Chain plate type bucket elevator

By designing the triangular conveying circuit and closed components of the chain-type bucket elevator, the problem of low material lifting efficiency in the prior art is solved, and more efficient material transport and lower usage costs are achieved.

CN119706192AActive Publication Date: 2025-03-28QINGDAO ZHENGDAZHENG ELECTRIC POWER ENVIRONMENTAL PROTECTION

Patent Information

Application Number
CN202411927049.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-25
Publication Date
2025-03-28
Estimated Expiration
2044-12-25

AI Technical Summary

Technical Problem

During the material lifting process of existing bucket elevators, some of the materials cannot be thrown out due to their deep position, resulting in low conveying efficiency.

Method used

A chain-type bucket elevator is designed, which adopts a closed triangular conveying circuit. Through the transmission connection of the driving sprocket, driven sprocket and reversing sprocket, the hopper is flipped when the material is inclined, with the hopper opening facing downward, which facilitates the discharge of the material. The opening and closing of the hopper opening is controlled through the closure component to ensure that all the materials are poured out.

Benefits of technology

It improves the material conveying efficiency, prevents the material from falling back into the casing, reduces the load of the driving mechanism, reduces the cost of use, and improves the versatility of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of material lifting, in particular to a chain plate type bucket elevator which comprises a machine shell, a driving mechanism, a chain, a driving chain wheel, a driven chain wheel, a reversing chain wheel, a sealing mechanism and a plurality of hoppers, and the chain, the driving chain wheel, the driven chain wheel, the reversing chain wheel, the sealing mechanism and the hoppers are all inserted into the machine shell. The vertical lifting section, the inclined pouring section and the inclined returning section are sequentially connected end to end. The driving chain wheel, the driven chain wheel and the reversing chain wheel can rotate and are in transmission connection with the chain; the multiple hoppers are all arranged on the chain and arranged at intervals in the conveying direction of the chain. The sealing mechanism comprises a plurality of sealing assemblies, the sealing assemblies and the hoppers are arranged in a one-to-one correspondence mode, and the sealing assemblies are configured to seal openings of the hoppers after the hoppers receive materials from the feeding ports, so that the situation of material spilling in the transportation process is avoided, and the openings of the hoppers are opened when the hoppers move to the discharging ports; and materials in the hopper can be completely poured out under the action of gravity.
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Description

Technical Field

[0001] The invention relates to the technical field of material lifting, in particular to a chain plate type bucket elevator. Background Art

[0002] Bucket elevator is a conveying equipment used to continuously convey powdered, granular and small block materials in a vertical or nearly vertical direction. Its working principle is to scoop up the materials from the lower storage through a series of hoppers fixed on the traction chain or belt, lift them to the top with the conveyor belt or chain, bypass the top wheel and then flip downward to pour the materials into the receiving trough.

[0003] There are many types of bucket elevators available, which are mainly divided into three types: belt type, chain type and chain plate type according to the different traction devices. Among them, chain plate bucket elevators are widely used in building materials, chemical industry, mining, electric power and other industries because of their good sealing, convenient operation and maintenance and small footprint.

[0004] In the related art, for example, Chinese patent CN207209184U discloses a bucket elevator with a function of automatically raising the material height. When the bucket elevator with the function of automatically raising the material height is conveying rice, the rice is lifted up by the hopper so that the rice decreases in height, and the distance between the rice and the ultrasonic distance sensor increases, thereby exceeding the set value of the comparator. At this time, the power device is started to move the storage plate upward, thereby increasing the height of the rice, until the distance between the rice and the ultrasonic distance sensor is less than the set value of the comparator, the power device stops the storage plate from continuing to move, thereby keeping the height difference between the hopper and the rice unchanged, so that the hopper can carry more rice each time, thereby improving the conveying efficiency of the rice, and when the rice is conveyed, the vibrator is turned on to make the rice material at a higher place fall down, so that the rice material is more evenly distributed everywhere, which is convenient for being scooped up by the hopper.

[0005] Although the above-mentioned bucket elevator with the function of automatically raising the material height can ensure to a certain extent that the bucket can hold a sufficient amount of material every time it moves to the bottom, it is found in actual use that when the bucket moves to the top, most of the material inside it is mainly thrown out by centrifugal force, and a small part of the material cannot be thrown out due to its deep position, and can only fall back into the bucket elevator as the bucket flips, affecting the material conveying efficiency. Summary of the invention

[0006] Based on this, it is necessary to provide a chain plate bucket elevator to address the problem of low conveying efficiency in the current material lifting process.

[0007] The above purpose is achieved through the following technical solutions:

[0008] A chain-plate bucket elevator, the chain-plate bucket elevator comprising a casing, a driving mechanism and a chain, a driving sprocket, a driven sprocket, a reversing sprocket, a closing mechanism and a plurality of buckets all inserted into the casing, the chain forming a closed triangular conveying loop inside the casing, the triangular conveying loop having a vertical lifting section, an inclined material dumping section and an inclined return section connected in sequence end to end; the driving sprocket, the driven sprocket and the reversing sprocket are all capable of self-rotation and are all connected to the chain transmission, the driving sprocket is arranged at the junction of the vertical lifting section and the inclined material dumping section, the reversing sprocket is arranged at the junction of the inclined material dumping section and the inclined return section, the driven chain The wheel is arranged at the junction of the inclined return section and the vertical lifting section; a feed port and a discharge port are relatively arranged on the casing, the feed port is arranged at the vertical lifting section, and the discharge port is arranged at the junction of the inclined pouring section and the inclined return section; the multiple hoppers are all arranged on the chain and are arranged at intervals along the conveying direction of the chain; the closing mechanism includes a plurality of closing components, the plurality of closing components and the hoppers are arranged one by one, and are configured to close the opening of the hopper after the hopper receives the material from the feed port, and open the opening of the hopper when the hopper moves to the discharge port; the driving mechanism is configured to provide a driving force for the self-rotation of the active sprocket.

[0009] Furthermore, the closing component includes a cover plate and a switching part, one end of the cover plate is elastically hinged to the top of the inner side of the hopper, and the other end is suspended. Under the elastic action, the cover plate has a tendency to open the opening of the hopper, and the cover plate has a corresponding first position and second position before and after rotation. When in the first position, the cover plate closes the opening of the hopper, and when in the second position, the cover plate opens the opening of the hopper; the switching part is configured to drive the cover plate to switch from the first position to the second position after the hopper receives material at the feed port, and drive the cover plate to switch from the second position to the first position when the hopper moves to the discharge port.

[0010] Further, the switching part includes a card strip and a card plate, the card strip is fixedly arranged at the top of the outer side of the hopper; the card plate is elastically slidably inserted in the cover plate, and under the elastic action, the card plate has a tendency to extend out of the cover plate, and the card plate is configured to be able to engage with the card strip; the closing mechanism also includes a first guide part, a second guide part and a third guide part, the first guide part is located above the feed port and has a first inclined surface, the extension direction of the first inclined surface is the same as the inclination direction of the inclined material pouring section, and cooperates with the card plate guide; the second guide part and the third guide part are arranged above the discharge port, the second guide part is arranged above the third guide part, the second guide part has a second inclined surface, the extension direction of the second inclined surface is the same as the inclination direction of the inclined return section, and the second inclined surface cooperates with the card plate guide; the third guide part has a third inclined surface, the extension direction of the third inclined surface is the same as the inclination direction of the inclined material pouring section, and the third inclined surface cooperates with the card plate guide.

[0011] Furthermore, the chain-type bucket elevator also includes an adjusting mechanism, which is configured to be able to adjust the direction of the cover plate when opening the opening of the hopper to change the pouring direction of the material.

[0012] Furthermore, the adjustment mechanism includes a vertical adjustment component and a horizontal adjustment component, the vertical adjustment component is configured to adjust the position of the reversing sprocket in the vertical direction; the horizontal adjustment component is configured to adjust the position of the reversing sprocket in the horizontal direction.

[0013] Furthermore, the vertical adjustment assembly includes a vertically placed first screw rod, one end of the first screw rod is threadedly connected to the housing, and the other end of the first screw rod is provided with a slider, and the reversing sprocket is provided on the slider.

[0014] Furthermore, the horizontal adjustment component includes a second screw rod arranged horizontally, one end of the second screw rod is threadedly connected to the sliding block, and the other end of the second screw rod is relatively rotatably arranged on the reversing sprocket.

[0015] Furthermore, the closing assembly further comprises an elastic member, wherein the elastic member is connected to a hinge between the cover plate and the hopper, and under the action of the elastic member, the cover plate has a tendency to open the hopper opening.

[0016] Furthermore, the driving mechanism includes a driving motor and a reducer, the driving motor and the reducer are arranged outside the casing, and the driving motor and the input end of the reducer are transmission connected, and the output end of the reducer is transmission connected to the driving sprocket.

[0017] Furthermore, the chain-plate bucket elevator also includes a tensioning mechanism, and the tensioning mechanism is configured to drive the driven sprocket to move in a vertical direction to tension the chain.

[0018] The beneficial effects of the present invention are:

[0019] When the chain plate bucket elevator provided by the present invention is in use, the driving sprocket is first driven to rotate by the driving mechanism; during the rotation of the driving sprocket, the driving sprocket synchronously drives the driven sprocket and the reversing sprocket to rotate by the chain, so that the chain forms a closed triangular conveying loop inside the casing, and then the bucket can move along the triangular conveying loop; during the movement of the bucket, materials are simultaneously fed into the casing through the feed port, and when the bucket moves in the vertical lifting section, the bucket first receives the materials fed from the feed port, and then closes the opening under the action of the closing component to avoid spilling of materials during the lifting process; when the bucket switches from the vertical lifting section to the inclined dumping section, the bucket flips over under the traction of the chain, The hopper opening is set downward to facilitate material discharge; when the hopper moves in the inclined material discharge section, the hopper opening is opened under the action of the closing component, and the material inside the hopper can be completely dumped out under the action of gravity and discharged from the discharge port, which prevents the material from falling back into the casing and helps to improve the material transportation efficiency; when the hopper switches from the inclined return section to the vertical lifting section, the hopper flips under the traction of the chain, so that the hopper opening is set upward to facilitate material reception; and because the hopper filled with materials is distributed in the vertical lifting section and the inclined material discharge section at the same time, the energy required to lift the hopper in the vertical lifting section is partially converted by the gravitational potential energy of the hopper in the inclined material discharge section, which helps to reduce the load of the drive mechanism and reduce the use cost.

[0020] Furthermore, by providing an adjustment mechanism, the direction of the cover opening of the hopper can be adjusted during use. While changing the pouring direction of the material, the direction in which the material is discharged from the discharge port can also be changed, thereby being able to adapt to different material lifting height requirements and improving versatility. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 A schematic diagram of the three-dimensional structure of a chain plate bucket elevator provided in one embodiment of the present invention;

[0022] Figure 2 A schematic diagram of a three-dimensional cross-sectional structure of a chain plate type bucket elevator provided in one embodiment of the present invention;

[0023] Figure 3 for Figure 2 A schematic diagram of the partially enlarged structure at center A;

[0024] Figure 4 for Figure 2A schematic diagram of the partially enlarged structure at B in the middle;

[0025] Figure 5 A schematic side structural diagram of a chain plate type bucket elevator provided in one embodiment of the present invention;

[0026] Figure 6 for Figure 5 Middle CC section view;

[0027] Figure 7 for Figure 6 The schematic diagram of the local enlarged structure at D in the middle;

[0028] Figure 8 for Figure 6 The schematic diagram of the local enlarged structure at E in the middle;

[0029] Fig. 9 for Figure 6 The schematic diagram of the partial enlarged structure at F in the middle;

[0030] Fig.10 A schematic diagram of the exploded parts of a bucket and a closing mechanism of a chain plate bucket elevator during assembly provided in one embodiment of the present invention.

[0031] in:

[0032] 1. housing; 101. feed port; 102. discharge port; 103. slideway; 11. chain; 12. driving sprocket; 13. driven sprocket; 14. reversing sprocket; 15. mounting platform; 16. first guide portion; 161. first inclined plane; 17. second guide portion; 171. second inclined plane; 18. third guide portion; 181. third inclined plane;

[0033] 2. Hopper; 201. Rotating shaft; 21. Connecting block;

[0034] 3. Closing mechanism; 31. Cover plate; 311. Mounting frame; 3111. Sliding hole; 312. Closing plate; 32. Switching part; 321. Card strip; 322. Card plate; 3221. Guide column; 33. Torsion spring; 34. Compression spring;

[0035] 4. Adjustment mechanism; 41. Vertical adjustment assembly; 411. Sliding block; 42. Horizontal adjustment assembly; 421. Second screw;

[0036] 5. driving mechanism; 51. driving motor; 52. speed reducer;

[0037] 6. Tensioning mechanism; 61. Counterweight; 62. Sliding frame. DETAILED DESCRIPTION

[0038] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below through embodiments and in conjunction with the accompanying drawings. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0039] The serial numbers assigned to the components herein, such as "first", "second", etc., are only used to distinguish the objects described and do not have any order or technical meaning. The "connection" and "coupling" mentioned herein, unless otherwise specified, include direct and indirect connections (couplings). In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc. are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present invention.

[0040] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0041] like Figures 1 to 10As shown, a chain plate bucket elevator provided by an embodiment of the present invention is used for lifting materials, and is configured to include a casing 1, a driving mechanism 5, a chain 11, a driving sprocket 12, a driven sprocket 13, a reversing sprocket 14, a closing mechanism 3 and a plurality of buckets 2, all of which are inserted inside the casing 1. The chain 11 forms a closed triangular conveying loop inside the casing 1, and the triangular conveying loop has a vertical lifting section, an inclined material discharge section and an inclined return section connected in sequence end to end; the driving sprocket 12, the driven sprocket 13 and the reversing sprocket 14 can all rotate on their own, and are all transmission-connected to the chain 11, the driving sprocket 12 is arranged at the junction of the vertical lifting section and the inclined material discharge section, and the reversing sprocket 14 is arranged between the inclined material discharge section and the inclined return section. At the junction, the driven sprocket 13 is arranged at the junction of the inclined return section and the vertical lifting section; the casing 1 is relatively provided with a feed port 101 and a discharge port 102, the feed port 101 is arranged at the vertical lifting section, and the discharge port 102 is arranged at the junction of the inclined pouring section and the inclined return section; multiple hoppers 2 are arranged on the chain 11, and are arranged at intervals along the conveying direction of the chain 11; the closing mechanism 3 is arranged to include multiple closing components, and the multiple closing components and the hoppers 2 are arranged one by one, and are configured to close the opening of the hopper 2 after the hopper 2 receives the material from the feed port 101, and open the opening of the hopper 2 when the hopper 2 moves to the discharge port 102; the driving mechanism 5 is configured to provide a driving force for the self-rotation of the active sprocket 12.

[0042] Specifically in this embodiment, Figure 1 As shown, the housing 1 is configured as a vertical box structure, the feed port 101 is opened on the left side wall of the housing 1, the discharge port 102 is opened on the right side wall of the housing 1, and the discharge port 102 is higher in the vertical direction than the feed port 101; Figure 2 As shown, the chain 11 is configured as an annular structure and is vertically inserted into the housing 1. There are two chains 11, which are spaced apart in the horizontal direction and are simultaneously transmission-sleeved on the outside of the driving sprocket 12, the driven sprocket 13 and the reversing sprocket 14.

[0043] There are two driving sprockets 12, which are coaxial and spaced apart in the horizontal direction and are both inserted at the top of the casing 1. To facilitate the installation of the two driving sprockets 12, the chain plate bucket elevator is configured to further include a first rotating shaft, which is horizontally arranged at the top of the casing 1 and vertically penetrates the front and rear side walls of the casing 1 during installation. The two driving sprockets 12 are respectively fixedly sleeved at both ends of the first rotating shaft; there are two driven sprockets 13, which are coaxial and spaced apart in the horizontal direction. The two driven sprockets 13 are arranged at intervals and are inserted at the bottom of the casing 1; in order to facilitate the installation of the two driven sprockets 13, the chain plate bucket elevator is configured to also include a second rotating shaft, the second rotating shaft is horizontally arranged at the bottom of the casing 1, and vertically penetrates the front and rear side walls of the casing 1 when installed, the axis of the second rotating shaft and the axis of the first rotating shaft are located in the same vertical plane, and the two driven sprockets 13 are fixedly sleeved on both ends of the second rotating shaft respectively; the chain 11 between the driven sprocket 13 and the driving sprocket 12 is vertically arranged, and is a vertical lifting section.

[0044] There are two reversing sprockets 14, which are coaxial and inserted in the middle of the casing 1 and are located on the right side of the driving sprocket 12. To facilitate the installation of the two reversing sprockets 14, the chain plate bucket elevator is configured to also include a third rotating shaft, which is horizontally arranged in the middle of the casing 1 and vertically penetrates the front and rear side walls of the casing 1 when installed. The chain 11 between the driving sprocket 12 and the reversing sprocket 14 is inclined along the lower right direction and is an inclined material discharge section, and the chain 11 between the reversing sprocket 14 and the driven sprocket 13 is inclined along the lower left direction and is an inclined return section.

[0045] like Fig.10 As shown, the hopper 2 is configured as a box structure with an open top, the cross-sectional shape of the hopper 2 is configured as a rectangle, and the vertical cross-sectional shape is configured as a U-shape; in order to facilitate connecting the hopper 2 to the chain 11, the chain plate bucket elevator is configured to further include a plurality of pairs of connecting blocks 21, a pair of connecting blocks 21 is configured to correspond to one hopper 2 and two chains 11 at the same time, and the two connecting blocks 21 of the same pair are symmetrically arranged on the left side wall of the hopper 2; the connecting block 21 is configured as a U-shaped structure, and is arranged on the left side wall of the hopper 2 with the opening facing right during installation, as shown in FIG. Figure 3 As shown, the other end of the connecting block 21 opposite to the opening is fixedly sleeved on the chain 11 .

[0046] When in use, the driving sprocket 12 is first driven to rotate in the clockwise direction through the driving mechanism 5; during the process of the driving sprocket 12 rotating in the clockwise direction, the driving sprocket 12 synchronously drives the driven sprocket 13 and the reversing sprocket 14 to rotate in the clockwise direction through the chain 11, so that the chain 11 forms a closed triangular conveying loop inside the casing 1, and then the hopper 2 can move along the triangular conveying loop.

[0047] During the movement of the hopper 2, materials are simultaneously fed into the casing 1 through the feed port 101. When the hopper 2 moves in the vertical lifting section, the hopper 2 first receives the materials fed from the feed port 101, and then closes the opening under the action of the closing component to avoid spilling of materials during the lifting process.

[0048] When the hopper 2 switches from the vertical lifting section to the inclined material pouring section, the hopper 2 turns over under the traction of the chain 11, so that the opening of the hopper 2 is set to the lower right, which is convenient for discharging.

[0049] When the hopper 2 moves in the inclined material discharge section, the opening of the hopper 2 is opened under the action of the closing component, and the material inside the hopper 2 can be completely poured out under the action of gravity and discharged from the discharge port 102, which prevents the material from falling back into the casing 1 and helps to improve the material conveying efficiency.

[0050] When the hopper 2 switches from the inclined material discharge section to the inclined recovery section, the opening of the hopper 2 is set to the lower left under the traction of the chain 11.

[0051] When the hopper 2 switches from the inclined recovery section to the vertical lifting section, the hopper 2 flips under the traction of the chain 11, so that the opening of the hopper 2 is set upward, which is convenient for receiving materials; and because the hopper 2 filled with materials is distributed in the vertical lifting section and the inclined material pouring section at the same time, the energy required to lift the hopper 2 in the vertical lifting section is partially converted by the gravitational potential energy of the hopper 2 in the inclined material pouring section, which is beneficial to reduce the load of the driving mechanism 5 and reduce the use cost.

[0052] In some embodiments, the closing assembly is configured to include a cover plate 31 and a switching portion 32, one end of the cover plate 31 is elastically hinged to the top of the inner side of the hopper 2, and the other end is suspended. Under the elastic action, the cover plate 31 has a tendency to open the opening of the hopper 2, and the cover plate 31 has a corresponding first position and a second position before and after rotation. When in the first position, the cover plate 31 closes the opening of the hopper 2, and when in the second position, the cover plate 31 opens the opening of the hopper 2; the switching portion 32 is configured to drive the cover plate 31 to switch from the first position to the second position after the hopper 2 receives the material at the feed port 101, and to drive the cover plate 31 to switch from the second position to the first position when the hopper 2 moves to the discharge port 102.

[0053] Specifically in this embodiment, Figure 3 As shown, the cover plate 31 is configured as a rectangular plate-shaped structure, and is configured to include a mounting frame 311 and a sealing plate 312, as shown in FIG. Fig.10As shown, the mounting frame 311 is configured as a rectangular frame structure, and when installed, the left long side is hinged to the left top of the hopper 2, and the right long side is suspended; the sealing plate 312 is configured as a rectangular plate-like structure, and when installed, the cover is arranged on the top of the mounting frame 311; in order to facilitate the hinge connection of the mounting frame 311 to the hopper 2, a rotating shaft 201 is arranged in parallel at the left top of the hopper 2, and the rotating shaft 201 is configured as an "I"-shaped rotating body structure, and is configured to include a "T"-shaped fixed part and a ring-shaped rotating part, wherein the fixed part is fixedly set on the hopper 2 during installation, and the rotating part can be relatively rotatably sleeved on the front end of the fixed part during installation, and the left end of the front short side of the mounting frame 311 is fixedly sleeved on the rotating part during installation, and the left end of the rear short side can be relatively rotatably sleeved on the rear end of the fixed part.

[0054] like Figure 3 As shown, at this time, the cover plate 31 is in the first position, and the opening of the hopper 2 is open; Figure 4 As shown, at this time, the cover plate 31 is in the second position, and the opening of the hopper 2 is closed.

[0055] In a further embodiment, the switching part 32 is configured to include a card strip 321 and a card plate 322, the card strip 321 is fixedly arranged at the top of the outer side of the hopper 2; the card plate 322 is elastically slidably inserted in the cover plate 31, and the card plate 322 has a tendency to extend out of the cover plate 31 under the elastic action, and the card plate 322 is configured to be able to be engaged with the card strip 321; the closing mechanism 3 is configured to also include a first guide part 16, a second guide part 17 and a third guide part 18, the first guide part 16 is located above the feed port 101, and has a first inclined surface 161, and the extension direction and inclination of the first inclined surface 161 The inclination direction of the material pouring section is the same, and it cooperates with the guide of the clamping plate 322; the second guide part 17 and the third guide part 18 are arranged above the discharge port 102, and the second guide part 17 is arranged above the third guide part 18. The second guide part 17 has a second inclined surface 171, and the extension direction of the second inclined surface 171 is the same as the inclination direction of the inclined return section, and the second inclined surface 171 cooperates with the guide of the clamping plate 322; the third guide part 18 has a third inclined surface 181, and the extension direction of the third inclined surface 181 is the same as the inclination direction of the inclined material pouring section, and the third inclined surface 181 cooperates with the guide of the clamping plate 322.

[0056] Specifically in this embodiment, Fig.10As shown, the card strip 321 is set as a "7"-shaped strip structure, and is parallel and fixedly set on the right top of the hopper 2 during installation, and the bent section of the card strip 321 is set toward the rotating shaft 201; the card plate 322 is set as a rectangular plate structure, and is inserted into the mounting frame 311 during installation; in order to facilitate the support of the card plate 322, two guide columns 3221 are vertically and symmetrically arranged on the front and rear side walls of the card plate 322 and the left end, and the guide columns 3221 are set as a T-shaped structure, and the large end is set outward, and the two short side walls of the mounting frame 311 are provided with sliding holes 3111 in the middle, and the card plate 32 During installation, the guide column 3221 is arranged to be slidably inserted into the slide hole 3111; in order to facilitate the elastic sliding of the clamping plate 322, a plurality of compression springs 34 are vertically and fixedly arranged on the right side wall of the left long side of the mounting frame 311, and the plurality of compression springs 34 are arranged at intervals along the length direction of the mounting frame 311, and the other ends of the compression springs 34 are vertically and fixed / abutted against the left side wall of the clamping plate 322. Under the action of the compression springs 34, the clamping plate 322 has a tendency to extend out of the cover plate 31; in order to facilitate the smoothness of the clamping plate 322 and the clamping strip 321 when clamping, the right side wall of the clamping plate 322 is arranged as an inclined surface, and the inclined surface is extended in the lower left direction.

[0057] like Figure 2 and Figure 3 As shown, the first guide portion 16 is disposed on the rear inner wall surface of the housing 1. Figure 7 As shown, the first guide portion 16 is configured as a plate-like structure in the shape of a right-angled trapezoid, and the short base and the long base of the first guide portion 16 are both extended in the vertical direction, and the short base is located on the left side of the long base, and the right-angled waist is horizontally arranged and located above the oblique waist; the plane where the oblique waist is located is set as the first inclined surface 161.

[0058] Before receiving the materials, the cover plate 31 is arranged vertically.

[0059] When the hopper 2 moves to the first guide portion 16, the guide post 3221 first abuts against the first inclined surface 161. As the chain 11 moves, the hopper 2 moves upward relative to the first guide portion 16. Under the push of the first inclined surface 161, the guide post 3221 moves downward along the slide hole 3111. The guide post 3221 simultaneously drives the clamping plate 322 to retract into the inside of the cover plate 31, and the compression spring 34 is compressed. When the clamping plate 322 is completely retracted into the inside of the cover plate 31, the guide post 3221 continues to push the first inclined surface 161 and drives the cover plate 31 to rotate counterclockwise around the rotating shaft 201 until the cover plate 31 is horizontally arranged. When the guide post 3221 disengages from the first inclined surface 161, the compression spring 34 is released, synchronously driving the clamping plate 322 to extend from the inside of the cover plate 31 and be clamped on the clamping strip 321, thereby sealing the hopper 2.

[0060] like Figure 6 and Fig. 9As shown, the second guide portion 17 and the third guide portion 18 are both arranged on the rear inner wall surface of the casing 1, and the second guide portion 17 is located at the upper right of the third guide portion 18, the second guide portion 17 is arranged as a plate-like structure in the shape of a right-angled trapezoid, and the short bottom side and the long bottom side of the second guide portion 17 are both extended in the vertical direction, and the short bottom side is located on the left side of the long bottom side, the right-angled waist is arranged horizontally and is located below the oblique waist, and the plane where the oblique waist is located is arranged as the second inclined surface 171; the third guide portion 18 is arranged as a plate-like structure in the shape of a pentagon, and is obtained by cutting off a corner of a rectangle, the oblique side of the third guide portion 18 is located at the upper right, and extends obliquely in the lower right direction.

[0061] During use, when the hopper 2 moves to the second guide portion 17, the guide column 3221 first abuts against the second inclined surface 171. As the chain 11 moves, the hopper 2 moves downward relative to the second guide portion 17. Under the push of the second inclined surface 171, the guide column 3221 moves along the slide hole 3111 in a direction away from the clamping strip 321. The guide column 3221 simultaneously drives the clamping plate 322 to retract into the cover plate 31, while disengaging the clamping block and the clamping strip 321. When the clamping plate 322 is completely retracted into the cover plate 31, the cover plate 31 has a tendency to rotate clockwise around the rotation axis 201 under the action of the gravity of the material to open the opening of the hopper 2; when the guide column 3221 and the second inclined surface 171 are disengaged, the cover plate 31 rotates clockwise around the rotation axis 201 under the action of the gravity of the material until it abuts against the third inclined surface 181, and the clamping plate 322 then extends out from the inside of the cover plate 31 under the action of the compression spring 34.

[0062] In a further embodiment, the height of the lifted material of the same elevator is often not adjustable and cannot adapt to complex work requirements. To solve this problem, the chain-type bucket elevator is configured to also include an adjustment mechanism 4, and the adjustment mechanism 4 is configured to be able to adjust the direction of the cover plate 31 when opening the opening of the hopper 2 to change the pouring direction of the material.

[0063] When in use, the direction of the cover plate 31 when opening the hopper 2 can be adjusted through the adjustment mechanism 4. While changing the pouring direction of the material, the direction of the material discharged from the discharge port 102 can be changed, thereby adapting to different material lifting height requirements and helping to improve versatility.

[0064] In a further embodiment, the adjustment mechanism 4 is configured to include a vertical adjustment component 41 and a horizontal adjustment component 42, the vertical adjustment component 41 is configured to be able to adjust the position of the reversing sprocket 14 in the vertical direction; the horizontal adjustment component 42 is configured to be able to adjust the position of the reversing sprocket 14 in the horizontal direction.

[0065] Specifically in this embodiment, Figure 6As shown, when the reversing sprocket 14 moves to the right, the angle between the vertical lifting section and the inclined material dumping section will increase, so that the rotation angle of the cover plate 31 when it is opened becomes larger, thereby being able to adapt to the discharge requirements of a lower height; similarly, when the reversing sprocket 14 moves to the left, the angle between the vertical lifting section and the inclined material dumping section will decrease, so that the rotation angle of the cover plate 31 when it is opened becomes smaller, thereby being able to adapt to the discharge requirements of a higher height.

[0066] When the reversing sprocket 14 moves upward, the angle between the vertical lifting section and the inclined material dumping section will increase, so that the rotation angle of the cover plate 31 when it is opened will become larger, thereby being able to adapt to the discharge requirements at a lower height; similarly, when the reversing sprocket 14 moves downward, the angle between the vertical lifting section and the inclined material dumping section will decrease, so that the rotation angle of the cover plate 31 when it is opened will become smaller, thereby being able to adapt to the discharge requirements at a higher height.

[0067] In a further embodiment, the vertical adjustment assembly 41 is configured to include a vertical first screw (not shown), one end of which is threadedly connected to the housing 1 and the other end is provided with a slider 411 , and the reversing sprocket 14 is disposed on the slider 411 .

[0068] Specifically in this embodiment, the first screw can be arranged outside the housing 1; Figure 2 As shown, one end of the slider 411 is slidably inserted into the housing 1, and the other end is set through the rear side wall of the housing 1; when installing, the first screw can be set so that the top end is fixedly connected to the bottom of the slider 411, and the bottom end is threadedly connected to the housing 1, and the second rotating shaft can be relatively rotatably set on the slider 411.

[0069] When in use, the first screw rod can be rotated to drive the second rotating shaft to move up and down in the vertical direction through the slider 411, and the second rotating shaft can synchronously drive the two reversing sprockets 14 to move up and down in the vertical direction.

[0070] In a further embodiment, the horizontal adjustment component 42 is configured to include a horizontally arranged second screw rod 421 , one end of the second screw rod 421 is threadedly connected to the slider 411 , and the other end is relatively rotatably arranged on the reversing sprocket 14 .

[0071] Specifically in this embodiment, Figure 2 As shown, the left end of the second screw rod 421 is vertically and threadedly connected to the right side wall of the slider 411, and the right end is relatively rotatably sleeved on the second rotating shaft.

[0072] When in use, the second screw rod 421 can be rotated to drive the second rotating shaft to move left and right in the horizontal direction, and the second rotating shaft can simultaneously drive the two reversing sprockets 14 to move left and right in the horizontal direction.

[0073] In other embodiments, the closing component is further provided with an elastic member, and the elastic member is connected to the hinge joint between the cover plate 31 and the hopper 2. Under the action of the elastic member, the cover plate 31 has a tendency to open the opening of the hopper 2.

[0074] Specifically in this embodiment, the elastic member is set as a torsion spring 33. As Figure 3 shown, when the torsion spring 33 is installed, it is sleeved on the rotating shaft 201, and the right end is fixedly arranged on the fixed part, and the left end is fixedly arranged on the rotating part. Under the action of the torsion spring 33, the cover plate 31 has a tendency to rotate clockwise around the rotating shaft 201.

[0075] In some other embodiments, the driving mechanism 5 is set to include a driving motor 51 and a speed reducer 52. The driving motor 51 and the speed reducer 52 are arranged outside the housing 1, and the input ends of the driving motor 51 and the speed reducer 52 are in transmission connection, and the output end of the speed reducer 52 is in transmission connection with the driving sprocket 12.

[0076] Specifically in this embodiment, as Figure 1 shown, for the convenience of installing the driving mechanism 5, an installation platform 15 is fixedly sleeved on the outer side wall of the top of the housing 1. The installation platform 15 is horizontally arranged, and the driving motor 51 and the speed reducer 52 are both fixedly connected to the top of the installation platform 15 by bolts during installation.

[0077] During use, the driving motor 51 is started, and the driving motor 51 drives the driving sprocket 12 to rotate by itself through the speed reducer 52.

[0078] In some other embodiments, to improve the stability of the hopper 2 during movement, the chain plate bucket elevator is further provided with a tensioning mechanism 6. The tensioning mechanism 6 is configured to be able to drive the driven sprocket 13 to move vertically to tension the chain 11.

[0079] Specifically in this embodiment, sliding bearing seats are sleeved on both ends of the second rotating shaft located outside the housing 1, and the sliding bearing seats can slide vertically; the tensioning mechanism 6 can be set to include a counterweight 61 and a sliding frame 62. The counterweight 61 is set as a strip structure and is horizontally penetrated through the front and rear side walls of the housing 1 during installation; the sliding frame 62 is set as a "C" - shaped structure with the opening facing downwards. The two suspended ends of the sliding frame 62 are respectively vertically and fixedly arranged on the tops of the two sliding bearing seats during installation, and the counterweight 61 is arranged on the top of the sliding frame 62 during installation; to enable the counterweight 61 and the sliding frame 62 to slide vertically, as Figure 1 shown, vertical slots 103 are penetrated through the front and rear side walls of the housing 1. The slots 103 extend vertically, and the counterweight 61 and the sliding block are simultaneously slidably inserted into the slots 103.

[0080] When in use, the second rotating shaft has a tendency to move downward in the vertical direction under the gravity of the counterweight 61 , and the second rotating shaft has a tendency to tighten the chain 11 through the driven sprocket 13 , so that the chain 11 can be tensioned.

[0081] It is understandable that the tensioning mechanism 6 can also be configured as any one of a spiral tensioning device, an automatic compensation tensioning device or a screw tensioning device in the prior art.

[0082] In combination with the above embodiments, the use principle and working process of the embodiments of the present invention are as follows:

[0083] When in use, first rotate the first screw and the second screw 421 respectively according to the discharge height requirement, wherein the first screw drives the second rotating shaft to move in the vertical direction through the second screw 421, and the second rotating shaft simultaneously drives the two reversing sprockets 14 to move in the vertical direction; the second screw 421 drives the two reversing sprockets 14 to move in the horizontal direction through the second rotating shaft.

[0084] Then start the driving motor 51, which drives the driving sprocket 12 to rotate in the clockwise direction through the reducer 52; during the process of the driving sprocket 12 rotating in the clockwise direction, the driving sprocket 12 synchronously drives the driven sprocket 13 and the reversing sprocket 14 to rotate in the clockwise direction through the chain 11, so that the chain 11 forms a closed triangular conveying loop inside the casing 1, thereby enabling the hopper 2 to move along the triangular conveying loop.

[0085] During the movement of the hopper 2, materials are simultaneously fed into the casing 1 through the feed port 101. When the hopper 2 moves in the vertical lifting section, the hopper 2 first receives the materials fed from the feed port 101, and then moves to the first guide portion 16. When the hopper 2 moves to the first guide portion 16, the guide column 3221 first abuts against the first inclined surface 161. As the chain 11 moves, the hopper 2 moves upward relative to the first guide portion 16. Under the push of the first inclined surface 161, the guide column 3221 moves downward along the slide hole 3111. The guide column 3221 synchronously drives the card plate 322 to retract into the cover plate 31, and the compression spring 34 is compressed; when the card plate 322 is completely retracted into the cover plate 31, the guide column 3221 drives the cover plate 31 to rotate counterclockwise around the rotating shaft 201 until the cover plate 31 is horizontally set under the continued pushing of the first inclined surface 161, and the torsion spring 33 accumulates force; when the guide column 3221 is separated from the first inclined surface 161, the compression spring 34 is released, and synchronously drives the card plate 322 to extend from the inside of the cover plate 31 and be clamped on the clamping strip 321, thereby realizing the sealing of the hopper 2.

[0086] When the hopper 2 switches from the vertical lifting section to the inclined material discharge section, the hopper 2 is turned over under the traction of the chain 11, so that the opening is set to the lower right to facilitate material discharge.

[0087] When the hopper 2 moves in the inclined material discharge section, when the hopper 2 moves to the second guide portion 17, the guide column 3221 first abuts against the second inclined surface 171. As the chain 11 moves, the hopper 2 moves downward relative to the second guide portion 17. Under the push of the second inclined surface 171, the guide column 3221 moves along the slide hole 3111 in the direction away from the clamping strip 321. The guide column 3221 simultaneously drives the clamping plate 322 to retract into the inside of the cover plate 31, and at the same time, the compression spring 34 is compressed while the clamping block and the clamping strip 321 are disengaged. When the clamping plate 322 is fully retracted, the cover After the cover plate 31 is inside, under the action of the gravity of the material and the elastic action of the torsion spring 33, the cover plate 31 has a tendency to rotate clockwise around the rotating shaft 201 to open the opening of the hopper 2; when the guide column 3221 and the second inclined surface 171 are disengaged, under the action of the gravity of the material and the elastic action of the torsion spring 33, the cover plate 31 rotates clockwise around the rotating shaft 201 until it abuts against the third inclined surface 181. At this time, the material is poured out along the cover plate 31 and discharged from the discharge port 102. At the same time, under the action of the compression spring 34, the clamping plate 322 is synchronously extended from the inside of the cover plate 31.

[0088] When the hopper 2 switches from the inclined material discharge section to the inclined recovery section, the opening of the hopper 2 is set to the lower left under the traction of the chain 11, and the cover plate 31 is reset under the action of the torsion spring 33.

[0089] When the hopper 2 switches from the tilting recovery section to the vertical lifting section, the hopper 2 is turned over under the traction of the chain 11, so that the opening is set upward to facilitate material receiving.

[0090] The technical features of the above embodiments may be arbitrarily combined. To make the description concise, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0091] The above-mentioned embodiments only express several implementation methods of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the present invention. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention.

Claims

1. A chain plate bucket elevator, characterized in that: The chain-plate bucket elevator comprises a casing, a driving mechanism, a chain, a driving sprocket, a driven sprocket, a reversing sprocket, a closing mechanism and a plurality of buckets which are all inserted into the casing, wherein the chain forms a closed triangular conveying loop inside the casing, and the triangular conveying loop comprises a vertical lifting section, an inclined material discharge section and an inclined return section which are connected in sequence end to end; the driving sprocket, the driven sprocket and the reversing sprocket are all capable of self-rotation and are all connected to the chain transmission, the driving sprocket is arranged at the junction of the vertical lifting section and the inclined material discharge section, the reversing sprocket is arranged at the junction of the inclined material discharge section and the inclined return section, and the driven sprocket is arranged at the junction of the inclined material discharge section and the inclined return section. The junction of the inclined return section and the vertical lifting section; a feed port and a discharge port are relatively arranged on the casing, the feed port is arranged at the vertical lifting section, and the discharge port is arranged at the junction of the inclined discharge section and the inclined return section; the multiple hoppers are all arranged on the chain, and are arranged at intervals along the conveying direction of the chain; the closing mechanism includes a plurality of closing components, the plurality of closing components and the hoppers are arranged one by one, and are configured to close the opening of the hopper after the hopper receives the material from the feed port, and open the opening of the hopper when the hopper moves to the discharge port; the driving mechanism is configured to provide a driving force for the self-rotation of the active sprocket.

2. The chain plate bucket elevator according to claim 1, characterized in that: The closing assembly includes a cover plate and a switching part, one end of the cover plate is elastically hinged to the top of the inner side of the hopper, and the other end is suspended. Under the elastic action, the cover plate has a tendency to open the opening of the hopper, and the cover plate has a corresponding first position and a second position before and after rotation. When in the first position, the cover plate closes the opening of the hopper, and when in the second position, the cover plate opens the opening of the hopper; the switching part is configured to drive the cover plate to switch from the first position to the second position after the hopper receives material at the feed port, and drive the cover plate to switch from the second position to the first position when the hopper moves to the discharge port.

3. The chain plate bucket elevator according to claim 2, characterized in that: The switching part includes a card strip and a card plate, and the card strip is fixedly arranged at the top of the outer side of the hopper; the card plate is elastically slidably inserted in the cover plate, and under the elastic action, the card plate has a tendency to extend out of the cover plate, and the card plate is configured to be able to engage with the card strip; the closing mechanism also includes a first guide part, a second guide part and a third guide part, the first guide part is located above the feed port and has a first inclined surface, the extension direction of the first inclined surface is the same as the inclination direction of the inclined material pouring section, and cooperates with the card plate guide; the second guide part and the third guide part are arranged above the discharge port, the second guide part is arranged above the third guide part, the second guide part has a second inclined surface, the extension direction of the second inclined surface is the same as the inclination direction of the inclined return section, and the second inclined surface cooperates with the card plate guide; the third guide part has a third inclined surface, the extension direction of the third inclined surface is the same as the inclination direction of the inclined material pouring section, and the third inclined surface cooperates with the card plate guide.

4. The chain plate bucket elevator according to claim 3, characterized in that: The chain plate type bucket elevator also includes an adjusting mechanism, which is configured to be able to adjust the direction of the cover plate when opening the opening of the hopper to change the dumping direction of the material.

5. The chain plate bucket elevator according to claim 4, characterized in that: The adjustment mechanism includes a vertical adjustment component and a horizontal adjustment component. The vertical adjustment component is configured to adjust the position of the reversing sprocket in the vertical direction; the horizontal adjustment component is configured to adjust the position of the reversing sprocket in the horizontal direction.

6. The chain plate bucket elevator according to claim 5, characterized in that: The vertical adjustment assembly comprises a vertically arranged first screw rod, one end of which is threadedly connected to the housing, and the other end of which is provided with a sliding block, and the reversing sprocket is provided on the sliding block.

7. The chain plate type bucket elevator according to claim 6, characterized in that: The horizontal adjustment assembly comprises a second screw rod which is arranged horizontally, one end of the second screw rod is threadedly connected to the sliding block, and the other end of the second screw rod is relatively rotatably arranged on the reversing sprocket.

8. The chain plate bucket elevator according to claim 2, characterized in that: The closure assembly further comprises an elastic member, which is connected to a hinge between the cover plate and the hopper. Under the action of the elastic member, the cover plate has a tendency to open the hopper opening.

9. The chain plate bucket elevator according to claim 1, characterized in that: The driving mechanism includes a driving motor and a reducer, wherein the driving motor and the reducer are arranged outside the housing, and the driving motor and the input end of the reducer are drivingly connected, and the output end of the reducer is drivingly connected to the driving sprocket.

10. The chain plate type bucket elevator according to claim 1, characterized in that: The chain plate bucket elevator also includes a tensioning mechanism, which is configured to drive the driven sprocket to move in a vertical direction to tension the chain.

Citation Information

Patent Citations

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