Down feather grouping device and grouping method

By designing the down grouping device, the dynamic and static effects of the eccentric wheel and the carding frame are used to solve the problem that the down raw materials form clumps and are difficult to remove impurities during transportation, and efficient separation of clumps and impurities is achieved.

CN119710988AInactive Publication Date: 2025-03-28SHAOXING SHENGJIANG YI DOWN CO LTD
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Patent Information

Application Number
CN202411945845.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2025-03-28
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the prior art, down raw materials tend to form clumps during transportation, and it is difficult to effectively remove adhered impurities, affecting processing efficiency.

Method used

A down grouping device is designed, including a housing, a support plate, an eccentric wheel and a card frame. The eccentric wheel strikes the support plate to vibrate, combines the impact and combing of the card frame to disperse the ball-shaped down dynamically and statically, and separates impurities through the filter hole and the lower hopper.

Benefits of technology

It improves the effect and efficiency of down grouping, effectively removes impurities from down, and improves the quality of raw materials before processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The down feather grouping device comprises a shell, a supporting plate and a grouping mechanism are arranged in an inner cavity of the shell, the grouping mechanism comprises an eccentric wheel and a carding frame, and the eccentric wheel rotates to strike the lower surface of the supporting plate; the supporting plate vibrates to scatter the ball-shaped down feathers, the ball-shaped down feathers are vibrated upwards to fall back to form a turning state, and the carding frame rotates along the inner cavity of the shell to impact and scatter the ball-shaped down feathers in the turning state and carding and scatter the ball-shaped down feathers located on the upper surface of the supporting plate. The eccentric wheel is used for beating the supporting plate to enable the supporting plate to vibrate, the ball-shaped down feather is vibrated to be scattered through vibration of the supporting plate, and the ball-shaped down feather is vibrated upwards to fall back to form a turning state; the tufted down feather in the turning state is impacted by the carding frame to be further scattered, meanwhile, the tufted down feather which is located on the upper surface of the supporting plate and is not vibrated upwards is subjected to carding and grouping by the carding frame, and the tufted down feather is grouped in a dynamic grouping and static grouping combined mode.
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Description

Technical Field

[0001] The present invention relates to the technical field of down clustering, and more specifically, to a down clustering device and a down clustering method. Background Art

[0002] At present, in order to facilitate the transportation of down raw materials, down raw materials are generally packed in bags, or even vacuum packed in bags, which causes the down to be squeezed and formed into clumps. Therefore, before processing the down, the clumps of down need to be separated into clumps; at the same time, the down raw materials are often attached with impurities such as sand, dust, etc., which also need to be removed before processing.

[0003] Therefore, it is necessary to propose a new solution to solve the above problems. Summary of the invention

[0004] The purpose of the present invention is to overcome the deficiencies of the prior art and to provide a down clustering device and a down clustering method.

[0005] In order to achieve the above object, the present invention adopts the following technical solution:

[0006] A down clumping device comprises a shell, wherein an inner cavity of the shell is provided with a support plate for carrying down raw materials, and a clumping mechanism, wherein a plurality of filtering holes are provided on the support plate, and the clumping mechanism comprises an eccentric wheel and a combing frame, wherein the combing frame and the eccentric wheel are respectively located above and below the support plate, wherein the eccentric wheel rotates to hit the lower surface of the support plate, and the clumped down is dispersed by the vibration of the support plate, and the clumped down is vibrated upward and falls back to form a tumbling state, wherein the combing frame rotates along the inner cavity of the shell to impact and disperse the clumped down in a tumbling state, and combs and disperses the clumped down on the upper surface of the support plate.

[0007] Furthermore, the combing frame includes a first bracket, a second bracket, a first combing rod and a second combing rod, the first bracket and the second bracket are arranged parallel to the support plate, the first bracket is vertically connected to the second bracket, and the connection between the first bracket and the second bracket, the center of the first bracket, the center of the second bracket and the center of the support plate are coaxially arranged, the first combing rod is vertically installed on both sides of the first bracket, and the first combing rods located on the same side of the first bracket are arranged at equal intervals, the second combing rod is perpendicular to both sides of the second bracket, and the second combing rods located on the same side of the second bracket are arranged at equal intervals, and there is a first combing rod between two adjacent second combing rods.

[0008] Furthermore, a tetrahedron is installed at the end of each of the first combing rod and the second combing rod, and an L-shaped structure is formed between the tetrahedron and the first combing rod and between the tetrahedron and the second combing rod. The upper surface of the tetrahedron is provided with an upward protrusion, and the lower surface of the tetrahedron is parallel to the upper surface of the support plate and abuts against the support plate.

[0009] Furthermore, a fan is installed on the outer wall of the shell at a position above the support plate, and the air outlet of the fan is connected to the inner cavity of the shell. The outer wall of the shell is provided with a discharge interface opposite to the position of the fan, and the discharge interface is connected to the inner cavity of the shell. Cylinders are installed on both sides of the first bracket, and the output end of the cylinder is connected to a baffle, which is located below the first bracket and the second bracket, and the first combing rod and the second combing rod pass through the baffle.

[0010] Furthermore, a first motor is installed on the outer side wall of the shell, an output end of the first motor is connected to a first connecting rod, and an end of the first connecting rod is connected to an eccentric wheel.

[0011] Furthermore, a second motor is installed at the top of the shell, the output end of the second motor is connected to a second connecting rod, the end of the second connecting rod passes through the top of the shell and extends into the inner cavity of the shell, and the end of the second connecting rod is connected to the combing frame.

[0012] Furthermore, a lower hopper is installed in the inner cavity of the shell below the support plate, and a collecting box is provided below the lower hopper.

[0013] Furthermore, a cover plate mechanism for controlling the conduction and cutoff of the lower hopper is provided above the lower hopper, the cover plate mechanism includes a first cover plate, a second cover plate connected to the first cover plate, and an inner ring located in the inner cavity of the second cover plate and rotatably connected to the second cover plate, a first through hole is opened at the center of the first cover plate, a second through hole corresponding to the first through hole is opened at the center of the second cover plate, four gears are rotatably connected in the inner cavity of the second cover plate, the gears are symmetrically arranged in pairs, the inner ring and the second cover plate are coaxially arranged, the inner side wall of the inner ring is provided with a first rack corresponding to each gear position, the first rack meshes with the gear, and a slide plate is slidably connected in the inner cavity of the second cover plate corresponding to each gear position, the slide plate is located above the second through hole and meshes with the gear corresponding thereto, a handle is provided on the outer side wall of the inner ring, the end of the handle passes through the outside of the shell, the inner ring rotates to drive the gear to rotate, and drives the slide plate to slide through the gear to open and close the second through hole.

[0014] Furthermore, the slide plate includes an isosceles right triangle portion and a trapezoidal portion, and the hypotenuse of the isosceles right triangle portion is connected to the upper base of the trapezoidal portion, the right angle of each of the isosceles right triangle portions is located at the center of the second cover plate, and the right angles of two adjacent isosceles right triangle portions abut against each other, the four isosceles right triangle portions move toward and relative to each other to open and close the second through hole, and the lower base of the trapezoidal portion is installed with a second rack, which meshes with the gear.

[0015] The present invention also provides a down clustering method of the down clustering device, comprising the following steps:

[0016] Step S1, transferring the down material into the inner cavity of the shell and placing it on the upper surface of the support plate;

[0017] Step S2, driving the eccentric wheel to rotate, using the rotation of the eccentric wheel to hit the lower surface of the support plate to make the support plate vibrate, and through the vibration of the support plate, the clumped down is dispersed, and the clumped down is vibrated upward and falls back to form a tumbling state; at the same time, driving the combing frame to rotate, using the first combing rod and the second combing rod of the combing frame to hit the clumped down in the tumbling state to further disperse the clumped down, and at the same time using the first combing rod and the second combing rod to comb and group the clumped down located on the upper surface of the support plate that has not been vibrated upward, and grouping the clumped down by combining dynamic grouping and static grouping; and the impurities attached to the down fall off the down due to the vibration, impact and combing of the down quilt, and are transferred into the collecting box through the filter holes and the lower hopper of the support plate;

[0018] Step S3, after the down grouping process is completed, the eccentric wheel and the combing frame stop moving, and the cover mechanism is closed to cut off the space between the support plate and the lower hopper;

[0019] Step S4, the baffle plate descends to the discharge interface, the fan is started, and the fan inputs air into the inner cavity of the shell, and the air blows the down to transfer outward through the discharge interface.

[0020] The beneficial effects of the present invention are:

[0021] 1. In the present invention, an eccentric wheel is provided, and the eccentric wheel is used to hit the support plate to make the support plate vibrate, and the clumped down is dispersed by the vibration of the support plate, and the clumped down is vibrated upward and falls back to form a tumbling state; a combing frame is provided, and the clumped down in the tumbling state is hit by the combing frame to further disperse the clumped down, and at the same time, the clumped down located on the upper surface of the support plate that has not been vibrated upward is combed and clustered by the combing frame, and the clumped down is clustered by combining dynamic clustering and static clustering to improve the clustering effect and efficiency.

[0022] 2. In the present invention, during the clustering process, impurities attached to the down are dropped off from the down due to the vibration, impact and combing of the down quilt, and are separated from the down through the filter holes of the support plate.

[0023] 3. In the present invention, a cover mechanism for controlling the conduction and cutoff of the lower hopper is provided above the lower hopper. When the down is clustered, the cover mechanism is opened to conduct between the support plate and the lower hopper, so that impurities pass through the filter holes on the support plate and are transferred to the collection box through the lower hopper; when the down clustering process is completed, the cover mechanism is closed to cut off the support plate and the lower hopper, so as to prevent the fan from blowing the down to transfer, and forming a negative pressure at the lower hopper to suck the impurities in the collection box to the discharge interface. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 Schematic diagram of a structure of a down clustering device in this embodiment;

[0025] Figure 2 This is a schematic cross-sectional view of the down clustering device in this embodiment;

[0026] Figure 3 This is a schematic diagram of a bottom-up structure of the combing frame in this embodiment;

[0027] Figure 4 This is a schematic diagram of a top view of the tetrahedron in this embodiment;

[0028] Figure 5 is a structural schematic diagram of the cover plate mechanism in this embodiment;

[0029] Figure 6 is a structural schematic diagram of the second cover plate in this embodiment;

[0030] Figure 7 This is a schematic diagram of a use state of the second cover plate in this embodiment;

[0031] Figure 8 Schematic diagram of the structure of the slide plate in this embodiment.

[0032] Figure numerals: shell 1, support plate 2, filter hole 201, eccentric wheel 3, combing frame 4, first bracket 401, second bracket 402, first combing rod 403, second combing rod 404, quadrangular platform 405, protrusion 406, fan 5, discharge interface 6, cylinder 7, baffle 8, first motor 9, first connecting rod 10, second motor 11, second connecting rod 12, lower hopper 13, collecting box 14, cover mechanism 15, first cover 1501, second cover 1502, inner ring 1503, first through hole 1504, second through hole 1505, gear 1506, first rack 1507, slide plate 1508, isosceles right triangle part 15081, trapezoidal part 15082, waist-shaped hole 15083, slider 15084, handle 1509, second rack 1510, feed interface 16, feed cover 17. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0034] Embodiment: A down clustering device, such as Figure 1-Figure 8 As shown, it includes a shell 1, which is a cylindrical structure with an inner cavity. A support plate 2 for carrying down raw materials and a clustering mechanism are provided in the inner cavity of the shell 1. The support plate 2 is adapted to the inner cavity of the shell 1 and is a circular structure. A plurality of filter holes 201 are provided on the support plate 2. The aperture of the filter holes 201 is smaller than that of the down to prevent the down from passing through the filter holes 201. The clustering mechanism includes an eccentric wheel 3 and a combing frame 4. The combing frame 4 and the eccentric wheel 3 are respectively located above and below the support plate 2, wherein the eccentric wheel 3 rotates to hit the lower surface of the support plate 2 to vibrate the support plate 2, and the clustered down is dispersed by the vibration of the support plate 2, and the clustered down is vibrated upward and falls back to form a tumbling state. The combing frame 4 rotates along the inner cavity of the shell 1. During the rotation of the combing frame 4, the clustered down is dispersed by hitting the tumbling state, and the clustered down is dispersed by combing the clustered down located on the upper surface of the support plate 2.

[0035] By setting an eccentric wheel 3, the eccentric wheel 3 is used to hit the support plate 2 to make the support plate 2 vibrate, and the support plate 2 is vibrated to disperse the balled down, and the balled down is vibrated upward and falls back to form a tumbling state; by setting a combing frame 4, the combing frame 4 is used to hit the balled down in the tumbling state to further disperse the balled down, and at the same time, the combing frame 4 is used to comb and group the balled down on the upper surface of the support plate 2 that has not been vibrated upward, and the balled down is grouped by combining dynamic grouping and static grouping to improve the grouping effect and grouping efficiency. At the same time, during the grouping process, the impurities attached to the down fall off from the down due to the vibration, impact and combing of the down quilt, and pass through the filter hole 201 of the support plate 2 to separate from the down. Preferably, the support plate 2 is made of metal, and its thickness is controlled so that the support plate 2 can produce a vibration effect when it is hit. At the same time, the rotation speed of the combing frame 4 is controlled to avoid the down quilt from being damaged by impact.

[0036] Specifically, Figure 2 and Figure 3 As shown, the combing frame 4 includes a first bracket 401, a second bracket 402, a first combing rod 403 and a second combing rod 404. The first bracket 401 and the second bracket 402 are located above the support plate 2 and are arranged parallel to the support plate 2. The first bracket 401 is vertically connected to the second bracket 402, that is, the first bracket 401 and the second bracket 402 form a cross structure. The connection between the first bracket 401 and the second bracket 402, the center of the second bracket 402, the center of the second bracket 402 and the center of the support plate 2 are coaxially arranged. The first combing rods 403 are respectively vertically installed on both sides of the first bracket 401, and the first combing rods 403 located on the same side of the first bracket 401 are arranged at equal intervals. The second combing rods 404 are respectively vertically installed on both sides of the second bracket 402, and the second combing rods 404 located on the same side of the second bracket 402 are arranged at equal intervals. There is a first combing rod 403 between two adjacent second combing rods 404. By setting the first combing rod 403 and the second combing rod 404, during the synchronous rotation of the first combing rod 403 and the second combing rod 404, the tumbling clumped down are impacted and clustered, and the clumped down located on the upper surface of the support plate 2 that has not been vibrated upward is combed and clustered; at the same time, by setting a first combing rod 403 between two adjacent second combing rods 404, dead corners are avoided in the combing and clustering process.

[0037] Further, such as Figure 4As shown, the ends of the first combing rod 403 and the second combing rod 404 are both installed with a four-sided platform 405, and an L-shaped structure is formed between the four-sided platform 405 and the first combing rod 403, and between the four-sided platform 405 and the second combing rod 404. The four-sided platform 405 is used to lift the down in front of the four-sided platform 405 to the upper surface of the four-sided platform 405, and then slides down from both sides of the four-sided platform 405. By performing circumferential and radial motions on the down at the same time, the down is placed in different flipping states, and the down is further divided into groups to improve the grouping effect. At the same time, the four-sided platform 405 on the first combing rod 403 and the four-sided platform 405 on the second combing rod 404 are arranged at intervals so that the down on the upper surface of the support plate 2 can be in a flipping state.

[0038] Preferably, the lower surface of the quadrangular pyramid 405 is parallel to the upper surface of the support plate 2 and abuts against the support plate 2. With the above design, the down blocking the filter hole 201 can be separated from the filter hole 201 to avoid the down blocking the filter hole 201, thereby facilitating the separation of impurities through the filter hole 201.

[0039] Preferably, the upper surface of the quadrangular platform 405 is provided with an upwardly convex protrusion 406. The protrusion 406, on the one hand, forms a height difference between the down feathers on the upper surface of the quadrangular platform 405, so as to facilitate the separation of the down feathers, and on the other hand, facilitates the down feathers on the upper surface of the quadrangular platform 405 to slide off from both sides of the quadrangular platform 405 quickly.

[0040] Further, such as Figure 1 and Figure 2 As shown, a fan 5 is installed on the outer wall of the housing 1 above the support plate 2, and the air outlet of the fan 5 is connected to the inner cavity of the housing 1. The outer wall of the housing 1 is provided with a discharge interface 6 opposite to the fan 5, and the discharge interface 6 is connected to the inner cavity of the housing 1. When the down clustering process is completed, the fan 5 inputs air into the inner cavity of the housing 1 through its air outlet, and the air blows the down to move outward through the discharge interface 6.

[0041] Preferably, the air inlet of the fan 5 is connected to the outside air, and a filter is provided at the air inlet to filter the air before inputting it into the inner cavity of the shell 1; at the same time, a filter is installed at the air outlet of the fan 5 to prevent the down from entering the fan 5 when clustering and affecting the subsequent operation of the fan 5.

[0042] Preferably, a certain distance is provided between the air outlet and the discharge interface 6 of the fan 5 and the support plate 2 to prevent the down from entering the air outlet and the discharge interface 6 of the fan 5 when the down is clustered; at the same time, the discharge interface 6 is sealed when the down is clustered.

[0043] Preferably, a feed interface 16 is provided on the outer wall of the shell 1 between the support plate 2 and the first bracket 401. The feed interface 16 is communicated with the inner cavity of the shell 1. A feed cover 17 is installed on the feed interface 16. During the down clustering and outward transfer of the down, the feed cover 17 seals the feed interface 16.

[0044] like Figure 2 As shown, cylinders 7 are installed on both sides of the first bracket 401, and the output end of the cylinder 7 is connected to a baffle 8, which is located below the first bracket 401 and the second bracket 402, and the first combing rod 403 and the second combing rod 404 are arranged through the baffle 8. By setting the baffle 8, on the one hand, in the process of down grouping, the up-floating of down is restricted, and on the other hand, in the process of the down being transferred outward, by lowering the baffle 8 to the discharge interface 6, the shielding and diversion effects of the baffle 8 are utilized to enhance the blowing effect of the fan 5, so that the down can be quickly transferred outward.

[0045] Furthermore, a first motor 9 is installed on the outer wall of the housing 1, and a first connecting rod 10 is connected to the output end of the first motor 9, and the end of the first connecting rod 10 is connected to the eccentric wheel 3; when the first motor 9 is running, the eccentric wheel 3 is driven to rotate through the first connecting rod 10, and the rotation of the eccentric wheel 3 is used to hit the support plate 2 to vibrate the support plate 2. Preferably, the eccentric wheel 3 can be located at the center of the support plate 2, or multiple eccentric wheels 3 can be used, which are respectively distributed at various positions below the support plate 2.

[0046] Furthermore, a second motor 11 is installed at the top of the housing 1, and a second connecting rod 12 is connected to the output end of the second motor 11. The end of the second connecting rod 12 passes through the top of the housing 1 and extends into the inner cavity of the housing 1. The end of the second connecting rod 12 is connected to the combing frame 4. When the second motor 11 is running, the combing frame 4 is driven to rotate through the second connecting rod 12.

[0047] A lower hopper 13 is installed in the inner cavity of the shell 1 below the support plate 2, and a collection box 14 is provided below the lower hopper 13; the collection box 14 is a pull-out type for collecting impurities falling off the down; the lower hopper 13 plays a role in diversion.

[0048] like Figure 2 , Figure 5 , Figure 6 and Figure 7As shown, a cover mechanism 15 for controlling the conduction and cutoff of the lower hopper 13 is provided above the lower hopper 13. When the down is clustered, the cover mechanism 15 is opened to conduct between the support plate 2 and the lower hopper 13, so that impurities pass through the filter holes 201 on the support plate 2 and are transferred to the collection box 14 through the lower hopper 13; when the down clustering process is completed, the cover mechanism 15 is closed to cut off between the support plate 2 and the lower hopper 13 to prevent the fan 5 from blowing the down to transfer, and forming a negative pressure at the lower hopper 13 to suck the impurities in the collection box 14 to the discharge interface 6.

[0049] Specifically, the cover mechanism 15 includes a first cover 1501, a second cover 1502 connected to the first cover 1501, and an inner ring 1503 located in the inner cavity of the second cover 1502 and rotatably connected to the second cover 1502. A first through hole 1504 is opened at the center of the first cover 1501, a second through hole 1505 corresponding to the first through hole 1504 is opened at the center of the second cover 1502, and four gears are rotatably connected in the inner cavity of the second cover 1502. The inner ring 1503 and the second cover plate 1502 are coaxially arranged, and the inner side wall of the inner ring 1503 is provided with a first rack 1507 corresponding to each position of the gear 1506, that is, the number of the first racks 1507 is four, and they correspond to the gears 1506 one by one, and each first rack 1507 is meshed with the corresponding gear 1506, and the inner cavity of the second cover plate 1502 corresponds to each position of the gear 1506. The inner ring 1503 is slidably connected with a slide plate 1508, that is, the number of slide plates 1508 is four, and each slide plate 1508 corresponds to the gear 1506 one by one. Each slide plate 1508 is located above the second through hole 1505 and meshes with the corresponding gear 1506. A handle 1509 is provided on the outer wall of the inner ring 1503, and the end of the handle 1509 penetrates the outside of the housing 1. The inner ring 1503 is rotated by turning the handle 1509, and the gear 1506 is driven to rotate by the rotation of the inner ring 1503, and the inner ring 1503 is rotated by rotating the gear 1506, and the inner ring 1503 is rotated by rotating the gear 1506. The gear 1506 drives the slide plate 1508 to slide to open and close the second through hole 1505, that is, when the four slide plates 1508 slide relative to each other, the four slide plates 1508 move closer to each other and block the second through hole 1505, so that the first through hole 1504 and the second through hole 1505 are cut off; when the four slide plates 1508 slide toward each other, the four slide plates 1508 separate from each other and do not block the second through hole 1505, so that the first through hole 1504 and the second through hole 1505 are connected.

[0050] Further, such as Figure 6-Figure 8As shown, the slide plate 1508 includes an isosceles right triangle portion 15081 and a trapezoidal portion 15082, and the hypotenuse of the isosceles right triangle portion 15081 is connected to the upper base of the trapezoidal portion 15082, and the right angle of each isosceles right triangle portion 15081 is located at the center of the second cover plate 1502, that is, located above the second through hole 1505, the right angles of two adjacent isosceles right triangle portions 15081 abut against each other, and the four isosceles right triangle portions 15081 move toward and relative to each other to open and close the second through hole 1505, and the lower base of the trapezoidal portion 15082 is installed with a second rack 1510, and the second rack 1510 meshes with the gear 1506. When the four gears 1506 respectively drive the corresponding trapezoidal parts 15082 to slide relative to each other, each trapezoidal part 15082 respectively and synchronously drives the isosceles right triangle part 15081 connected thereto to slide, the four isosceles right triangle parts 15081 move closer to each other, and block the second through hole 1505, so that the first through hole 1504 and the second through hole 1505 are cut off; when the four gears 1506 respectively drive the corresponding trapezoidal parts 15082 to slide toward each other, each trapezoidal part 15082 respectively and synchronously drives the isosceles right triangle part 15081 connected thereto to slide, the four isosceles right triangle parts 15081 separate from each other, do not block the second through hole 1505, so that the first through hole 1504 and the second through hole 1505 are conductive.

[0051] Furthermore, a waist-shaped hole 15083 is formed on the trapezoidal portion 15082 , and a slider 15084 is slidably connected in the waist-shaped hole 15083 , and the slider 15084 is connected to the inner cavity of the second cover plate 1502 .

[0052] This embodiment also provides a down clustering method of the down clustering device, comprising the following steps:

[0053] Step S1, transferring the down material into the inner cavity of the shell 1 and placing it on the upper surface of the support plate 2;

[0054] Step S2, driving the eccentric wheel 3 to rotate, using the rotation of the eccentric wheel 3 to hit the lower surface of the support plate 2 to make the support plate 2 vibrate, and through the vibration of the support plate 2, the clumped down is dispersed, and the clumped down is vibrated upward and falls back to form a tumbling state; at the same time, driving the combing frame 4 to rotate, using the first combing rod 403 and the second combing rod 404 of the combing frame 4 to hit the clumped down in the tumbling state to further disperse the clumped down, and at the same time, using the first combing rod 403 and the second combing rod 404 to comb and group the clumped down located on the upper surface of the support plate 2 that has not been vibrated upward, and grouping the clumped down by combining dynamic grouping and static grouping; and the impurities attached to the down fall off the down due to the vibration, impact and combing of the down quilt, and are transferred into the collecting box 14 through the filter hole 201 of the support plate 2 and the lower hopper 13;

[0055] Step S3, after the down grouping process is completed, the eccentric wheel 3 and the combing frame 4 stop moving, and the cover mechanism 15 is closed, so that the support plate 2 and the lower hopper 13 are cut off;

[0056] In step S4 , the baffle 8 descends to the discharge interface 6 , and the fan 5 is started. The fan 5 inputs air into the inner cavity of the housing 1 , and the air blows the down to transfer outward through the discharge interface 6 .

[0057] The above is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.

Claims

1. A down clustering device, comprising a housing (1), characterized in that: A support plate (2) for carrying down raw materials and a clustering mechanism are provided in the inner cavity of the shell (1); a plurality of filter holes (201) are provided on the support plate (2); the clustering mechanism comprises an eccentric wheel (3) and a combing frame (4); the combing frame (4) and the eccentric wheel (3) are respectively located above and below the support plate (2); the eccentric wheel (3) rotates to strike the lower surface of the support plate (2), and the support plate (2) vibrates to disperse the clustered down, and to vibrate the clustered down upward and fall back to form a tumbling state; the combing frame (4) rotates along the inner cavity of the shell (1) to impact and disperse the clustered down in a tumbling state, and to comb and disperse the clustered down located on the upper surface of the support plate (2).

2. A down clustering device according to claim 1, characterized in that: The combing frame (4) comprises a first bracket (401), a second bracket (402), a first combing rod (403) and a second combing rod (404). The first bracket (401) and the second bracket (402) are arranged parallel to the support plate (2). The first bracket (401) is vertically connected to the second bracket (402), and the connection between the first bracket (401) and the second bracket (402), the center of the first bracket (401), the center of the second bracket (402) and the center of the support plate (2) are coaxially arranged. The first combing rod (403) is respectively vertically installed on both sides of the first bracket (401), and the first combing rods (403) located on the same side of the first bracket (401) are arranged at equal intervals. The second combing rods (404) are respectively vertically installed on both sides of the second bracket (402), and the second combing rods (404) located on the same side of the second bracket (402) are arranged at equal intervals. There is a corresponding first combing rod (403) between two adjacent second combing rods (404).

3. A down clustering device according to claim 2, characterized in that: A quadrangular pyramid (405) is installed at the end of the first combing rod (403) and the second combing rod (404), and an L-shaped structure is formed between the quadrangular pyramid (405) and the first combing rod (403), and between the quadrangular pyramid (405) and the second combing rod (404). The upper surface of the quadrangular pyramid (405) is provided with a protrusion (406) protruding upward, and the lower surface of the quadrangular pyramid (405) is parallel to the upper surface of the support plate (2) and abuts against the support plate (2).

4. A down clustering device according to claim 2, characterized in that: A fan (5) is installed on the outer wall of the shell (1) at a position above the support plate (2), and the air outlet of the fan (5) is connected to the inner cavity of the shell (1). The outer wall of the shell (1) is provided with a discharge interface (6) opposite to the position of the fan (5), and the discharge interface (6) is connected to the inner cavity of the shell (1). Cylinders (7) are installed on both sides of the first bracket (401), and the output end of the cylinder (7) is connected to a baffle (8), and the baffle (8) is located below the first bracket (401) and the second bracket (402), and the first combing rod (403) and the second combing rod (404) are arranged to pass through the baffle (8).

5. The down clustering device according to claim 1, characterized in that: A first motor (9) is mounted on the outer wall of the housing (1); an output end of the first motor (9) is connected to a first connecting rod (10); an end of the first connecting rod (10) is connected to an eccentric wheel (3).

6. A down clustering device according to claim 1, characterized in that: A second motor (11) is installed at the top end of the shell (1); an output end of the second motor (11) is connected to a second connecting rod (12); an end of the second connecting rod (12) passes through the top end of the shell (1) and extends into the inner cavity of the shell (1); and an end of the second connecting rod (12) is connected to a combing frame (4).

7. The down clustering device according to claim 1, characterized in that: A lower hopper (13) is installed in the inner cavity of the shell (1) below the support plate (2), and a material collecting box (14) is provided below the lower hopper (13).

8. A down clustering device according to claim 7, characterized in that: A cover plate mechanism (15) for controlling the conduction and cutoff of the lower hopper (13) is provided above the lower hopper (13), the cover plate mechanism (15) comprising a first cover plate (1501), a second cover plate (1502) connected to the first cover plate (1501), and an inner ring (1503) located in the inner cavity of the second cover plate (1502) and rotatably connected to the second cover plate (1502), a first through hole (1504) is provided at the center of the first cover plate (1501), a second through hole (1505) corresponding to the first through hole (1504) is provided at the center of the second cover plate (1502), four gears (1506) are rotatably connected in the inner cavity of the second cover plate (1502), the gears (1506) are symmetrically arranged in pairs, the inner ring (1503) and the second cover plate (1502) are rotatably connected to each other. The inner wall of the inner ring (1503) is coaxially arranged with each gear (1506), and a first rack (1507) is provided on the inner wall corresponding to each gear (1506), and the first rack (1507) meshes with the gear (1506). A slide plate (1508) is slidably connected to the inner cavity of the second cover plate (1502) corresponding to each gear (1506), and the slide plate (1508) is located above the second through hole (1505) and meshes with the corresponding gear (1506). A handle (1509) is provided on the outer wall of the inner ring (1503), and the end of the handle (1509) passes through the outside of the housing (1). The inner ring (1503) rotates to drive the gear (1506) to rotate, and drives the slide plate (1508) to slide through the gear (1506) to open and close the second through hole (1505).

9. A down clustering device according to claim 8, characterized in that: The slide plate (1508) includes an isosceles right triangle portion (15081) and a trapezoidal portion (15082), and the hypotenuse of the isosceles right triangle portion (15081) is connected to the upper base of the trapezoidal portion (15082), the right angle of each isosceles right triangle portion (15081) is located at the center of the second cover plate (1502), and the right angles of two adjacent isosceles right triangle portions (15081) are in contact with each other, the four isosceles right triangle portions (15081) move toward and relative to each other to open and close the second through hole (1505), and the lower base of the trapezoidal portion (15082) is installed with a second rack (1510), and the second rack (1510) meshes with the gear (1506).

10. A method for clustering down according to the down clustering device according to any one of claims 1 to 9, characterized in that: The steps include: Step S1, transferring the down material into the inner cavity of the shell (1) and placing it on the upper surface of the support plate (2); Step S2, driving the eccentric wheel (3) to rotate, using the rotation of the eccentric wheel (3) to hit the lower surface of the support plate (2) to vibrate the support plate (2), and through the vibration of the support plate (2) to disperse the clumped down, and vibrate the clumped down upward and fall back to form a tumbling state; at the same time, driving the combing frame (4) to rotate, using the first combing rod (403) and the second combing rod (404) of the combing frame (4) to hit the clumped down in the tumbling state to further disperse the clumped down, and at the same time using the first combing rod (403) and the second combing rod (404) to comb and group the clumped down located on the upper surface of the support plate (2) that has not been vibrated upward, and grouping the clumped down by combining dynamic grouping and static grouping; and the impurities attached to the down fall off the down due to the vibration, impact and combing of the down quilt, and are transferred into the collecting box (14) through the filter hole (201) of the support plate (2) and the lower hopper (13); Step S3, after the down clustering process is completed, the eccentric wheel (3) and the combing frame (4) stop moving, and the cover plate mechanism (15) is closed, so that the support plate (2) and the lower hopper (13) are cut off; Step S4, the baffle (8) descends to the discharge interface (6), the fan (5) is started, and the fan (5) inputs air into the inner cavity of the shell (1), and the air blows the down to be transferred outward through the discharge interface (6).

Citation Information

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