A sundries separation mechanism and a water inlet device

By designing a debris separation mechanism with multi-layer filtering and cleaning structures, the problem of excessive debris in the water flow in the inlet pipe is solved, effective separation of debris is achieved, the service life of hydraulic machinery is extended, and better separation effect is provided during flood season.

CN119733287BActive Publication Date: 2025-05-27SANXIA JINSHAJIANG YUNCHUAN HYDROPOWER DEV CO LTD
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Patent Information

Application Number
CN202510259235.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-03-06
Publication Date
2025-05-27
Estimated Expiration
2045-03-06

AI Technical Summary

Technical Problem

How to reduce debris in the water flow in the water inlet pipe, prevent debris from flowing into or blocking the water inlet pipe, and thus extend the service life of hydraulic machinery.

Method used

A debris separation mechanism is designed, including main body parts and auxiliary parts. The main body component consists of a first filter assembly, a second filter assembly and a cleaning assembly, and separates the debris through a multi-layer filtering and cleaning structure. Auxiliary components are used to improve separation effect during river flood season.

Benefits of technology

Through multi-layer filtration and cleaning structure, the debris in the water flow can be effectively separated, the debris content is reduced, the service life of hydropower station units is extended, and the separation effect is provided during flood seasons.

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Abstract

The present invention relates to the field of sundry separation, and discloses a sundry separation mechanism and a water inlet device, including a main body component, the main body component includes a first filtering component, a second filtering component and a cleaning component, the second filtering component is connected to the outside of the first filtering component, the cleaning component is connected to the bottom end of the second filtering component, an auxiliary component, the auxiliary component is used to improve the effects of the second filtering component and the cleaning component; through the mutual cooperation of each component, the present invention can realize the separation of water flow and sundries, reduce the content of sundries in the water flow, thereby improving the service life of the units of a hydropower station, and the present invention provides three different auxiliary components, and in the flood season of a river, a suitable auxiliary component can be selected according to the actual use scenario to achieve a better separation effect of sundries and water flow.
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Description

Technical Field

[0001] The present invention relates to the field of sundry separation, and in particular to a sundry separation mechanism and a water inlet device. Background Art

[0002] The water inlet of a hydropower station unit is usually arranged in a river. By using the height difference between high and low water levels, water can flow into the water inlet pipe. However, the water flow usually contains various sundries, such as wooden blocks, branches, sand and stones. These sundries are easy to flow with the water flow. If the sundries are not separated from the water flow, the sundries flowing into or blocking the water inlet pipe may cause damage to the hydraulic machinery and reduce the service life of the hydraulic machinery.

[0003] Therefore, in order to improve the service life of the hydraulic machinery, it is necessary to separate the sundries from the water flow, so as to reduce the content of wooden blocks, branches, sand and stones in the water inlet of the hydropower station unit. Summary of the Invention

[0004] Therefore, the technical problem to be solved by the present invention is: how to reduce the sundries in the water flow in the water inlet pipe.

[0005] The above technical problem is solved by the following technical solutions: The present invention provides a sundry separation mechanism, which includes,

[0006] A main body component, the main body component includes a first filtering component, a second filtering component and a cleaning component. The second filtering component is connected to the outside of the first filtering component, and the cleaning component is connected to the bottom end of the second filtering component;

[0007] An auxiliary component, the auxiliary component is used to improve the effects of the second filtering component and the cleaning component.

[0008] In a preferred embodiment of the sundry separation mechanism of the present invention: The first filtering component includes a first filtering plate and filtering holes formed inside the first filtering plate;

[0009] Wherein, the first filtering plate is arranged in an arc shape.

[0010] In a preferred embodiment of the sundry separation mechanism of the present invention: The second filtering component includes a box body bolted to the outside of the first filtering plate, a second filtering plate hinged inside the box body, a slope block fixedly connected to the bottom end of the box body, and a slag discharge port formed inside the box body.

[0011] In a preferred embodiment of the sundry separation mechanism of the present invention: The cleaning component includes a support plate bolted to the bottom end of the box body, a bottom plate fixedly connected to the bottom end of the support plate, and a cleaning channel arranged outside the support plate;

[0012] Among them, two support plates are provided, and the two support plates, the box body and the bottom plate jointly enclose the cleaning channel.

[0013] In a preferred embodiment of the debris separation mechanism of the present invention: the auxiliary component is the first auxiliary component or the second auxiliary component or the third auxiliary component;

[0014] Among them, the first auxiliary component is arranged inside the box body, the second auxiliary component is arranged inside the bottom plate, and the third auxiliary component is arranged inside the cleaning channel.

[0015] In a preferred embodiment of the debris separation mechanism of the present invention: the first auxiliary component includes an arc-shaped groove opened inside the box body and a blocking surface arranged inside the arc-shaped groove.

[0016] In a preferred embodiment of the debris separation mechanism of the present invention: the second auxiliary component includes an inclined groove opened inside the bottom plate and a rotating plate hinged outside the bottom plate.

[0017] In a preferred embodiment of the debris separation mechanism of the present invention: the third auxiliary component includes a baffle fixedly connected inside the cleaning channel and a filtering groove opened inside the baffle.

[0018] The present invention also provides a water inlet device.

[0019] In a preferred embodiment of the water inlet device of the present invention: a water inlet device includes the debris separation mechanism described above, and further includes a transition plate bolted to the outside of the box body and a connecting component connected to the outside of the transition plate;

[0020] Among them, the connecting component is used to provide a water inlet channel. The connecting component includes a connecting plate bolted to the outside of the transition plate and a water inlet pipe adaptively installed on the outside of the connecting plate.

[0021] The beneficial effects of the present invention are as follows: through the mutual cooperation of each component, the present invention can realize the separation of water flow and debris, reduce the content of debris in the water flow, thereby improving the service life of the units of the hydropower station, and the present invention provides three different auxiliary components, which can select the appropriate auxiliary component according to the actual use scenario during the flood season of the river to achieve a better separation effect of debris and water flow. Description of the Drawings

[0022] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings of the embodiments of the present invention will be briefly introduced below. Obviously, the drawings described below only relate to some embodiments of the present invention and do not limit the present invention.

[0023] Figure 1 Shows a side view of the overall structure of the present invention;

[0024] Figure 2 Shows a front view of the overall structure of the present invention;

[0025] Figure 3 Shows a sectional view of the overall structure of the present invention;

[0026] Figure 4 Shows a rear view of the overall structure of the present invention;

[0027] Figure 5 Shows a diagram of the first auxiliary component of the present invention;

[0028] Figure 6 Shows the Figure 5 enlarged view of part A of the present invention;

[0029] Figure 7 Shows a diagram of the second auxiliary component of the present invention;

[0030] Figure 8 Shows the Figure 7 enlarged view of part B of the present invention;

[0031] Figure 9 Shows a diagram of the third auxiliary component of the present invention;

[0032] Figure 10 Shows the Figure 9 enlarged view of part C of the present invention.

[0033] In the figure: 1. Main body component; 2. Auxiliary component; 11. First filtering component; 12. Second filtering component; 13. Cleaning component; 111. First filter plate; 112. Filter holes; 121. Box body; 122. Second filter plate; 123. Slope block; 124. Discharge port; 131. Support plate; 132. Bottom plate; 133. Cleaning channel; 21. First auxiliary component; 22. Second auxiliary component; 23. Third auxiliary component; 211. Arc groove; 212. Blocking surface; 221. Inclined groove; 222. Rotating plate; 231. Baffle; 232. Filter groove; 3. Installation mechanism; 31. Transition disk; 32. Connecting component; 321. Connecting disk; 322. Water inlet pipe. Detailed implementation manners

[0034] In order to enable those skilled in the art to better understand the present invention, the present invention will be further described in detail below in conjunction with the detailed implementation manners and the accompanying drawings.

[0035] The terms used in the present invention are those general terms that are currently widely used in the art in consideration of the functions of the present invention. However, these terms may vary according to the intentions of those of ordinary skill in the art, precedents, or new technologies in the art. In addition, specific terms may be selected by the applicant, and in such cases, their detailed meanings will be described in the detailed description of the present invention. Therefore, the terms used in the specification should not be construed as simple names, but rather based on the meanings of the terms and the overall description of the present invention.

[0036] Referring to Figures 1 to 4 , this embodiment provides a sundry separation mechanism, including

[0037] a main body member 1, the main body member 1 includes a first filtering component 11, a second filtering component 12 and a cleaning component 13, the second filtering component 12 is connected to the outside of the first filtering component 11, and the cleaning component 13 is connected to the bottom end of the second filtering component 12;

[0038] an auxiliary member 2, the auxiliary member 2 is used to improve the effects of the second filtering component 12 and the cleaning component 13.

[0039] Before the water flow enters the water inlet pipe, it will successively pass through the first filtering component 11 and the second filtering component 12. The first filtering component 11 is mainly used to filter large sundries such as wooden blocks and branches in the water flow, and the second filtering component 12 is mainly used to filter smaller sundries such as sand and gravel.

[0040] The filtered sand and gravel will be deposited inside the cleaning component 13. Under the natural scouring of the water flow, the sand and gravel will gradually be washed away by the water flow, thereby preventing the accumulation of sand and gravel.

[0041] The auxiliary member 2 can prevent the backflow of sand and gravel or prevent large sundries such as wooden blocks and branches from blocking the cleaning component 13.

[0042] As an embodiment provided in the present application, as Figures 1 to 3 , the first filtering component 11 includes a first filtering plate 111 and filtering holes 112 formed inside the first filtering plate 111;

[0043] Among them, the first filtering plate 111 is set to be arc-shaped.

[0044] When the water flow passes through the filtering holes 112, large sundries such as wooden blocks and branches will be blocked outside by the first filtering plate 111. Since the first filtering plate 111 is set to be arc-shaped, the large sundries such as wooden blocks and branches will flow through both sides of the first filtering plate 111 under the guidance of the outer arc surface of the first filtering plate 111, preventing the large sundries such as wooden blocks and branches from always blocking the outside of the first filtering plate 111 and affecting water intake. In addition, since the large sundries such as wooden blocks and branches will flow through both sides of the first filtering plate 111, the situation where the large sundries such as wooden blocks and branches sink and block the outside of the cleaning component 13 is reduced.

[0045] In an embodiment provided in the present application, as Figures 1 to 4 , the second filtering component 12 includes a box body 121 bolted to the outside of the first filter plate 111, a second filter plate 122 hinged inside the box body 121, a slope block 123 fixedly connected to the bottom end of the box body 121, and a slag discharge port 124 opened inside the box body 121.

[0046] After the water flow passes through the first filter plate 111, due to the blockage of the first filter plate 111, the flow rate of the water flow will decrease, so that the sand and stones in the water flow can settle better.

[0047] When the water flow passes through the second filter plate 122, the sand and stones will be filtered out and gradually settle at the bottom of the box body 121. Driven by the water flow, the settled sand and stones will gradually move to the position of the slag discharge port 124, so that the sand and stones pass through the gap between the bottom end of the second filter plate 122 and the slope block 123 and settle inside the cleaning component 13, so as to prevent too much sand and stones from depositing inside the box body 121 and causing the blockage of the second filter plate 122.

[0048] In an embodiment provided in the present application, as Figures 1 to 3 , the cleaning component 13 includes a support plate 131 bolted to the bottom end of the box body 121, a bottom plate 132 fixedly connected to the bottom end of the support plate 131, and a cleaning channel 133 arranged outside the support plate 131;

[0049] Among them, two support plates 131 are provided, and the two support plates 131, the box body 121 and the bottom plate 132 together enclose the cleaning channel 133.

[0050] After the sand and stones are deposited inside the cleaning channel 133, when the water flow passes through the cleaning channel 133, it will continuously scour the sand and stones, so that the deposited sand and stones are carried away by the water flow to prevent too much sand and stones from depositing inside the cleaning channel 133.

[0051] In addition, when the water flow passes through the cleaning channel 133, the water flow above the cleaning channel 133 will flow downward inside the cleaning channel 133 under the guidance of the slope block 123 to more effectively scour the sand and stones deposited at the bottom of the cleaning channel 133. And since the water flow passing through the cleaning channel 133 is not filtered, there may be sand and stones mixed in the water flow. When the sand and stones follow the water flow through the cleaning channel 133, part of the sand and stones will be blocked by the slope block 123, so as to prevent the water flow mixed with sand and stones from directly impacting the bottom of the second filter plate 122, so as to reduce the situation that the sand and stones follow the water flow and pour back into the box body 121 under the guidance of the bottom of the second filter plate 122.

[0052] In an embodiment provided in the present application, as Figures 5 to 10, the auxiliary component 2 is the first auxiliary component 21, the second auxiliary component 22 or the third auxiliary component 23;

[0053] Among them, the first auxiliary component 21 is arranged inside the box body 121, the second auxiliary component 22 is arranged inside the bottom plate 132, and the third auxiliary component 23 is arranged inside the cleaning channel 133.

[0054] During the flood season of the river, the water flow velocity will increase, and the auxiliary component 2 is used to improve the effects of the second filtering component 12 and the cleaning component 13 during the flood season of the river.

[0055] As an embodiment provided in the present application, such as Figure 5 and Figure 6 , the first auxiliary component 21 includes an arc-shaped groove 211 opened inside the box body 121, and a blocking surface 212 arranged inside the arc-shaped groove 211.

[0056] During the flood season of the river, the water flow velocity increases, and the water flow passing through the cleaning channel 133 is likely to carry more sand and gravel, so it is easier for the sand and gravel to backflow into the box body 121 through the slag discharge port 124.

[0057] When the water flow velocity increases, since the second filter plate 122 is hinged to the box body 121, and the box body 121 is provided with an arc-shaped groove 211 at the top for the second filter plate 122 to rotate, when the water flow passes through the second filter plate 122, it will push the second filter plate 122 to rotate. At this time, the top of the second filter plate 122 fits with the blocking surface 212, and the bottom of the second filter plate 122 fits with the slope block 123, so the slag discharge port 124 will be blocked, thereby effectively preventing the backflow of sand and gravel.

[0058] In addition, when the water flow velocity increases, the water flow passing through the cleaning channel 133 is more likely to wash away the sand and gravel deposited inside the cleaning channel 133.

[0059] However, since the slag discharge port 124 is blocked, the sand and gravel in the box body 121 cannot be discharged either. Therefore, it is necessary to increase the maintenance frequency of the staff during the flood season.

[0060] In addition, when the water flow velocity increases, the water flow is more likely to carry large debris such as wooden blocks and branches into the cleaning channel 133, causing blockage of the cleaning channel 133.

[0061] As an embodiment provided in the present application, such as Figure 7 and Figure 8 , the second auxiliary component 22 includes an inclined groove 221 opened inside the bottom plate 132, and a rotating plate 222 hinged to the outside of the bottom plate 132.

[0062] During the flood season of the river, the flow velocity of the water increases. Under the guidance of the inclined chute 221, the water flow will push the rotating plate 222 to rotate, so that the rotating plate 222 contacts the bottom of the box body 121, thereby blocking the cleaning channel 133.

[0063] At this time, since there is no water flow passing through the inside of the cleaning channel 133, it is possible to effectively prevent the situation where sand and gravel follow the rapid water flow and backflow into the inside of the box body 121.

[0064] In addition, since the cleaning channel 133 is blocked, it is also possible to effectively prevent the situation where large debris such as wooden blocks and branches is driven by the rapid water flow to block the cleaning channel 133.

[0065] In addition, since the slag discharge port 124 is not blocked, the sand and gravel inside the box body 121 can normally enter the inside of the cleaning channel 133 through the slag discharge port 124.

[0066] However, since the cleaning channel 133 is blocked, the sand and gravel deposited inside the cleaning channel 133 cannot be washed away by the water flow, resulting in the deposition of sand and gravel inside the cleaning channel 133, which requires the staff to increase the maintenance frequency.

[0067] As an embodiment provided in the present application, as Figure 9 and Figure 10 , the third auxiliary component 23 includes a baffle 231 fixedly connected inside the cleaning channel 133 and a filter slot 232 opened inside the baffle 231.

[0068] During the flood season of the river, the flow velocity of the water increases, and the water flow will enter the inside of the cleaning channel 133 through the filter slot 232 inside the baffle 231.

[0069] Blocked by the baffle 231, the water flow will reduce its velocity when entering the cleaning channel 133, so it is possible to reduce the situation of sand and gravel backflowing into the inside of the box body 121 to a certain extent.

[0070] In addition, even if the flow velocity of the water decreases, it will also have a certain degree of effect on flushing the sand and gravel deposited inside the cleaning channel 133.

[0071] Since the slag discharge port 124 is not blocked, the sand and gravel inside the box body 121 can normally enter the inside of the cleaning channel 133 through the slag discharge port 124.

[0072] Moreover, large debris such as wooden blocks and branches will also be blocked by the baffle 231, thereby preventing the situation where large debris such as wooden blocks and branches blocks the cleaning channel 133.

[0073] Refer to Figure 1 、 Figure 3 and Figure 4, this embodiment provides a water inlet device, including a debris separation mechanism, a transition disk 31 bolted to the outside of the box body 121, and a connecting component 32 connected to the outside of the transition disk 31;

[0074] Among them, the connecting component 32 is used to provide a water inlet passage.

[0075] The connecting component 32 includes a connecting disk 321 bolted to the outside of the transition disk 31, and a water inlet pipe 322 adaptively installed on the outside of the connecting disk 321.

[0076] The filtered water flow will enter the interior of the water inlet pipe 322 through the transition disk 31 and the connecting disk 321, and then be transported to the hydropower station unit. The debris content of the filtered water flow is greatly reduced, so that the service life of the hydropower station unit can be effectively improved.

[0077] Finally, it should be pointed out that the methods and devices described in detail above are only embodiments, and those skilled in the art can modify these embodiments in different ways as long as they do not depart from the scope of the present invention.

Claims

1. A debris separation mechanism, characterized in that: include, A main body component (1), the main body component (1) comprising a first filter component (11), a second filter component (12) and a cleaning component (13), the second filter component (12) being connected to the outside of the first filter component (11), and the cleaning component (13) being connected to the bottom end of the second filter component (12); An auxiliary component (2), the auxiliary component (2) being used to improve the effects of the second filtering component (12) and the cleaning component (13); The first filter assembly (11) comprises a first filter plate (111) and a filter hole (112) provided inside the first filter plate (111); Wherein, the first filter plate (111) is configured to be arc-shaped; The second filter assembly (12) comprises a box body (121) bolted to the outside of the first filter plate (111), a second filter plate (122) hinged inside the box body (121), and a slope block (123) fixedly connected to the bottom end of the box body (121), and a slag discharge port (124) provided inside the box body (121); The cleaning assembly (13) comprises a support plate (131) bolted to the bottom end of the box body (121), a bottom plate (132) fixedly connected to the bottom end of the support plate (131), and a cleaning channel (133) arranged outside the support plate (131); Wherein, the support plates (131) are provided in two numbers, and the two support plates (131), the box body (121) and the bottom plate (132) together form the cleaning channel (133); The auxiliary component (2) is a first auxiliary component (21); The first auxiliary component (21) is arranged inside the box body (121), and the first auxiliary component (21) comprises an arc-shaped groove (211) opened inside the box body (121), and a blocking surface (212) arranged inside the arc-shaped groove (211); During the flood season of a river, the velocity of the water flow increases. When the water flow passes through the second filter plate (122), it pushes the second filter plate (122) to rotate. At this time, the top of the second filter plate (122) is in contact with the blocking surface (212), and the bottom of the second filter plate (122) is in contact with the slope block (123). Therefore, the slag discharge port (124) is blocked, thereby effectively preventing sand and gravel from flowing back.

2. A water inlet device, characterized in that: The debris separation mechanism according to claim 1 further comprises a transition plate (31) bolted to the outside of the box body (121), and a connecting component (32) connected to the outside of the transition plate (31); Wherein, the connecting component (32) is used to provide a water inlet channel.

3. The water inlet device according to claim 2, characterized in that: The connecting component (32) comprises a connecting plate (321) bolted to the outside of the transition plate (31), and a water inlet pipe (322) adapted to be installed on the outside of the connecting plate (321).

Citation Information

Patent Citations

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