Pump station foundation pit support structure
By introducing an early warning mechanism and alarm system into the support structure of the pump station foundation pit, the problem of not being able to warn of pile sinking was solved, and real-time monitoring and safety assurance of pile length were achieved.
Patent Information
- Application Number
- CN202510029284.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-08
- Publication Date
- 2026-03-03
- Estimated Expiration
- 2045-01-08
AI Technical Summary
The existing pump station foundation pit support structure cannot effectively predict pile settlement, resulting in pile lengths not meeting regulations and posing safety hazards.
A pump station foundation pit support structure was designed, including a leak-proof plate, a surrounding plate, a pile insertion hole, an early warning mechanism, a pile insertion mechanism, and a starting mechanism. Through the electrical connection of the connecting groove, a push switch, and an alarm, real-time monitoring and alarm of the pile sinking are realized.
It enables real-time early warning of pile settlement, ensuring that the pile length meets the requirements, and improving construction safety and efficiency.
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Figure CN119711509B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of engineering support devices, and in particular to the support structure for pump station foundation pits. Background Technology
[0002] Currently, the layout types of water intake pumping stations in water conservancy projects typically include surface type, semi-buried type, underground type, and other types. Nowadays, other types of pumping stations such as vertical shaft pumping stations, cable car pumping stations, floating pumping stations, and submersible pumping stations can be used. In actual application, it is necessary to select the appropriate pumping station layout type according to different terrain, geology, water level, and external stress conditions.
[0003] Pump station foundation pit support devices typically use a combination of pillars and concrete walls to comprehensively support the pit, preventing water leakage and the collapse of surrounding soil. When installing pillars, holes are first drilled in the foundation, and then the piles are inserted into these holes. Reinforcing steel and concrete are then used to seal and support the pit. However, reinforcing steel and concrete cannot be poured immediately after the piles are inserted. Therefore, it is not easy for construction workers to detect when a pile falls downwards. For this reason, a pump station foundation pit support structure is needed to provide early warning of pile falls and prevent the piles from extending beyond the specified length. Summary of the Invention
[0004] The purpose of this invention is to provide a pump station foundation pit support structure that overcomes the shortcomings of not providing early warning and protection against pile sinking.
[0005] The technical solution to achieve the above objectives is: a pump station foundation pit support structure, including a spillway plate and a surrounding plate, wherein the surrounding plate has multiple pile holes, an early warning mechanism is provided on the surrounding plate, a pile insertion mechanism is inserted into the pile holes, a starting mechanism is provided at the top of the pile insertion mechanism, a steel frame is connected to the inner side wall of the surrounding plate, and an opening is provided at the top of both the spillway plate and the surrounding plate.
[0006] Preferably, the warning mechanism includes a connecting groove, a push switch, and an alarm. The top of the enclosure has multiple connecting grooves, the inner sidewall of the connecting groove is connected to the push switch, and the top of the enclosure is connected to the alarm.
[0007] Preferably, the push switch and the alarm are electrically connected, and the two ends of the connecting groove are respectively connected to two adjacent insertion holes.
[0008] Preferably, the insertion mechanism includes a base tube, a first inner slot, a first insertion hole, an insertion tube, an extension tube, a slot, an insertion rod, an inner insertion plate, a second insertion hole, and a second inner slot. The bottom end of the base tube is connected to the insertion tube, the top end of the base tube has multiple first insertion holes, the top end of the inner sidewall of the base tube has a first inner slot, the top end of the extension tube has multiple slots, the bottom end of the slots has a second insertion hole, the top end of the inner sidewall of the extension tube has a second inner slot, the bottom end of the extension tube is connected to multiple insertion rods, and the bottom end of the inner sidewall of the extension tube is connected to an inner insertion plate.
[0009] Preferably, the diameter of the first inner slot is equal to the diameter of the second inner slot, the diameter of the extension tube is equal to the diameter of the bottom tube, and the upper end of the inner wall of the second insertion hole is provided with a threaded groove.
[0010] Preferably, the cannula is conical in shape, and the diameter of the bottom end of the cannula is smaller than the inner diameter of the bottom tube.
[0011] Preferably, the starting mechanism includes a mounting ring, a locking block, a round hole, a fixing block, a fixing pin, a connecting block, a limiting pin, and an adjusting rod. The bottom end of the side wall of the mounting ring is connected to multiple locking blocks. The side wall of the locking block has a round hole and is inserted into a locking groove. The side wall of the fixing block is threaded to the fixing pin. The side wall of the connecting block is threaded to the limiting pin. One end of the connecting block is threaded to an adjusting rod. The adjusting rod is located directly above the push switch, and the end of the connecting block near the adjusting rod is located inside the connecting groove.
[0012] Preferably, the height of the locking block is equal to the height of the mounting ring, the height of the mounting ring is equal to the depth of the second inner slot, and the sum of the heights of the fixing block and the locking block is equal to the depth of the slot.
[0013] The beneficial effects of this invention are:
[0014] 1) When the extension pipe and the bottom pipe are sinking, since the extension pipe at the top is connected to the connecting block and the mounting ring as a whole, the extension pipe drives the mounting ring to move downward, the mounting ring drives the connecting block to move downward, and the connecting block drives the adjusting rod to move downward, thereby pressing the press switch and activating the alarm to remind the workers that the pile pipe consisting of the extension pipe and the bottom pipe is sinking.
[0015] 2) Align the insert rod on the upper extension tube and insert it into the second insertion hole on the lower extension tube. At the same time, insert the inner insert plate on the upper extension tube into the second inner slot on the lower extension tube, and cover the inside of the slot. This completes the connection of the two extension tubes and achieves the extension connection effect of the insertion pipe, thereby matching the depth of the insertion hole.
[0016] 3) Insert the mounting ring into the second inner slot on the extension tube at the top. Simultaneously, align the locking block with the slot and the round hole with the second insertion hole. Insert the mounting ring into the second inner slot and the locking block into the slot. Insert the fixing block into part of the slot and align the fixing pin on the fixing block with the round hole. Pass the fixing pin through the round hole and thread it into the second insertion hole to clamp the locking block, thus connecting the mounting ring and the second extension tube as one unit. Then, insert the connecting block into one of the remaining slots. Connect the two ends of the connecting slot to two adjacent insertion holes, allowing the connecting block to be placed in the slot and the connecting slot. At this point, align the limiting pin with the second insertion hole, screw the limiting pin in and through the connecting block, and then screw the limiting pin into the second insertion hole. This connects the connecting block, mounting ring, and extension tube as one unit, achieving the effect of convenient installation of the starting mechanism. Attached Figure Description
[0017] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;
[0018] Figure 2 This is a cross-sectional structural diagram of the present invention;
[0019] Figure 3 This is a top view schematic diagram of the support plate structure of the present invention;
[0020] Figure 4 This is a top view of the extension tube structure of the present invention;
[0021] Figure 5 This is a bottom view schematic diagram of the extension tube structure of the present invention;
[0022] Figure 6 This is a schematic diagram of the cross-sectional structure of the extension tube of the present invention;
[0023] Figure 7 This is a top view of the bottom tube structure of the present invention;
[0024] Figure 8 This is a bottom view schematic diagram of the bottom tube structure of the present invention;
[0025] Figure 9 This is a schematic diagram of the cross-sectional structure of the bottom tube of the present invention;
[0026] Figure 10 This is a schematic diagram of the mounting ring structure of the present invention;
[0027] Figure 11 This is a schematic diagram of the fixing block structure of the present invention;
[0028] Figure 12 This is a schematic diagram of the block structure of the present invention;
[0029] Figure 13This is a schematic diagram of the cross-sectional structure of the fixing block of the present invention;
[0030] Figure 14 This is a schematic diagram of the cross-sectional structure of the connecting blocks of the present invention;
[0031] Figure 15 yes Figure 1 Enlarged structural diagram at point A;
[0032] Figure 16 yes Figure 2 Enlarged structural diagram at point B;
[0033] Figure 17 yes Figure 2 Enlarged structural diagram at point C;
[0034] Figure 18 yes Figure 3 A magnified structural diagram at point D.
[0035] Icon labels:
[0036] 1. Leakage prevention plate; 2. Enclosure plate; 3. Pile hole; 4. Warning mechanism; 401. Connecting groove; 402. Press switch; 403. Alarm; 5. Pile insertion mechanism; 501. Bottom tube; 502. First inner slot; 503. First insertion hole; 504. Insertion tube; 505. Extension tube; 506. Slot; 507. Insertion rod; 508. Inner insertion plate; 509. Second insertion hole; 510. Second inner slot; 6. Starting mechanism; 601. Mounting ring; 602. Locking block; 603. Round hole; 604. Fixing block; 605. Fixing pin; 606. Connecting block; 607. Limiting pin; 608. Adjusting rod; 7. Steel frame; 8. Opening. Detailed Implementation
[0037] The technical solution of the present invention will now be clearly and completely described in conjunction with the accompanying drawings. In the description of the present invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0038] The invention will now be further described with reference to the accompanying drawings.
[0039] Reference Appendix Figure 1-18The pump station foundation pit support structure includes a spillway plate 1 and a surrounding plate 2. Multiple pile holes 3 are provided on the surrounding plate 2, and an early warning mechanism 4 is installed on the surrounding plate 2. Pile insertion mechanisms 5 are inserted into the pile holes 3, and a starting mechanism 6 is installed at the top of the pile insertion mechanism 5. A steel frame 7 is connected to the inner side wall of the surrounding plate 2 to support the surrounding plate 2. The steel frame 7 is a square frame welded from perforated steel plates, with triangular corners to improve its stability. The steel frame 7 has two layers, connected together by steel rods. Openings 8 are provided at the top of both the spillway plate 1 and the surrounding plate 2 to facilitate earthwork excavation. Compared to conventional support structures, the conventional support at the cap beam is eliminated, and the support at the cap beam is moved down to the middle of the surrounding plate 2, increasing the amount of steel reinforcement in the steel frame 7 to improve the support and fixation effect.
[0040] Reference Appendix Figure 2-17 The insertion mechanism 5 includes a base tube 501, a first inner slot 502, a first insertion hole 503, an insertion tube 504, an extension tube 505, a slot 506, an insertion rod 507, an inner insertion plate 508, a second insertion hole 509, and a second inner slot 510. The bottom end of the base tube 501 is connected to the insertion tube 504. The top end of the base tube 501 has multiple first insertion holes 503. The top end of the inner side wall of the base tube 501 has a first inner slot 502. The top end of the extension tube 505 has multiple slots 506. The bottom end of the slots 506 has a second insertion hole 509. The extension tube 505 has a second inner slot 510 at the top of its inner sidewall. The bottom of the extension tube 505 is connected to multiple insertion rods 507. The bottom of the inner sidewall of the extension tube 505 is connected to an inner insertion plate 508. The diameter of the first inner slot 502 is equal to the diameter of the second inner slot 510. The diameter of the extension tube 505 is equal to the diameter of the bottom tube 501. The upper end of the inner wall of the second insertion hole 509 is provided with a threaded groove. The insertion tube 504 is conical in shape. The bottom diameter of the insertion tube 504 is smaller than the inner diameter of the bottom tube 501. The inner insertion plate 508 is cylindrical in shape.
[0041] Insert the bottom tube 501 into the pile hole 3, so that the bottom tube 501 drives the insertion tube 504 into the ground. The cone shape of the insertion tube 504 makes it easy to make the bottom tube 501 stand upright in the pile hole 3. Then, align the insertion rod 507 on the extension tube 505 with the first insertion hole 503. Then, insert the insertion rod 507 into the first insertion hole 503 to make it easy to align the extension tube 505 with the bottom tube 501. At the same time, insert the inner plate 508 into the first inner slot 502 to complete the connection between the bottom tube 501 and the adjacent extension tube 505.
[0042] Next, align the insertion rod 507 on the upper extension tube 505 and insert it into the second insertion hole 509 on the lower extension tube 505. At the same time, insert the inner plate 508 on the upper extension tube 505 into the second inner slot 510 on the lower extension tube 505, thus covering the inside of the slot 506. This completes the connection of the two extension tubes 505, achieving the extension connection effect of the insertion pipe, thereby matching the depth of the insertion hole 3.
[0043] Reference Appendix Figure 10-16 The starting mechanism 6 includes a mounting ring 601, a locking block 602, a round hole 603, a fixing block 604, a fixing pin 605, a connecting block 606, a limiting pin 607, and an adjusting rod 608. Multiple locking blocks 602 are connected to the bottom end of the side wall of the mounting ring 601. The side wall of each locking block 602 has a round hole 603. The side wall of the locking block 602 is inserted into a locking groove 506. The side wall of the fixing block 604 is threadedly connected to the fixing pin 605. The side wall of the connecting block 606 is threadedly connected to the limiting pin 607. One end of the connecting block 606 is threadedly connected to the adjusting rod 608. The adjusting rod 608 is located at... Directly above the push switch 402, the end of the connecting block 606 near the adjusting rod 608 is located inside the connecting groove 401. The height of the locking block 602 is equal to the height of the mounting ring 601, and the height of the mounting ring 601 is equal to the depth of the second inner slot 510. The height of the fixing block 604 and the height of the locking block 602 are equal to the depth of the slot 506. Both the fixing block 604 and the connecting block 606 are provided with screw holes. The limit pin 607 and the adjusting rod 608 are threadedly connected to the connecting block 606 through the screw holes on the connecting block 606. The fixing pin 605 and the fixing block 604 are also threadedly connected through screw holes.
[0044] Insert the mounting ring 601 into the second inner slot 510 on the extension tube 505 at the top. Simultaneously, align the locking block 602 with the slot 506 and the round hole 603 with the second insertion hole 509, so that the mounting ring 601 is inserted into the second inner slot 510 and the locking block 602 is inserted into the slot 506. Insert the fixing block 604 into a portion of the slot 506, and align the fixing pin 605 on the fixing block 604 with the round hole 603, so that the fixing pin 605 passes through the round hole 603 and is threaded into the second insertion hole 509 to clamp and fix the locking block 602. This connects the mounting ring 601 and the second extension tube 505 into a single unit. Then, insert the connecting block 606 into the remaining slot. The slot 506 connects to two adjacent insertion holes 3 at both ends of the connecting slot 401, allowing the connecting block 606 to be placed in the slot 506 and the connecting slot 401. At this time, the limiting pin 607 is aligned with the second insertion hole 509, and the limiting pin 607 is screwed in and passes through the connecting block 606. Then, the limiting pin 607 is screwed into the second insertion hole 509, thereby connecting the connecting block 606, the mounting ring 601, and the extension tube 505 into one unit, achieving the effect of convenient installation of the starting mechanism 6. At the same time, reversing the above operation also facilitates the disassembly of the starting mechanism 6. At this time, rotating the adjusting rod 608 can adjust the distance between the bottom end of the adjusting rod 608 and the press switch 402, thereby achieving the effect of adjusting the sinking distance of the alarm trigger.
[0045] Reference Appendix Figure 16 and attached Figure 18 The early warning mechanism 4 includes a connecting groove 401, a push switch 402, and an alarm 403. Multiple connecting grooves 401 are provided at the top of the enclosure 2. The push switch 402 is connected to the inner side wall of the connecting groove 401. The alarm 403 is connected to the top of the enclosure 2. The push switch 402 and the alarm 403 are electrically connected. The two ends of the connecting groove 401 are respectively connected to two adjacent insertion holes 3.
[0046] When the extension pipe 505 and the bottom pipe 501 are lowered, since the extension pipe 505 at the top is connected to the connecting block 606 and the mounting ring 601 as a whole, the extension pipe 505 drives the mounting ring 601 to move downward, the mounting ring 601 drives the connecting block 606 to move downward, and the connecting block 606 drives the adjusting rod 608 to move downward, thereby pressing the press switch 402, thereby activating the alarm 403 to alert the workers that the pile pipe consisting of the extension pipe 505 and the bottom pipe 501 is sinking.
[0047] The above embodiments are only used to illustrate the technical solutions of the present invention, and are not intended to limit it. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. A pump station foundation pit support structure, characterized in that, It includes a leak-proof plate (1) and a surrounding plate (2). The surrounding plate (2) has multiple stake holes (3). The surrounding plate (2) is equipped with an early warning mechanism (4). A stake-inserting mechanism (5) is inserted into the stake holes (3). A starting mechanism (6) is provided at the top of the stake-inserting mechanism (5). A steel frame (7) is connected to the inner side wall of the surrounding plate (2). An opening (8) is provided at the top of both the leak-proof plate (1) and the surrounding plate (2). The leak-proof plate (1) is located on the periphery of the surrounding plate (2). The warning mechanism (4) includes a connecting groove (401), a push switch (402) and an alarm (403). The top of the enclosure (2) is provided with multiple connecting grooves (401). The inner side wall of the connecting groove (401) is connected to the push switch (402). The top of the enclosure (2) is connected to the alarm (403). The insertion mechanism (5) includes a base tube (501), a first inner slot (502), a first insertion hole (503), an insertion tube (504), an extension tube (505), a slot (506), an insertion rod (507), an inner insertion plate (508), a second insertion hole (509), and a second inner slot (510). The bottom end of the base tube (501) is connected to the insertion tube (504), and the top end of the base tube (501) is provided with multiple first insertion holes (503). The inner side wall of 01) is provided with a first inner slot (502), the top of the extension tube (505) is provided with multiple slots (506), the bottom of the slots (506) is provided with a second insertion hole (509), the top of the inner side wall of the extension tube (505) is provided with a second inner slot (510), the bottom of the extension tube (505) is connected with multiple insertion rods (507), and the bottom of the inner side wall of the extension tube (505) is connected with an inner insertion plate (508). The starting mechanism (6) includes a mounting ring (601), a locking block (602), a round hole (603), a fixing block (604), a fixing pin (605), a connecting block (606), a limiting pin (607), and an adjusting rod (608). Multiple locking blocks (602) are connected to the bottom of the side wall of the mounting ring (601). A round hole (603) is provided on the side wall of each locking block (602). The side wall of each locking block (602) is inserted into a locking groove (506). The fixing block (604)... 4) The side wall of the connecting block (606) is threadedly connected to the fixing pin (605), the side wall of the connecting block (606) is threadedly connected to the limiting pin (607), one end of the connecting block (606) is threadedly connected to the adjusting rod (608), the adjusting rod (608) is located directly above the push switch (402), the end of the connecting block (606) near the adjusting rod (608) is located inside the connecting groove (401), the fixing pin (605) and the limiting pin (607) are both connected to the second socket (509).
2. The pump station foundation pit support structure according to claim 1, characterized in that, The push switch (402) and the alarm (403) are electrically connected, and the two ends of the connecting groove (401) are respectively connected to two adjacent insertion holes (3).
3. The pump station foundation pit support structure according to claim 1, characterized in that, The diameter of the first inner slot (502) is equal to the diameter of the second inner slot (510), the diameter of the extension tube (505) is equal to the diameter of the bottom tube (501), and the upper end of the inner wall of the second insertion hole (509) is provided with a threaded groove.
4. The pump station foundation pit support structure according to claim 1, characterized in that, The cannula (504) is conical in shape, and the diameter of the bottom end of the cannula (504) is smaller than the inner diameter of the bottom tube (501).
5. The pump station foundation pit support structure according to claim 1, characterized in that, The height of the card block (602) is equal to the height of the mounting ring (601), the height of the mounting ring (601) is equal to the depth of the second inner slot (510), and the height of the fixing block (604) and the height of the card block (602) are equal to the depth of the card slot (506).
Citation Information
Patent Citations
Prestressed high-strength concrete (PHC) pipe pile settlement early warning device and using method thereof
CN117926863A
Pile foundation settlement monitoring device
CN220335974U