Vertical composite grinding machine
By introducing online detection components and controllers into vertical composite grinders, real-time detection and compensation of movement errors of saddles and slippers, the problem of low machining accuracy of existing grinders is solved and the grinding accuracy is significantly improved.
Patent Information
- Application Number
- CN202411883699.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2044-12-19
AI Technical Summary
The machining accuracy of existing vertical composite grinders is low, mainly due to the accumulation of transmission system errors driven by double screws.
A vertical composite grinding machine is designed, using online detection components and a controller to detect movement errors of the saddle and the slipper and make real-time compensation to ensure the precise movement of the grinding components.
It effectively compensates for the accumulation error caused by the screw mechanism and improves the grinding accuracy of the grinding machine to the workpiece.
Smart Images

Figure CN119703999A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of machining machine tools, in particular to a vertical compound grinding machine. Background Art
[0002] The vertical compound grinder is a high-precision machine tool that integrates multiple grinding functions. Its characteristic is the vertical layout, which makes the workpiece processing less affected by gravity and clamping force, thus achieving higher processing accuracy.
[0003] In the related art, for example, the double-grinding-head vertical grinder disclosed in patent document CN118905869A adopts a double-screw drive for the X-axis, and the accumulated error of the transmission system leads to low machining accuracy and low grinding accuracy of the workpiece. Summary of the invention
[0004] The main purpose of the present invention is to provide a vertical compound grinding machine to at least solve the problem of low machining accuracy of the grinding machine in the related art.
[0005] According to one aspect of the present invention, there is provided a vertical compound grinding machine, comprising:
[0006] A base component, the base component includes a base, a beam and a workbench, the workbench is rotatably arranged on the base, the beam is arranged on the base and located at the outer peripheral side of the workbench, and the beam extends along the X direction;
[0007] A grinding component, wherein the grinding component comprises a driving assembly, a saddle, a slide, a hydrostatic turntable and a grinding assembly, wherein the driving assembly comprises a first motor and a screw mechanism, wherein the screw mechanism is connected to the first motor, the saddle is movably mounted on the screw mechanism, the slide is mounted on the saddle and can move along the Z direction, the grinding assembly is mounted on the hydrostatic turntable and is located above the workbench, and the hydrostatic turntable is mounted on the slide and can rotate in an XZ plane;
[0008] An online detection component, the online detection component includes a detection assembly and a standard block, the online detection component is arranged on the slide, the standard block is installed on the base and is located on the outer peripheral side of the workbench, the detection assembly moves with the slide and cooperates with the standard block for detection to determine the movement error of the slide;
[0009] A controller is electrically connected to the detection component and controls the first motor according to a signal transmitted by the detection component.
[0010] Furthermore, a detection groove is provided on the standard block, and the detection component comprises:
[0011] A mounting bracket, the mounting bracket being fixed to the slide;
[0012] A detection rod, one end of which is rotatably mounted on the mounting bracket, and a detection head is provided at the other end of the detection rod. The detection rod has a detection position that can be rotated relative to the mounting bracket to drive the detection head to be inserted into the detection groove. The detection rod also has an avoidance position that can be rotated relative to the mounting bracket to abut against the side of the slide, and the detection head is electrically connected to the controller.
[0013] Furthermore, the detection groove passes through the standard block along the Y direction, the first end of the detection rod is connected to the mounting bracket through a rotating shaft, and the axis of the rotating shaft extends along the X direction.
[0014] Furthermore, the detection component also includes a rotating motor, which is mounted on the mounting bracket and drivingly connected to the rotating shaft, and the rotating motor is electrically connected to the controller.
[0015] Furthermore, the grinding component further comprises a linear rail and a second motor, wherein the linear rail is fixedly arranged on the slide saddle and extends along the Z direction, the slide is mounted on the linear rail and can move along the length direction of the linear rail, and the second motor is drivingly connected to the slide;
[0016] The detection head comprises a lateral detection part and a vertical detection part, wherein the lateral detection part is used to detect the distance between the detection head and the side wall of the detection groove, and the vertical detection part is used to detect the distance between the detection head and the bottom surface of the detection groove;
[0017] The controller also controls the second motor according to the signal transmitted by the detection component.
[0018] Further, the detection groove comprises a first groove side wall and a second groove side wall which are arranged opposite to each other, and the first groove side wall and the second groove side wall are arranged in sequence along the X direction;
[0019] The lateral detection portion includes a first lateral detection portion and a second lateral detection portion, and the first lateral detection portion and the second lateral detection portion are arranged on two opposite sides of the detection head along the X direction.
[0020] Furthermore, the grinding assembly comprises:
[0021] A grinding bracket, the grinding bracket is fixedly mounted on the static pressure turntable;
[0022] The grinding part comprises a plurality of hydrostatic spindles and a plurality of different types of grinding tools. The plurality of different types of grinding tools can be selectively installed on at least one of the hydrostatic spindles, and the axial directions of the plurality of hydrostatic spindles are parallel or intersecting.
[0023] Furthermore, the grinding tool comprises an internal grinding tool and an external grinding tool, and at least the internal grinding tool has different models.
[0024] Furthermore, the vertical compound grinding machine also includes:
[0025] A tool holder is installed on the base and located on the outer peripheral side of the workbench. A rotatable rotating disk is installed on the tool holder. A plurality of tool placement positions are arranged in the circumferential direction of the rotating disk. A plurality of different types of grinding tools are installed in the tool placement positions one by one.
[0026] Furthermore, the tool holder and the standard block are respectively arranged on two sides of the workbench along the X direction.
[0027] In the present application, the driving assembly includes a screw mechanism and a first motor, and the saddle is movably mounted on the screw mechanism. When the first motor drives the screw mechanism to rotate, the saddle can be driven to move along the length direction of the screw mechanism, that is, the X direction. In this process, due to the influence of the thread structure on the screw in the screw mechanism, the accumulated error is easy to occur during the movement of the saddle. In the present application, the vertical compound grinder is provided with an online detection component, and the detection component of the online detection component is installed on the slide. When the saddle moves, the detection component can move synchronously along the X direction, and the standard block of the online detection component is set on the base. In actual use, the accumulated error generated during the movement of the saddle and the slide along the X direction can be determined by the detection component and the standard block. After that, the controller can control the first motor according to the signal transmitted by the detection component, and then compensate for the accumulated error generated during the movement of the saddle and the slide along the X direction by the screw mechanism, and then ensure the processing accuracy of the grinding component installed on the slide for the workpiece. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:
[0029] Figure 1 It is a three-dimensional structural diagram of the vertical compound grinding machine disclosed in the embodiment of the present application at a first viewing angle;
[0030] Figure 2 It is a three-dimensional structural diagram of the vertical compound grinding machine disclosed in the embodiment of the present application at a second viewing angle;
[0031] Figure 3 It is a three-dimensional structural diagram of the vertical compound grinding machine disclosed in the embodiment of the present application at a third viewing angle;
[0032] Figure 4A three-dimensional structural diagram of a slide and a turntable disclosed in an embodiment of the present application;
[0033] Figure 5 A three-dimensional structural diagram of a grinding component and a supporting component when they are assembled together according to an embodiment of the present application;
[0034] Figure 6 A three-dimensional structural diagram of the detection component disclosed in the embodiment of the present application;
[0035] Figure 7 A partial enlarged view of the online detection component disclosed in the embodiment of the present application;
[0036] Figure 8 It is a three-dimensional structural diagram of the trimming device disclosed in the embodiment of the present application at a first viewing angle;
[0037] Fig. 9 A three-dimensional structural diagram of the trimming device disclosed in the embodiment of the present application at a second viewing angle
[0038] Fig.10 It is a three-dimensional structural diagram of the vertical compound grinding machine disclosed in the embodiment of the present application at a fourth viewing angle;
[0039] Fig.11 for Fig.10 The M region in
[0040] Fig.12 It is a three-dimensional structural diagram of the grinding component and the supporting component disclosed in the embodiment of the present application when assembled together (without the cover plate).
[0041] The above drawings include the following reference numerals:
[0042] 10. Base component; 11. Base; 12. Crossbeam; 13. Workbench; 20. Grinding component; 21. Saddle; 22. Slide; 23. Grinding assembly; 231. Hydrostatic spindle; 232. First tube; 233. Second tube; 234. Grinding bracket; 235. Grinding tool; 24. Linear rail; 25. Drive assembly; 251. First motor; 252. Screw mechanism; 26. Hydrostatic turntable; 30. Support component; 31. Support frame; 311. Avoidance space; 312. Cavity; 313. Opening; 314. Cover plate; 40. Online detection component; 41. Detection assembly; 411. Mounting support Frame; 412, rotating motor; 413, detection rod; 414, detection head; 4141, lateral detection part; 41411, first lateral detection part; 41412, second lateral detection part; 4142, vertical detection part; 42, standard block; 421, detection groove; 4211, first groove side wall; 4212, second groove side wall; 4213, groove bottom surface; 50, dressing device; 51, slide rail component; 52, support seat; 53, dresser; 531, electric spindle grinding wheel dresser; 532, single-point diamond pen dresser; 60, tool holder; 61, rotating disk; 611, tool placement position; 80, pipe joint. DETAILED DESCRIPTION
[0043] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0044] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit exemplary embodiments according to the present invention. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprising" and / or "including" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.
[0045] Unless otherwise specifically stated, the relative arrangement of the parts and steps described in these embodiments, numerical expressions and numerical values do not limit the scope of the present invention. At the same time, it should be understood that, for ease of description, the sizes of the various parts shown in the accompanying drawings are not drawn according to the actual proportional relationship. The technology, methods and equipment known to ordinary technicians in the relevant field may not be discussed in detail, but in appropriate cases, the technology, methods and equipment should be regarded as a part of the authorization specification. In all examples shown and discussed here, any specific value should be interpreted as being merely exemplary, rather than as a limitation. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters represent similar items in the following drawings, so once a certain item is defined in an accompanying drawing, it does not need to be further discussed in subsequent drawings.
[0046] As described in the background technology, the grinding machine in the prior art is driven by a lead screw. The error accumulation of this transmission mode easily reduces the grinding accuracy of the grinding machine on the workpiece. For this reason, the present application provides a new type of vertical compound grinding machine. The vertical compound grinding machine of the present application will be described in detail below in conjunction with the accompanying drawings.
[0047] See also Figures 1 to 12 As shown, according to an embodiment of the present application, a vertical compound grinding machine is provided. The vertical compound grinding machine comprises a base component 10, a grinding component 20, an online detection component 40 and a controller (not shown in the figure).
[0048] The base component 10 includes a base 11, a beam 12 and a workbench 13. The workbench 13 is rotatably arranged on the base 11. The beam 12 is arranged on the base 11 and is located on the outer peripheral side of the workbench 13, and the beam 12 extends along the X direction. The grinding component 20 includes a driving component 25, a saddle 21, a slide 22, a static pressure turntable 26 and a grinding component 23. The driving component 25 includes a first motor 251 and a screw mechanism 252. The screw mechanism 252 is connected to the first motor 251. The saddle 21 is movably installed on the screw mechanism 252. The slide 22 is installed on the saddle 21 and can be moved along the Z direction. The grinding assembly 23 is mounted on the hydrostatic turntable 26 and is located above the workbench 13. The hydrostatic turntable 26 is mounted on the slide 22 and can rotate in the XZ plane. The online detection component 40 includes a detection assembly 41 and a standard block 42. The detection assembly 41 is arranged on the slide 22. The standard block 42 is mounted on the base 11 and is located on the outer peripheral side of the workbench 13. The detection assembly 41 moves with the slide 22 and cooperates with the standard block 42 for detection to determine the movement error of the slide 22. The controller is electrically connected to the detection assembly 41 and controls the first motor 251 according to the signal transmitted by the detection assembly 41.
[0049] When the vertical compound grinding machine in this embodiment is used to grind the workpiece, the workpiece is placed on the workbench 13. Thereafter, the driving assembly 25 is used to drive the saddle 21 to move along the length direction of the beam 12, that is, the X direction, and drive the slide plate 22, the hydrostatic turntable 26 and the grinding assembly 23 installed on the saddle 21 to move synchronously. At the same time, the slide plate 22 is controlled to move along the Z direction according to the processing needs to adjust the relative position relationship between the grinding assembly 23 and the workpiece. In addition, the grinding assembly 23 is installed on the hydrostatic turntable 26. When the hydrostatic turntable 26 rotates in the XZ plane, it can drive the grinding assembly 23 to rotate to a certain angle, and cooperate with the rotation of the workbench 13 to grind the workpiece placed on the workbench 13.
[0050] In this embodiment, the driving assembly 25 includes a screw mechanism 252 and a first motor 251. The saddle 21 is movably mounted on the screw mechanism 252. When the first motor 251 drives the screw mechanism 252 to rotate, the saddle 21 can be driven to move along the length direction of the screw mechanism 252, that is, the X direction. In this process, due to the influence of the thread structure on the screw in the screw mechanism 252, accumulated errors are easily generated during the movement of the saddle 21. In the present application, the vertical compound grinding machine is provided with an online detection assembly 41, and the detection assembly 41 of the online detection assembly 41 is mounted on the slide 22. When the saddle 21 moves, the detection assembly 41 can move synchronously along the X direction, and the standard block 42 of the online detection component 40 is arranged on the base 11. In actual use, the accumulated errors generated during the movement of the saddle 21 and the slide 22 along the X direction can be determined by the detection component 41 and the standard block 42. After that, the controller can control the first motor 251 according to the signal transmitted by the detection component 41, thereby compensating for the accumulated errors generated during the movement of the saddle 21 and the slide 22 along the X direction by the screw mechanism 252, thereby ensuring the processing accuracy of the workpiece by the grinding component 23 installed on the slide 22.
[0051] It is understandable that when the slide 22 moves along the Z direction on the saddle 21, accumulated errors will also be generated. In this embodiment, by installing the detection component 41 on the slide 22, the detection component 41 and the standard block 42 cooperate with the corresponding detection method, and the accumulated errors of the slide 22 moving along the Z direction can also be detected and compensated. That is to say, in this embodiment, by reasonably installing the position of the online detection component 40, the online detection component 40 can detect the accumulated errors of the slide 22 in the X and Z directions, and can cooperate with the controller to timely calibrate the accumulated errors in the movement of the slide 22, which can improve the processing accuracy of the grinding component 23 on the workpiece in this embodiment.
[0052] Combination Figures 1 to 3 , Figure 6 and Figure 7As shown in the figure, a detection groove 421 is provided on the standard block 42 of this embodiment. The detection assembly 41 includes a mounting bracket 411, a detection rod 413 and a detection head 414. The mounting bracket 411 is fixed to the slide 22; one end of the detection rod 413 is rotatably mounted on the mounting bracket 411, and the other end of the detection rod 413 is provided with a detection head 414. The detection rod 413 has a detection position (such as rotation relative to the mounting bracket 411) to drive the detection head 414 to insert into the detection groove 421. Figure 2 and rotate relative to the mounting bracket 411 to a avoidance position (as shown) set against the side of the slide 22 Figure 3 As shown), and the detection head 414 is electrically connected to the controller.
[0053] In this embodiment, since the detection rod 413 is rotatably mounted on the mounting bracket 411, when it is necessary to use the online detection component 40 to detect the accumulated movement errors of the saddle 21, the slide 22, etc., it is only necessary to rotate the detection rod 413 relative to the mounting bracket 411 and drive the detection head 414 to insert into the detection groove 421 for measurement, and compare the measured value with the actual control value to obtain the error value, and then feed the error value back to the controller, and the controller can control the movement of the saddle 21, the slide 22, etc. according to the error value to compensate for the error. When the online detection component 40 is not used, it is only necessary to rotate the detection rod 413 relative to the mounting bracket 411 to the side of the slide 22 and be in an avoidance position. In this way, it is possible to prevent the detection rod 413 from interfering with other objects during the operation of the grinding assembly 23, and the structure is stable and reliable.
[0054] Furthermore, the detection groove 421 in this embodiment is arranged through the standard block 42 along the Y direction, and the first end of the detection rod 413 is connected to the mounting bracket 411 through a rotating shaft (not shown in the figure), and the axis of the rotating shaft extends along the X direction. With such an arrangement, when the detection rod 413 rotates around the X direction to switch between the detection position and the avoidance position, it is more suitable for the detection head 414 to be inserted into the detection groove 421 or rotated out of the detection groove 421, and will not interfere with the standard block 42, which is more suitable for automatic control.
[0055] Furthermore, the detection component 41 in this embodiment also includes a rotating motor 412, which is mounted on the mounting bracket 411 and is connected to the rotating shaft drive, and the rotating motor 412 is electrically connected to the controller. In this embodiment, by setting the rotating motor 412 and making the rotating motor 412 electrically connected to the controller, when it is necessary to detect the accumulated error generated by the operation of the vertical composite grinder, it is only necessary to send a control instruction to the controller, and the controller can control the saddle 21 and the slide 22 to move to the initial position, and at the same time, the rotating motor 412 can be controlled to drive the rotating shaft to drive the detection rod 413 to rotate and switch to the detection position. After the detection rod 413 has completed the detection and sent a control signal of the detection result to the controller, the controller can drive the rotating motor 412 to drive the rotating shaft to drive the detection rod 413 to rotate and switch to the avoidance position, which has a simple structure and is easy to control.
[0056] Of course, in other embodiments of the present application, the rotating motor 412 may not be provided, and the detection rod 413 may be hinged on the mounting bracket 411. In this way, when in use, the detection rod 413 can be driven to rotate and switch between the detection position and the avoidance position by applying external force to the detection rod 413. As long as it is other deformation methods based on the conception of the present application, they are all within the protection scope of the present application.
[0057] In order to drive the slide 22 to move along the Z direction relative to the slide saddle 21, the grinding component 20 in this embodiment also includes a linear rail 24 and a second motor (not shown in the figure), wherein the linear rail 24 is fixedly arranged on the slide saddle 21 and extends along the Z direction, the slide 22 is installed on the linear rail 24 and can move along the length direction of the linear rail 24, and the second motor is connected to the slide 22 to drive the slide 22 to move along the linear rail 24. During actual driving, a transmission mechanism such as a lead screw assembly can also be arranged between the second motor and the slide 22. In the actual working process, the displacement of the slide 22 along the Z direction will also produce accumulated errors. For this reason, the detection head 414 in this embodiment includes a lateral detection part 4141 and a vertical detection part 4142, the lateral detection part 4141 is used to detect the distance between the detection head 414 and the side wall of the detection groove 421, and the vertical detection part 4142 is used to detect the distance between the detection head 414 and the groove bottom surface 4213 of the detection groove 421; and the controller also controls the second motor according to the signal transmitted by the detection component 41. By detecting the distance between the detection head 414 and the side wall of the detection groove 421 through the lateral detection unit 4141, the accumulated error of the saddle 21 and the slide 22 along the X direction can be determined; through the action of the vertical detection unit 4142, the accumulated error of the slide 22 along the Z direction can be determined.
[0058] Exemplarily, the lateral detection unit 4141 and the vertical detection unit 4142 in this embodiment can be distance sensors, or proximity switches or laser displacement sensors, etc. As long as they are other structural components that can detect distance, they are within the protection scope of this application.
[0059] Combine again Figures 1 to 9 As shown, in this embodiment, the detection groove 421 includes a first groove side wall 4211 and a second groove side wall 4212 that are oppositely arranged, and the first groove side wall 4211 and the second groove side wall 4212 are arranged in sequence along the X direction; correspondingly, the lateral detection portion 4141 includes a first lateral detection portion 41411 and a second lateral detection portion 41412, and the first lateral detection portion 41411 and the second lateral detection portion 41412 are arranged on opposite sides of the detection rod 413 along the X direction. In actual use, the first lateral detection portion 41411 is directly opposite to the first groove side wall 4211, and the first lateral detection portion 41411 is used to detect the distance between the detection head 414 and the first groove side wall 4211; the second lateral detection portion 41412 is directly opposite to the second groove side wall 4212, and the second lateral detection portion 41412 is used to detect the distance between the detection head 414 and the second groove side wall 4212. The first lateral detection portion 41411 and the second lateral detection portion 41412 respectively detect the detection head 414 With respect to the spacing between the first groove side wall 4211 and the second groove side wall 4212, when calculating the accumulated errors of the saddle 21 and the slide 22 along the X direction, the accumulated errors can be calculated by combining the detection results of the first lateral detection unit 41411 and the second lateral detection unit 41412, which can improve the detection accuracy of the online detection component 40 to a certain extent, and is more suitable for the controller to accurately control the first motor 251 to accurately compensate for the accumulated errors, so as to further improve the machining accuracy of the vertical compound grinder in this embodiment.
[0060] Combination Figures 1 to 5 , Figures 10 to 12As shown, the grinding assembly 23 in this embodiment includes a grinding bracket 234 and a grinding part. Among them, the grinding bracket 234 is fixedly installed on the hydrostatic turntable 26; the grinding part includes multiple hydrostatic spindles 231 and multiple different types of grinding tools 235, and the multiple different types of grinding tools 235 can be selectively installed on at least one hydrostatic spindle 231, and the axial directions of the multiple hydrostatic spindles 231 are parallel or intersecting. That is to say, the multiple hydrostatic spindles 231 on the grinding bracket 234 in this embodiment can be arranged in parallel or not in parallel, and the hydrostatic spindles 231 can be two, three or more than three. The present application shows the situation when there are two hydrostatic spindles 231. The two hydrostatic spindles 231 are arranged in parallel, and one end of the two hydrostatic spindles 231 for mounting the grinding tool 235 is respectively located at the opposite ends of the grinding bracket 234. In this way, it is convenient to balance the force applied by the hydrostatic spindle 231 to the mounting bracket 411.
[0061] In addition, in this embodiment, by setting up multiple hydrostatic spindles 231, multiple grinding tools 235 can be installed, and the grinding tools 235 have multiple different models. Different models of grinding tools 235 can meet different grinding needs. In actual use, the hydrostatic turntable 26 can be driven to rotate to drive multiple hydrostatic spindles 231 to rotate, and then different types of processing can be performed on the surface of the workpiece, which can improve the processing efficiency of the vertical compound grinder on the workpiece in this embodiment.
[0062] At the same time, a plurality of different types of grinding tools 235 can be selectively installed on the same static pressure spindle 231 in this embodiment. Thus, by replacing different types of grinding tools 235, different processing requirements of workpieces can also be met.
[0063] Exemplarily, the grinding tool 235 in this embodiment includes an inner cylindrical grinding tool and an outer cylindrical grinding tool, and at least the inner cylindrical grinding tool has different models. During actual processing, by installing the outer cylindrical grinding tool on the static pressure spindle 231, it is convenient to process the surface of the workpiece, and by installing the inner cylindrical grinding tool on the static pressure spindle 231, it is convenient to grind the inner cavity, through hole, etc. on the workpiece. In addition, in this embodiment, by setting the inner cylindrical grinding tool to multiple models, the grinding requirements of different types of inner cavities and through holes can be met, which can increase the use scenarios of the vertical compound grinder in this embodiment.
[0064] In this embodiment, a hydrostatic spindle 231 is used to drive a grinding tool 235 to process a workpiece. Compared with a common rotating shaft structure, the hydrostatic spindle 231 has higher operating stability and is more suitable for high-precision processing of the workpiece.
[0065] Furthermore, the vertical compound grinder in the present embodiment further includes a tool holder 60, which is mounted on the base 11 and located on the outer peripheral side of the workbench 13. A rotatable rotating disk 61 is mounted on the tool holder 60, and a plurality of tool placement positions 611 are provided in the circumferential direction of the rotating disk 61. A plurality of different types of grinding tools 235 are arranged one by one in the plurality of tool placement positions 611. In the present embodiment, by providing the tool holder 60 to store and place different types of grinding tools 235, the rotating disk 61 is rotated, and the corresponding grinding tool 235 can be rotated to a position suitable for replacement and operation, which can improve the convenience of use of the vertical compound grinder in the present embodiment.
[0066] Exemplarily, in this embodiment, the tool placement position 611 can be a placement slot, a placement buckle, or other structure, which is not specifically limited in this application.
[0067] Furthermore, the tool rest 60 and the standard block 42 are respectively arranged on both sides of the workbench 13 along the X direction. In this embodiment, by respectively arranging the tool rest 60 and the standard block 42 on both sides of the workbench 13 along the X direction, it is more suitable for rationally utilizing the space on the base 11, facilitating the miniaturization and integrated design of the vertical compound grinder, and can reduce the production cost of the vertical compound grinder in this embodiment to a certain extent.
[0068] Combination Figures 1 to 12 As shown, the vertical composite grinding machine in this embodiment further includes a supporting component 30, and the grinding assembly 23 further includes a first tube body 232 and a second tube body 233, one end of the first tube body 232 is vertically fixed to the center of the hydrostatic turntable 26, the second tube body 233 is connected to the first tube body 232 and is coaxially arranged with the first tube body 232, the second tube body 233 can rotate relative to the first tube body 232 around its own axis, and the first tube body 232 and the second tube body 233 are provided with mutually connected liquid flow channels, and the liquid flow channels are connected to the liquid channel on the hydrostatic spindle 231 through a pipeline; wherein, the supporting component 30 is fixedly connected to the slide 22 and extends in the Y direction in front of the table of the hydrostatic turntable 26, and the second tube body 233 is rotatably mounted on the supporting component 30. It should be noted that the liquid flow channels in this embodiment include hydraulic oil flow channels and coolant flow channels, etc., and correspondingly, the pipelines include hydraulic oil pipelines and coolant pipelines, etc.
[0069] In this embodiment, the first tube body 232 and the second tube body 233 are provided with mutually connected liquid flow channels, which are connected to the liquid channel on the static pressure main shaft 231 through a pipe. When the static pressure turntable 26 rotates, the static pressure main shaft 231 and the first tube body 232 can rotate synchronously with the static pressure turntable 26, and the second tube body 233 can rotate relative to the first tube body 232. At this time, when a pipe is provided in the space outside the first tube body 232 and the second tube body 233, the rotation of the second tube body 233 can drive the pipe connected to one side of the second tube body 233 to move. For example, when the first tube body 232 rotates clockwise, the second tube body 233 can also rotate synchronously clockwise, thereby avoiding entanglement of the pipe. The internal connection method of the first tube body 232 and the second tube body 233 is consistent with the rotating connection device in patent document 202311790494.3, and is no longer described in detail in this application.
[0070] In addition, in the present application, the vertical compound grinder is also provided with a supporting component 30, which is fixedly connected to the slide 22 and can extend in the Y direction in front of the table surface of the static pressure turntable 26. During actual installation, the second tube body 233 is rotatably installed on the supporting component 30. Through the action of the supporting component 30, the second tube body 233 can be stably supported in front of the static pressure turntable 26. The second tube body 233 is not easily pulled or torn due to the large number of pipes outside the second tube body 233. The structure is stable and can increase the service life of the vertical compound grinder of the present application.
[0071] Specifically, the support component 30 in this embodiment includes a support frame 31, and the support frame 31 is provided with an escape space 311 for avoiding the static pressure main shaft 231. When the static pressure turntable 26 drives the static pressure main shaft 231 to rotate, the setting of the escape space 311 can prevent the support frame 31 from interfering with the static pressure main shaft 231. Optionally, the support frame 31 in this embodiment can be a U-shaped or C-shaped structure, and the hollow part of the U-shaped or C-shaped structure forms the above-mentioned escape space 311, which has a simple structure and is easy to implement. In actual production, the support frame 31 in this embodiment can be fixed to the slide 22 by screws, buckles, welding, etc. As long as it is other deformation methods under the conception of this application, they are all within the protection scope of this application.
[0072] Furthermore, in this embodiment, a pipe joint 80 is provided at the end of the second tube body 233 close to the support frame 31, and a pipeline (not shown in the figure) is provided in the support frame 31, and the pipeline is connected to the pipe joint 80 for conveying liquid. In this embodiment, by providing a pipeline in the support frame 31 and connecting the pipeline to the pipe joint 80, such a configuration can not only disperse the pipelines on the outer peripheral side of the first tube body 232 and the second tube body 233, and avoid interference between the pipelines when the static pressure turntable 26 rotates; it can also optimize the layout of the pipeline, avoid exposing the pipeline to the external environment, and thus reduce the risk of the pipeline being damaged by the external structure.
[0073] Optionally, in an unillustrated embodiment of the present application, in order to prevent the pipe joint 80 from rotating and twisting the pipeline arranged in the support frame 31 when the second tube body 233 rotates, a rotatable third tube body (not shown in the figure) can be arranged at one end of the second tube body 233 close to the support frame 31, and the internal flow channel of the third tube body can be adaptively connected to the interior of the second tube body 233 (that is, to ensure that the corresponding conveying channel can flow the corresponding fluid), and then the pipe joint 80 can be connected to the third tube body.
[0074] Furthermore, the support frame 31 of the present application is provided with a cavity 312, an opening 313 and a cover plate 314, the opening 313 is connected to the cavity 312 and is directly opposite to one end of the second tube body 233 close to the support frame 31, the cover plate 314 is detachably arranged at the opening 313, and the pipe joint 80 is located in the cavity 312. In this embodiment, by installing the pipe joint 80 in the cavity 312, the pipe joint 80 can be prevented from being exposed to the external environment. In addition, the opening 313 is arranged at the position where the support frame 31 is directly opposite to the second tube body 233, which is convenient for the assembly and maintenance of the pipeline. At the same time, the support frame 31 is equipped with a cover plate 314 to cover the opening 313. When assembly and maintenance are required, the cover plate 314 is removed; when assembly and maintenance are not required, the cover plate 314 is covered. Optionally, the cover plate 314 in this embodiment can be fixed to the support frame 31 by screws, pins, etc.
[0075] Furthermore, the vertical grinder in this embodiment also includes a dressing device 50, and the tool holder 60 is installed on the side of the dressing device 50 away from the dressing device 50. The dressing device 50 includes a slide rail component 51, a support seat 52 and a dresser 53. Among them, the slide rail component 51 is arranged on the base 11 and is located on the outer peripheral side of the workbench 13, and the slide rail component 51 extends along the Y direction; the support seat 52 is installed on the slide rail component 51 and can slide along the length direction of the slide rail component 51; the dresser 53 is installed on the support seat 52. In this embodiment, the slide rail component 51 includes structures such as a slide rail, a motor and a lead screw. The motor is connected to the lead screw, and the support seat 52 is connected to the lead screw and can slide on the slide rail. When the motor drives the lead screw to rotate, it can drive the support seat 52 to slide on the slide rail. In this way, the dresser 53 and the support seat 52 can avoid the grinding assembly 23 and the workpiece to be processed when the grinding assembly 23 is grinding. At the same time, when the support seat 52 slides along the slide rail component 51 , the distance between the dresser 53 and the grinding assembly 23 can be adjusted, so as to drive the dresser 53 to dress the grinding tool 235 installed on the static pressure spindle 231 .
[0076] Optionally, the dresser 53 in this embodiment includes an electric spindle grinding wheel dresser 531 and a single-point diamond pen dresser 532. The electric spindle grinding wheel dresser 531 is driven by the electric spindle, and the roller and the grinding wheel to be dressed rotate relative to each other. The roller crushes and trims the surface of the grinding wheel to be dressed, removes the grinding chips, abrasive particles and adhesives adhering to the blunt grinding wheel, so that the grinding wheel to be dressed reaches the best state, which is convenient for dressing the external cylindrical grinding tool; the single-point diamond pen dresser 532 has the advantages of simple structure, good wear resistance, high strength, etc., which is convenient for dressing the internal cylindrical grinding tool.
[0077] According to the above embodiments, it can be known that the compound vertical grinder has double grinding heads for external and internal grinding, which can realize convenient clamping operation of workpieces, and can complete the composite grinding of internal and external circles, end faces, conical faces, etc. with one clamping, avoiding the errors caused by multiple clampings, and improving the processing accuracy and efficiency. At the same time, the machine tool has strong combined performance, and is equipped with online measurement, calibration devices, and multifunctional grinding wheel dressing devices, which can realize the functions of online measurement of workpieces, transmission shaft positioning and repeated positioning error detection and compensation, and online grinding wheel dressing, further improving the processing accuracy.
[0078] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.
[0079] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. If not otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of the present invention.
[0080] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A vertical compound grinding machine, characterized in that: include: A base component (10), the base component (10) comprising a base (11), a crossbeam (12) and a workbench (13), the workbench (13) being rotatably arranged on the base (11), the crossbeam (12) being arranged on the base (11) and located on the outer peripheral side of the workbench (13), and the crossbeam (12) extending along the X direction; A grinding component (20), the grinding component (20) comprising a driving component (25), a saddle (21), a slide (22), a hydrostatic turntable (26) and a grinding component (23), the driving component (25) comprising a first motor (251) and a screw mechanism (252), the screw mechanism (252) being connected to the first motor (251), the saddle (21) being movably mounted on the screw mechanism (252), the slide (22) being mounted on the saddle (21) and being movable in a Z direction, the grinding component (23) being mounted on the hydrostatic turntable (26) and being located above the workbench (13), the hydrostatic turntable (26) being mounted on the slide (22) and being rotatable in an XZ plane; An online detection component (40), the online detection component (40) comprising a detection assembly (41) and a standard block (42), the online detection component (40) being arranged on the slide (22), the standard block (42) being mounted on the base (11) and being located on the outer peripheral side of the workbench (13), the detection assembly (41) moving with the slide (22) and cooperating with the standard block (42) to detect and determine the movement error of the slide (22); A controller is electrically connected to the detection component (41) and controls the first motor (251) according to a signal transmitted by the detection component (41).
2. The vertical compound grinding machine according to claim 1, characterized in that: The standard block (42) is provided with a detection groove (421), and the detection component (41) comprises: A mounting bracket (411), wherein the mounting bracket (411) is fixed to the slide (22); A detection rod (413), one end of which is rotatably mounted on the mounting bracket (411), and a detection head (414) is provided at the other end of the detection rod (413). The detection rod (413) has a detection position that can be rotated relative to the mounting bracket (411) to drive the detection head (414) to be inserted into the detection groove (421). The detection rod (413) also has an avoidance position that can be rotated relative to the mounting bracket (411) to abut against the side of the slide (22), and the detection head (414) is electrically connected to the controller.
3. The vertical compound grinding machine according to claim 2, characterized in that: The detection groove (421) passes through the standard block (42) along the Y direction, and the first end of the detection rod (413) is connected to the mounting bracket (411) via a rotating shaft, and the axis of the rotating shaft extends along the X direction.
4. The vertical compound grinding machine according to claim 3, characterized in that: The detection component (41) further comprises a rotating motor (412), wherein the rotating motor (412) is mounted on the mounting bracket (411) and is drivingly connected to the rotating shaft, and the rotating motor (412) is electrically connected to the controller.
5. The vertical compound grinding machine according to claim 2, characterized in that: The grinding component (20) further comprises a linear rail (24) and a second motor, wherein the linear rail (24) is fixedly arranged on the slide saddle (21) and extends along the Z direction, the slide plate (22) is mounted on the linear rail (24) and can move along the length direction of the linear rail (24), and the second motor is drivingly connected to the slide plate (22); The detection head (414) comprises a lateral detection portion (4141) and a vertical detection portion (4142), wherein the lateral detection portion (4141) is used to detect the distance between the detection head (414) and a groove side wall of the detection groove (421), and the vertical detection portion (4142) is used to detect the distance between the detection head (414) and a groove bottom surface (4213) of the detection groove (421); The controller also controls the second motor according to the signal transmitted by the detection component (41).
6. The vertical compound grinding machine according to claim 5, characterized in that: The detection groove (421) comprises a first groove side wall (4211) and a second groove side wall (4212) which are arranged opposite to each other, and the first groove side wall (4211) and the second groove side wall (4212) are arranged in sequence along the X direction; The lateral detection portion (4141) includes a first lateral detection portion (41411) and a second lateral detection portion (41412), wherein the first lateral detection portion (41411) and the second lateral detection portion (41412) are arranged on opposite sides of the detection head (414) along the X direction.
7. The vertical compound grinding machine according to claim 1, characterized in that: The grinding assembly (23) comprises: A grinding bracket (234), wherein the grinding bracket (234) is fixedly mounted on the static pressure turntable (26); A grinding section, the grinding section comprising a plurality of static pressure spindles (231) and a plurality of different types of grinding tools (235), the plurality of different types of grinding tools (235) being selectively mounted on at least one of the static pressure spindles (231), and the axial directions of the plurality of static pressure spindles (231) being parallel or intersecting.
8. The vertical compound grinding machine according to claim 7, characterized in that: The grinding tool (235) comprises an internal grinding tool and an external grinding tool, and at least the internal grinding tool has different models.
9. The vertical compound grinding machine according to claim 7, characterized in that: The vertical compound grinding machine also includes: A tool holder (60), the tool holder (60) is mounted on the base (11) and is located on the outer peripheral side of the workbench (13), a rotatable rotating disk (61) is mounted on the tool holder (60), a plurality of tool placement positions (611) are arranged in the circumferential direction of the rotating disk (61), and a plurality of different types of grinding tools (235) are mounted in the tool placement positions (611) in a one-to-one correspondence.
10. The vertical compound grinding machine according to claim 9, characterized in that: The tool holder (60) and the standard block (42) are respectively arranged on two sides of the workbench (13) along the X direction.
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