Pressure alarm cable for ship

By introducing pressure detection mechanisms and information transmission cables into marine cables, real-time detection and alarm of marine cable pressure is achieved, cable damage caused by long-term pressure is solved, and the service life of the cable is extended.

CN119724724APending Publication Date: 2025-03-28JIANGSU JIANGYANG SPECIAL CABLE CO LTD
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Patent Information

Application Number
CN202411975075.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-03-28

AI Technical Summary

Technical Problem

Marine cables are susceptible to external objects during use, resulting in damage to internal conductors and affecting the normal use of the cable.

Method used

A pressure alarm cable for ships was designed, with the cable core covered with a rubber layer, and a filler frame and protective layer. A pressure detection mechanism is provided on the inside, including an outer shell, a contact plate, a piston plate, a pressure chamber, a torsion spring, a pressure sensor and a rotating rod. The detected pressure data is transmitted to the external device through an information transmission cable, and an alarm will be issued if the pressure exceeds the threshold.

Benefits of technology

Real-time detection and alarm of cable pressure is achieved, cable damage caused by long-term pressure is avoided, staff are promptly reminded to repair, and the service life of the cable is extended.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a pressure alarm cable for a ship, which is applied to the field of cables. Comprising a cable core, the cable core is wrapped with a rubber layer through injection molding, the side surface of the rubber layer is provided with a filling skeleton, the outer side of the filling skeleton is provided with a protective layer, the outer side of the protective layer is provided with an inner insulating layer, and the outer wall of the inner insulating layer is fixedly provided with an outer insulating layer through injection molding. A sheath layer is fixed on the outer wall of the outer insulating layer through injection molding, an information transmission cable and a pressure detection mechanism are arranged on the inner side of the outer insulating layer, the pressure detection mechanism is connected with the information transmission cable, an identification sleeve is arranged on the outer surface of the sheath layer, and the identification sleeve is located on the outer side of the pressure detection mechanism. The invention provides a pressure alarm cable for a ship.
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Description

Technical Field

[0001] The present application relates to the field of cables, and in particular to a pressure alarm cable for ships. Background Art

[0002] Cables are usually composed of several or several groups of wires, with at least two wires in each group twisted together. Each group of wires is insulated from each other and are often twisted around a center wire. The entire outside is covered with a highly insulating covering. The cable has the characteristics of being powered inside and insulated outside. With the continuous development of science and technology and the continuous improvement of people's living standards, the laying range of cables is becoming wider and wider.

[0003] Marine cables are especially used in ordinary fishing boats and ordinary cargo ships. Since the ships are generally not arranged in a very standardized manner, some of the laid cables are directly on the shipboard and are often compressed by external objects during use. Long-term pressure on the cables will damage the internal wires of the cables, thus affecting the normal use of the cables.

[0004] Therefore, the present application provides a pressure alarm cable for ships. Summary of the invention

[0005] In order to improve the above problems, the present application provides a pressure alarm cable for ships. The pressure alarm cable for ships provided in the present application adopts the following technical solution: comprising a cable core, the cable core is wrapped with a rubber layer by injection molding, the side of the rubber layer is provided with a filling skeleton, the outer side of the filling skeleton is provided with a protective layer, the outer side of the protective layer is provided with an inner insulating layer, the outer wall of the inner insulating layer is fixed with an outer insulating layer by injection molding, the outer wall of the outer insulating layer is fixed with a sheath layer by injection molding, the inner side of the outer insulating layer is provided with an information transmission cable and a pressure detection mechanism, the pressure detection mechanism is connected to the information transmission cable, the outer surface of the sheath layer is provided with an identification sleeve, and the identification sleeve is located on the outer side of the pressure detection mechanism.

[0006] Optionally, the pressure detection mechanism includes an outer shell, a contact plate, a connecting rod, a piston plate, a pressure chamber, a torsion spring, a pressure-sensitive part and a rotating rod, the outer shell being placed on the inner side of the outer insulating layer, a pressure chamber being provided inside the outer shell, the contact plate being attached to the inner side of the outer insulating layer, the connecting rod being fixedly connected to the other side of the contact plate, one end of the connecting rod being fixedly connected to the piston plate, the piston plate being placed in the pressure chamber, the piston plate being slidably connected to the pressure chamber, the rotating rod being symmetrically arranged on the side wall of the outer shell, one end of the rotating rod being connected to the torsion spring, and one end of the torsion spring being connected to the pressure chamber.

[0007] Optionally, an external bin is further provided on the side wall of the outer shell, a first rotating rod is provided in the external bin, a rotating shaft is provided in the middle of the first rotating rod, the rotating shaft is fixedly connected to the external bin, a contact protrusion is provided at one end of the first rotating rod, a first cross bar is provided at the other end of the first rotating rod, the first cross bar is hinged to the first rotating rod, and a moving piston is fixedly connected to the other end of the first cross bar.

[0008] Optionally, an air intake pipe is opened on the side wall of the pressure chamber, the movable piston is placed in the air intake pipe, the movable piston is slidingly connected to the air intake pipe, a one-way valve is installed at one end of the air intake pipe, a trigger protrusion is fixedly connected to one end of the rotating rod, a side groove is opened on the side wall of the pressure chamber, the side groove is sealed by a soft metal sheet, the side groove is located below the rotating rod, and the side groove matches the trigger protrusion.

[0009] Optionally, an electrode sheet is installed below the side groove, a telescopic groove is opened in the middle of the piston plate, a telescopic spring is provided in the telescopic groove, a metal contact block is fixedly installed on one side of the telescopic spring, a wireless transmission module is installed on one side of the electrode sheet, the wireless transmission module is placed in the external compartment, and the wireless transmission module, the electrode sheet and the metal contact block are electrically connected.

[0010] Optionally, a warning sleeve is provided on the surface of the identification sleeve, and the warning sleeve is embedded in the identification sleeve. A luminous strip, a battery and a signal receiver are provided in the warning sleeve. The luminous strip is distributed around the warning sleeve, and a signal receiver and the battery are provided on one side of the luminous strip. The luminous strip, the battery and the signal receiver are electrically connected.

[0011] Optionally, the filling skeleton is made of hard plastic and is integrally formed.

[0012] Optionally, the cable core is made of twisted annealed copper monofilaments.

[0013] Optionally, the pressure detection mechanisms are arranged and distributed equidistantly at intervals.

[0014] Optionally, the inner insulation layer and the outer insulation layer are cross-linked polyethylene insulation layers.

[0015] In summary, this application has the following beneficial effects: 1. A pressure detection mechanism is installed inside the cable to detect the pressure of the cable. The detected data is transmitted to the outside through the information transmission cable. The information transmission cable is connected to the external equipment. The staff can detect the pressure status of each area of ​​the cable according to the pressure. If there is any abnormality, the alarm can be triggered in time to remind the staff to carry out maintenance.

[0016] 2. When the cable is slightly squeezed, the torsion spring in the pressure detection mechanism will dilute the pressure, which not only plays a buffering role, but also avoids triggering the alarm mechanism of the pressure detection mechanism.

[0017] 3. When the pressure on the cable exceeds the threshold, the space inside the pressure chamber shrinks, causing the pressure inside the pressure chamber to increase. The pressure-sensitive component detects the change in pressure and sends the signal to the equipment terminal through the information transmission cable, thereby sounding an alarm.

[0018] 4. When the pressure on the cable exceeds the threshold, the metal contact block contacts the electrode sheet, and the wireless transmission module sends a data signal to the signal receiver. The signal receiver controls the light-emitting strip to emit light according to the signal, making it easier for staff to locate the location that needs maintenance. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the overall structure of this application; Figure 2 This is a schematic diagram of the internal structure of this application; Figure 3 It is a schematic diagram of the cross-sectional structure of this application; Figure 4 This is a schematic diagram of the pressure detection mechanism of the present application; Figure 5 This is a schematic diagram of the metal contact block structure of the present application; Figure 6 This is a schematic diagram of the electrode sheet structure of this application; Figure 7 This is a schematic diagram of the warning sleeve structure of this application; Figure 8 This is a schematic diagram of the side groove structure of the present application; Fig. 9 This is the luminous electrical connection diagram of this application.

[0020] Reference numerals: 1, cable core; 2, rubber layer; 3, filling skeleton; 4, protective layer; 5, inner insulating layer; 6, outer insulating layer; 7, information transmission cable; 8, pressure detection mechanism; 81, outer shell; 811, external compartment; 812, first rotating rod; 813, rotating shaft; 814, contact protrusion; 815, first cross bar; 816, moving piston; 82, contact plate; 83, connecting rod; 84, piston plate; 841, telescopic groove; 842. telescopic spring; 843. metal contact block; 85. pressure chamber; 851. air intake pipe; 852. soft metal sheet; 853. side groove; 854. electrode sheet; 855. wireless transmission module; 856. one-way valve; 86. torsion spring; 87. pressure-sensitive part; 88. rotating rod; 881. trigger protrusion; 9. identification sleeve; 91. warning sleeve; 92. luminous strip; 93. battery; 94. signal receiver; 10. sheath layer. DETAILED DESCRIPTION

[0021] The following is combined with Figure 1-9 This application is described in further detail.

[0022] The present application embodiment discloses a pressure alarm cable for ships. Figure 1 , Figure 2 and Figure 3 A pressure alarm cable for ships, comprising a cable core 1, the cable core 1 is wrapped with a rubber layer 2 by injection molding, a filling skeleton 3 is provided on the side of the rubber layer 2, a protective layer 4 is provided on the outside of the filling skeleton 3, an inner insulating layer 5 is provided on the outside of the protective layer 4, an outer insulating layer 6 is fixed to the outer wall of the inner insulating layer 5 by injection molding, a sheath layer 10 is fixed to the outer wall of the outer insulating layer 6 by injection molding, an information transmission cable 7 and a pressure detection mechanism 8 are provided on the inner side of the outer insulating layer 6, the pressure detection mechanism 8 is connected to the information transmission cable 7, an identification sleeve 9 is provided on the outer surface of the sheath layer 10, and the identification sleeve 9 is located on the outside of the pressure detection mechanism 8.

[0023] The protective layer 4 can effectively improve the structural hardness of the inner insulating layer 5, and can prevent the expansion of the damaged wound when the outer wall of the cable is damaged, thereby improving the protection ability of the cable; the main function of the insulating layer is to isolate the current and prevent current leakage, thereby ensuring that the current only flows inside the wire, avoiding the current from directly flowing into the ground or contacting the human body, thereby preventing electric shock accidents; the filling skeleton can protect the cable core 1 and reduce the extrusion of the cable core 1 by external force; the pressure detection mechanism 8 is used to monitor the pressure on the cable, and the information transmission cable 7 is used to transmit the pressure signal of the cable; the identification sleeve 9 is convenient for the staff to intuitively observe the position of the pressure detection mechanism 8 to avoid damage to the pressure detection mechanism 8 when cutting the cable.

[0024] Refer to 3 and Figure 4The pressure detection mechanism 8 includes an outer shell 81, a contact plate 82, a connecting rod 83, a piston plate 84, a pressure chamber 85, a torsion spring 86, a pressure-sensitive member 87 and a rotating rod 88. The outer shell 81 is placed on the inner side of the outer insulating layer 6. A pressure chamber 85 is provided inside the outer shell 81. The contact plate 82 is attached to the inner side of the outer insulating layer 6. The connecting rod 83 is fixedly connected to the other side of the contact plate 82. One end of the connecting rod 83 is fixedly connected to the piston plate 84. The piston plate 84 is placed in the pressure chamber 85. The piston plate 84 is slidably connected to the pressure chamber 85. The rotating rod 88 is symmetrically arranged on the side wall of the outer shell 81. One end of the rotating rod 88 is connected to the torsion spring 86, and one end of the torsion spring 86 is connected to the pressure chamber 85.

[0025] When the cable is subjected to slight pressure, the contact plate 82 drives the connecting rod 83 and the piston plate 84 to move downward, and the piston plate 84 contacts the rotating rod 88. The rotating rod 88 hinders the movement of the piston plate 84 due to the presence of the torsion spring 86, which relieves the pressure on the cable to a certain extent and does not trigger the alarm mechanism.

[0026] When the pressure on the cable exceeds the threshold, the piston plate 84 pushes the rotating rod 88 into the side wall of the outer shell 81, and the piston plate 84 moves downward. The space in the pressure chamber 85 is sharply reduced, so that the pressure in the pressure chamber 85 increases sharply. The pressure sensing element 87 detects the change in pressure and transmits the alarm signal to the terminal device through the information transmission cable 7.

[0027] Reference Figure 4 , Figure 5 and Figure 6 An external bin 811 is also provided on the side wall of the outer shell 81, and a first rotating rod 812 is provided in the external bin 811. A rotating shaft 813 is provided in the middle of the first rotating rod 812, and the rotating shaft 813 is fixedly connected to the external bin 811. A contact protrusion 814 is provided at one end of the first rotating rod 812, and a first cross bar 815 is provided at the other end of the first rotating rod 812. The first cross bar 815 is hinged to the first rotating rod 812, and a moving piston 816 is fixedly connected to the other end of the first cross bar 815.

[0028] Reference Figure 4 , Figure 5 , Figure 6 and Figure 8An air intake pipe 851 is provided on the side wall of the pressure chamber 85, the moving piston 816 is placed in the air intake pipe 851, the moving piston 816 is slidably connected to the air intake pipe 851, a one-way valve 856 is installed at one end of the air intake pipe 851, a trigger protrusion 881 is fixedly connected to one end of the rotating rod 88, a side groove 853 is provided on the side wall of the pressure chamber 85, the side groove 853 is sealed by a soft metal sheet 852, the side groove 853 is located below the rotating rod 88, and the side groove 853 matches the trigger protrusion 881.

[0029] When the rotating rod 88 is retracted into the side wall of the outer shell 81, the trigger protrusion 881 is retracted into the side groove 853, and the soft metal sheet 852 is deformed along with the trigger protrusion 881. The soft metal sheet 852 contacts the contact protrusion 814, and the first rotating rod 812 rotates around the rotating axis 813. The first cross bar 815 moves in the air intake duct 851 along with the first rotating rod 812. The movement of the first cross bar 815 increases the pressure in the pressure chamber 85.

[0030] Reference Figure 4 , Figure 5 and Figure 6 An electrode sheet 854 is installed below the side groove 853, a telescopic groove 841 is opened in the middle of the piston plate 84, a telescopic spring 842 is arranged in the telescopic groove 841, a metal contact block 843 is fixedly installed on one side of the telescopic spring 842, a wireless transmission module 855 is installed on one side of the electrode sheet 854, and the wireless transmission module 855 is placed in the external compartment 811, and the wireless transmission module 855, the electrode sheet 854 and the metal contact block 843 are electrically connected.

[0031] Reference Figure 7 and Fig. 9 A warning sleeve 91 is provided on the surface of the identification sleeve 9, and the warning sleeve 91 is embedded in the identification sleeve 9. A light-emitting belt 92, a battery 93 and a signal receiver 94 are provided in the warning sleeve 9. The light-emitting belt 92 is distributed around the warning sleeve 91, and a signal receiver 94 and the battery 93 are provided on one side of the light-emitting belt 92. The light-emitting belt 92, the battery 93 and the signal receiver 94 are electrically connected.

[0032] The metal contact block 843 is retracted inside the piston plate 84. When the piston plate 84 moves to the electrode plate 854, the telescopic spring 842 pushes the metal contact block 843 out, and the metal contact block 843 contacts the electrode plate 854. When the metal contact block 843 contacts the electrode plate 854, a signal is transmitted to the wireless transmission module 855. The transmitted signal is captured by the signal receiver 94, thereby lighting up the light strip 92, making it easier for the staff to intuitively observe the compressed position.

[0033] Reference Figure 3 The filling skeleton 3 is made of hard plastic and is integrally formed. The filling skeleton can protect the cable core 1 and reduce the extrusion of the cable core 1 by external force.

[0034] Reference Figure 1 The pressure detection mechanisms 8 are arranged at intervals and are distributed equidistantly. The cable is provided with pressure detection mechanisms 8 at intervals, making the distribution more reasonable.

[0035] Reference Figure 1 The cable core 1 is made of twisted annealed copper monofilaments.

[0036] Reference Figure 1 The inner insulating layer 5 and the outer insulating layer 6 are cross-linked polyethylene insulating layers.

[0037] The implementation principle of a pressure alarm cable for ships in the embodiment of the present application is: When the cable is subjected to slight pressure, the contact plate 82 drives the connecting rod 83 and the piston plate 84 to move downward, and the piston plate 84 contacts the rotating rod 88. The rotating rod 88 hinders the movement of the piston plate 84 due to the presence of the torsion spring 86, which relieves the pressure on the cable to a certain extent and does not trigger the alarm mechanism.

[0038] When the pressure on the cable exceeds the threshold, the piston plate 84 pushes the rotating rod 88 to retract into the side wall of the outer shell 81, and the piston plate 84 moves downward, and the space of the pressure chamber 85 is sharply reduced, so that the pressure in the pressure chamber 85 increases sharply. At the same time, the trigger protrusion 881 is retracted into the side groove 853, and the soft metal sheet 852 is deformed along with the trigger protrusion 881. The soft metal sheet 852 contacts the contact protrusion 814, and the first rotating rod 812 rotates around the rotating shaft 813. The first cross bar 815 moves in the air intake duct 851 along with the first rotating rod 812. The movement of the first cross bar 815 also makes The pressure in the pressure chamber 85 increases, and the pressure-sensitive element 87 detects the change in pressure. The pressure-sensitive element 87 transmits an alarm signal to the terminal device through the information transmission cable 7. At the same time, when the piston plate 84 moves to the electrode sheet 854, the telescopic spring 842 pushes the metal contact block 843 out, and the metal contact block 843 contacts the electrode sheet 854. When the metal contact block 843 contacts the electrode sheet 854, a signal is transmitted to the wireless transmission module 855. The transmitted signal is captured by the signal receiver 94, thereby lighting up the light strip 92, making it easier for the staff to intuitively observe the compressed position.

[0039] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A pressure alarm cable for ships, characterized in that: The invention comprises a cable core (1), wherein the cable core (1) is wrapped with a rubber layer (2) by injection molding, a filling skeleton (3) is provided on the side of the rubber layer (2), a protective layer (4) is provided on the outside of the filling skeleton (3), an inner insulating layer (5) is provided on the outside of the protective layer (4), an outer insulating layer (6) is fixed to the outer wall of the inner insulating layer (5) by injection molding, a sheath layer (10) is fixed to the outer wall of the outer insulating layer (6) by injection molding, an information transmission cable (7) and a pressure detection mechanism (8) are provided on the inner side of the outer insulating layer (6), the pressure detection mechanism (8) is connected to the information transmission cable (7), and an identification sleeve (9) is provided on the outer surface of the sheath layer (10), and the identification sleeve (9) is located on the outside of the pressure detection mechanism (8).

2. A pressure alarm cable for ships according to claim 1, characterized in that: The pressure detection mechanism (8) comprises an outer shell (81), a contact plate (82), a connecting rod (83), a piston plate (84), a pressure chamber (85), a torsion spring (86), a pressure sensing element (87) and a rotating rod (88). The outer shell (81) is arranged on the inner side of the outer insulating layer (6). The inner side of the outer shell (81) is provided with a pressure chamber (85). The inner side of the outer insulating layer (6) is fitted with the contact plate (82). The other side of the contact plate (82) is fixedly connected with the connecting rod (83). One end of the connecting rod (83) is fixedly connected with the piston plate (84). The piston plate (84) is arranged in the pressure chamber (85). The piston plate (84) is slidably connected with the pressure chamber (85). The rotating rod (88) is symmetrically arranged on the side wall of the outer shell (81). One end of the rotating rod (88) is connected with the torsion spring (86). One end of the torsion spring (86) is connected with the pressure chamber (85).

3. A pressure alarm cable for ships according to claim 2, characterized in that: an external bin (811) is further provided on the side wall of the outer shell (81), a first rotating rod (812) is provided in the external bin (811), a rotating shaft (813) is provided in the middle of the first rotating rod (812), the rotating shaft (813) is fixedly connected to the external bin (811), a contact protrusion (814) is provided at one end of the first rotating rod (812), a first cross bar (815) is provided at the other end of the first rotating rod (812), the first cross bar (815) is hinged to the first rotating rod (812), and a moving piston (816) is fixedly connected to the other end of the first cross bar (815).

4. A pressure alarm cable for ships according to claim 3, characterized in that: an air intake pipe (851) is provided on the side wall of the pressure chamber (85), the moving piston (816) is placed in the air intake pipe (851), the moving piston (816) is slidably connected to the air intake pipe (851), a one-way valve (856) is installed at one end of the air intake pipe (851), a trigger protrusion (881) is fixedly connected to one end of the rotating rod (88), a side groove (853) is provided on the side wall of the pressure chamber (85), the side groove (853) is sealed by a soft metal sheet (852), the side groove (853) is located below the rotating rod (88), and the side groove (853) matches the trigger protrusion (881).

5. A pressure alarm cable for ships according to claim 4, characterized in that: An electrode sheet (854) is installed below the side groove (853); a telescopic groove (841) is opened in the middle of the piston plate (84); a telescopic spring (842) is arranged in the telescopic groove (841); a metal contact block (843) is fixedly installed on one side of the telescopic spring (842); a wireless transmission module (855) is installed on one side of the electrode sheet (854); the wireless transmission module (855) is placed in the external compartment (811); and the wireless transmission module (855), the electrode sheet (854) and the metal contact block (843) are electrically connected.

6. A pressure alarm cable for ships according to claim 5, characterized in that: A warning sleeve (91) is provided on the surface of the identification sleeve (9), the warning sleeve (91) is embedded in the identification sleeve (9), a light-emitting belt (92), a storage battery (93) and a signal receiver (94) are provided in the warning sleeve (9), the light-emitting belt (92) is distributed around the warning sleeve (91), a signal receiver (94) and the storage battery (93) are provided on one side of the light-emitting belt (92), and the light-emitting belt (92), the storage battery (93) and the signal receiver (94) are electrically connected.

7. A pressure alarm cable for ships according to claim 1, characterized in that: The filling frame (3) is made of hard plastic and is integrally formed.

8. A pressure alarm cable for ships according to claim 1, characterized in that: The pressure detection mechanisms (8) are arranged at intervals and distributed equidistantly.

9. A pressure alarm cable for ships according to claim 1, characterized in that: The cable core (1) is made of twisted annealed copper monofilaments.

10. A pressure alarm cable for ships according to claim 1, characterized in that: The inner insulating layer (5) and the outer insulating layer (6) are cross-linked polyethylene insulating layers.