Cup separating mechanism of steamed corn bread cup mold
By designing the wwobu cup mold splitting mechanism, the cup splitting device and gas block are used to realize the automatic separation of the cup mold, and pushing it to the next process through the cup feeding device, the problems of low production efficiency and low automation caused by manual operations in the prior art are solved, and efficient and stable cup mold separation and pushing are achieved.
Patent Information
- Application Number
- CN202411987456.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-03-28
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the production process of existing steamed buns, the separation and push of the superimposed cup molds mainly relies on manual operations, resulting in low production efficiency and low degree of automation, and the problem of unstable cup separation.
A wok cup mold splitting mechanism is designed, including a base bracket, a pallet, a cup groove, a cup feeding device, a cup splitting device and an air block. The cup molds stacked in the cup groove are separated one by one through the cup splitting device and the air block, and the separated cup molds are pushed to the next step through the cup feeding device.
The automatic separation and push of the waffle cup mold is realized, the production efficiency is improved, manual operation is reduced, the degree of automation is improved, and the stability and accuracy of the split cup are ensured.
Smart Images

Figure CN119706267A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of food machinery, in particular to a steamed corn bread cup mould cup separating mechanism. Background Art
[0002] Wowotou is a cone-shaped bread that is small on the top and large on the bottom, hollow in the middle. It uses natural green grains as its main raw material, which has a high cellulose content and can stimulate gastrointestinal motility. It can prevent and treat constipation, enteritis, and intestinal cancer. It is a common pasta in northern China and is becoming more and more popular.
[0003] During the production process of steamed bread, several stacked cone-shaped cup molds need to be pressed one by one into the dough in several forming molds, so that the dough is squeezed into the final shape of the steamed bread and formed into the steamed bread. At present, the one-by-one cup separation of several stacked cone-shaped cup molds is mainly done manually, which is time-consuming and labor-intensive, and has low production efficiency; and some automatic cup separation devices generally have the problems of complex structure and unstable cup separation. Summary of the invention
[0004] Based on the technical problems existing in the background technology, the present invention proposes a cup-dividing mechanism for a steamed corn bread cup mould.
[0005] The invention provides a steamed corn bread cup mould cup-dividing mechanism.
[0006] A steamed corn bread cup mould cup separating mechanism comprises a base support, a plate, a cup groove, a cup sending device, a cup sending device and an air block, wherein the plate is mounted on the base support via a support rod, the cup groove is mounted above the plate via a support rod, and the end of the cup groove is connected to a cup mould through hole provided on the plate; the cup sending device and the air block are mounted on the base support directly below the cup mould through hole of the plate, and separate the cup moulds overlapped in the cup groove one by one; the cup sending device is placed on the side and below the cup sending device and fixedly mounted on the base support, and pushes the separated cup moulds to the next adjacent process.
[0007] Preferably, the cup-dividing device comprises a trapezoidal plate, a grooved plate and a cup-dividing cylinder, the grooved plate is provided with a large circular hole on the rear side and a waist-shaped hole on the front side which are interconnected, a notch is provided at the center of the front end of the trapezoidal plate, and wedge-shaped components which are thin at the front and thick at the rear are provided at the front ends of the trapezoidal plates on both sides of the notch, the trapezoidal plate is fixedly mounted above the grooved plate, and the notch coincides with the center of the large circular hole on the rear side, the grooved plate is placed directly below the through hole of the cup mold and fixedly mounted on the telescopic output shaft of the cup-dividing cylinder, and the cup-dividing cylinder is mounted on the base bracket.
[0008] Preferably, the cup-dispensing device further comprises a fixed block, a second slide rail and a second slider; a fixed plate is provided on the base bracket, the fixed block is fixed on the fixed plate, the second slide rail is fixedly mounted on the fixed block, the second slider is mounted on the second slide rail, the grooved plate is fixedly mounted on the second slider, and the trapezoidal plate, the grooved plate and the second slider telescopically slide on the second slide rail together with the telescopic output shaft under the control of the cup-dispensing cylinder.
[0009] Preferably, the gas block is placed below the cup dispensing device and fixed on the base bracket, the gas block is connected to the negative pressure device through an air pipe, and a cup dropping groove is provided on the gas block and coincides with the center of the through hole of the cup mold.
[0010] Preferably, the cup sending device includes a pushing cylinder and a pushing fork plate, the pushing cylinder is perpendicular to the cup separating cylinder and is fixed on the base bracket, the front end of the pushing fork plate is set to a U shape and is placed under the groove plate, and the rear end of the pushing fork plate is fixed on the telescopic output shaft of the pushing cylinder.
[0011] Preferably, the cup delivery device also includes a slider 1 and a slide rail 1, the slide rail 1 is fixedly mounted on a fixed plate, the slider 1 is mounted on the slide rail 1, the telescopic output shaft of the pushing cylinder is fixedly mounted on the slider 1, and the pushing fork plate and the slider 1 telescopically slide on the slide rail 1 together with the telescopic output shaft under the control of the pushing cylinder.
[0012] Preferably, a plurality of cup mold limiting rods are arranged between the end of the cup groove and the platform, the lower ends of the plurality of cup mold limiting rods are evenly distributed on the platform outside the cup mold through hole, and the upper ends thereof are evenly distributed outside the end of the cup groove.
[0013] Preferably, at least three cup mold limiting rods are provided.
[0014] The beneficial effects of the present invention are:
[0015] The cup-mould separating mechanism of the steamed corn bread of the present invention can separate the cup moulds stacked together in the cup groove one by one through the cup-separating device and the gas block arranged below the cup groove; and can push the separated cup moulds to the next adjacent process through the cup-feeding device arranged below the side of the cup-separating device, thereby achieving the purpose of cup-mould separating of the steamed corn bread. The cup-mould separating mechanism of the steamed corn bread of the present invention has a compact structure, can realize the automatic separation and pushing of the cup mould of the steamed corn bread, thereby realizing the cup-mould separating of the steamed corn bread, without manual operation, with a high degree of automation, saving time and labor, low production efficiency, and not prone to error in cup-separating, good stability, and convenient operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 : A schematic diagram of the structure of the present invention;
[0017] Figure 2: A structural front view of the present invention;
[0018] Figure 3 : Figure 2 Middle AA structure section view;
[0019] Figure 4 : A top view of the structure of the trapezoidal plate of the present invention;
[0020] Figure 5 : A right side view of the structure of the trapezoidal plate of the present invention;
[0021] Figure 6 : A top view of the structure of the grooved plate of the present invention;
[0022] Figure 7 : A top view of the structure of the push fork plate of the present invention. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0024] Embodiment 1:
[0025] Reference Figure 1-3 The present invention proposes a steamed corn bread cup mold cup separating mechanism, which includes a base bracket 1, a plate 2, a cup groove 4, a cup sending device 5, a cup sending device 6, and an air block 7. The plate 2 is installed on the base bracket 1 through a support rod, the cup groove 4 is installed above the plate 2 through a support rod, and the end of the cup groove 4 is connected to the cup mold through hole opened on the plate 2; the cup sending device 6 and the air block 7 are installed on the base bracket 1 directly below the cup mold through hole of the plate 2, and separate the cup molds 100 overlapped in the cup groove 4 one by one; the cup sending device 5 is placed below the side of the cup sending device 6 and is fixedly installed on the base bracket 1, and pushes the separated cup molds 100 to the next adjacent process.
[0026] Embodiment 2:
[0027] Reference Figure 1-7 The invention provides a steamed corn bread cup mold cup dispensing mechanism, comprising a base support 1, a plate 2, a cup groove 4, a cup dispensing device 6, a cup feeding device 5, and an air block 7. The plate 2 is mounted on the base support 1 through a support rod, the cup groove 4 is mounted above the plate 2 through a support rod, and the end of the cup groove 4 is connected to the cup mold through hole opened on the plate 2.
[0028] The cup-distributing device 6 comprises a trapezoidal plate 64, a grooved plate 65 and a cup-distributing cylinder 66. The grooved plate 65 is provided with a rear large circular hole 651 and a front waist-shaped hole 652 which are interconnected. A notch 641 is provided at the center of the front end of the trapezoidal plate 64. Wedge-shaped components 642 which are thin at the front and thick at the rear are provided at the front ends of the trapezoidal plate 64 on both sides of the notch 641. The trapezoidal plate 64 is fixedly mounted above the grooved plate 65, and the notch 641 coincides with the center of the rear large circular hole 651. The grooved plate 65 is placed directly below the through hole of the cup mold and fixedly mounted on the telescopic output shaft of the cup-distributing cylinder 66. The cup-distributing cylinder 66 is mounted on the base bracket 1.
[0029] There is a certain gap between two adjacent cup molds 100 among the several cup molds 100 stacked together in the cup groove 4, and there is a distance of about 6 mm between the cup rims of the two cup molds 100. In the normal non-cup separation state, several cup molds 100 fall into the front waist-shaped hole 652 engaged with the groove plate 65. When the cups are to be separated, the cup separation cylinder 66 controls the trapezoidal plate 64 and the groove plate 65 to extend forward, and the front end wedge-shaped component 642 of the trapezoidal plate 64 is inserted between the two cup rims of the bottom cup mold 100 and the second-to-last cup mold 100, and the bottom cup mold 100 is placed in the large circular hole 651 on the rear side of the groove plate 65. At this time, the bottom cup mold 100 can be separated from the second-to-last cup mold 100 under the action of external force, thereby achieving the purpose of cup separation.
[0030] The gas block 7 is placed under the cup-separating device 6 and fixed on the base bracket 1. The gas block 7 is connected to the negative pressure device through the air pipe 71. The gas block 7 is provided with a cup-dropping groove which coincides with the center of the through hole of the cup mold. After the bottom cup mold 100 is placed in the large circular hole 651 at the rear side of the groove plate 65, the gas block 7 generates a negative pressure suction force on the bottom cup mold 100, so that the bottom cup mold 100 is separated from the penultimate cup mold 100.
[0031] The cup delivery device 5 includes a push cylinder 51 and a push fork plate 52. The push cylinder 51 is perpendicular to the cup separation cylinder 66 and fixed on the base bracket 1. The front end of the push fork plate 52 is set in a U shape and placed under the groove plate 65. The rear end of the push fork plate 52 is fixed on the telescopic output shaft of the push cylinder 51. Before the bottom cup mold 100 is separated from the penultimate cup mold 100, the push cylinder 51 controls the push fork plate 52 to extend to the rear side of the large circular hole 651 of the groove plate 65, and waits for the bottom cup mold 100 to fall on the push fork plate 52 under the negative pressure of the gas block 7; or after the bottom cup mold 100 falls into the cup drop groove of the gas block 7 under the negative pressure of the gas block 7, the push cylinder 51 controls the push fork plate 52 to extend and push the cup mold 100 to the next process of the adjacent station, so as to separate and feed the overlapping cup molds 100 one by one.
[0032] Embodiment 3:
[0033] Reference Figure 1-7 The invention provides a steamed corn bread cup mold cup dispensing mechanism, comprising a base support 1, a plate 2, a cup groove 4, a cup dispensing device 6, a cup feeding device 5, and an air block 7. The plate 2 is mounted on the base support 1 through a support rod, the cup groove 4 is mounted above the plate 2 through a support rod, and the end of the cup groove 4 is connected to the cup mold through hole opened on the plate 2.
[0034] A plurality of cup mold limiting rods 3 are arranged between the end of the cup groove 4 and the plate 2, and at least three cup mold limiting rods are arranged. The lower ends of the plurality of cup mold limiting rods 3 are evenly distributed on the plate 2 outside the cup mold through hole, and the upper ends thereof are evenly distributed outside the end of the cup groove 4.
[0035] The cup-distributing device 6 comprises a trapezoidal plate 64, a grooved plate 65 and a cup-distributing cylinder 66. The grooved plate 65 is provided with a rear large circular hole 651 and a front waist-shaped hole 652 which are interconnected. A notch 641 is provided at the center of the front end of the trapezoidal plate 64. Wedge-shaped components 642 which are thin at the front and thick at the rear are provided at the front ends of the trapezoidal plate 64 on both sides of the notch 641. The trapezoidal plate 64 is fixedly mounted above the grooved plate 65, and the notch 641 coincides with the center of the rear large circular hole 651. The grooved plate 65 is placed directly below the through hole of the cup mold and fixedly mounted on the telescopic output shaft of the cup-distributing cylinder 66. The cup-distributing cylinder 66 is mounted on the base bracket 1.
[0036] There is a certain gap between two adjacent cup molds 100 among the several cup molds 100 stacked together in the cup groove 4, and there is a distance of about 6 mm between the cup rims of the two cup molds 100. In the normal non-cup separation state, several cup molds 100 fall into the front waist-shaped hole 652 engaged with the groove plate 65. When the cups are to be separated, the cup separation cylinder 66 controls the trapezoidal plate 64 and the groove plate 65 to extend forward, and the front end wedge-shaped component 642 of the trapezoidal plate 64 is inserted between the two cup rims of the bottom cup mold 100 and the second-to-last cup mold 100, and the bottom cup mold 100 is placed in the large circular hole 651 on the rear side of the groove plate 65. At this time, the bottom cup mold 100 can be separated from the second-to-last cup mold 100 under the action of external force, thereby achieving the purpose of cup separation.
[0037] The cup-dispensing device 6 further includes a fixed block 61, a second slide rail 62 and a second slider 63. A fixed plate 11 is provided on the base bracket 1. The fixed block 61 is fixed on the fixed plate 11. The second slide rail 62 is fixedly mounted on the fixed block 61. The second slider 63 is mounted on the second slide rail 62. The grooved plate 65 is fixedly mounted on the second slider 63. The trapezoidal plate 64, the grooved plate 65 and the second slider 63 telescope and slide on the second slide rail 62 together with the telescopic output shaft under the control of the cup-dispensing cylinder 66. The provision of the second slide rail 62 and the second slider 63 can improve the stability of the telescopic movement of the trapezoidal plate 64 and the grooved plate 65.
[0038] The gas block 7 is placed under the cup-separating device 6 and fixed on the base bracket 1. The gas block 7 is connected to the negative pressure device through the air pipe 71. The gas block 7 is provided with a cup-dropping groove which coincides with the center of the through hole of the cup mold. After the bottom cup mold 100 is placed in the large circular hole 651 at the rear side of the groove plate 65, the gas block 7 generates a negative pressure suction force on the bottom cup mold 100, so that the bottom cup mold 100 is separated from the penultimate cup mold 100.
[0039] The cup delivery device 5 includes a push cylinder 51 and a push fork plate 52. The push cylinder 51 is perpendicular to the cup separation cylinder 66 and fixed on the base bracket 1. The front end of the push fork plate 52 is set in a U shape and placed under the groove plate 65. The rear end of the push fork plate 52 is fixed on the telescopic output shaft of the push cylinder 51. Before the bottom cup mold 100 is separated from the penultimate cup mold 100, the push cylinder 51 controls the push fork plate 52 to extend to the rear side of the large circular hole 651 of the groove plate 65, and waits for the bottom cup mold 100 to fall on the push fork plate 52 under the negative pressure of the gas block 7; or after the bottom cup mold 100 falls into the cup drop groove of the gas block 7 under the negative pressure of the gas block 7, the push cylinder 51 controls the push fork plate 52 to extend and push the cup mold 100 to the next process of the adjacent station, so as to separate and feed the overlapping cup molds 100 one by one.
[0040] The cup delivery device 5 further includes a slider 53 and a slide rail 54. The slide rail 54 is fixedly mounted on the fixed plate 11, the slider 53 is mounted on the slide rail 54, the telescopic output shaft of the push cylinder 51 is fixedly mounted on the slider 53, and the push fork plate 52 and the slider 53 telescopically slide on the slide rail 54 together with the telescopic output shaft under the control of the push cylinder 51. The arrangement of the slider 53 and the slide rail 54 can improve the stability of the telescopic movement of the push fork plate 52.
[0041] Through Examples 1, 2, and 3, it can be known that a cup mold separating mechanism for steamed corn bread of the present invention can separate the cup molds 100 stacked together in the cup groove 4 one by one through the cup separating device 6 and the air block 7 arranged below the cup groove 4; and can push the separated cup molds 100 to the next adjacent process through the cup sending device 5 arranged below the side of the cup separating device 6, thereby achieving the purpose of separating the cup molds 100 of the steamed corn bread.
[0042] The steamed corn bread cup mold cup separating mechanism of the present invention has a compact structure, can realize the automatic separation and pushing of the steamed corn bread cup mold 100, thereby realizing the cup separation of the steamed corn bread cup mold 100, without manual operation, with a high degree of automation, saving time and labor, low production efficiency, less error in cup separation, good stability and easy operation.
[0043] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A steamed bread cup mould cup-separating mechanism, characterized in that: The invention comprises a base support (1), a plate (2), a cup groove (4), a cup delivery device (5), a cup separation device (6), and an air block (7); the plate (2) is mounted on the base support (1) through a support rod; the cup groove (4) is mounted above the plate (2) through a support rod; and the end of the cup groove (4) is connected to a cup mold through hole provided on the plate (2); the cup separation device (6) and the air block (7) are mounted on the base support (1) directly below the cup mold through hole of the plate (2), and separate the cup molds (100) stacked together in the cup groove (4) one by one; the cup delivery device (5) is placed below the side of the cup separation device (6) and is fixedly mounted on the base support (1), and pushes the separated cup molds (100) to the next adjacent process.
2. The steamed corn bread cup mold cup-separating mechanism according to claim 1, characterized in that: The cup-distributing device (6) comprises a trapezoidal plate (64), a grooved plate (65) and a cup-distributing cylinder (66). The grooved plate (65) is provided with a rear large circular hole (651) and a front waist-shaped hole (652) which are interconnected. A notch (641) is provided at the center of the front end of the trapezoidal plate (64). The front ends of the trapezoidal plate (64) on both sides of the notch (641) are provided with wedge-shaped components (642) which are thin at the front and thick at the rear. The trapezoidal plate (64) is fixedly mounted above the grooved plate (65), and the notch (641) coincides with the center of the rear large circular hole (651). The grooved plate (65) is placed directly below the cup mold through hole and fixedly mounted on the telescopic output shaft of the cup-distributing cylinder (66). The cup-distributing cylinder (66) is mounted on the base bracket (1).
3. The steamed corn bread cup mold cup-separating mechanism according to claim 2, characterized in that: The cup-dispensing device (6) further comprises a fixed block (61), a second slide rail (62) and a second slide block (63); a fixed plate (11) is arranged on the base support (1); the fixed block (61) is fixed on the fixed plate (11); the second slide rail (62) is fixedly mounted on the fixed block (61); the second slide block (63) is mounted on the second slide rail (62); the groove plate (65) is fixedly mounted on the second slide block (63); and the trapezoidal plate (64), the groove plate (65) and the second slide block (63) telescopically slide on the second slide rail (62) together with the telescopic output shaft under the control of the cup-dispensing cylinder (66).
4. The steamed corn bread cup mould cup-separating mechanism according to claim 1, characterized in that: The gas block (7) is placed below the cup-distributing device (6) and fixed on the base support (1); the gas block (7) is connected to the negative pressure device via an air pipe (71); a cup-dropping groove is provided on the gas block (7) and coincides with the center of the through hole of the cup mold.
5. The steamed corn bread cup mould cup-separating mechanism according to claim 1, characterized in that: The cup delivery device (5) comprises a pushing cylinder (51) and a pushing fork plate (52); the pushing cylinder (51) is perpendicular to the cup separation cylinder (66) and is fixed on the base bracket (1); the front end of the pushing fork plate (52) is arranged in a U shape and is placed below the groove plate (65); the rear end of the pushing fork plate (52) is fixed on the telescopic output shaft of the pushing cylinder (51).
6. The steamed corn bread cup mould cup-separating mechanism according to claim 5, characterized in that: The cup delivery device (5) further comprises a slide block (53) and a slide rail (54); the slide rail (54) is fixedly mounted on the fixed plate (11); the slide block (53) is mounted on the slide rail (54); the telescopic output shaft of the push cylinder (51) is fixedly mounted on the slide block (53); the push fork plate (52) and the slide block (53) telescopically slide on the slide rail (54) together with the telescopic output shaft under the control of the push cylinder (51).
7. The steamed corn bread cup mould cup-separating mechanism according to claim 1, characterized in that: A plurality of cup mold limiting rods (3) are arranged between the end of the cup groove (4) and the platen (2); the lower ends of the plurality of cup mold limiting rods (3) are evenly distributed on the platen (2) outside the cup mold through hole, and the upper ends thereof are evenly distributed outside the end of the cup groove (4).
8. The steamed corn bread cup mould cup-separating mechanism according to claim 7, characterized in that: At least three cup mold limiting rods (3) are provided.