Fabric and production process thereof

Abstract

The invention relates to the field of fabric production, in particular to a fabric and a production process thereof. The fabric and the production process thereof have the beneficial effects that in the process of producing and processing the fireproof fabric, the produced and transported fireproof fabric is stretched to observe the surface condition of the fireproof fabric, so that the local detection efficiency is improved. According to the technical scheme, the fabric production device comprises a material receiving frame and fireproof fabric, the front side and the rear side of the top of the material receiving frame are each rotationally connected with an ejector rod, each ejector rod is fixedly connected with a long-strip-shaped belt wheel I, the front side and the rear side of the material receiving frame are each rotationally connected with a side rod, and each side rod is fixedly connected with a long-strip-shaped belt wheel II; each side rod is fixedly connected with a long-strip belt wheel II, and the fireproof fabric sequentially passes through the long-strip belt wheels II located on the front side.

Description

Technical Field

[0001] The invention relates to the field of fabric production, and more particularly to a fabric and a production process thereof. Background Art

[0002] Fireproof fabric refers to fabric that has been specially treated or made of materials with flame retardant properties, which can effectively resist the spread of flames and the effects of high temperatures. This type of fabric can slow down the burning speed when encountering fire, reduce the spread of flames, and protect the wearer or covering from fire damage. In the production and processing of fireproof fabrics in the prior art, for example, a fireproof and heat-insulating fabric and its preparation method with application number 202211313809.0 can use a viscose layer with an insulating function to bond the ceramic fiber layer to the silicone rubber-coated glass fiber layer. The structural design realizes the function of increasing the antistatic ability of the fabric, effectively solving the poor antistatic ability of the fabric, but it is not suitable for stretching the produced and transported fireproof fabrics to observe the surface condition of the fireproof fabrics during the production and processing of fireproof fabrics, thereby improving the efficiency of local detection. Summary of the invention

[0003] The purpose of the present invention is to provide a fabric and a production process thereof, which has the beneficial effect that in the process of producing and processing the fireproof fabric, the fireproof fabric produced and transported is stretched to observe the surface condition of the fireproof fabric, thereby improving the efficiency of local detection.

[0004] The objective of the present invention is achieved through the following technical solutions: a fabric production device, comprising a material receiving rack and fireproof fabric, wherein the top and rear sides of the material receiving rack are rotatably connected to a top rod respectively, and each top rod is fixedly connected to a long belt wheel I respectively, and the front and rear sides of the material receiving rack are rotatably connected to a side rod respectively, and each side rod is fixedly connected to a long belt wheel II respectively, and the fireproof fabric passes through the long belt wheel II located on the front side and the upper surfaces of the two long belt wheels I in sequence, and then is wound on the long belt wheel II located on the rear side, and the bottom of the material receiving rack is slidably connected to a sliding seat, and the left and right sides of the sliding seat are slidably connected to a covering mechanism respectively.

[0005] The rear side of the sliding seat is fixedly connected with a pushing seat, the rear side of the pushing seat is fixedly connected with a movable end of an electric push rod, and the fixed end of the electric push rod is fixedly connected to the rear side of the bottom of the material receiving rack.

[0006] The covering mechanism includes two fixing bars fixedly connected to the top of the right-angle frame, the two fixing bars are fixedly connected with a fan-shaped central through tube, the middle of the fan-shaped central through tube is fixedly connected with a central tube, the left side of the central tube is opened and covers the edge of the fireproof fabric, a plurality of small holes are evenly arranged on the upper and lower sides of the middle of the central tube, and the bottoms of the two right-angle frames are slidably connected to the left and right sides of the sliding seat respectively.

[0007] The two right-angle frames are arranged in a mirror image, and the middle parts of the bottoms of the two right-angle frames are respectively transmission-connected to the left and right sides of the bidirectional threaded rod, and the two ends of the bidirectional threaded rod are respectively rotationally connected to the left and right sides of the sliding seat.

[0008] A sealing frame is fixedly connected to the front side of each of the middle tubes, and the two sealing frames are respectively buckled and contacted on the left and right edge portions of the fireproof fabric.

[0009] A fabric production process, the process comprising the following steps:

[0010] S1: Connect the produced fireproof fabric to the fabric production device;

[0011] S2: stretching and circulating the connected fireproof fabrics through the fabric production device;

[0012] S3: When circulating, the fluid rubber is wrapped around the edges of both sides of the fireproof fabric in the length direction;

[0013] S4: The fireproof fabric with the edge wrapped with rubber is wound by the fabric production device.

[0014] A fabric comprises flame-retardant fibers with polyester fibers as the main material and flame-retardant coatings with halogen flame retardants as the main material. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The present invention is further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0016] Figure 1 It is a partial structural schematic diagram of the material receiving rack of the present invention;

[0017] Figure 2 It is a partial structural schematic diagram of the fireproof fabric of the present invention;

[0018] Figure 3 It is a partial structural schematic diagram of the sliding seat of the present invention;

[0019] Figure 4 It is a partial structural schematic diagram of the right angle frame of the present invention;

[0020] Figure 5 It is a partial structural schematic diagram of the fixing strip of the present invention;

[0021] Figure 6 It is a partial structural schematic diagram of the fan-shaped central through pipe of the present invention;

[0022] Figure 7 It is a partial structural schematic diagram of the shaping frame of the present invention;

[0023] Figure 8It is a partial structural schematic diagram of the tube in the present invention;

[0024] Fig. 9 It is a partial structural schematic diagram of the convex seat of the present invention;

[0025] Fig.10 It is a partial structural schematic diagram of the blocking frame of the present invention;

[0026] Fig.11 It is a partial structural schematic diagram of the material pushing seat of the present invention;

[0027] Fig.12 and 13 All of them are schematic diagrams of the overall structure of the present invention;

[0028] Fig.14 The present invention Fig.13 A magnified schematic diagram of the local structure;

[0029] In the figure: a material receiving rack 101; a top rod 102; a long belt pulley Ⅰ103; a side rod 104; a long belt pulley Ⅱ105; a fireproof fabric 106; a sliding seat 201; a two-way threaded rod 202; a pushing seat 203; an electric push rod 204; a right-angle rack 301; a material storage barrel 302; a butt-jointed pipe 303; a fixing bar 304; a material discharge pipe 305; a fan-shaped central through pipe 401; a convex seat 402; a central pipe 403; a shaping frame 404; a blocking frame 405; a right-angle rack 501; a material pushing seat 502; and a two-way push rod 503. DETAILED DESCRIPTION

[0030] A fabric production device comprises a material receiving rack 101 and a fireproof fabric 106, wherein the top and rear sides of the material receiving rack 101 are rotatably connected to a top rod 102 respectively, and each top rod 102 is fixedly connected to a long belt wheel Ⅰ103 respectively, and the front and rear sides of the material receiving rack 101 are rotatably connected to a side rod 104 respectively, and each side rod 104 is fixedly connected to a long belt wheel Ⅱ105 respectively, and the fireproof fabric 106 passes through the long belt wheel Ⅱ105 located on the front side and the upper surfaces of the two long belt wheels Ⅰ103 in sequence, and then is wound on the long belt wheel Ⅱ105 located on the rear side, and the bottom of the material receiving rack 101 is slidably connected to a sliding seat 201, and the left and right sides of the sliding seat 201 are slidably connected to a covering mechanism respectively.

[0031] This part is based on Figure 1-3The working process expressed in 12-14 is: in the process of producing and processing fireproof fabrics, in order to facilitate the stretching of the produced and transported fireproof fabrics to observe the surface conditions of the fireproof fabrics, thereby improving the efficiency of local inspection, when in use, a batch of produced fireproof fabrics 106 are wound on the long belt wheel II 105 located on the front side, and then stretched out through a port by the staff, passing through the surfaces of the two long belt wheels I 103 located on the upper side, and finally wound on the long belt wheel II 105 located on the rear side, and fixedly connected to the output shaft of a reduction motor through a coupling on the right side of the rear side rod 104, and the reduction motor is fixed by bolts It is fixedly connected to the material receiving rack 101, and drives the reduction motor to rotate the side rod 104 located on the rear side, thereby slowly winding the stretched fireproof fabric 106 on the long belt wheel Ⅱ105 located on the rear side. When winding, the fireproof fabric 106 during transportation is horizontally stretched by the two long belt wheels Ⅰ103 located above, so that the two long belt wheels Ⅰ103 located on the same horizontal plane can synchronously stretch a certain part of the fireproof fabric horizontally, which is beneficial for the staff to check the finished product status of any part of the fireproof fabric, thereby helping to timely check the phenomenon of insufficient processing of the produced fireproof fabric and improve the quality of the overall product.

[0032] The rear side of the sliding seat 201 is fixedly connected with a pushing seat 203 , the rear side of the pushing seat 203 is fixedly connected with a movable end of an electric push rod 204 , and the fixed end of the electric push rod 204 is fixedly connected to the bottom rear side of the material receiving rack 101 .

[0033] This part is based on Figure 1-3 The working process expressed in 12-14 is: driving the electric push rod 204 can make the sliding seat 201 located at the movable end of the electric push rod 204 move in the front and rear directions at the bottom of the material receiving rack 101.

[0034] The covering mechanism includes two fixing bars 304 fixedly connected to the top of the right-angle frame 301, and a fan-shaped central through tube 401 is fixedly connected to the two fixing bars 304. A central tube 403 is fixedly connected to the middle of the fan-shaped central through tube 401. The left side of the central tube 403 is an opening and covers the edge of the fireproof fabric 106. A plurality of small holes are evenly arranged on the upper and lower sides of the middle of the central tube 403. The bottoms of the two right-angle frames 301 are respectively slidably connected to the left and right sides of the sliding seat 201.

[0035] This part is based on Figure 1-10The working process expressed in 12-14 is: in order to facilitate the protective wrapping of the rubber layer on the edge of the fireproof fabric produced and processed, the burr phenomenon on the edge of the fireproof fabric can be reduced while the edge of the fireproof fabric will not be worn during transportation. When in use, when the fireproof fabric is stretched and transported through the upper surface of two long belt wheels Ⅰ103, the right-angle frames 301 on both sides are close to the middle, and the synchronous middle pipes 403 on both sides can be buckled on the edge of the fireproof fabric on both sides in the transportation direction, so that the injected The hot-melt rubber can flow through the small holes on both sides of the middle part of the middle tube 403, and then the multiple small holes on the upper and lower sides of each middle tube 403 inject the hot-melt rubber into the two middle tubes 403, and wrap the hot-melt rubber on the edge of the fireproof fabric in the direction of travel, so that the edge of the fireproof fabric 106 can get a certain buffer protection, which is convenient for protectively wrapping the edge of the produced and processed fireproof fabric 106 with a rubber layer, while reducing the burr phenomenon on the edge of the fireproof fabric and preventing the edge of the fireproof fabric from being worn during transportation.

[0036] The two right-angle frames 301 are arranged in mirror image, and the middle parts of the bottoms of the two right-angle frames 301 are respectively connected to the left and right sides of the bidirectional threaded rod 202 by transmission, and the two ends of the bidirectional threaded rod 202 are respectively connected to the left and right sides of the sliding seat 201 by rotation.

[0037] This part is based on Figure 1-10 The working process expressed in 12-14 is: the output shaft of a motor is fixedly connected to the right side of the bidirectional threaded rod 202 through a coupling, and the motor is fixedly connected to the right side of the sliding seat 201 through bolts. The driving motor makes the bidirectional threaded rod 202 rotate. When the threads on both sides of the bidirectional threaded rod 202 rotate in opposite directions, the right-angle frames 301 on both sides can move toward each other, so that the middle tubes 403 on both sides can adjust the distance between each other, which is helpful to deal with the fire-resistant fabrics of different widths and carry out the corresponding covering rubber layer work.

[0038] A sealing frame 405 is fixedly connected to the front side of each of the middle tubes 403 , and the two sealing frames 405 are respectively buckled and contacted on the left and right side edges of the fireproof fabric 106 .

[0039] This part is based on Figure 1-10 The working process expressed in 12-14 is: a sealing frame 405 with a groove is fixedly connected to the front side of each middle tube 403, and the groove can fit exactly on the left and right side edges of the fireproof fabric 106, so that the side edges of the fireproof fabric 106 can pass through the two sealing frames 405 into the two middle tubes 403, and the position where the rubber is injected can be sealed to prevent the rubber from overflowing.

[0040] A shaping frame 404 is fixedly connected to the rear side of each of the middle tubes 403 .

[0041] This part is based on Figure 1-10 The working process expressed in 12-14 is: a shaping frame 404 is fixedly connected to the rear side of each middle tube 403, and each shaping frame 404 is crescent-shaped, so that after the two sides of the fireproof fabric 106 are wrapped with rubber injected into each middle tube 403 and flow out from each shaping frame 404, the wrapped rubber can be shaped by each shaping frame 404 and covered on the two side edges of the fireproof fabric 106, making the wrapping work more efficient and quick.

[0042] A discharge pipe 305 is fixed and connected to the upper middle side of each of the fan-shaped central through pipes 401, a storage barrel 302 is fixed and connected to the top of each of the discharge pipes 305, a docking pipe 303 is fixed and connected to the rear top side of each of the storage barrels 302, and the two storage barrels 302 are fixedly connected to the tops of the two right-angle frames 301.

[0043] This part is based on Figure 1-10 The working process expressed in 12-14 is: when the hot-melt rubber flows into each fan-shaped central tube 401, the hot-melt rubber flows into each storage barrel 302 through each docking tube 303, and then flows into the corresponding two fan-shaped central tubes 401 through the discharge pipe 305 at the bottom of each storage barrel 302, so that the middle tube 403 located inside each fan-shaped central tube 401 flows into each middle tube 403 through the small holes on both sides, and the hot-melt rubber is wrapped on the edge parts of both sides of the fire-proof fabric 106 according to the internal shape of each middle tube 403.

[0044] The outer side of each of the fan-shaped central tubes 401 is fixedly connected to a boss 402, the two bosses 402 are fixedly connected to the fixed ends of a two-way push rod 503, the two movable ends of each two-way push rod 503 are fixedly connected to a right-angle frame 501, the adjacent sides of every two right-angle frames 501 on the same side are fixedly connected to a push seat 502, and every two push seats 502 are slidably connected to the front and rear sides of each of the fan-shaped central tubes 401.

[0045] This part is based on Figure 1-14 The working process expressed therein is: when the middle tube 403 inside each fan-shaped middle through tube 401 flows into each middle tube 403 through the small holes on both sides, and the hot-melt rubber is wrapped on the edge parts of both sides of the fireproof fabric 106 according to the internal shape of each middle tube 403, the two-way push rod 503 is driven to make the right-angle frame 501 located on the movable ends on both sides move toward the middle, thereby squeezing and circulating the inflowing hot-melt rubber, thereby accelerating the efficiency of the hot-melt rubber flowing out of the small holes on both sides of each middle tube 403.

[0046] A fabric production process, the process comprising the following steps:

[0047] S1: Connect the produced fireproof fabric to the fabric production device;

[0048] S2: stretching and circulating the connected fireproof fabrics through the fabric production device;

[0049] S3: When circulating, the fluid rubber is wrapped around the edges of both sides of the fireproof fabric in the length direction;

[0050] S4: The fireproof fabric with the edge wrapped with rubber is wound by the fabric production device.

[0051] A fabric comprises flame-retardant fibers with polyester fibers as the main material and flame-retardant coatings with halogen flame retardants as the main material.

Claims

1. A fabric production device, comprising a material receiving rack (101) and a fireproof fabric (106), characterized in that: The front and rear sides of the top of the material receiving frame (101) are rotatably connected to a top rod (102), and each top rod (102) is fixedly connected to a long belt wheel I (103). The front and rear sides of the material receiving frame (101) are rotatably connected to a side rod (104), and each side rod (104) is fixedly connected to a long belt wheel II (105). The fireproof fabric (106) passes through the long belt wheel II (105) located on the front side and the upper surface of the two long belt wheels I (103) in sequence, and then is wound on the long belt wheel II (105) located on the rear side. The bottom of the material receiving frame (101) is slidably connected to a sliding seat (201), and the left and right sides of the sliding seat (201) are slidably connected to a covering mechanism.

2. A fabric production device according to claim 1, characterized in that: The rear side of the sliding seat (201) is fixedly connected to a pushing seat (203), the rear side of the pushing seat (203) is fixedly connected to the movable end of an electric push rod (204), and the fixed end of the electric push rod (204) is fixedly connected to the rear side of the bottom of the material receiving rack (101).

3. A fabric production device according to claim 1, characterized in that: The covering mechanism comprises a right angle frame (301) and two fixing bars (304) fixedly connected to the top of the right angle frame (301), the two fixing bars (304) are fixedly connected to a fan-shaped central through pipe (401), a central pipe (403) is fixedly connected to the middle of the fan-shaped central through pipe (401), the left side of the central pipe (403) is open and covers the edge of the fireproof fabric (106) therein, A plurality of small holes are evenly arranged on the upper and lower sides of the middle part of the middle tube (403), and the bottoms of the two right-angle frames (301) are slidably connected to the left and right sides of the sliding seat (201) respectively.

4. A fabric production device according to claim 3, characterized in that: The two right-angle frames (301) are arranged in a mirror image, and the middle parts of the bottoms of the two right-angle frames (301) are respectively transmission-connected to the left and right sides of the bidirectional threaded rod (202), and the two ends of the bidirectional threaded rod (202) are respectively rotationally connected to the left and right sides of the sliding seat (201).

5. A fabric production device according to claim 3, characterized in that: A sealing frame (405) is fixedly connected to the front side of each of the middle tubes (403), and the two sealing frames (405) are respectively buckled and contacted with the left and right side edges of the fireproof fabric (106).

6. A fabric production device according to claim 5, characterized in that: The rear side of each of the middle tubes (403) is fixedly connected to a shaping frame (404).

7. A fabric production device according to claim 6, characterized in that: A discharge pipe (305) is fixed and connected to the upper middle side of each fan-shaped central through pipe (401), a material storage barrel (302) is fixed and connected to the top of each discharge pipe (305), a butt joint pipe (303) is fixed and connected to the rear top of each material storage barrel (302), and the two material storage barrels (302) are fixedly connected to the tops of the two right-angle frames (301).

8. A fabric production device according to claim 7, characterized in that: The outer side of each of the fan-shaped central through tubes (401) is fixedly connected to a boss (402), and the two bosses (402) are fixedly connected to the fixed end of a bidirectional push rod (503), and the two movable ends of each bidirectional push rod (503) are fixedly connected to a right-angle frame (501), and the adjacent sides of each of the two right-angle frames (501) on the same side are fixedly connected to a pusher seat (502), and each two pusher seats (502) are slidably connected to the front and rear sides of each of the fan-shaped central through tubes (401).

9. A fabric production process, characterized in that: The process includes the following steps, S1: Connect the produced fireproof fabric to the fabric production device; S2: stretching and circulating the connected fireproof fabrics through the fabric production device; S3: When circulating, the fluid rubber is wrapped around the edges of both sides of the fireproof fabric in the length direction; S4: The fireproof fabric with the edge wrapped with rubber is wound by the fabric production device.

10. A fabric, characterized in that: It includes flame-retardant fiber with polyester fiber as main material and flame-retardant coating with halogen flame retardant as main material.

Images