Accelerating wheel and accelerator

By opening a blow hole at the end surface of the acceleration wheel and installing a plug, using an air gun and a scraper to clean the stain and broken wire, the problem of blockage of the accelerator's negative pressure channel is solved, and efficient cleaning and equipment efficiency is achieved.

CN119702588APending Publication Date: 2025-03-28HUBEI CHINA TOBACCO INDUSTRY CO LTD
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Patent Information

Application Number
CN202411990680.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-03-28

AI Technical Summary

Technical Problem

In the existing filter rod forming machine accelerators, the negative pressure channel is prone to failures such as running strips due to scaling and wire-broken blockage, and it is difficult to clean it. It requires periodic disassembly and assembly of the accelerator, which takes a long time and affects efficiency.

Method used

An acceleration wheel is designed, which has a blowing hole on the end surface and a detachable plug is installed in the blowing hole. The blockage is scraped by air gun blowing or scraping the blade, and the dirt is sucked away by negative pressure channels to achieve cleaning.

Benefits of technology

The negative pressure channel can be efficiently cleaned without disassembling the accelerator, which improves cleaning efficiency and avoids structural looseness and reduced sealing due to frequent disassembly.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides an accelerating wheel and an accelerator, and relates to the technical field of tobacco processing. Comprising an acceleration wheel body and a plug, the acceleration wheel body is of a cylindrical structure, the acceleration wheel body is hollow, a vacuum hole is formed in the side wall of the acceleration wheel body, an air blowing hole is formed in the end face of one side of the acceleration wheel body, and the plug is detachably installed in the air blowing hole. The accelerator cleaning device has the beneficial effects that the whole accelerator does not need to be disassembled and assembled when the accelerating wheel is cleaned, the cleaning efficiency is high, and the using effect and the service life of the accelerator cannot be affected.
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Description

Technical Field

[0001] The invention relates to the technical field of tobacco processing, and in particular to an acceleration wheel and an accelerator. Background Art

[0002] In the current filter rod forming technology of the cigarette industry, the filter rod forming machine is one of the filter rod production equipment with the highest automation and processing capabilities in China. Among them, the accelerator transfer process is a very important process in the filter rod transfer process. The accelerator absorbs the cut filter rods through the negative pressure suction holes distributed on the outer circumference of the acceleration wheel and accelerates the delivery to the receiving drum.

[0003] In the actual production process, since there will inevitably be residues such as glue scale and broken wires on the surface of the filter rod after cutting, the acceleration wheel will adsorb the filter rod for a long time, which may easily cause the negative pressure channel in the accelerator to be blocked, resulting in equipment failures such as filter rod running, and the accelerator negative pressure channel needs to be cleaned periodically.

[0004] The acceleration wheel has only a negative pressure suction hole connected to the outside. It is difficult to clean the glue scale and broken wires by cleaning the negative pressure channel through the negative pressure suction hole. Therefore, cleaning the accelerator requires disassembling the entire accelerator bracket and the acceleration wheel, which is labor-intensive and time-consuming, affecting the efficiency of the equipment. At the same time, the accelerator bracket and the acceleration wheel have high requirements for the alignment and installation accuracy. Improper installation may easily make the negative pressure channel insufficiently sealed, resulting in low filter rod transmission effect and reduced accelerator service life. Summary of the invention

[0005] The purpose of the present invention is to address the deficiencies of the above-mentioned prior art and to provide an acceleration wheel and an accelerator, which do not require the entire accelerator to be disassembled when cleaning the acceleration wheel, have high cleaning efficiency and will not affect the use effect and service life of the accelerator.

[0006] The present invention proposes an acceleration wheel, which is improved in that it includes an acceleration wheel body and a plug, the acceleration wheel body is a cylindrical structure, the interior of the acceleration wheel body is hollow and a vacuum hole is provided on the side wall of the acceleration wheel body, a blowing hole is provided on one end face of the acceleration wheel body, and the plug can be detachably installed in the blowing hole.

[0007] A preferred technical solution of the present invention is that the number of the blowing hole is at least one, and when the number of the blowing holes is multiple, the multiple blowing holes are distributed in a circle.

[0008] A more preferred technical solution of the present invention also includes a sealing ring, which is installed between the plug and the blowing hole and is used to seal the blowing hole.

[0009] A preferred technical solution of the present invention is that the air blowing hole is located at the edge of the end surface of the acceleration wheel body.

[0010] The present invention also provides an accelerator, which is improved in that it includes a motor, a rotating shaft, a connecting block, a joint pipe and the acceleration wheel as described above, wherein the opposite surface of the end surface of the acceleration wheel body where the blowing hole is opened is an open surface, one end of the rotating shaft is connected to the motor, and the other end of the rotating shaft is connected to the inner side surface of the end surface of the acceleration wheel body where the blowing hole is opened; the connecting block is installed between the motor and the acceleration wheel body, the connecting block is cylindrical, and the connecting block is divided into an upper part and a lower part along its axial direction, the interior of the upper part is hollow, and the end surface of the upper part facing the acceleration wheel body is an open surface, the lower part has a through hole, the rotating shaft can be rotatably penetrated in the through hole, and the outer side wall of the upper part contacts the inner side wall of the acceleration wheel body, the side wall of the upper part has a connecting hole, and the joint pipe is connected to the connecting hole.

[0011] A better technical solution of the present invention also includes a bearing and an oil seal, wherein the bearing is installed in the through hole in the lower portion, the rotating shaft passes through the bearing, and the oil seal is installed at the through hole, and the oil seal is used to seal the through hole.

[0012] A preferred technical solution of the present invention also includes a shell, the connecting block is located inside the shell, a corresponding connecting hole is provided on the shell at the connecting hole of the connecting block, and the joint pipe is passed through the connecting hole and the connecting hole.

[0013] A preferred technical solution of the present invention further comprises a screw, wherein a screw hole is provided along the axial direction of one end of the rotating shaft facing the acceleration wheel body, and the screw passes through the end surface of the acceleration wheel body and is connected to the screw hole.

[0014] A preferred technical solution of the present invention is that the connecting hole is a threaded hole, and the joint pipe is threadedly connected to the connecting hole.

[0015] The beneficial effects of the present invention are as follows: an air outlet is provided on the end face of the acceleration wheel body, and a plug is installed in the air hole. When the acceleration wheel works normally, the air hole is closed by the plug. When the inside of the acceleration wheel body needs to be cleaned, the plug can be opened, and air can be blown into the air hole through an air gun to discharge the blockage through the negative pressure channel. When the blockage is accumulated tightly, a scraper can be inserted into the air hole to scrape the blockage apart, and then it can be sucked away through the negative pressure channel. The cleaning of the acceleration wheel can be completed without disassembling the acceleration wheel body from the overall structure. The cleaning efficiency is high and frequent disassembly of the accelerator to cause a loose structure and poor sealing can be avoided. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The accompanying drawings, which are incorporated into the specification and constitute a part of the specification, illustrate embodiments of the present invention and are used together with the description to explain the principles of the present invention. In these drawings, similar reference numerals are used to represent similar elements. The drawings described below are some embodiments of the present invention, but not all embodiments. For those of ordinary skill in the art, other drawings can be obtained from these drawings without paying creative work.

[0017] Figure 1 The figure is a schematic structural diagram of an acceleration wheel of the present invention.

[0018] Figure 2 This is a schematic structural diagram of an acceleration wheel from another angle of the present invention.

[0019] Figure 3 The figure is a schematic diagram of the structure of an accelerator of the present invention.

[0020] Figure 4 The figure is a schematic diagram of the explosion structure of an accelerator of the present invention.

[0021] In the figure: 1. acceleration wheel body; 2. plug; 3. sealing ring; 4. vacuum hole; 5. blowing hole; 6. oil seal; 7. motor; 8. rotating shaft; 9. connecting block; 10. connecting pipe; 11. outer shell; 12. screw; 91. upper part; 92. lower part. DETAILED DESCRIPTION

[0022] In order to make the purpose, technical scheme and advantages of the embodiments of the present invention clearer, the technical scheme in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention. It should be noted that the embodiments in this application and the features in the embodiments can be combined with each other arbitrarily without conflict.

[0023] Reference Figure 1 and Figure 2 As shown, the present invention provides an acceleration wheel, including an acceleration wheel body 1 and a plug 2, the acceleration wheel body 1 is a cylindrical structure, the interior of the acceleration wheel body 1 is hollow and a vacuum hole 4 is provided on the side wall of the acceleration wheel body 1, and a blowing hole 5 is provided on an end face of one side of the acceleration wheel body 1. The end face of the acceleration wheel body 1 refers to two circular faces parallel to both sides of the side wall of the acceleration wheel body 1 when the acceleration wheel body 1 is a cylindrical structure, and the plug 2 is detachably installed in the blowing hole 5.

[0024] In the acceleration wheel provided by the present invention, the acceleration wheel can be rotated by an external driving mechanism. During the rotation of the acceleration wheel, the filter rod is adsorbed through the vacuum hole 4 on the side wall to complete the filter rod transfer process.

[0025] During the filter rod transfer process, the remaining glue scale and broken wires on the filter rod will be absorbed into the acceleration wheel body 1 with the negative pressure at the vacuum hole 4. The direction of the negative pressure airflow on the acceleration wheel body 1 is always in the same direction. The long-term accumulation of glue scale and broken wires in one direction will gradually become compact and accumulate more and more. It is difficult to clean the accumulated glue scale and broken wires through the negative pressure airflow at the vacuum hole 4. In the acceleration wheel provided by the present invention, a blowing hole 5 is provided on the end face of the acceleration wheel body 1. When the glue scale and broken wires accumulated in the acceleration wheel body 1 are difficult to clean, air is blown inwardly through the blowing hole 5 through an air gun to blow away the dirt of the glue scale and broken wires, and then the blown-away glue scale and broken wires are sucked away through the negative pressure channel that generates the negative pressure airflow. When the glue scale and broken wires accumulated in the acceleration wheel body 1 are very compact and the airflow of the air gun cannot blow them away, a scraper can be extended into the blowing hole 5, and the glue scale and broken wires are scraped away by the scraper, and then the glue scale and broken wires are sucked away through the negative pressure channel in combination with the air gun and the negative pressure. And when the acceleration wheel is working normally, the blowing hole 5 can be closed by the plug 2, so that the acceleration wheel body 1 is in a closed state, and the plug 2 is opened only when cleaning is needed. The plug 2 can be a rubber plug 2 and also includes a sealing ring 3. The sealing ring 3 is installed between the plug 2 and the blowing hole 5 to seal the blowing hole 5.

[0026] As described above, the entire cleaning process does not require the acceleration wheel to be removed from the entire device, thereby avoiding low work efficiency caused by removing the acceleration wheel for cleaning, reducing the sealing performance of the negative pressure channel of the device and the service life of the entire device.

[0027] Furthermore, the number of the blowing hole 5 is at least one. In this embodiment, the number of the blowing hole 5 is one. The opening position of the blowing hole 5 is set according to the accumulation position of the adhesive scale and broken wire in the acceleration wheel in actual use, so as to facilitate the cleaning of the accumulated adhesive scale and broken wire. When the number of the blowing holes 5 is multiple, the multiple blowing holes 5 are distributed in a circle, wherein the circumferential distribution is also adapted to the cylindrical shape of the acceleration wheel, wherein the accumulated adhesive scale and broken wire are also accumulated in the circumferential direction, and the circumferential distribution is more convenient for cleaning the adhesive scale and broken wire.

[0028] Furthermore, the blowing hole 5 is located at the edge of the end face of the acceleration wheel body 1. During the rotation of the acceleration wheel body 1, the adhesive scale and broken wires adsorbed into the acceleration wheel body 1 will move and accumulate toward the edge inside the acceleration wheel body 1 under the action of the centrifugal force of the acceleration wheel body 1. The blowing hole 5 is located at the edge of the end face of the acceleration wheel body 1 so that the air gun can face the accumulated adhesive scale and broken wires when blowing air into the acceleration wheel body 1, thereby facilitating the cleaning of the adhesive scale and broken wires. At the same time, when the adhesive scale and broken wires are accumulated densely, the scraper can easily contact the adhesive scale and broken wires when it is extended into the blowing hole 5, thereby facilitating the cleaning of the adhesive scale and broken wires and improving the cleaning efficiency.

[0029] like Figure 3 and Figure 4 As shown in, the present invention also provides an accelerator, comprising a motor 7, a rotating shaft 8, a connecting block 9, a joint pipe 10 and the acceleration wheel as described above, wherein the opposite surface of the end surface of the acceleration wheel body 1 having the blowing hole 5 is an open surface, one end of the rotating shaft 8 is connected to the motor 7, and the other end of the rotating shaft 8 is connected to the inner side surface of the end surface of the acceleration wheel body 1 having the blowing hole 5; the connecting block 9 is installed between the motor 7 and the acceleration wheel body 1, the connecting block 9 is cylindrical, and the connecting block 9 is divided into an upper part 91 and a lower part 92 along its axial direction, the interior of the upper part 91 is hollow, and the end surface of the upper part 91 facing the acceleration wheel body 1 is an open surface, and the lower part 92 has a through hole, the rotating shaft 8 is rotatably penetrated in the through hole, and the outer side wall of the upper part 91 is in contact with the inner side wall of the acceleration wheel body 1, the side wall of the upper part 91 has a connecting hole, and the joint pipe 10 is connected to the connecting hole.

[0030] In the accelerator provided by the present invention, the hollow environment inside the acceleration wheel body 1, the hollow environment inside the upper part 91 of the connecting block 9, and the joint pipe 10 together constitute a negative pressure channel, and the airflow direction of the negative pressure channel is: from the vacuum hole 4 on the side wall of the acceleration wheel body 1 to the interior of the acceleration wheel and the interior of the upper part 91 of the connecting block 9, and then flows out from the joint pipe 10, wherein the joint pipe 10 is connected to a vacuum manufacturing device, and a negative pressure airflow is generated by the vacuum manufacturing device to generate a negative pressure at the vacuum hole 4 of the acceleration wheel body 1, which can adsorb the filter rod. When the motor 7 drives the rotating shaft 8 to rotate, the rotating shaft 8 drives the acceleration wheel body 1 to rotate. During the rotation of the acceleration wheel body 1, the vacuum manufacturing device connected to the joint pipe 10 generates a negative pressure at the vacuum hole 4, adsorbs the cut filter rod and accelerates its delivery to the receiving drum.

[0031] The accelerator provided by the present invention also includes a bearing and an oil seal 6, wherein the bearing is installed in the through hole of the lower portion 92, the rotating shaft 8 is passed through the bearing, and the oil seal 6 is installed at the through hole, and the oil seal 6 is used to seal the through hole. The bearing can make the rotating shaft 8 rotate more smoothly on the connecting block 9, and the sealing of the through hole by the oil seal 6 can ensure the sealing of the negative pressure channel and the adsorption effect of the vacuum hole 4 on the acceleration wheel body 1.

[0032] In addition, the accelerator provided by the present invention also includes a shell 11, the connecting block 9 is located in the shell 11, and a corresponding connecting hole is provided on the shell 11 at the connecting hole of the connecting block 9. The joint pipe 10 is inserted into the connecting hole and the connecting hole. The outer protection of the shell 11 can prevent the accelerator from being displaced by the acceleration wheel body 1, the rotating shaft 8, and the connecting block 9 during daily collisions, thereby affecting the sealing of the accelerator.

[0033] Furthermore, in order to ensure the maintenance function of the accelerator provided by the present invention, the accelerator provided by the present invention also includes a screw 12, and a screw hole is opened along the axial direction of one end of the rotating shaft 8 facing the acceleration wheel body 1, and the screw 12 passes through the end surface of the acceleration wheel body 1 and is connected to the screw hole. When the acceleration wheel body 1 needs to be disassembled, the acceleration wheel body 1 can be disassembled by loosening the screw 12 to disconnect the screw 12 and the rotating shaft 8. At the same time, the connecting hole is a threaded hole, and the joint pipe 10 is threadedly connected to the connecting hole. The threaded connection between the joint pipe 10 and the connecting hole can also ensure that the joint pipe 10 can be detachably installed, and can be disassembled during subsequent repairs or maintenance.

[0034] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them. Although the present invention has been described in detail with reference to the above embodiments, a person skilled in the art should understand that the technical solutions described in the above embodiments can still be modified, or some of the technical features can be replaced by equivalents; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. An acceleration wheel, characterized in that: The invention comprises an accelerating wheel body (1) and a plug (2), wherein the accelerating wheel body (1) is a cylindrical structure, the interior of the accelerating wheel body (1) is hollow and a vacuum hole (4) is provided on the side wall of the accelerating wheel body (1), an air blowing hole (5) is provided on one end surface of the accelerating wheel body (1), and the plug (2) is detachably installed in the air blowing hole (5).

2. The acceleration wheel according to claim 1, characterized in that: The number of the blowing hole (5) is at least one. When the number of the blowing holes (5) is multiple, the multiple blowing holes (5) are distributed in a circular pattern.

3. The acceleration wheel according to claim 1, characterized in that: It also comprises a sealing ring (3), wherein the sealing ring (3) is installed between the plug (2) and the blowing hole (5) and is used to seal the blowing hole (5).

4. The acceleration wheel according to claim 1, characterized in that: The blowing hole (5) is located at the edge of the end surface of the acceleration wheel body (1).

5. An accelerator, characterized in that: The invention comprises a motor (7), a rotating shaft (8), a connecting block (9), a joint pipe (10) and an acceleration wheel as claimed in any one of claims 1 to 4, wherein the surface opposite to the end surface of the acceleration wheel body (1) on which the blowing hole (5) is provided is an open surface, one end of the rotating shaft (8) is connected to the motor (7), and the other end of the rotating shaft (8) is connected to the inner side surface of the end surface of the acceleration wheel body (1) on which the blowing hole (5) is provided; the connecting block (9) is installed between the motor (7) and the acceleration wheel body (1), and the connecting The block (9) is cylindrical, and the connecting block (9) is divided into an upper part (91) and a lower part (92) along its axial direction. The interior of the upper part (91) is hollow, and the end surface of the upper part (91) facing the acceleration wheel body (1) is an open surface. The lower part (92) is provided with a through hole, and the rotating shaft (8) is rotatably arranged in the through hole. The outer wall of the upper part (91) contacts the inner wall of the acceleration wheel body (1). The side wall of the upper part (91) is provided with a connecting hole, and the joint pipe (10) is connected to the connecting hole.

6. An accelerator according to claim 5, characterized in that: It also includes a bearing and an oil seal (6), wherein the bearing is installed in the through hole of the lower part (92), the rotating shaft (8) passes through the bearing, and the oil seal (6) is installed at the through hole, and the oil seal (6) is used to seal the through hole.

7. An accelerator according to claim 5, characterized in that: It also comprises a shell (11), the connection block (9) being located inside the shell (11), a corresponding communication hole being provided on the shell (11) at the connection hole of the connection block (9), and the joint pipe (10) being passed through the connection hole and the communication hole.

8. An accelerator according to claim 5, characterized in that: It also comprises a screw (12), and a screw hole is provided along the axial direction of one end of the rotating shaft (8) facing the accelerating wheel body (1), and the screw (12) passes through the end surface of the accelerating wheel body (1) and is connected to the screw hole.

9. An accelerator according to claim 5, characterized in that: The connection hole is a threaded hole, and the joint pipe (10) is threadedly connected to the connection hole.

Citation Information

Patent Citations

  • Automatic cleaning device for accelerating wheel assembly of KDF4 filter stick forming machine

    CN209058126U

  • Cleaning device for accelerating wheel of filter stick forming unit

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