Self-cleaning ball valve

By integrating leakage warning, self-cleaning and protection functions in the ball valve, the existing ball valve lacks leakage warning, vulnerability and lack of self-cleaning are solved, and higher safety, practicality and functionality are achieved.

CN119712944AInactive Publication Date: 2025-03-28TIANJIN BAILIZHANFA GRP

Patent Information

Application Number
CN202411992367.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-03-28
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing ball valves lack leakage warning function, are easily damaged when exposed, and do not have a self-cleaning function, resulting in fluid media leakage, low maintenance efficiency and liquid quality affected.

Method used

A self-cleaning ball valve is designed to integrate leakage early warning device, self-cleaning mechanism and protective mechanism. The leakage warning device monitors and warns the leakage in real time through the ring body, electric telescopic rod, sound sensor and alarm; the self-cleaning mechanism cleans the inner wall and valve core of the ball valve through the first and second cleaning mechanisms; the protective mechanism protects the ball valve from accidental drop through the protective sleeve and the tension spring.

Benefits of technology

The leakage warning, self-cleaning and self-protection functions of the ball valve are realized, which improves the safety, practicality and functionality of the ball valve, extends the service life, and improves the maintenance efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN119712944A_ABST
Patent Text Reader

Abstract

The self-cleaning type ball valve comprises a ball valve body and a leakage early warning device, the leakage early warning device comprises a ring body, an electric telescopic rod, a collecting groove, a sound sensor, a controller, an alarm and a sealing gasket, and one side of the ball valve body is fixedly connected with a first circulation pipeline. The leakage early warning device is arranged at the joint of the ball valve body and the external connecting pipeline, so that the joint can be monitored in real time, and early warning and secondary protection can be carried out when fluid medium leakage occurs, so that a worker is prompted to carry out maintenance; meanwhile, when a fluid medium flows through the ball valve body, the ball valve body can be self-cleaned through a first cleaning mechanism and a second cleaning mechanism, the situation that the ball valve body falls off and is in direct contact with the ground, and consequently the ball valve body is damaged can be avoided through a protection mechanism, and therefore early warning, cleaning and protection can be conducted on the ball valve body; the practicability and functionality of the ball valve body are enhanced, and the service life of the ball valve body is effectively prolonged.
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Description

Technical Field

[0001] The invention relates to the technical field of valve equipment, in particular to a self-cleaning ball valve. Background Art

[0002] A ball valve is a valve whose opening and closing part (ball) is driven by a valve stem and rotates around the axis of the ball valve. It can also be used for fluid regulation and control. The ball valve includes a ball valve body, a ball and a valve stem for controlling the rotation of the ball, and a handle for controlling the rotation of the valve stem. In actual use, the handle applies a certain torque to the upper end of the valve stem and transmits it to the ball, causing it to rotate 90 degrees. The through hole of the ball coincides with or is perpendicular to the center of the channel of the ball valve body, achieving a fully open or fully closed action.

[0003] The ball valve in the prior art still has certain shortcomings: Most of the existing ball valves do not have a leakage warning function. When the two ends of the ball valve are connected to the connecting pipe to transport the fluid medium, the connection between the ball valve and the connecting pipe will loosen after long-term use, causing the fluid medium to leak. The ball valve itself does not have a leakage warning function, so it cannot remind the staff, and it is not easy to seal the leakage, which leads to the continuous loss of the fluid medium, thereby reducing the maintenance efficiency of the staff; The ball valve has only the most basic opening and closing function and structure, and its function is single. It is exposed to the outside, so when it falls accidentally, it will directly contact the ground and cause damage, and it does not have a certain protective effect; And it does not have a certain cleaning function. After long-term use, the inner wall of the ball valve will absorb dirt. The ball valve only has the function of cleaning the gap between the valve core and the sealing ring, but it is not convenient to clean the inner wall of the ball valve body close to the connecting pipe, which will affect the flow and quality of the liquid and is inconvenient to use; Therefore, it is necessary to design a ball valve with self-warning, self-protection and self-cleaning functions to solve the above problems. Summary of the invention

[0004] In order to overcome the shortcomings of the prior art that the ball valve has no leakage warning function, is not convenient for protecting the leakage point, and the ball valve is exposed to the outside so that when it falls accidentally, it will directly contact the ground and cause damage, and has no certain protective effect, and also has no certain cleaning function, and is not convenient for cleaning the inner wall of the ball valve body close to the connecting pipe side, which affects the flow of liquid and the quality of liquid, one of the objects of the present invention is to provide a self-cleaning ball valve.

[0005] One of the purposes of the present invention is achieved by adopting the following technical scheme: a self-cleaning ball valve, comprising a ball valve body and a leakage warning device: the leakage warning device comprises a ring body, an electric telescopic rod, a collecting tank, a sound sensor, a controller, an alarm and a sealing gasket, one side of the ball valve body is fixedly connected to a first circulation pipeline, the other side of the ball valve body is fixedly connected to a second circulation pipeline, the inner wall of the ball valve body is symmetrically fixedly connected to a sealing ring, the inner wall of one side of the sealing ring is rotatably connected to a valve core, the inner bottom walls of the first circulation pipeline and the second circulation pipeline are both fixedly connected to a fixing rod, the upper surface of the fixing rod is provided with a first cleaning mechanism, the middle part of the inner bottom wall of the ball valve body is fixedly connected to a guide rod, the upper surface of the guide rod is provided with a second cleaning mechanism; the first The cleaning mechanism comprises a fixed sleeve, the inner wall of the fixed sleeve is fixedly connected with a supporting sleeve, the inner wall of the supporting sleeve is rotatably connected with a rotating disk, the center of the rotating disk is fixedly connected with a rotating shaft, one side of the supporting sleeve is rotatably connected with a bevel baffle, one side of the bevel baffle is fixedly connected with a push block, a first cover plate is fixedly connected between the fixed sleeve and the supporting sleeve, one side of the first cover plate is provided with an arc through groove, one side of the inner wall of the supporting sleeve is fixedly connected with a second cover plate, both sides of the rotating shaft are fixedly connected with a fixed plate, one side of the fixed plate is fixedly connected with a first cleaning brush, the side of the fixed plate close to the sealing ring is fixedly connected with a second cleaning brush, and a bevel discharge channel is provided on the lower surface of the fixed sleeve and one side of the upper surface of the fixed rod. It can provide early warning and warning for leakage at the connection of the ball valve body, and can protect the leakage to prevent it from leaking again, and at the same time, it is convenient to improve the overall practicality and functionality of the ball valve, so that it has the ability of self-cleaning and self-protection.

[0006] According to the self-cleaning ball valve, the working principle of the second cleaning mechanism is consistent with that of the first cleaning mechanism, and the second cleaning mechanism is different from the first cleaning mechanism in that the second cleaning mechanism does not have a second cleaning brush, so as to facilitate cleaning of dirt on the inner wall of the valve core.

[0007] According to the self-cleaning ball valve, the outer surfaces of the first circulation pipe and the second circulation pipe are both provided with a protective mechanism, the protective mechanism includes a vertical rod, the outer surface of the vertical rod is movably connected with a tension spring, the other end of the tension spring is movably connected with an arc plate, one side of the outer surface of the vertical rod is fixedly connected with a fixing ring, one side of the arc plate is fixedly connected with a connecting rod, the outer surface of the connecting rod is fixedly connected with a sponge sleeve, one side of the first circulation pipe and the second circulation pipe is fixedly connected with a flange mounting plate, and one side of the first circulation pipe and the second circulation pipe is fixedly connected with a flange mounting plate. It is convenient to improve the protective performance of the ball valve body itself, avoid it from falling on the ground and being easily damaged, and convenient to connect and install with the external connecting pipe.

[0008] According to the self-cleaning ball valve, the ring body is fixedly connected to a side close to the flange mounting plate, the electric telescopic rod is symmetrically fixedly connected to the inner wall of the ring body, the sealing gasket is fixedly connected to one side of the electric telescopic rod, the collecting tank is opened in the middle of the inner bottom wall of the ring body, the sound sensor is fixedly connected to the inner bottom wall of one side of the collecting tank, the controller is fixedly connected to the middle of the upper surface of the ring body, the alarm is fixedly connected to the upper surface of one side of the ring body, the electric telescopic rod, the sound sensor and the alarm are all electrically connected to the controller, and the inner wall of the collecting tank is threadedly connected with a sealing cover. It is convenient to give an early warning to the connection between the ball valve body and the external connecting pipe, and when the connection leaks, an alarm can be issued and the connection can be protected to prevent it from leaking all the time. The medium collected in the collecting tank can be discharged by screwing out the sealing cover, thereby effectively improving the safety of the ball valve body.

[0009] According to the self-cleaning ball valve, a fixing block is fixedly connected to the middle of the upper surface of the ball valve body, a through hole is opened on the upper surface of the fixing block, a valve stem is rotatably connected to the inner wall of the through hole, the valve stem is fixedly connected to the upper surface of the valve core, and a valve handle is fixedly connected to the outer surface of the valve stem, so as to facilitate opening and closing the valve core.

[0010] According to the self-cleaning ball valve, an arc-shaped slot is provided on the upper surface of one side of the fixed block, an arc-shaped rod is fixedly connected to the inner wall of the arc-shaped slot, a sliding rod is slidably connected to the outer surface of the arc-shaped rod, the sliding rod is fixedly connected to the lower surface of one side of the valve handle, and a square slot is provided on the upper surface of one side of the fixed block near both ends of the arc-shaped slot, and a slider is slidably connected to the inner wall of the square slot. It is convenient to fully open or close the valve core, thereby avoiding the problem of incomplete opening and closing, and improving the convenience of opening and closing.

[0011] According to the self-cleaning ball valve, a plug rod is fixedly connected to one side of the slider, a first plug hole is symmetrically opened on one side of the arc-shaped slide groove near the plug rod, a second plug hole is opened on one side of the slide rod near the plug rod, the plug rod passes through the second plug hole and the arc-shaped rod and is plugged into the inner wall of the first plug hole, and a pull plate is fixedly connected to the upper surface of the slider. It is convenient to limit the position of the valve handle, thereby preventing the valve core from rotating automatically, effectively improving the safety of the valve core, and facilitating the slider to slide on the inner wall of the square groove.

[0012] According to the self-cleaning ball valve, the upper surface of the ball valve body is fixedly connected with a protective sleeve, the protective sleeve is arranged on the outer surface of the fixed block, the inner wall of the upper side of the protective sleeve is fixedly connected with a support ring, the upper surface of the support ring is overlapped with a closing plate, and the side of the protective sleeve close to the closing plate is provided with a moving groove. This is convenient for protecting the valve handle, preventing it from being exposed to the outside and directly contacting the air to cause rust, and prolonging the service life of the valve handle.

[0013] According to the self-cleaning ball valve, the size of the closing plate matches the size of the moving groove, and the closing plate is slidably connected to the moving groove, so as to facilitate the opening and closing of the closing plate.

[0014] According to the self-cleaning ball valve, a push groove is provided on the upper surface of one side of the closing plate, so as to facilitate pushing the closing plate and improve the opening and closing efficiency.

[0015] Compared with the prior art, the ball valve body of the present invention has leakage warning function, self-cleaning function and self-protection function. By installing a leakage warning device at the connection between the ball valve body and the external connecting pipeline, the connection can be monitored in real time. When fluid medium leakage occurs, warning and secondary protection can be performed, thereby prompting the staff to carry out maintenance. At the same time, when the fluid medium flows through the ball valve body, the ball valve body can be self-cleaned through the first cleaning mechanism and the second cleaning mechanism, thereby avoiding a large amount of impurities from adhering to the inside of the ball valve body, effectively improving the safety and practicality of the ball valve body.

[0016] The above scheme has the following beneficial effects: 1. By setting a leakage warning device, a leakage warning device is set at the connection between the ball valve body and the external connecting pipe, so that the connection can be detected and warned in real time. When the fluid medium leaks at the connection, the fluid medium will drip into the collection tank, and the leakage sound is detected by the sound sensor and the signal is transmitted to the controller, so that the alarm sounds for prompting. At the same time, the electric telescopic rod pushes the sealing gasket to protect the connection to avoid continuous leakage. Compared with the existing ones, the warning function of the ball valve body is effectively improved, and it is easy to use.

[0017] 2. Through the arrangement of the first cleaning mechanism, the second cleaning mechanism and the protective mechanism, the first circulation conduit, the second circulation conduit, the sealing ring and the inner wall of the valve core can be cleaned with the cooperation of the two first cleaning mechanisms and the one second cleaning mechanism, and can be self-cleaned without external force. At the same time, the protective mechanism can prevent the ball valve body from falling off and directly contacting the ground, causing damage to the ball valve body, so that the ball valve body can be cleaned and protected, thereby enhancing the practicability and functionality of the ball valve body and effectively extending the service life of the ball valve body.

[0018] 3. Through the arrangement of the valve handle, the arc-shaped slide groove, the sliding rod, the arc-shaped rod, the plug rod, the first plug hole and the second plug hole, the valve handle is rotated to drive the sliding rod to slide on the outer surface of the arc-shaped rod and the inner wall of the arc-shaped slide groove, thereby controlling the opening and closing of the valve core. When the sliding rod slides to the two ends of the arc-shaped slide groove, it indicates that the valve core is fully open or fully closed. The position of the sliding rod is limited by the plug rod, the first plug hole and the second plug hole, so that the valve core can be opened and closed easily without worrying about the problem of incomplete opening and closing. It has a certain opening indication function, thereby effectively improving the convenience of opening and closing the valve core.

[0019] Additional aspects and advantages of the present invention will be given in part in the following description and in part will be obvious from the following description, or will be learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The present invention is further described below in conjunction with the accompanying drawings and embodiments; Figure 1 It is a schematic diagram of the overall structure of a self-cleaning ball valve of the present invention; Figure 2 It is a schematic structural diagram of the internal cross-section of a self-cleaning ball valve of the present invention; Figure 3 It is a structural schematic diagram of a first cleaning mechanism of a self-cleaning ball valve of the present invention; Figure 4 A self-cleaning ball valve according to the present invention Figure 3 The enlarged structural diagram at A in the middle; Figure 5 A self-cleaning ball valve according to the present invention Figure 3 The enlarged structural diagram at B in the middle; Figure 6 It is a structural schematic diagram of a protection mechanism of a self-cleaning ball valve of the present invention; Figure 7 It is a structural schematic diagram of a closing plate of a self-cleaning ball valve of the present invention; Figure 8 It is a structural schematic diagram of a sliding rod of a self-cleaning ball valve of the present invention; Fig. 9 The present invention is a schematic structural diagram of a leakage warning device for a self-cleaning ball valve.

[0021] Legend: 1. Ball valve body; 2. First circulation pipeline; 3. Second circulation pipeline; 4. Sealing ring; 5. Valve core; 6. Fixed rod; 7. First cleaning mechanism; 701. Fixed sleeve; 702. Support sleeve; 703. Rotating disk; 704. Rotating shaft; 705. Inclined baffle; 706. Push block; 707. First cover plate; 708. Arc groove; 709. Second cover plate; 710. Fixed plate; 711. First cleaning brush; 712. Second cleaning brush; 713. Inclined discharge channel; 8. Guide rod; 9. Second cleaning mechanism; 10. Protection mechanism; 1001. Vertical rod; 1002. Tension spring; 1003. Arc plate; 1004. Fixed ring; 1005 , connecting rod; 1006, sponge sleeve; 11, flange mounting plate; 12, fixing block; 13, through hole; 14, valve stem; 15, valve handle; 16, arc-shaped slide groove; 17, arc-shaped rod; 18, slide rod; 19, square groove; 20, slider; 21, plug rod; 22, first plug hole; 23, second plug hole; 24, pull plate; 25, protective sleeve; 26, support ring; 27, closing plate; 28, movable groove; 29, push groove; 30, leakage warning device; 3001, ring body; 3002, electric telescopic rod; 3003, collecting tank; 3004, sound sensor; 3005, controller; 3006, alarm; 3007, sealing gasket; 31, sealing cover. DETAILED DESCRIPTION

[0022] This section will describe in detail the specific embodiments of the present invention. The preferred embodiments of the present invention are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present invention, but it cannot be understood as a limitation on the scope of protection of the present invention.

[0023] Reference Figure 1-9A self-cleaning ball valve comprises a ball valve body 1 and a leakage warning device 30: the leakage warning device 30 comprises a ring body 3001, an electric telescopic rod 3002, a collecting tank 3003, a sound sensor 3004, a controller 3005, an alarm 3006 and a sealing gasket 3007, one side of the ball valve body 1 is fixedly connected with a first flow pipe 2, the other side of the ball valve body 1 is fixedly connected with a second flow pipe 3, the inner wall of the ball valve body 1 is symmetrically fixedly connected with a sealing ring 4, the inner wall of one side of the sealing ring 4 is rotatably connected with a valve core 5, the inner bottom of the first flow pipe 1 and the second flow pipe 3 The inner wall of the ball valve body 1 is fixedly connected with a fixing rod 6, and a first cleaning mechanism 7 is arranged on the upper surface of the fixing rod 6. A guide rod 8 is fixedly connected to the middle of the inner bottom wall of the ball valve body 1, and a second cleaning mechanism 9 is arranged on the upper surface of the guide rod 8. The first cleaning mechanism 7 includes a fixing sleeve 701, and the inner wall of the fixing sleeve 701 is fixedly connected with a supporting sleeve 702, and the inner wall of the supporting sleeve 702 is rotatably connected with a rotating disk 703, and the center of the rotating disk 703 is fixedly connected with a rotating shaft 704, and one side of the supporting sleeve 702 is rotatably connected with an inclined baffle 705, and one side of the inclined baffle 705 is fixedly connected with a push block 706.A first cover plate 707 is fixedly connected between the fixed sleeve 701 and the supporting sleeve 702, an arc-shaped through groove 708 is provided on one side of the first cover plate 707, a second cover plate 709 is fixedly connected to the inner wall of one side of the supporting sleeve 702, both sides of the rotating shaft 704 are fixedly connected to fixed plates 710, one side of the fixed plate 710 is fixedly connected to a first cleaning brush 711, and the side of the fixed plate 710 close to the sealing ring 4 is fixedly connected to a second cleaning brush 712, and a lower surface of the fixed sleeve 701 and one side of the upper surface of the fixed rod 6 are provided with a The inclined discharge channel 713, the working principle of the second cleaning mechanism 9 is consistent with the working principle of the first cleaning mechanism 7, and the structure of the second cleaning mechanism 9 is different from that of the first cleaning mechanism 7 in that the second cleaning mechanism 9 does not have the second cleaning brush 712, and the outer surfaces of the first circulation pipeline 2 and the second circulation pipeline 3 are both provided with a protective mechanism 10, and the protective mechanism 10 includes a vertical rod 1001, and the outer surface of the vertical rod 1001 is movably connected with a tension spring 1002, and the other end of the tension spring 1002 is movably connected with an arc plate 1003, A fixing ring 1004 is fixedly connected to the outer surface of one side of the vertical rod 1001, a connecting rod 1005 is fixedly connected to one side of the arc plate 1003, a sponge sleeve 1006 is fixedly connected to the outer surface of the connecting rod 1005, a flange mounting plate 11 is fixedly connected to the outer surface of one side of the first circulation pipeline 2 and the second circulation pipeline 3, the ring body 3001 is fixedly connected to the side close to the flange mounting plate 11, the electric telescopic rod 3002 is symmetrically fixedly connected to the inner wall of the ring body 3001, and the sealing gasket 3007 is fixedly connected to the electric telescopic rod 3002. On one side of the retractable rod 3002, the collecting tank 3003 is opened in the middle of the inner bottom wall of the ring body 3001, the sound sensor 3004 is fixedly connected to the inner bottom wall of one side of the collecting tank 3003, the controller 3005 is fixedly connected to the middle of the upper surface of the ring body 3001, and the alarm 3006 is fixedly connected to the upper surface of one side of the ring body 3001. The electric telescopic rod 3002, the sound sensor 3004 and the alarm 3006 are all electrically connected to the controller 3005, and the inner wall of the collecting tank 3003 is threadedly connected with a sealing cover 31.

[0024] With such arrangement, the controller 3005, the electric telescopic rod 3002 and the sound sensor 3004 are all equipped with a built-in battery. The sound sensor 3004 is made of waterproof material. The ball valve body 1 is installed between two connecting pipes through the flange mounting plate 11 for transporting fluid medium. When a leak occurs at the connection, the fluid medium leaks and drips into the collection tank 3003. The sound sensor 3004 detects the leak and transmits the signal to the controller 3005. The controller 3005 controls the alarm 3006 to sound for an alarm prompt and drives the electric telescopic rod 3002 to drive the sealing gasket 3007 to move to the outer surface of the connection to seal the connection to prevent leakage. The medium in the ball valve body has been leaking, which effectively improves the maintenance efficiency. Through two first cleaning mechanisms 7 and one second cleaning mechanism 9, the inner walls of the first circulation pipe 2, the second circulation pipe 3, the sealing ring 4 and the valve core 5 can be fully cleaned, and the protection mechanism 10 is used in conjunction to avoid the ball valve body 1 from accidentally falling off and directly falling on the ground, causing damage to the ball valve body 1. With the cooperation of the tension spring 1002, the arc plate 1003, the connecting rod 1005 and the sponge sleeve 1006, it can play a buffering and protective role, so that the ball valve body 1 can self-warn, self-clean and self-protect, which effectively enhances the practicability and functionality of the ball valve body 1 and extends the service life of the ball valve body 1.

[0025] A fixed block 12 is fixedly connected to the middle of the upper surface of the ball valve body 1, and a through hole 13 is provided on the upper surface of the fixed block 12. A valve stem 14 is rotatably connected to the inner wall of the through hole 13. The valve stem 14 is fixedly connected to the upper surface of the valve core 5, and a valve handle 15 is fixedly connected to the outer surface of the valve stem 14. An arc-shaped slide groove 16 is provided on the upper surface of one side of the fixed block 12, and an arc-shaped rod 17 is fixedly connected to the inner wall of the arc-shaped slide groove 16. A sliding rod 18 is slidably connected to the outer surface of the arc-shaped rod 17. The sliding rod 18 is fixedly connected to the lower surface of one side of the valve handle 15. A square groove 19 is provided on the upper surface of one side of the fixed block 12 near both ends of the arc-shaped slide groove 16, and a slider 20 is slidably connected to the inner wall of the square groove 19. A plug rod 21 is fixedly connected to one side of the slider 20, and the arc-shaped slide groove 16 is symmetrical on one side near the plug rod 21 A first insertion hole 22 is provided, and a second insertion hole 23 is provided on the side of the sliding rod 18 close to the insertion rod 21. The insertion rod 21 passes through the second insertion hole 23 and the arc rod 17 and is inserted into the inner wall of the first insertion hole 22. A pull plate 24 is fixedly connected to the upper surface of the sliding block 20, and a protective sleeve 25 is fixedly connected to the upper surface of the ball valve body 1. The protective sleeve 25 is arranged on the outer surface of the fixed block 12, and a support ring 26 is fixedly connected to the inner wall of the upper side of the protective sleeve 25. A closing plate 27 is overlapped on the upper surface of the support ring 26. A moving groove 28 is provided on the side of the protective sleeve 25 close to the closing plate 27. The size of the closing plate 27 is adapted to the size of the moving groove 28. The closing plate 27 is slidably connected to the moving groove 28, and a push groove 29 is provided on the upper surface of one side of the closing plate 27.

[0026] The valve core 5 is opened or closed by the arrangement of the push groove 29, and the closing plate 27 is driven to move on the upper surface of the support ring 26 to one side of the movable groove 28, so that the protective sleeve 25 is no longer closed and the valve handle 15 is exposed. The valve handle 15 is rotated to drive the slide rod 18 to slide on the outer surface of the arc rod 17 and the inner wall of the arc slide groove 16, so as to control the opening and closing of the valve core 5. When the slide rod 18 slides to the two ends of the arc slide groove 16, it indicates that the valve core 5 is fully opened or fully closed. The position of the slide rod 18 is limited by the plug rod 21, the first plug hole 22 and the second plug hole 23, so that the valve core 5 can be opened and closed conveniently, and there is no need to worry about the problem of incomplete opening and closing. It has a certain opening indication function, thereby effectively improving the convenience of opening and closing of the valve core 5. At the same time, the valve handle 15 can be protected by the protective sleeve 25 and the closing plate 27 to prevent it from being exposed to the outside and directly contacting the air and being easy to rust, and to prevent it from easily hitting the valve handle 15 and causing it to rotate, thereby improving the safety of the ball valve body 1.

[0027] Working principle: The ball valve body 1 is installed between two connecting pipes through the flange mounting plate 11 for transporting fluid media. When leakage occurs at the connection, the fluid media leaks and drips into the collection tank 3003. The sound sensor 3004 detects it, and the sound sensor 3004 transmits the signal to the controller 3005. The controller 3005 controls the alarm 3006 to sound an alarm prompt, and at the same time drives the electric telescopic rod 3002 to drive the sealing gasket 3007 to move to the outer surface of the connection to seal the connection, so as to avoid continuous leakage of the fluid media and effectively improve the maintenance efficiency; The first cleaning mechanism 7 and the second cleaning mechanism 9 can be used to fully clean the inner walls of the first circulation pipeline 2, the second circulation pipeline 3, the sealing ring 4 and the valve core 5, and the fluidity of the liquid during transportation allows the liquid to enter the area between the fixed sleeve 701 and the supporting sleeve 702 and push the push block 706 to make a circular motion between the fixed sleeve 701 and the supporting sleeve 702, thereby driving the rotating shaft 704 and the rotating disk 703 to make a circular motion, and at the same time, the first cleaning brush 711 and the second cleaning brush 712 are driven by the fixed plate 710 to make a circular motion and clean the first circulation pipeline 2, the second circulation pipeline 3 and the two The inner wall of the sealing ring 4 is in contact with the inner wall of the ball valve body 1, so that the inner wall of the ball valve body 1 can be cleaned without an external driving mechanism, thereby preventing the first circulation pipe 2, the second circulation pipe 3 and the inner wall of the valve core 5 from absorbing dirt and affecting the circulation and water quality of the liquid. At the same time, with the cooperation of the inclined baffle 705 and the inclined discharge channel 713, the liquid can be prevented from scouring the rotating shaft 704, thereby preventing the corrosion of the rotating shaft 704 and extending the service life of the rotating shaft 704. When the liquid does not circulate, the liquid between the fixed sleeve 701 and the supporting sleeve 702 can be discharged through the inclined discharge channel 713, thereby effectively improving the convenience of cleaning; In addition, the protective mechanism 10 is used in conjunction to prevent the ball valve body 1 from accidentally falling off and directly onto the ground, thereby damaging the ball valve body 1. With the cooperation of the tension spring 1002, the arc plate 1003, the connecting rod 1005 and the sponge sleeve 1006, a buffering protection effect can be achieved, so that the ball valve body 1 can self-warn, self-clean and self-protect, which effectively enhances the practicability and functionality of the ball valve body 1 and extends the service life of the ball valve body 1.

[0028] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in the relevant technical field without departing from the purpose of the present invention.

Claims

1. A self-cleaning ball valve, characterized in that: The invention comprises a ball valve body (1) and a leakage warning device (30): the leakage warning device (30) comprises a ring body (3001), an electric telescopic rod (3002), a collecting tank (3003), a sound sensor (3004), a controller (3005), an alarm (3006) and a sealing gasket (3007); one side of the ball valve body (1) is fixedly connected to a first circulation pipeline (2); the other side of the ball valve body (1) is fixedly connected to a second circulation pipeline (3); the inner wall of the ball valve body (1) is symmetrically fixedly connected to a sealing ring (4); the inner wall of one side of the sealing ring (4) is rotatably connected to a valve core (5); the inner bottom walls of the first circulation pipeline (1) and the second circulation pipeline (3) are both fixedly connected to a fixing rod (6); the upper surface of the fixing rod (6) is provided with a first cleaning mechanism (7); the middle part of the inner bottom wall of the ball valve body (1) is fixedly connected to a guide rod (8); the upper surface of the guide rod (8) is provided with a second cleaning mechanism (9); The first cleaning mechanism (7) comprises a fixed sleeve (701), the inner wall of the fixed sleeve (701) is fixedly connected to a supporting sleeve (702), the inner wall of the supporting sleeve (702) is rotatably connected to a rotating disk (703), the center of the rotating disk (703) is fixedly connected to a rotating shaft (704), one side of the supporting sleeve (702) is rotatably connected to an inclined baffle (705), one side of the inclined baffle (705) is fixedly connected to a push block (706), a first cover plate (706) is fixedly connected between the fixed sleeve (701) and the supporting sleeve (702), 7), an arc-shaped through groove (708) is provided on one side of the first cover plate (707), a second cover plate (709) is fixedly connected to the inner wall of one side of the support sleeve (702), both sides of the rotating shaft (704) are fixedly connected to fixed plates (710), a first cleaning brush (711) is fixedly connected to one side of the fixed plate (710), a second cleaning brush (712) is fixedly connected to the side of the fixed plate (710) close to the sealing ring (4), and an inclined discharge channel (713) is provided on the lower surface of the fixed sleeve (701) and one side of the upper surface of the fixed rod (6).

2. A self-cleaning ball valve according to claim 1, characterized in that: The working principle of the second cleaning mechanism (9) is consistent with the working principle of the first cleaning mechanism (7); the structure of the second cleaning mechanism (9) is different from that of the first cleaning mechanism (7) in that the second cleaning mechanism (9) does not have a second cleaning brush (712).

3. A self-cleaning ball valve according to claim 1, characterized in that: The outer surfaces of the first circulation conduit (2) and the second circulation conduit (3) are both provided with a protection mechanism (10), the protection mechanism (10) comprising a vertical rod (1001), the outer surface of the vertical rod (1001) being movably connected to a tension spring (1002), the other end of the tension spring (1002) being movably connected to an arc-shaped plate (1003), the outer surface of one side of the vertical rod (101) being fixedly connected to a fixing ring (1004), the one side of the arc-shaped plate (1003) being fixedly connected to a connecting rod (1005), the outer surface of the connecting rod (1005) being fixedly connected to a sponge sleeve (1006), and the first circulation conduit (1) and the second circulation conduit (3) being fixedly connected to one side of a flange mounting plate (11).

4. A self-cleaning ball valve according to claim 3, characterized in that: The ring body (3001) is fixedly connected to a side close to the flange mounting plate (11); the electric telescopic rod (3002) is symmetrically fixedly connected to the inner wall of the ring body (3001); the sealing gasket (3007) is fixedly connected to one side of the electric telescopic rod (3002); the collecting groove (3003) is opened in the middle of the inner bottom wall of the ring body (3001); the sound sensor (3004) is fixedly connected to the inner bottom wall of one side of the collecting groove (3003); the controller (3005) is fixedly connected to the middle of the upper surface of the ring body (3001); the alarm (3006) is fixedly connected to the upper surface of one side of the ring body (3001); the electric telescopic rod (3002), the sound sensor (3004) and the alarm (3006) are all electrically connected to the controller (3005); and a sealing cover (31) is threadedly connected to the inner wall of the collecting groove (3003).

5. The self-cleaning ball valve according to claim 1, characterized in that: A fixing block (12) is fixedly connected to the middle of the upper surface of the ball valve body (1), a through hole (13) is formed on the upper surface of the fixing block (12), a valve stem (14) is rotatably connected to the inner wall of the through hole (13), the valve stem (14) is fixedly connected to the upper surface of the valve core (5), and a valve handle (15) is fixedly connected to the outer surface of the valve stem (14).

6. A self-cleaning ball valve according to claim 5, characterized in that: An arc-shaped slide groove (16) is provided on the upper surface of one side of the fixed block (12); an arc-shaped rod (17) is fixedly connected to the inner wall of the arc-shaped slide groove (16); a slide rod (18) is slidably connected to the outer surface of the arc-shaped rod (17); the slide rod (18) is fixedly connected to the lower surface of one side of the valve handle (15); a square groove (19) is provided on the upper surface of one side of the fixed block (12) near both ends of the arc-shaped slide groove (16); a slider (20) is slidably connected to the inner wall of the square groove (19).

7. A self-cleaning ball valve according to claim 6, characterized in that: One side of the slider (20) is fixedly connected to an insertion rod (21); a first insertion hole (22) is symmetrically provided on a side of the arc-shaped slide groove (16) close to the insertion rod (21); a second insertion hole (23) is provided on a side of the slider (18) close to the insertion rod (21); the insertion rod (21) passes through the second insertion hole (23) and the arc-shaped rod (17) and is inserted into the inner wall of the first insertion hole (22); and a pull plate (24) is fixedly connected to the upper surface of the slider (20).

8. The self-cleaning ball valve according to claim 1, characterized in that: A protective sleeve (25) is fixedly connected to the upper surface of the ball valve body (1), and the protective sleeve (25) is arranged on the outer surface of the fixing block (12). A support ring (26) is fixedly connected to the inner wall of the upper side of the protective sleeve (25), and a closing plate (27) is overlapped on the upper surface of the support ring (26). A movable groove (28) is provided on the side of the protective sleeve (25) close to the closing plate (27).

9. A self-cleaning ball valve according to claim 8, characterized in that: The size of the closing plate (27) matches the size of the moving groove (28), and the closing plate (27) is slidably connected to the moving groove (28).

10. A self-cleaning ball valve according to claim 9, characterized in that: A push groove (29) is formed on an upper surface of one side of the closing plate (27).

Citation Information

Patent Citations

  • Flange connection soft sealing ball valve with pressure detection and liquid leakage prevention functions

    CN113236851A

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    CN117967825A

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