Lightweight component mounting device with inclination convenient to adjust

Abstract

The invention discloses a light component mounting device convenient for inclination adjustment, and relates to the technical field of light component mounting, the light component mounting device convenient for inclination adjustment comprises a support component, a clamp, a support and a base. A light component is placed on the supporting component, and the supporting component is provided with a plate-shaped edge to be matched with the edge of the light component; under the state that a light component is placed on the supporting component, the clamp can be clamped on the edge of an integral structure formed by the supporting component and the light component and clamp and fix the edge of the supporting component and the edge of the light component; the supporting assembly is detachably connected to the support, and the height of the supporting assembly on the support is adjustable. And the bracket is arranged on the base. According to the scheme, the installation efficiency is high, the installation cost is low, disassembly and maintenance are easy, and the height and inclination of the installation face are adjustable.

Description

Technical Field

[0001] The invention relates to the technical field of lightweight component installation, and in particular to a lightweight component installation device which is convenient for adjusting the inclination. Background Art

[0002] Lightweight components are widely used. When installed, they are pasted on the metal backing plate or other structural plates on the attached roof, or directly pasted on the roof. There are many problems with the above-mentioned pasting method to install lightweight components. For example, the pasting process has high environmental requirements and technical requirements for construction personnel, and it is very difficult to disassemble and replace faulty components. In addition, the installation surface of the lightweight components installed by the pasting process is actually consistent with the angle of the building roof, and the angle is difficult to adjust, which makes the installation surface non-ideal. When the building roof has a small inclination, dust is easily accumulated when the lightweight components are working. Summary of the invention

[0003] The purpose of the present invention is to provide a lightweight component installation device with easy adjustment of inclination to solve the problems existing in the above-mentioned prior art, with high installation efficiency, reduced installation cost, easy disassembly and maintenance, and adjustable height and inclination of the installation surface.

[0004] To achieve the above object, the present invention provides the following solutions:

[0005] The present invention provides a lightweight component installation device that is convenient for adjusting the inclination, comprising: a support component, a clamp, a bracket and a base. The support component is used to place the lightweight component, and the support component has a plate-shaped edge to match the edge of the lightweight component; when the lightweight component is placed on the support component, the clamp can be clamped on the edge of the overall structure formed by the support component and the lightweight component and clamp the support component and the edge of the lightweight component; the support component can be detachably connected to the bracket, and the height of the support component on the bracket is adjustable; the bracket is arranged on the base.

[0006] Preferably, the clamp includes an upper support body, a lower support body, a side support body, an upper tongue-shaped compression spring and a lower tongue-shaped compression spring, and the upper support body, the lower support body, the side support body, the upper tongue-shaped compression spring and the lower tongue-shaped compression spring are an integral structure; the upper support body and the lower support body are arranged opposite to each other and have a spacing, and the side support bodies are arranged on the opposite sides of the upper support body and the lower support body, and the two ends of the side support bodies are respectively fixedly connected to the upper support body and the lower support body, and a clamping cavity is formed between the upper support body and the lower support body, and one end of the clamping cavity is a bayonet end, and the bayonet end is used for allowing the edge of the overall structure formed by the support assembly and the lightweight assembly to enter the clamping cavity; the side support body is arranged near the other end of the clamping cavity to limit the lightweight assembly and the support assembly The upper tongue-shaped compression spring and the lower tongue-shaped compression spring enter to a depth within the clamping cavity, and both the upper tongue-shaped compression spring and the lower tongue-shaped compression spring are arranged within the clamping cavity, the top end of the upper tongue-shaped compression spring is fixedly connected to the upper support body, and the upper tongue-shaped compression spring extends from the top end to the bottom end along a direction away from the bayonet end; the bottom end of the lower tongue-shaped compression spring is fixedly connected to the lower support body, and the lower tongue-shaped compression spring extends from the bottom end to the top end along a direction away from the bayonet end; when the lightweight component and the support component are not inserted into the clamping cavity, the vertical distance between the top end of the lower tongue-shaped compression spring and the bottom end of the upper tongue-shaped compression spring is less than the total thickness of the integral structure formed by the lightweight component and the support component; when the lightweight component and the support component are inserted into the clamping cavity, the bottom end of the upper tongue-shaped compression spring is pressed against the upper surface of the lightweight component, and the top end of the lower tongue-shaped compression spring is pressed against the lower surface of the support component.

[0007] Preferably, the support component includes a bracket and a reinforcement rib; the reinforcement rib is used to be arranged under the lightweight component, and the reinforcement rib is arranged under at least two opposite edges of the lightweight component; the bracket is arranged under the reinforcement rib and is used to support the reinforcement rib; the bracket edge, the reinforcement rib edge and the lightweight component edge form a three-layer stacking edge; the clamp can be clamped on the three-layer stacking edge and clamp the bracket edge, the reinforcement rib edge and the lightweight component edge.

[0008] Preferably, the reinforcing ribs include a top support plate and a connecting portion, wherein two top support plates are provided, both of which are strip-shaped, and are arranged opposite to each other and at intervals, and the top support plates are used to be integrated with the lightweight component, and in the integrated state, the two top support plates are both attached to the lower surface of the lightweight component; the connecting portion includes two side plates and a bottom plate, the bottom ends of the two side plates are connected to the two ends of the bottom plate, and the top ends of the two side plates are connected to the two ends of the two top support plates that are close to each other; the side plates, the bottom plate and the top support plates are integrally formed.

[0009] Preferably, the top support plate and the connecting part are made of a polymer integrally molded; the clamp is made of a metal plate; the top end of the lower tongue-shaped compression spring is configured with a barb, and the stiffness and surface hardness of the barb are greater than the stiffness and surface hardness of the lower surface material of the bracket; the bottom end of the upper tongue-shaped compression spring is configured with a smooth arc-shaped portion.

[0010] Preferably, the top support plate is bonded to the lower surface of the lightweight component so that the reinforcing ribs and the lightweight component form a modular prefabricated part.

[0011] Preferably, the bracket has an upwardly open groove structure, the reinforcing rib can be placed in the groove structure, and in this state, the outer wall of the reinforcing rib and the inner wall of the groove structure are in contact with each other;

[0012] The bottom plate is constructed with a plurality of convex portions extending along its length direction, a plurality of concave portions are formed on the lower surface of the bottom plate, and a convex portion matching with the concave portion is arranged on the bottom surface of the groove-shaped structure, and the convex portion fits with the concave portion.

[0013] Preferably, the top of the bracket is configured with a mounting groove, the bottom of the bracket is configured with two tooth plates, and the two opposite inner walls of the mounting groove are provided with a plurality of first tooth structures arranged in sequence from top to bottom; the two tooth plates are arranged in parallel and opposite to each other, and the side surfaces facing away from each other are both configured with a second tooth structure, and the first tooth structure and the second tooth structure cooperate so that the two tooth plates can be inserted and fixed at different heights in the mounting groove;

[0014] It also includes a connecting rod, a connecting protrusion is configured on the side of the bracket, and connecting grooves matching with the connecting protrusion are configured at both ends of the connecting rod, and the connecting protrusion can be stuck in the connecting groove.

[0015] Preferably, a guide rail structure is provided on the base, the bottom of the bracket can be slidably provided on the guide rail structure, the bracket can slide into or out of the guide rail structure from one end of the guide rail structure, and the base is fixed on a roof or other external support body.

[0016] The camming plate is connected to the bottom surface of the base and the top surfaces of the two horizontal plates are connected to the top surfaces of the two horizontal plates, and the other ends of the two horizontal plates are connected to the top surfaces of the two horizontal plates and are connected to the top surfaces of the two horizontal plates. The camming plate is fixed to the bottom surface of the base, and the two opposite sides of the base are provided with sliding grooves, and the sliding grooves are slidably matched with the horizontal plates. A through hole is provided in the middle of the adjustable adapter plate, and the screw rod of the adjusting bolt passes through the through hole from top to bottom, and the adjusting bolt is threadedly connected with the fastening plate. In the process of installing the bracket on the base, the movable bracket makes the horizontal plate slide into the sliding groove and the fastening plate move between the two inclined plates, and the edges on the opposite sides of the upper surface of the fastening plate are configured with a plurality of cutting teeth. When the bracket is moved into the position where it needs to be locked, the adjusting bolt can be turned to drive the fastening plate to move up until the cutting teeth penetrate into the two opposite surfaces of the two inclined plates.

[0017] Compared with the prior art, the present invention has achieved the following technical effects:

[0018] The mounting device provided by the present invention can adjust the mounting height and inclination angle of the lightweight component by adjusting the height of the supporting component on the bracket, so that the mounting surface of the lightweight component can be as close to the ideal mounting surface as possible, or even directly reach the ideal mounting surface, so as to maximize the utilization rate of light energy. In addition, the present invention uses a clamp to clamp the lightweight component to the supporting component, abandoning the process of sticking the lightweight component on the auxiliary backplane. The clamping process is efficient and low in cost, can increase the heat dissipation effect of the lightweight component, improve the power generation of the component, and is convenient for disassembly and maintenance. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0020] Figure 1 A schematic diagram of the structure of a clamp in an embodiment of the present invention;

[0021] Figure 2 for Figure 1 A structural diagram from another perspective;

[0022] Figure 3 for Figure 1 The structural diagram of the third perspective;

[0023] Figure 4 is a schematic diagram of the structure of the reinforcing ribs in an embodiment of the present invention;

[0024] Figure 5 It is a schematic diagram of the structure of a modular prefabricated component in an embodiment of the present invention;

[0025] Figure 6 A schematic diagram of the structure of a bracket in an embodiment of the present invention;

[0026] Figure 7 It is a structural schematic diagram of a support assembly in an embodiment of the present invention;

[0027] Figure 8 It is a structural schematic diagram of the support assembly in another perspective in an embodiment of the present invention;

[0028] Fig. 9 A schematic diagram of a local structure for clamping and installing a lightweight component using a support component and a clamp;

[0029] Fig.10 A schematic diagram of a partial structure of installing a lightweight component using the installation device provided by an embodiment of the present invention;

[0030] Fig.11 A schematic diagram of the structure of a bracket in an embodiment of the present invention;

[0031] Fig.12 This is a schematic diagram of the structure of installing a lightweight component using the installation device provided by an embodiment of the present invention, wherein four groups of installation devices are provided;

[0032] Fig.13 It is a structural schematic diagram of a fastening plate in an embodiment of the present invention;

[0033] Fig.14 It is a schematic diagram of the structure of the base, the locking mechanism, the adjustable adapter plate and the bracket;

[0034] Fig.15 A schematic diagram of the structure of the base, the locking mechanism, the adjustable adapter plate, the bracket and the support;

[0035] Fig.16 It is a schematic diagram of the structure of the connecting rod in an embodiment of the present invention;

[0036] Fig.17 It is a schematic diagram of the structure in which the connecting rod and the connecting protrusion cooperate with each other;

[0037] Fig.18 A schematic diagram of the connection of brackets used to install two adjacent lightweight components;

[0038] In the figure: 1-clamp; 11-upper support body; 12-lower support body; 13-upper tongue-shaped compression spring; 14-lower tongue-shaped compression spring; 15-barb; 16-side support body; 17-bending moment plate; 18-bayonet end.

[0039] 2- reinforcing ribs; 21- top supporting plate; 22- connecting portion; 221- side plate; 222- bottom plate; 223- embossed portion.

[0040] 100-Lightweight components.

[0041] 3-bracket; 31-tooth plate; 30-support assembly.

[0042] 4-bracket; 41-mounting slot; 42-first tooth-shaped structure; 43-connecting protrusion; 44-adjustable adapter plate.

[0043] 5-base; 51-inclined plate; 52-horizontal plate.

[0044] 61-fastening plate; 611-cutting teeth; 612-threaded hole; 62-adjusting bolt.

[0045] 7- Connecting rod. DETAILED DESCRIPTION

[0046] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0047] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.

[0048] First, some technical terms involved in the embodiments of the present application are introduced.

[0049] Lightweight components are lightweight photovoltaic panels, which have a certain degree of flexibility.

[0050] Tongue-shaped compression spring is a custom word. Since the structure described by this word is a tilted metal plate with a certain elasticity, it is defined as "tongue-shaped compression spring". It can also be called "tongue-shaped leaf spring". The "spring" here is not a spring in the traditional sense, but refers to a spring with a certain elasticity.

[0051] Combine the following Figures 1 to 18 , describing an embodiment of the present invention.

[0052] The present invention provides a lightweight component installation device that is easy to adjust the inclination, such as Fig. 9 and Fig.10 As shown, it includes: a support component 30, a clamp 1, a bracket 4 and a base 5. The support component 30 is used to place the lightweight component 100, and the support component 30 has a plate-shaped edge to match the edge of the lightweight component 100; when the lightweight component 100 is placed on the support component 30, the clamp 1 can be clamped on the edge of the overall structure formed by the support component 30 and the lightweight component 100 and clamp the edges of the support component 30 and the lightweight component 100; the support component 30 can be detachably connected to the bracket 4, and the height of the support component 30 on the bracket 4 is adjustable; the bracket 4 is arranged on the base 5.

[0053] The installation device provided by the present invention can adjust the installation height and inclination angle of the lightweight component 100 by adjusting the height of the support component 30 on the bracket 4, so that the installation surface of the lightweight component 100 can be as close to the ideal installation surface as possible, or even reach the ideal installation surface, so as to maximize the utilization rate of light energy. In addition, the present invention uses a clamp 1 to clamp the lightweight component 100 on the support component 30, abandoning the process of sticking the lightweight component 100 on the auxiliary backplane. The clamping process is efficient and low in cost, can increase the heat dissipation effect of the lightweight component 100, improve the power generation of the component, and is convenient for disassembly and maintenance.

[0054] Understandable, such as Fig.12 As shown, in order to make the lightweight component 100 have an inclined angle, the heights of the brackets 4 in the mounting device arranged at the front and rear sides of the lightweight component 100 are greatly different. Therefore, the heights of the brackets 4 in the present invention are various, so as to facilitate the inclined installation of the lightweight component 100.

[0055] It should be noted that the approximate tilt angle and height of the lightweight component 100 are determined by the height of the two brackets 4 in the front and rear mounting devices, and the height of the support component 30 on the bracket 4 is adjustable only to fine-tune the tilt angle of the lightweight component 100 so that the tilt angle of the lightweight component 100 is as close to the ideal mounting surface as possible. From this, another advantage of the present invention can be derived. Each mounting device in the present invention can support the lightweight component 100 at different heights, thereby improving its applicability. In other words, the same type and size of mounting devices of the present invention can support the lightweight component 100 at different tilt angles and heights, and thus, when manufacturing, there is no need to manufacture too many types and sizes of mounting devices to meet the needs of the public.

[0056] The following part of this specification sequentially describes the clamp 1, the supporting assembly 30, the bracket 4 and the base 5 in the above embodiment.

[0057] Regarding fixture 1, Figure 1 to Figure 3 As shown, in some embodiments of the present invention, the clamp 1 includes an upper support body 11, a lower support body 12, a side support body 16, an upper tongue-shaped compression spring 13 and a lower tongue-shaped compression spring 14, and the upper support body 11, the lower support body 12, the side support body 16, the upper tongue-shaped compression spring 13 and the lower tongue-shaped compression spring 14 are an integrated structure; the upper support body 11 and the lower support body 12 are arranged opposite to each other and have a spacing, and the side support bodies 16 are arranged on the opposite sides of the upper support body 11 and the lower support body 12, and the two ends of the side support body 16 are respectively fixedly connected to the upper support body 11 and the lower support body 12, and a clamping cavity is formed between the upper support body 11 and the lower support body 12, and one end of the clamping cavity is a bayonet end 18, and the bayonet end 18 is used for the edge of the overall structure formed by the support component 30 and the lightweight component 100 to enter the clamping cavity; the side support body 16 is arranged near the other end of the clamping cavity to limit the lightweight component 1 00 and the support component 30 enter to the depth of the clamping cavity, the upper tongue-shaped compression spring 13 and the lower tongue-shaped compression spring 14 are both arranged in the clamping cavity, the top end of the upper tongue-shaped compression spring 13 is fixedly connected to the upper support body 11, and the upper tongue-shaped compression spring 13 extends from the top end to the bottom end along the direction away from the bayonet end 18; the bottom end of the lower tongue-shaped compression spring 14 is fixedly connected to the lower support body 12, and the lower tongue-shaped compression spring 14 extends from the bottom end to the top end along the direction away from the bayonet end 18; when the lightweight component 100 and the support component 30 are not inserted into the clamping cavity, the vertical distance between the top end of the lower tongue-shaped compression spring 14 and the bottom end of the upper tongue-shaped compression spring 13 is less than the total thickness of the integral structure formed by the lightweight component 100 and the support component 30; when the lightweight component 100 and the support component 30 are inserted into the clamping cavity, the bottom end of the upper tongue-shaped compression spring 13 is pressed against the upper surface of the lightweight component 100, and the top end of the lower tongue-shaped compression spring 14 is pressed against the lower surface of the support component 30.

[0058] When in use, the lightweight component 100 is first placed on the support component 30, and then a plurality of clamps 1 are clamped one by one on the edge of the integral structure formed by the lightweight component 100 and the support component 30 to clamp and fix the edge.

[0059] In some embodiments, the clamp 1 is made of a metal plate.

[0060] In some embodiments, the top end of the lower tongue-shaped compression spring 14 is configured with a barb 15, and the stiffness of the barb 15 is greater than the stiffness of the lower surface material of the support component 30. For example, the clamp 1 is made of steel or alloy material; the support component 30 is made of aluminum material, and the stiffness and hardness of the steel or alloy material are greater than the stiffness and hardness of the aluminum material.

[0061] When this embodiment is implemented, after the clamp 1 is installed, the barbs 15 penetrate into the lower surface of the support component 30, which can prevent the clamp 1 from falling off the lightweight component 100 and the support component 30, thereby extending the service life; in addition, since the metal material has a certain deformation ability and will deform under the action of external force, when the clamp 1 needs to be removed, the lower support body 12 can be manually moved outward, and the lower support body 12 drives the barbs 15 out of the support component 30, and then the clamp 1 can be pushed outward to achieve the purpose of removing the clamp 1; this embodiment not only improves the clamping effect, but also still has the advantage of easy disassembly; it should also be noted that: after the clamp 1 is disassembled, the lower support body 12 made of metal material will automatically rebound, and can be reused.

[0062] In some embodiments, a smooth arc portion is formed at the bottom end of the upper tongue-shaped compression spring 13 .

[0063] This embodiment can prevent the upper tongue-shaped compression spring 13 made of metal material from damaging the lightweight component 100 .

[0064] In some embodiments, the upper support body 11 , the lower support body 12 , the side support body 16 , the upper tongue-shaped compression spring 13 , and the lower tongue-shaped compression spring 14 are all plate-shaped structures.

[0065] In this embodiment, the upper support body 11, the lower support body 12, the side support body 16, the upper tongue-shaped compression spring 13 and the lower tongue-shaped compression spring 14 are made of a metal plate by machining, and the machining process includes one or more of stamping, cutting, bending and welding.

[0066] In some embodiments, the upper tongue-shaped compression spring 13 and the lower tongue-shaped compression spring 14 are arranged one above the other and aligned with each other.

[0067] In some embodiments, the upper support body 11 is connected to the side support body 16 and has two edges with anti-bending moment plates 17 extending toward the lower support body 12; the lower support body 12 is connected to the side support body 16 and has two edges with anti-bending moment plates 17 extending toward the upper support body 11.

[0068] This embodiment improves the rigidity and clamping force of the clamp 1 .

[0069] It can be understood that the upper support body 11, the lower support body 12, the two side support bodies 16 and the four anti-bending moment plates 17 form a closed-loop rigid body, which will greatly increase the rigidity and clamping force, thereby preventing the clamp 1 from loosening during use.

[0070] Regarding the reinforcing ribs 2 in the support assembly 30, as shown in FIG. Figure 4As shown, in some embodiments of the present invention, the reinforcing rib 2 includes: a top support plate 21 and a connecting portion 22, two top support plates 21 are provided, the two top support plates 21 are both strip-shaped, the two top support plates 21 are opposite to each other and are arranged at intervals, and the top support plate 21 is used to be integrated with the lightweight component 100. In the integrated state, the two top support plates 21 are both attached to the lower surface of the lightweight component 100; the connecting portion 22 includes two side plates 221 and a bottom plate 222, the bottom ends of the two side plates 221 are connected to the two ends of the bottom plate 222, and the top ends of the two side plates 221 are connected to the two ends of the two top support plates 21 that are close to each other; the side plates 221, the bottom plate 222 and the top support plate 21 are formed as one piece.

[0071] The reinforcing rib 2 provided by the present invention can be integrated into the lightweight component 100 to form a modular prefabricated component, such as Figure 5 As shown, the reinforcing ribs 2 serve to support the lightweight component 100 in the modular prefabricated part, and because only the strip-shaped top support plate 21 in the reinforcing ribs 2 is bonded and fixed to the lightweight component 100, this greatly reduces the bonding area required for the lightweight component 100 and disperses the bonding surface, thereby reducing the negative impact caused by bonding. In addition, the reinforcing ribs 2 can be arranged under the two opposite edges of the lightweight component 100 to "harden" the two opposite edges of the lightweight component 100, which makes it possible to install the lightweight component 100 by clamping, thereby overcoming the defects caused by the bonding method.

[0072] In specific implementation, the lightweight components 100 and the reinforcing ribs 2 can be pre-integrated to form modular prefabricated parts. This process can be carried out in a factory. After the modular prefabricated parts are transported to the site, the modular prefabricated parts can be directly installed by clamping.

[0073] In some embodiments, the top support plate 21 and the connecting portion 22 are made of polymer in one piece.

[0074] The reinforcing rib 2 in this embodiment has good corrosion resistance and a certain rigidity. It is understandable that its rigidity must be greater than that of the lightweight component 100 so that it can serve the purpose of supporting the lightweight component 100.

[0075] In some embodiments, the bottom plate 222 is configured with a plurality of convex portions 223 extending along the length direction of the bottom plate 222 .

[0076] The convex portion 223 in this embodiment is used to enhance the structural strength and anti-bending moment performance; in some examples, the convex portion 223 is formed by a partial strip area on the bottom plate 222 being recessed toward one side. This embodiment greatly improves the stiffness and anti-bending moment performance of the reinforcing rib 2 without increasing the weight.

[0077] Specifically, during use, the reinforcing rib 2 can be cut according to the size of the lightweight component 100 so that its length is adapted to the size of the lightweight component 100 .

[0078] Regarding the support assembly 30, as Figure 6 to Figure 9 As shown, in some embodiments of the present invention, the support component 30 includes a bracket 3 and a reinforcing rib 2; the reinforcing rib 2 is used to be arranged under the lightweight component 100, and the reinforcing rib 2 is arranged under at least two opposite edges of the lightweight component 100. The bracket 3 is arranged under the reinforcing rib 2 and is used to support the reinforcing rib 2. The edge of the bracket 3, the edge of the reinforcing rib 2 and the edge of the lightweight component 100 form a three-layer stacked edge, and the clamp 1 can be clamped on the three-layer stacked edge and clamp the edge of the bracket 3, the edge of the reinforcing rib 2 and the edge of the lightweight component 100.

[0079] The bracket 3 in this embodiment is used to support the reinforcing rib 2 and the lightweight component 100. It can be understood that the length of the bracket 3 must be much smaller than the length of the reinforcing rib 2. That is to say, in order to achieve a better supporting effect, one reinforcing rib 2 can be supported by more than two brackets 3.

[0080] In some embodiments, the bracket 3 has an upwardly open groove structure, the reinforcement rib 2 can be placed in the groove structure, and in this state, the outer wall of the reinforcement rib 2 and the inner wall of the groove structure are in contact with each other, and the bottom plate 222 is provided with a plurality of convex portions 223 extending along its own length direction, and a plurality of recessed portions are formed on the lower surface of the bottom plate 222, and a protrusion matching the recessed portion is provided on the bottom surface of the groove structure, and the protrusion is in contact with the recessed portion.

[0081] The convex portion 223 and the raised portion in this embodiment can not only enhance the bending moment resistance of the reinforcing rib 2 and the bracket 3, but also play a certain positioning role for the reinforcing rib 2, thereby reducing the shaking degree of the reinforcing rib 2 in the groove structure of the bracket 3 under harsh environments, thereby improving the stability of the installation.

[0082] In some embodiments, the length of the reinforcing rib 2 is more than 5 times the length of the bracket 3 .

[0083] In this embodiment, the length of the bracket 3 generally does not change and its size is uniform, so the multiple relationship between the lengths of the reinforcing ribs 2 of different lengths and the bracket 3 is different.

[0084] In some embodiments, two opposing and spaced tooth plates 31 are constructed at the bottom of the bracket 3, the tops of the two tooth plates 31 are fixedly connected to the bracket 3, and the sides of the tooth plates 31 are constructed with a toothed structure. In the installed state, the toothed structure extends in the horizontal direction. The toothed plate 31 in this embodiment is intended to be used in conjunction with the mounting groove 41 at the top of the bracket 4.

[0085] Regarding the above-mentioned modular prefabricated parts, in some embodiments of the present invention, the modular prefabricated parts include: a lightweight component 100 and the reinforcing ribs 2 as described above; a plurality of reinforcing ribs 2 are provided, and reinforcing ribs 2 are evenly distributed along the longitudinal and transverse directions under the lightweight component 100, and reinforcing ribs 2 are distributed at least under two opposite edges of the lightweight component 100.

[0086] The modular prefabricated parts in this embodiment are prefabricated in a factory. After the modular prefabricated parts are transported to the site, they can be directly installed by clamping.

[0087] In some embodiments, the top support plate 21 is bonded to the lower surface of the lightweight component 100 .

[0088] This embodiment realizes the integration of the reinforcing rib 2 and the lightweight component 100 .

[0089] Regarding bracket 4, Fig.11 As shown, in some embodiments of the present invention, a mounting groove 41 is constructed on the top of the bracket 4, and two tooth plates 31 are constructed on the bottom of the bracket 3. A plurality of first tooth structures 42 arranged in sequence from top to bottom are arranged on two opposite inner walls of the mounting groove 41; the two tooth plates 31 are parallel and oppositely arranged, and the side surfaces facing away from each other are both constructed with a second tooth structure, and the first tooth structure 42 and the second tooth structure cooperate so that the two tooth plates 31 can be inserted and fixed at different heights in the mounting groove 41.

[0090] This embodiment achieves the purpose of adjusting the height of the support component 30 on the bracket 4 and thereby adjusting the installation height and the tilt angle of the lightweight component 100. When in use, the tooth plate 31 at the bottom of the bracket 3 is inserted from one end of the mounting groove 41 according to the required height. After insertion, the first tooth structure 42 and the second tooth structure cooperate to support the bracket 3.

[0091] Regarding the base 5, in some embodiments of the present invention, a guide rail structure is provided on the base 5, the bottom of the bracket 4 can be slidably provided on the guide rail structure, the bracket 4 can slide into or out of the guide rail structure from one end of the guide rail structure, and the base 5 is fixed on the roof or other external support body.

[0092] The base 5 in this embodiment is pre-installed on a roof or other supporting body. In the solution provided by this embodiment, the bracket 4 can slide on the base 5 to accurately adjust its horizontal position.

[0093] In some embodiments, such as Figure 13 to Figure 15As shown, the embodiment of the present invention also includes an adjusting bolt 62 and a fastening plate 61. The guide rail structure includes two inclined plates 51 and two horizontal plates 52. The bottom ends of the two inclined plates 51 are fixedly arranged on the base 5, and the top ends are close to each other and extend obliquely upward. One end of the two horizontal plates 52 is fixedly connected to the top ends of the two inclined plates 51, and the other ends of the two horizontal plates 52 are away from each other and extend horizontally. An adjustable adapter plate 44 is fixed to the bottom of the bracket 4. The two opposite sides below the adjustable adapter plate 44 are configured with sliding grooves. The sliding grooves are slidably matched with the horizontal plates 52. A through hole is provided in the middle of the adjustable adapter plate 44. The screw of the adjusting bolt 62 passes through the through hole from top to bottom. The adjusting bolt 62 and the fastening plate 61 are threaded. During the process of connecting and installing the bracket 4 on the base 5, the movable bracket 4 allows the horizontal plate 52 to slide into the slide groove and the fastening plate 61 to move between the two inclined plates 51. The edges on the opposite sides of the upper surface of the fastening plate 61 are constructed with multiple cutting teeth 611; when the bracket 4 is moved into place and needs to be locked, the adjusting bolt 62 is turned to drive the fastening plate 61 to move upward until the cutting teeth 611 penetrate into the two opposite surfaces of the two inclined plates 51. The two inclined plates 51 are made of aluminum material, and the fastening plate 61 is made of steel material, iron material or other alloy material. It is sufficient to ensure that the rigidity of the fastening plate 61 is greater than that of the inclined plate 51 so that the cutting teeth 611 on the edge of the inclined plate 51 can smoothly cut into the surface of the inclined plate 51.

[0094] The adjusting bolt 62 and the fastening plate 61 in this embodiment are equivalent to a locking mechanism, which is used to lock and fix the bracket 4 that slides to the designed position on the base 5.

[0095] It can be understood that in this embodiment, the fastening plate 61 is provided with a threaded hole 612. When the fastening plate 61 is installed between the two inclined plates 51, it cannot rotate freely. Only in this way can the fastening plate 61 move upward under the rotation of the adjusting bolt 62. Specifically, the minimum spacing between the two inclined plates 51 is smaller than the width of the fastening plate 61 so that the fastening plate 61 can be pressed against the inner side of the inclined plate 51 when it moves upward, and the maximum spacing is larger than the width of the fastening plate 61 so that the fastening plate 61 can enter between the two inclined plates from one end. In addition, the fastening plate 61 is rectangular or square. When it initially enters between the two inclined plates 51, the spacing between the two sides of the fastening plate 61 and the two inclined plates 51 is small, which can be 0 to 1 cm, so that the fastening plate 61 can be pressed against the surface of the inclined plate 51 when it moves up a small distance.

[0096] In some embodiments, such as Figure 16 to Figure 18 As shown, the embodiment of the present invention further includes a connecting rod 7, the side of the bracket 4 is configured with a connecting protrusion 43, and both ends of the connecting rod 7 are configured with connecting grooves that match the connecting protrusion 43, and the connecting protrusion 43 can be stuck in the connecting groove.

[0097] Specifically, Fig.18 As shown, the connecting rod 7 is used to connect the brackets 4 below the adjacent lightweight components 100, which can indirectly fix the relative positions of the adjacent lightweight components 100.

[0098] It is understandable that in actual application, multiple sets of installation devices are required to install a lightweight component. Fig.12 In the illustrated embodiment, a lightweight component is installed by four sets of installation devices, but it is certainly not limited to four sets, and more than four sets of installation devices can be used, so that the installation of the lightweight component will be more stable.

[0099] The specific usage process is as follows:

[0100] The lightweight component 100 and the reinforcing rib 2 are pre-integrated into a modular prefabricated part in the factory, and then the plurality of modular prefabricated parts and other components of the installation device, such as the base 5, the bracket 4, the bracket 3, etc., are transported to the installation site. During installation, the base 5 is first fixed on the roof or the ground according to the designed position, and then the bottom of the bracket 4 is slid into the base 5, and the bracket 3 is installed according to the required height. After the bracket 3 is installed, the modular prefabricated part is placed on the bracket 3 and the edge of the bracket 3 and the edge of the modular prefabricated part are clamped and fixed by the clamp 1. It should be noted that four sets of installation devices are usually provided, such as Fig.12 As shown, a mounting device is respectively arranged below the four corners of the modular prefabricated parts. However, in some examples, 6 or 8 groups may be arranged, which needs to be determined according to the actual size and installation status of the modular prefabricated parts.

[0101] The present invention uses specific examples to illustrate the principles and implementation methods of the present invention. The above examples are only used to help understand the method and core ideas of the present invention. At the same time, for those skilled in the art, according to the ideas of the present invention, there will be changes in the specific implementation methods and application scope. In summary, the content of this specification should not be understood as limiting the present invention.

Claims

1. A lightweight component installation device that is easy to adjust the inclination, characterized in that: include: A support assembly, on which the lightweight assembly is placed, and the support assembly has a plate-shaped edge to match the edge of the lightweight assembly; A clamp, when the light component is placed on the support component, the clamp can be clamped on the edge of the integral structure formed by the support component and the light component and clamp the edge of the support component and the light component; A bracket, the support assembly is detachably connected to the bracket, and the height of the support assembly on the bracket is adjustable; as well as A base, the bracket is arranged on the base.

2. The lightweight component installation device that is easy to adjust the inclination according to claim 1 is characterized in that: The clamp comprises an upper support body, a lower support body, a side support body, an upper tongue-shaped compression spring and a lower tongue-shaped compression spring, and the upper support body, the lower support body, the side support body, the upper tongue-shaped compression spring and the lower tongue-shaped compression spring are an integrated structure; the upper support body and the lower support body are arranged opposite to each other and have a spacing, and the side support bodies are arranged on the opposite sides of the upper support body and the lower support body, and the two ends of the side support bodies are respectively fixedly connected to the upper support body and the lower support body, and a clamping cavity is formed between the upper support body and the lower support body, and one end of the clamping cavity is a bayonet end, and the bayonet end is used for the edge of the overall structure formed by the support assembly and the lightweight assembly to enter the clamping cavity; the side support body is arranged near the other end of the clamping cavity to limit the lightweight assembly and the support assembly from entering to the depth of the clamping cavity, the upper tongue-shaped compression spring and the lower tongue-shaped compression spring are both arranged in the clamping cavity, the top end of the upper tongue-shaped compression spring is fixedly connected to the upper support body, and the upper tongue-shaped compression spring extends from the top end to the bottom end along the direction away from the bayonet end; the bottom end of the lower tongue-shaped compression spring is fixedly connected to the lower support body, and the lower tongue-shaped compression spring extends from the bottom end to the top end along the direction away from the bayonet end; when the lightweight component and the support component are not inserted into the clamping cavity, the vertical distance between the top end of the lower tongue-shaped compression spring and the bottom end of the upper tongue-shaped compression spring is less than the total thickness of the integral structure formed by the lightweight component and the support component; when the lightweight component and the support component are inserted into the clamping cavity, the bottom end of the upper tongue-shaped compression spring is pressed against the upper surface of the lightweight component, and the top end of the lower tongue-shaped compression spring is pressed against the lower surface of the support component.

3. The lightweight component installation device that is easy to adjust the inclination according to claim 2 is characterized in that: The support component includes a bracket and a reinforcing rib; the reinforcing rib is used to be arranged under the lightweight component, and the reinforcing rib is arranged under at least two opposite edges of the lightweight component. The bracket is arranged under the reinforcing rib and is used to support the reinforcing rib. The bracket edge, the reinforcing rib edge and the lightweight component edge form a three-layer stacking edge. The clamp can be clamped on the three-layer stacking edge and clamp the bracket edge, the reinforcing rib edge and the lightweight component edge.

4. The lightweight component installation device that is easy to adjust the inclination according to claim 3 is characterized in that: The reinforcing ribs include two top support plates, both of which are strip-shaped, and are arranged opposite to each other and at a distance, and are used to be integrated with the lightweight component. In the integrated state, the two top support plates are both attached to the lower surface of the lightweight component; and A connecting part, wherein the connecting part includes two side plates and a bottom plate, the bottom ends of the two side plates are connected to the two ends of the bottom plate, and the top ends of the two side plates are connected to the two ends close to the two top support plates; the side plates, the bottom plate and the top support plate are integrally formed.

5. The lightweight component installation device that is easy to adjust the inclination according to claim 4 is characterized in that: The top support plate and the connecting part are made of polymer in one piece; the clamp is made of metal plate; the top end of the lower tongue-shaped compression spring is configured with barbs, and the stiffness and surface hardness of the barbs are greater than the stiffness and surface hardness of the lower surface material of the bracket; the bottom end of the upper tongue-shaped compression spring is configured with a smooth arc portion.

6. The lightweight component installation device that is easy to adjust the inclination according to claim 4 is characterized in that: The top support plate is bonded to the lower surface of the lightweight component so that the reinforcing ribs and the lightweight component form a modular prefabricated part.

7. The lightweight component installation device that is easy to adjust the inclination according to claim 4 is characterized in that: The bracket has an upwardly open groove structure, the reinforcing rib can be placed in the groove structure, and in this state, the outer wall of the reinforcing rib and the inner wall of the groove structure are in contact with each other; The bottom plate is constructed with a plurality of convex portions extending along its length direction, a plurality of concave portions are formed on the lower surface of the bottom plate, and a convex portion matching with the concave portion is arranged on the bottom surface of the groove-shaped structure, and the convex portion fits with the concave portion.

8. The lightweight component installation device that is easy to adjust the inclination according to claim 4 is characterized in that: The top of the bracket is configured with a mounting groove, and the bottom of the bracket is configured with two tooth plates, and two inner walls opposite to each other of the mounting groove are provided with a plurality of first tooth-shaped structures arranged in sequence from top to bottom; the two tooth plates are arranged in parallel and opposite to each other, and the side surfaces facing away from each other are both configured with second tooth-shaped structures, and the first tooth-shaped structures and the second tooth-shaped structures cooperate so that the two tooth plates can be inserted and fixed at different heights in the mounting groove; It also includes a connecting rod, a connecting protrusion is configured on the side of the bracket, and connecting grooves matching with the connecting protrusion are configured at both ends of the connecting rod, and the connecting protrusion can be stuck in the connecting groove.

9. The lightweight component installation device that is easy to adjust the inclination according to claim 1 is characterized in that: The base is provided with a guide rail structure, the bottom of the bracket can be slidably arranged on the guide rail structure, the bracket can slide into or out of the guide rail structure from one end of the guide rail structure, and the base is fixed on a roof or other external support body.

10. The lightweight component installation device that is easy to adjust the inclination according to claim 9, characterized in that: The camming plate is connected to the bottom surface of the base by a toothed structure, and the toothed structure is connected along the guide rail to the bottom surface of the base, and the toothed structure is connected along the guide rail to the bottom surface of the base, and the toothed structure is connected along the guide rail to the bottom surface of the base.

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