sorting efficiency and may even cause the entire sorting equipment to shut down. In order to solve this problem, regular manual cleaning is usually required, which not only increases labor costs, but may also lead to a decrease in sorting efficiency and effect due to untimely cleaning. Summary of the invention
[0003] The present invention aims to solve at least one of the technical problems in the prior art. To this end, the present invention provides a spherical fruit cleaning device.
[0004] To achieve the above purpose, the technical solution adopted by the present invention is as follows:
[0005] A spherical fruit cleaning device comprises: a frame, provided with a accommodating cavity with an upper opening, the front end wall of the frame is provided with a feed port; a sorting cylinder, rotatably mounted in the accommodating cavity of the frame along its own axis, one end opening corresponding to the feed port is arranged, and a sorting hole is arranged on the peripheral wall of the sorting cylinder; a rotary drive mechanism, used to drive the sorting cylinder to rotate; a cleaning roller, rotatably mounted in the accommodating cavity of the frame along its own axis, and the axis of the cleaning roller is parallel to the axis of the sorting cylinder and is arranged at intervals, the cleaning roller is located on the outer periphery of the sorting cylinder, and the peripheral wall of the cleaning roller is arranged closely to the peripheral wall of the sorting cylinder, so that the spherical fruit stuck in the sorting hole can be pushed into the sorting cylinder by the cleaning roller.
[0006] Furthermore, the cleaning rollers are symmetrically arranged on the left and right sides of the sorting drum.
[0007] Furthermore, the rotary drive mechanism is a motor, a rotating shaft is installed at the center of the sorting drum, the rotating shaft passes through the rear side wall of the frame, the rotary drive mechanism is a rotary motor, and the output shaft of the rotary motor passes through the rear side wall of the frame and is transmission-connected to the rotating shaft.
[0008] Furthermore, the frame includes end plates spaced apart front and rear, vertical plates spaced apart left and right are sandwiched between the two end plates, and the bottoms of the vertical plates on the left and right sides are provided with inclined plates close to each other, and the bottoms of the inclined plates are spaced apart to form a discharge port for the spherical fruits.
[0009] Furthermore, the rotating motor is mounted on the rear end plate and is located outside the inclined plate.
[0010] Furthermore, first bearings are installed on the front and rear end plates to be sleeved on both ends of the rotating shaft.
[0011] Furthermore, a rotating shaft is installed at the center of the sorting barrel, and the rotating shaft is connected to the inner wall of the sorting barrel through radial rods, and a plurality of radial rods are distributed at intervals around the rotating shaft.
[0012] Furthermore, the peripheral wall of the cleaning roller is made of rubber or silicone.
[0013] Furthermore, the cleaning roller is elastically and movably mounted on the frame, and the cleaning roller is subjected to an elastic force to drive it to approach the sorting drum.
[0014] Furthermore, a mounting plate is provided on the frame, a threaded hole is provided on the mounting plate, an adjusting screw sleeve is threadedly connected to the threaded hole, a movable hole is provided in the center of the adjusting screw sleeve, a movable rod is movably passed through the movable hole, a bearing sleeve is provided at one end of the movable rod close to the sorting barrel, the bearing sleeve is provided with a bearing hole, shaft necks are provided at both ends of the cleaning roller, the shaft necks are embedded in the bearing holes and are sleeved with a second bearing, a threaded shaft passing through the movable hole is provided at one end of the movable rod away from the bearing sleeve, a nut with a contour larger than the movable hole is connected to the threaded shaft, a compression spring is sleeved on the movable rod, and both ends of the compression spring are respectively against the adjusting screw sleeve and the bearing sleeve.
[0015] The present invention has the following beneficial effects:
[0016] By setting the cleaning roller close to the peripheral wall of the sorting cylinder, the spherical fruit stuck in the sorting hole can be automatically pushed into the sorting cylinder, thereby avoiding the problem of reduced sorting efficiency and equipment shutdown caused by fruit blockage; due to the automatic cleaning function of the cleaning roller, the need for manual intervention is reduced, so that the sorting process can be carried out continuously, significantly improving the sorting efficiency. The automated cleaning roller reduces the frequency and intensity of manual cleaning, thereby reducing the labor cost caused by manual cleaning; and when the sorting cylinder rotates with the spherical fruit stuck in the sorting hole and passes through the cleaning roller, since the cleaning roller can rotate around its own axis, it can effectively reduce the friction resistance when the spherical fruit contacts the cleaning roller, reduce the wear on the surface of the spherical fruit, and reduce the damage to the surface of the spherical fruit.
[0017] In addition to the above-described purposes, features and advantages, the present invention has other purposes, features and advantages. The present invention will be further described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The drawings constituting a part of this application are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:
[0019] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present invention;
[0020] Figure 2 yes Figure 1 A cross-sectional view of
[0021] Figure 3 yes Figure 1 A structural diagram from another perspective;
[0022] Figure 4 is a cross-sectional view of another embodiment of the present invention;
[0023] Figure 5 yes Figure 4 A magnified view of point A;
[0024] Figure 6 It is a schematic diagram of the installation structure of the cleaning roller;
[0025] Figure 7 yes Figure 6 Schematic diagram of the decomposed state structure.
[0026] Legend:
[0027] The frame 100, the accommodating chamber 110, the feed port 120, the feed hopper 121, the end plate 130, the vertical plate 140, the inclined plate 150, the discharge port 151, and the first bearing 160;
[0028] The sorting cylinder 200, the sorting hole 210, the rotating shaft 220, and the radial rod 230;
[0029] Rotation drive mechanism 300;
[0030] Cleaning roller 400, journal 410;
[0031] The mounting plate 500 , the threaded hole 510 , the adjusting screw sleeve 520 , the movable hole 521 , the movable rod 530 , the threaded shaft 531 , the nut 532 , the compression spring 533 , the bearing sleeve 540 , and the bearing hole 541 . DETAILED DESCRIPTION
[0032] It should be understood that the specific embodiments described herein are only used to explain the present invention, and are not used to limit the present invention.
[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0034] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back, etc.) are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0035] In addition, the descriptions of "first", "second", etc. in the present invention are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.
[0036] Please refer to Figure 1 and Figure 2 A spherical fruit cleaning device in a preferred embodiment of the present invention includes a frame 100, a sorting drum 200, a rotary drive mechanism 300 and a cleaning roller 400.
[0037] The frame 100 is provided with a receiving chamber 110 with an upper opening, and a front end wall of the frame 100 is provided with a feed port 120 , at which a feed hopper 121 is installed.
[0038] The sorting barrel 200 is rotatably installed in the accommodating cavity 110 of the frame 100 along its own axis. The sorting barrel 200 is opened at one end corresponding to the feed port 120 to receive the raw materials entering from the feed port 120. The circumferential wall of the sorting barrel 200 is provided with sorting holes 210, and the sorting holes 210 are arranged in multiple groups along the axial direction. The sorting holes 210 in the same group are arranged in a surrounding manner and have the same diameter. The diameters of the sorting holes 210 in different groups gradually increase in the direction away from the feed port 120, thereby realizing step-by-step sorting.
[0039] The rotary drive mechanism 300 is used to drive the sorting drum 200 to rotate. The cleaning roller 400 is rotatably installed in the accommodating cavity 110 of the frame 100 along its own axis, and the axis of the cleaning roller 400 is arranged parallel to the axis of the sorting drum 200 and spaced apart. The cleaning roller 400 is located at the outer periphery of the sorting drum 200 so that the spherical fruit stuck in the sorting hole 210 can be pushed into the sorting drum 200 by the cleaning roller 400. It can be understood that the spherical fruit stuck in the sorting hole 210 will partially protrude from the sorting hole 210. The cleaning roller 400 will contact the protruding part of the spherical fruit and push it back into the sorting drum 200. It can be understood that the peripheral wall of the cleaning roller 400 is arranged adjacent to the peripheral wall of the sorting drum 200, which means that they are arranged close to each other. The cleaning roller 400 and the peripheral wall of the sorting drum 200 are set in a close fit, with a small gap, for example, a gap of less than 1 cm.
[0040] The present invention provides a spherical fruit cleaning device, which can automatically push the spherical fruit stuck in the sorting hole 210 into the sorting cylinder 200 by setting a cleaning roller 400, thereby avoiding the problem of reduced sorting efficiency and equipment shutdown caused by fruit blockage; due to the automatic cleaning function of the cleaning roller 400, the need for manual intervention is reduced, so that the sorting process can be carried out continuously, and the sorting efficiency is significantly improved. The automated cleaning roller 400 reduces the frequency and intensity of manual cleaning, thereby reducing the labor cost generated by manual cleaning; and when the sorting cylinder 200 rotates with the spherical fruit stuck in the sorting hole 210 and passes through the cleaning roller 400, since the cleaning roller 400 can rotate around its own axis, sliding friction is avoided, and sliding friction is converted into rolling friction, which can effectively reduce the friction resistance when the spherical fruit contacts the cleaning roller 400, reduce the wear on the surface of the spherical fruit, and reduce the damage to the surface of the spherical fruit.
[0041] Reference Figure 1 In some embodiments of the present invention, the cleaning rollers 400 are symmetrically arranged on the left and right sides of the sorting drum 200, so as to achieve multi-position cleaning and improve the cleaning efficiency and effect.
[0042] Reference Figure 1 and Figure 2 In some embodiments of the present invention, the rotary drive mechanism 300 is a motor, a rotating shaft 220 is installed at the center of the sorting drum 200, the rotating shaft 220 passes through the rear side wall of the frame 100, and the front and rear ends of the rotating shaft 220 are respectively rotatably installed on the front and rear side walls of the frame 100, and the rotary drive mechanism 300 is a rotary motor, and the output shaft of the rotary motor passes through the rear side wall of the frame 100 and is connected to the rotating shaft 220. The output shaft and the rotating shaft 220 can be driven by a chain or a belt, the output shaft can be connected to the driving wheel, and the driving wheel can be installed on the rotating shaft 220. The driving wheel and the driving wheel are driven by a chain or a belt.
[0043] Reference Figures 1 to 3In a further embodiment of the present invention, the frame 100 includes end plates 130 spaced apart at front and rear ends, and vertical plates 140 spaced apart at left and right ends are sandwiched between the two end plates 130. The bottoms of the vertical plates 140 on the left and right sides are provided with inclined plates 150 close to each other. The bottoms of the inclined plates 150 are spaced apart to form a discharge port 151 for outputting the spherical fruits. The materials passing through the sorting holes 210 are finally output from the discharge port 151. A conveyor belt will be provided at the bottom of the discharge port 151 to transport the sorted materials.
[0044] Reference Figures 1 to 3 In a further embodiment of the present invention, the rotating motor is installed on the rear end plate 130 and is located outside the inclined plate 150. The rotating motor is installed using the extra space left by the inclined plate 150 tilting inward, thereby maximizing space utilization and reducing the volume and floor space of the overall structure.
[0045] Reference Figures 1 to 3 In a further embodiment of the present invention, first bearings 160 are installed on the front and rear end plates 130 to be sleeved on both ends of the rotating shaft 220. Specifically, bearing seats are provided on the front and rear end plates 130 to install the first bearings 160. The first bearings 160 are used to reduce rotational friction.
[0046] Reference Figure 2 In a further embodiment of the present invention, a rotating shaft 220 is installed at the center of the sorting drum 200, and the rotating shaft 220 is connected to the inner wall of the sorting drum 200 through radial rods 230. There are multiple radial rods 230 distributed around the rotating shaft 220 at intervals, thereby realizing the connection between the sorting drum 200 and the rotating shaft 220, and the interval distribution of the radial rods 230 does not affect the feeding of the material.
[0047] In a further embodiment of the present invention, the peripheral wall of the cleaning roller 400 is made of rubber or silicone material, thereby reducing the damage to the spherical fruit by the cleaning roller 400. Of course, the cleaning roller 400 can also be made of metal material, and the outer periphery of the cleaning roller 400 is sleeved with a flexible soft sleeve.
[0048] Reference Figure 4 and Figure 5 In a further embodiment of the present invention, the cleaning roller 400 is elastically mounted on the frame 100, and the cleaning roller 400 is subjected to an elastic force to drive it close to the sorting drum 200, thereby realizing a flexible installation of the cleaning roller 400, avoiding rigid contact between it and the spherical fruit, and reducing damage to the spherical fruit.
[0049] Reference Figures 5 to 7In a further embodiment of the present invention, a mounting plate 500 is provided on the frame 100. Specifically, the mounting plate 500 and the frame 100 are provided with corresponding holes to be connected and fixed by fasteners. A threaded hole 510 is provided on the mounting plate 500, and an adjusting screw sleeve 520 is threadedly connected to the threaded hole 510. A movable hole 521 is provided at the center of the adjusting screw sleeve 520. A movable rod 530 is movably penetrated through the movable hole 521. A bearing sleeve 540 is provided at one end of the movable rod 530 close to the sorting cylinder 200. The bearing sleeve 540 is provided with a bearing hole 541. A journal 410 is provided at both ends of the cleaning roller 400. The journal 410 is embedded in the bearing hole 541 and sleeved with a second bearing 411. A threaded shaft 531 is provided at one end of the movable rod 530 away from the bearing sleeve 540, which penetrates the movable hole 521. A nut 532 with a profile larger than the movable hole 521 is connected to the threaded shaft 531 to prevent the movable rod 530 from detaching from the adjusting screw sleeve 520. The movable rod 530 is sleeved with a compression spring 533, and the two ends of the compression spring 533 are respectively against the adjusting screw sleeve 520 and the bearing sleeve 540, so that the elastic installation of the mounting plate 500 is realized by the compression spring 533. The position adjustment is realized by rotating the adjusting screw sleeve 520 in the threaded hole 510, so as to adjust the distance between the cleaning roller 400 and the sorting drum, and the compression degree of the compression spring 533 can be adjusted by screwing the nut 532, so as to adjust the size of the elastic force; although screwing the nut 532 will change the position of the cleaning roller 400, screwing the nut 532 and cooperating with the position adjustment of the adjusting screw sleeve 520 can adjust the position of the cleaning roller 400 in combination, and the position of the cleaning roller 400 can be adjusted without changing the position of the cleaning roller 400 when the compression degree of the compression spring 533 is adjusted. Of course, the position adjustment of the nut 532 and the adjusting screw sleeve 520 can enlarge the position adjustment range of the cleaning roller 400.
[0050] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A spherical fruit cleaning device, characterized in that: include: A frame (100) is provided with a receiving chamber (110) with an upper opening, and a front end wall of the frame (100) is provided with a feed port (120); A sorting barrel (200) is rotatably mounted along its own axis in the accommodating chamber (110) of the frame (100), and is provided with an opening at one end corresponding to the feed port (120), and a sorting hole (210) is provided on the peripheral wall of the sorting barrel (200); A rotation driving mechanism (300) for driving the sorting drum (200) to rotate; A cleaning roller (400) is rotatably mounted along its own axis in a receiving cavity (110) of a frame (100), and the axis of the cleaning roller (400) is arranged parallel to and spaced from the axis of a sorting cylinder (200). The cleaning roller (400) is located on the outer periphery of the sorting cylinder (200), so that the spherical fruit stuck in the sorting hole (210) can be pushed into the sorting cylinder (200) by the cleaning roller (400).
2. The spherical fruit cleaning device according to claim 1, characterized in that: The cleaning rollers (400) are symmetrically arranged on the left and right sides of the sorting drum (200).
3. The spherical fruit cleaning device according to claim 1 or 2, characterized in that: The rotary drive mechanism (300) is a motor. A rotating shaft (220) is installed at the center of the sorting drum (200). The rotating shaft (220) passes through the rear side wall of the frame (100). The rotary drive mechanism (300) is a rotary motor. The output shaft of the rotary motor passes through the rear side wall of the frame (100) and is drivingly connected to the rotating shaft (220).
4. The spherical fruit cleaning device according to claim 3, characterized in that: The frame (100) comprises end plates (130) spaced apart in front and back, a vertical plate (140) spaced apart in left and right is sandwiched between the two end plates (130), and inclined plates (150) close to each other are provided at the bottoms of the vertical plates (140) on the left and right sides, and the bottoms of the inclined plates (150) are spaced apart to form a discharge port (151) for discharging spherical fruits.
5. The spherical fruit cleaning device according to claim 4, characterized in that: The rotating motor is mounted on the rear end plate (130) and is located outside the inclined plate (150).
6. The spherical fruit cleaning device according to claim 5, characterized in that: The front and rear end plates (130) are provided with first bearings (160) so as to be sleeved on both ends of the rotating shaft (220).
7. The spherical fruit cleaning device according to claim 1, characterized in that: A rotating shaft (220) is installed at the center of the sorting barrel (200), and the rotating shaft (220) is connected to the inner wall of the sorting barrel (200) via radial rods (230). A plurality of radial rods (230) are distributed at intervals around the rotating shaft (220).
8. The spherical fruit cleaning device according to claim 1, characterized in that: The peripheral wall of the cleaning roller (400) is made of rubber or silicone material.
9. The spherical fruit cleaning device according to claim 1, characterized in that: The cleaning roller (400) is elastically mounted on the frame (100), and the cleaning roller (400) is subjected to an elastic force to drive it to approach the sorting drum (200).
10. The spherical fruit cleaning device according to claim 8, characterized in that: The frame (100) is provided with a mounting plate (500), the mounting plate (500) is provided with a threaded hole (510), the threaded hole (510) is threadedly connected with an adjusting screw sleeve (520), the center of the adjusting screw sleeve (520) is provided with a movable hole (521), a movable rod (530) is movably penetrated through the movable hole (521), a bearing sleeve (540) is provided at one end of the movable rod (530) close to the separation drum (200), the bearing sleeve (540) is provided with a bearing hole (541), and the cleaning roller (400) A shaft journal (410) is provided at both ends, the shaft journal (410) is embedded in the bearing hole (541) and sleeved with a second bearing (411), the end of the movable rod (530) away from the bearing sleeve (540) is provided with a threaded shaft (531) passing through the movable hole (521), the threaded shaft (531) is connected to a nut (532) with a profile larger than the movable hole (521), the movable rod (530) is sleeved with a compression spring (533), and the two ends of the compression spring (533) are respectively against the adjusting screw sleeve (520) and the bearing sleeve (540).