A forming device for producing fasteners for high-speed railways

By designing a forming device for fastener production and using a combined filter system of filter holes and magnet rods, the problem of iron filings in cooling oil affecting reuse is solved, and efficient iron filing cleaning and fastener molding quality improvement is achieved.

CN119733766BActive Publication Date: 2025-05-13SHENZHEN AERO-FASTENERS MFG CO LTD
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Patent Information

Application Number
CN202510257679.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-03-05
Publication Date
2025-05-13
Estimated Expiration
2045-03-05

AI Technical Summary

Technical Problem

During the cold heading process of fastener, iron filings are wrapped in the cooling oil, which affects reuse. The existing filter devices are prone to clogging during the filtration process, affecting the filtration efficiency of the cooling oil.

Method used

A molding device for the production of fasteners for high-speed rail is designed, and filtered using filter holes on the surface of auxiliary plates and support plates, and the blocked iron debris are cleaned through vibrations of the toothed plates and convex rods. At the same time, the magnet rods are used to absorb the unfiltered iron debris, and the iron debris in the mold is cleaned through the corrugated airbag.

Benefits of technology

The iron debris in the filter holes are effectively cleaned, the filtration efficiency of cooling oil is improved, the processing quality of fasteners is ensured, and the forming efficiency and quality are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application provides a forming device for the production of fasteners for high-speed railways, which relates to the technical field of fastener processing equipment, including a shell, a workbench is fixedly connected to the bottom of the inner wall of the shell, a filter assembly is provided below one end of the workbench, and the filter assembly includes a collection box fixedly installed at one end of the workbench, a support plate is fixedly connected above the collection box, an auxiliary plate is movably connected above the support plate, and a plurality of filter holes are evenly distributed on the surfaces of the auxiliary plate and the support plate. The present application filters the cooling oil passing through the fasteners through the filter holes on the auxiliary plate and the support plate surface, and when the pressing plate is separated from the slot die, it will drive the auxiliary plate to move on the support plate, so that the toothed plate under the auxiliary plate and the convex rod are constantly moved and collided to generate vibration, thereby changing the overlapping area of ​​the two layers of filter holes and cleaning the iron debris blocked in the filter holes.
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Description

Technical Field

[0001] The present invention relates to the technical field of fastener processing equipment, and in particular to a forming device for producing fasteners for high-speed railways. Background Art

[0002] Cold heading of fasteners is a processing technology that applies external force to metal at room temperature to cause it to plastically deform in a predetermined mold to form fasteners (such as bolts, screws, nuts, etc.). This process has the advantages of high material utilization, high productivity, good mechanical properties, and suitability for automated production. It is a processing method widely used in fastener manufacturing.

[0003] In the cold forging of fasteners, mechanical power drives the stamping structure to stamp the metal material in the mold. This process requires cooling oil to cool down. The cooling oil will contain iron chips, which will affect the reuse and need to be filtered. However, the iron chips will accumulate in the filter holes during the filtration process, blocking the filter holes and affecting the filtration efficiency of the cooling oil.

[0004] For example: The Chinese utility model patent (application number: 202322031869.X) discloses a "multi-station cold heading forming device for producing high-strength and corrosion-resistant fasteners". Its specification discloses: Fasteners are a type of mechanical parts used for fastening and connection and are extremely widely used, including bolts, nuts, etc. After the bolts and nuts are cold headed, they are heat treated and galvanized to obtain high-strength and corrosion-resistant fasteners. When the fasteners are cold headed, a cold heading machine is generally used, and cooling oil is also required to cool the processing part of the cold heading machine. The cooling oil contains impurities, and the impurities need to be separated from the cooling oil. In the prior art, for example, the patent application number is CN202222721210.2, and the patent name is a patent for a recovery and separation device for cooling oil of a nut cold heading machine. The patent mainly filters the cooling oil through the filter screens on the first filter cover and the second filter cover. The rust slag and iron debris can be gradually filtered out through the filter mesh of the filter screen, and the electromagnetic coil in the electromagnetic rod is energized to generate magnetism, which can magnetically adsorb the rust slag and iron debris in the first separation chamber to achieve the collection of rust slag and iron debris. However, there are some problems in its use. After the filtration is completed, the cooling oil of this device will return to the base of the nut cold heading machine. When the cooling oil is extracted from the base of the nut cold heading machine, a small amount of impurities will still enter the pipeline and spray to the upper end of the cold heading machine, which will affect the processing quality of the fastener; the above patent can prove the defects of the prior art.

[0005] Therefore, we have made improvements to this and proposed a forming device for producing fasteners for high-speed railways. Summary of the invention

[0006] The purpose of the present invention is to address the problems raised by the current background technology.

[0007] In order to achieve the above-mentioned purpose of the invention, the present invention provides a molding device for producing fasteners for high-speed railways to improve the above-mentioned problems.

[0008] The specific application is as follows:

[0009] A forming device for producing fasteners for high-speed railways, comprising a shell, a workbench is fixedly connected to the bottom of the inner wall of the shell, a filter assembly is arranged below one end of the workbench, a groove is arranged in the middle of the surface of the workbench, a slide plate is fixedly connected to the middle of the inner wall of the groove, a slide plate is movably connected to the inner wall of the slide plate, and an auxiliary assembly is arranged above the slide plate;

[0010] The filter assembly includes a collecting box fixedly mounted at one end of the workbench, a supporting plate fixedly connected above the collecting box, an auxiliary plate movably connected above the supporting plate, a plurality of filter holes evenly distributed on the surfaces of the auxiliary plate and the supporting plate, limiting plates are provided above both sides of the collecting box, the limiting plates are movably connected to the auxiliary plates, toothed plates are fixedly connected on both sides of the auxiliary plate away from one end of the supporting plate, convex rods are movably connected below the two toothed plates, and both ends of the convex rods are fixedly mounted on the inner wall of the collecting box.

[0011] As a preferred technical solution of the present application, an auxiliary frame is fixedly connected to the middle part above the auxiliary plate, a limiting rod is provided in the middle of the auxiliary frame, a support rod is provided on the outer wall of the limiting rod, a fixed frame is provided at the other end of the support rod, the other end of the fixed frame is movably mounted on one end of the skateboard, and a cleaning assembly is provided under the auxiliary plate.

[0012] As a preferred technical solution of the present application, the cleaning assembly includes a torsion spring frame fixedly installed under the auxiliary plate, a fixing rod is provided under the torsion spring frame, a magnet rod is provided at the other end of the fixing rod, an auxiliary inclined plate is fixedly connected to one end below the collecting box, a plurality of inclined tooth plates are fixedly connected to the surface of the auxiliary inclined plate in a straight line and evenly distributed, and a filter membrane plate is provided in the middle of the collecting box.

[0013] As a preferred technical solution of the present application, an arc-shaped plate is fixedly connected above the auxiliary inclined plate, and the other end of the arc-shaped plate is fixedly installed above the filter membrane plate. A lubrication component is provided on the side of the filter membrane plate close to the auxiliary inclined plate.

[0014] As a preferred technical solution of the present application, the auxiliary component includes a positioning plate fixedly installed above the slide plate, the positioning plate is fixedly connected to a corrugated airbag on one side close to the collection box, the other end of the corrugated airbag is fixedly connected to a fixing plate, one end of the fixing plate inside the corrugated airbag is fixedly connected to a narrow-mouthed open tube, the end of the fixing plate away from the corrugated airbag is fixedly connected to a plurality of bent pipes evenly distributed in a straight line, the other end of the bent pipe is fixedly connected to an open pipe, the outer walls of the plurality of open pipes are movably connected to groove molds, and the groove molds are fixedly installed directly above the workbench.

[0015] As a preferred technical solution of the present application, both ends of the outer wall of the fixed plate are movably connected to limit slides, and the limit slides are fixedly installed on one side of the slot mold.

[0016] As a preferred technical solution of the present application, the lubrication assembly includes a pump body fixedly installed on the bottom of the inner wall of the collecting box, and is located on the side of the filter membrane plate close to the auxiliary inclined plate. The output end of the pump body is fixedly connected to a pipe, and the other end of the pipe passes through the collecting box and is fixedly connected to a diverter plate. The bottom of the diverter plate is fixedly installed above the slot mold, and one side of the diverter plate is fixedly connected to a plurality of drippers evenly distributed in a straight line.

[0017] As a preferred technical solution of the present application, a pressure plate is fixedly connected to one side of the slide plate, and a plurality of pressure rods are fixedly connected to one end of the pressure plate close to the slot die and evenly distributed in a straight line.

[0018] As a preferred technical solution of the present application, a rotating frame is provided on the other side above the skateboard, a connecting rod is provided at the other end of the rotating frame, the connecting rod is fixedly connected to a rotating drum at one end away from the skateboard, and a central axis is movably connected to the inner wall of the rotating drum.

[0019] As a preferred technical solution of the present application, both ends of the central axis are fixedly connected with a convex plate, the other side of the convex plate is fixedly connected with an extension shaft, the other end of the extension shaft is provided with a moving wheel, the outer wall of the extension shaft is movably connected with a positioning frame, and the positioning frame is fixedly installed above the workbench.

[0020] Compared with the prior art, the present invention has the following beneficial effects:

[0021] In the scheme of this application:

[0022] 1. In order to solve the problem that the cooling oil used for cooling in the prior art may contain iron chips, which affects the reuse and needs to be filtered, but the iron chips therein may accumulate in the filter holes and block the filter holes during the filtering process, the present application filters the cooling oil passing through the fasteners through the filter holes on the surfaces of the auxiliary plate and the support plate, and when the pressing plate is separated from the slot die, it will drive the auxiliary plate to move on the support plate, so that the toothed plate under the auxiliary plate and the convex rod are constantly moved and collided to generate vibration, thereby changing the overlapping area of ​​the two layers of filter holes while also cleaning the iron chips blocked in the filter holes, and after the rear end of the toothed plate contacts the convex rod, the auxiliary plate is separated from the limiting structure, and will flip over to guide the carried workpiece out, thereby adjusting and filtering the oil, cleaning the iron chips blocking the filter holes, and guiding the workpiece out for transportation;

[0023] 2. The present application uses a magnet rod under the auxiliary plate to absorb the unfiltered iron debris in the cooling oil, and can also absorb the iron debris in the cooling oil received by the collection box, and the auxiliary plate drives the contact with the filter membrane plate to clean the iron debris attached to the surface of the filter membrane plate, and moves to the auxiliary inclined plate to contact the inclined tooth plate, and the iron debris adsorbed on the surface of the magnet rod can be cleaned during the stamping movement, so that the iron debris in the cooling oil can be cleaned twice, and the collected cooling oil can be adsorbed and cleaned, and the iron debris attached to the surface of the filter membrane plate can be cleaned, and the adsorbed iron debris can be cleaned and collected;

[0024] 3. Through the stamping process, the contracted corrugated airbag is stretched to generate suction, and the iron debris in the mold is cleaned and collected to prevent the debris from affecting the cold casting stamping process. During the return process, the corrugated airbag contracts and pushes the pipe in the mold to export the completed workpiece for rapid discharge, thereby enabling flexible switching between the mold cleaning structure and the workpiece export structure to improve the efficiency and quality of fastener forming. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is a schematic diagram of the overall structure of a forming device for producing fasteners for high-speed railways provided in this application;

[0026] Figure 2 A schematic diagram of the internal structure of a forming device for producing fasteners for high-speed railways provided in this application;

[0027] Figure 3 for Figure 2 A schematic diagram of the enlarged structure at A in the middle;

[0028] Figure 4 Schematic diagram of the partial structure of the forming device for producing fasteners for high-speed railways provided in this application Figure 1 ;

[0029] Figure 5 for Figure 4 A schematic diagram of the enlarged structure at B in the middle;

[0030] Figure 6 Schematic diagram of the partial structure of the forming device for producing fasteners for high-speed railways provided in this application Figure 2 ;

[0031] Figure 7 for Figure 6 A partial cross-sectional schematic diagram;

[0032] Figure 8 Schematic diagram of the partial structure of the forming device for producing fasteners for high-speed railways provided in this application Figure 3 .

[0033] Indicated in the figure:

[0034] 1. Shell; 2. Driving wheel; 3. Workbench; 4. Positioning frame;

[0035] 5. Filter assembly; 501. Filter hole; 502. Auxiliary frame; 503. Fixed frame; 504. Support rod; 505. Limit rod; 506. Auxiliary plate; 507. Support plate; 508. Toothed plate; 509. Protruding rod; 510. Collection box; 511. Limit plate;

[0036] 6. Cleaning assembly; 601. Bevel plate; 602. Auxiliary bevel plate; 603. Filter membrane plate; 604. Arc plate; 605. Torsion spring frame; 606. Magnet rod; 607. Fixing rod;

[0037] 7. Slot die;

[0038] 8. Auxiliary components; 801. Positioning plate; 802. Corrugated airbag; 803. Narrow-mouthed open pipe; 804. Positioning slide; 805. Open pipe; 806. Fixing plate; 807. Bend pipe; 808. Check valve;

[0039] 9. Lubrication assembly; 901. Pump body; 902. Pipeline; 903. Drip head; 904. Diverter plate;

[0040] 10. convex plate; 11. rotating drum; 12. central axis; 13. connecting rod; 14. rotating frame; 15. sliding plate; 16. extension shaft; 17. pressing rod; 18. groove; 19. pressing plate; 20. slide frame plate. DETAILED DESCRIPTION

[0041] In order to enable those skilled in the art to better understand the scheme of the present invention, the technical scheme in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.

[0042] As described in the background art, the cooling oil may contain iron chips, which may affect its reuse and require filtration. However, during the filtration process, the iron chips may accumulate in the filter holes and block the filter holes, thus affecting the filtration efficiency of the cooling oil.

[0043] In order to solve this technical problem, the present invention provides a forming device for producing fasteners for high-speed railways, which is applied in the technical field of fastener processing equipment.

[0044] Specifically, please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 8 The forming device for producing fasteners for high-speed railways specifically comprises a shell 1, a workbench 3 is fixedly connected to the bottom of the inner wall of the shell 1, a filter assembly 5 is provided below one end of the workbench 3, a groove 18 is provided in the middle of the surface of the workbench 3, a slide plate 20 is fixedly connected to the middle of the inner wall of the groove 18, a slide plate 15 is movably connected to the inner wall of the slide plate 20, and an auxiliary assembly 8 is provided above the slide plate 15;

[0045] The filter assembly 5 includes a collection box 510 fixedly mounted at one end of the workbench 3, a support plate 507 is fixedly connected above the collection box 510, an auxiliary plate 506 is movably connected above the support plate 507, a plurality of filter holes 501 are evenly distributed on the surfaces of the auxiliary plate 506 and the support plate 507, a limit plate 511 is provided above both sides of the collection box 510, the limit plate 511 is movably connected to the auxiliary plate 506, and toothed plates 508 are fixedly connected on both sides of the auxiliary plate 506 away from the support plate 507. A protruding rod 509 is movably connected to the lower part of the plate 508, and both ends of the protruding rod 509 are fixedly installed on the inner wall of the collection box 510. An auxiliary frame 502 is fixedly connected to the middle part of the upper part of the auxiliary plate 506. A limiting rod 505 is provided in the middle of the auxiliary frame 502. A support rod 504 is provided on the outer wall of the limiting rod 505. A fixing frame 503 is provided at the other end of the support rod 504. The other end of the fixing frame 503 is movably installed at one end of the slide plate 15. The pressing plate 19 is driven by the pressing rod 17 to move toward the slot die 7 to press and form the fastener. During the pressing process, the cooling oil is sprayed on the pressing plate 19 to cool and press the fasteners, and the metal debris generated during the pressing process is cleaned. The cooling oil passing through the pressing plate 19 falls on the auxiliary plate 506 and the support plate 507, passes through the filter holes 501 therein, is filtered, and falls into the collection box 510 for collection. After the pressing plate 19 is separated from the slot die 7, the auxiliary plate 506 is slid above the support plate 507 under the drive of the slide plate 15 and the traction of the support rod 504, and the The position where the filter hole 501 in the support plate 507 and the auxiliary plate 506 overlap is changed to adjust the quality of the cooling oil filtration. The auxiliary plate 506 is driven by the connecting rod 13, and the toothed plate 508 below the auxiliary plate 506 continuously hits the protruding rod 509, thereby generating vibration, thereby cleaning the iron debris attached to the filter hole 501. When the tail end of the toothed plate 508 contacts the protruding rod 509, the auxiliary plate 506 is driven to flip over at its contact point, contact the support rod 504, and guide the workpiece on its surface out.

[0046] The forming device for producing fasteners for high-speed railways provided by the present invention filters the cooling oil passing through the fasteners through the filter holes 501 on the surfaces of the auxiliary plate 506 and the support plate 507. When the pressure plate 19 is separated from the slot die 7, the auxiliary plate 506 is driven to move on the support plate 507, so that the toothed plate 508 and the protruding rod 509 below the auxiliary plate 506 are continuously moved and collided to generate vibration, thereby changing the overlapping area of ​​the two layers of filter holes 501 and cleaning the iron debris blocked in the filter holes 501. After the rear end of the toothed plate 508 contacts the protruding rod 509, the auxiliary plate 506 is separated from the limiting structure and flipped over to guide the carried workpiece out, thereby adjusting and filtering the oil, cleaning the iron debris blocking the filter holes 501, and guiding the workpiece out for transportation.

[0047] In order to enable those skilled in the art to better understand the solutions of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings.

[0048] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features and technical solutions in the embodiments may be combined with each other.

[0049] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0050] Example 1, please refer to Figure 1 , Figure 4 , Figure 5 and Figure 8 , a forming device for producing fasteners for high-speed railways, wherein the cleaning assembly 6 comprises a torsion spring frame 605 fixedly mounted below an auxiliary plate 506, a fixing rod 607 is arranged below the torsion spring frame 605, a magnet rod 606 is arranged at the other end of the fixing rod 607, an auxiliary inclined plate 602 is fixedly connected to one end below the collecting box 510, a plurality of inclined tooth plates 601 are fixedly connected to the surface of the auxiliary inclined plate 602 in a straight line and evenly distributed, a filter membrane plate 603 is arranged in the middle of the collecting box 510, when stamping, the magnet rod 606 is located directly below the supporting plate 507, after the cooling oil passes through the filter hole 501, it contacts the magnet rod 606 located below the auxiliary plate 506, the unfiltered iron debris in the cooling oil is absorbed, and the iron debris in the cooling oil received below the collecting box 510 is absorbed, and after the auxiliary plate 506 moves, it contacts the filter membrane plate 603 first, and the iron debris attached to the filter membrane plate 603 is absorbed, and as ... The movement of the auxiliary plate 506 drives the magnet rod 606 to follow the movement and slowly move upward on the surface of the filter membrane plate 603 to clean the filter membrane plate 603. After passing the arc plate 604, the auxiliary plate 506 flips and drives the magnet rod 606 to separate from the arc plate 604, and driven by the torsion spring frame 605, it continues to reset and continues to be perpendicular to the bottom of the auxiliary plate 506. Then, during the stamping process, the auxiliary plate 506 is pulled by the support rod 504, so that the auxiliary plate 506 flips in the opposite direction and contacts the support plate 507, and drives the magnet rod 606 to contact the bevel plate 601 on the surface of the auxiliary inclined plate 602. Driven by the auxiliary plate 506, the magnet rod 606 contacts and scrapes the bevel plate 601 to clean the iron debris adsorbed on the surface of the magnet rod 606. After the auxiliary plate 506 overlaps with the support plate 507, its torsion spring frame 605 drives the magnet rod 606 to return to its original position and is located below the support plate 507.

[0051] The unfiltered iron debris in the cooling oil can be absorbed by the magnet rod 606 under the auxiliary plate 506, and the iron debris in the cooling oil received under the collection box 510 can also be absorbed. The auxiliary plate 506 is driven to contact the filter membrane plate 603, and the iron debris attached to the surface of the filter membrane plate 603 can be cleaned, and the auxiliary inclined plate 602 is moved to contact the inclined tooth plate 601. The iron debris adsorbed on the surface of the magnet rod 606 can be cleaned during the stamping movement, so that the iron debris in the cooling oil can be cleaned for the second time, the collected cooling oil can be adsorbed and cleaned, the iron debris attached to the surface of the membrane plate used for filtration can be cleaned, and the adsorbed iron debris can be cleaned and collected.

[0052] Further, such as Figure 4 As shown, an arc-shaped plate 604 is fixedly connected above the auxiliary inclined plate 602, and the other end of the arc-shaped plate 604 is fixedly installed above the filter membrane plate 603. A lubrication component 9 is provided on the side of the filter membrane plate 603 close to the auxiliary inclined plate 602. The auxiliary inclined plate 602 and the filter membrane plate 603 are supported and connected by the arc-shaped plate 604, providing a collection space for the cooling oil filtered by the membrane plate.

[0053] Example 2, the molding device for producing high-speed rail fasteners provided in Example 1 is further optimized, specifically, as follows Figure 1 , Figure 2 , Figure 6 and Figure 7As shown, the auxiliary component 8 includes a positioning plate 801 fixedly installed above the slide plate 15, the positioning plate 801 is fixedly connected to a corrugated airbag 802 on one side close to the collection box 510, the other end of the corrugated airbag 802 is fixedly connected to a fixed plate 806, one end of the fixed plate 806 inside the corrugated airbag 802 is fixedly connected to a narrow-mouthed open tube 803, the fixed plate 806 is fixedly connected to one end of the corrugated airbag 802 and is evenly distributed in a straight line with a plurality of curved tubes 807 fixedly connected to one end away from the corrugated airbag 802, the other end of the curved tube 807 is fixedly connected to an open tube 805, the outer walls of the plurality of open tubes 805 are movably connected to a slot die 7, a check valve 808 is provided in the middle of the fixed plate 806, the slot die 7 is fixedly installed just above the workbench 3, and during the stamping process, the slide plate 15 drives the positioning plate 801 moves toward one end of the driving wheel 2, pulling the corrugated airbag 802, and the gas enters the corrugated airbag 802 along the open tube 805 and the curved tube 807, and the gas carries the iron debris in the slot die 7 into the corrugated airbag 802, passes through the narrow open tube 803 and enters the corrugated airbag 802 for collection, and during the return process, the slide plate 15 moves forward, the corrugated airbag 802 is compressed, the gas is discharged by the check valve 808, and the fixed plate 806 contacts the narrow open tube 803 to prevent the gas from being discharged from the narrow open tube 803 and carrying the iron debris into the slot die 7, and the positioning plate 801 continues to move, driving the curved tube 807 connected to the fixed plate 806 to push the stamped workpiece out of the slot die 7.

[0054] Through the stamping process, the contracted corrugated airbag 802 is stretched to generate suction, and the iron debris in the mold is cleaned and collected to prevent the debris from affecting the cold casting stamping process. During the return process, the corrugated airbag 802 contracts and pushes the pipe 902 in the mold to export the completed workpiece for rapid discharge, thereby enabling it to flexibly switch between the mold cleaning structure and the workpiece exporting structure, thereby improving the efficiency and quality of fastener forming.

[0055] Further, such as Figure 6 and Figure 7 As shown, both ends of the outer wall of the fixed plate 806 are movably connected to the limiting slide 804, and the limiting slide 804 is fixedly installed on one side of the slot mold 7. The limiting slide 804 is used to limit the fixed plate 806 to prevent it from detaching and affecting the contraction and stretching of the corrugated airbag 802.

[0056] Embodiment 3 further optimizes the molding device for producing high-speed rail fasteners provided in Embodiment 1 or 2. Specifically, Figure 1 , Figure 2 , Figure 4 , Figure 5 and Figure 6As shown, the lubrication assembly 9 includes a pump body 901 fixedly mounted on the bottom of the inner wall of the collection box 510, and is located on the side of the filter membrane plate 603 close to the auxiliary inclined plate 602. The output end of the pump body 901 is fixedly connected to a pipe 902, and the other end of the pipe 902 passes through the collection box 510 and is fixedly connected to a diverter plate 904. The lower part of the diverter plate 904 is fixedly mounted above the slot mold 7, and one side of the diverter plate 904 is fixedly connected to a plurality of drippers 903 evenly distributed in a straight line. The cooling oil received by the collection box 510 passes through the filter membrane plate 603 and enters the space between the auxiliary inclined plate 602 and the filter membrane plate 603. Then the pump body 901 is started, and the filtered cooling oil is transported through the pipe 902 and introduced into the upper part of the diverter plate 904, and is discharged by the dripper 903 to lubricate and cool the pressure rod 17.

[0057] The cooling oil is filtered again through the filter membrane 603 and discharged from the pump body 901 to lubricate and cool the pressure rod 17, so that the oil used for lubrication and cooling can be filtered and reused.

[0058] Further, such as Figure 2 and Figure 3 As shown, a pressure plate 19 is fixedly connected to one side of the slide plate 15, and a plurality of pressure rods 17 are fixedly connected to one end of the pressure plate 19 close to the slot die 7 in a straight line and evenly distributed. The pressure rods 17 connected by the pressure plate 19 are in contact with the slot die 7, and fasteners are quickly formed under the impact force.

[0059] Further, such as Figure 2 , Figure 3 and Figure 4 As shown, a rotating frame 14 is provided on the other side above the slide plate 15, and a connecting rod 13 is provided at the other end of the rotating frame 14. The connecting rod 13 is fixedly connected to a rotating drum 11 at one end away from the slide plate 15. The inner wall of the rotating drum 11 is movably connected to a central axis 12. The central axis 12 is driven to rotate by the rotating convex plate 10. With the cooperation of the rotating drum 11, the slide plate 15 is pulled by the connecting rod 13 and the rotating frame 14, and the stamping process provides power.

[0060] Further, such as Figure 2 and Figure 6 As shown, both ends of the central axis 12 are fixedly connected with a convex plate 10, the other side of the convex plate 10 is fixedly connected with an extension shaft 16, the other end of the extension shaft 16 is provided with a moving wheel 2, the outer wall of the extension shaft 16 is movably connected with a positioning frame 4, the positioning frame 4 is fixedly installed above the workbench 3, and is connected to the driving device through the moving wheel 2. When the moving wheel 2 rotates, the extension shaft 16 is driven to rotate accordingly, so that the convex plate 10 rotates about the axis of the extension shaft 16.

[0061] The use process of the forming device for producing fasteners for high-speed railways provided by the present invention is as follows:

[0062] Working principle: The staff connects the driving wheel 2 with the driving device, and the driving wheel 2 rotates to drive the extension shaft 16 to rotate, so that the convex plate 10 rotates with the axis of the extension shaft 16, and the rotating convex plate 10 drives the middle shaft 12 to rotate. Under the cooperation of the rotating drum 11, the connecting rod 13 and the rotating frame 14 pull the slide plate 15, driving the pressing plate 19 connected to the slide plate 15 to contact the slot die 7, so as to realize the stamping forming of the fastener;

[0063] Lubrication and cooling: The pump body 901 is started, and the filtered cooling oil is transported through the pipeline 902 to the top of the diverter plate 904, and is discharged from the dripper 903 to lubricate and cool the pressure rod 17;

[0064] Oil filtration: During stamping, the cooling oil is sprayed on the pressing plate 19 to cool and press the fasteners, and the metal debris generated during the pressing process is cleaned. The cooling oil passing through the pressing plate 19 falls on the auxiliary plate 506 and the support plate 507, passes through the filter hole 501 therein, and is filtered, and falls into the collection box 510 for collection. At this time, the magnet rod 606 is directly below the support plate 507. After the cooling oil passes through the filter hole 501, it contacts the magnet rod 606 below the auxiliary plate 506, and the unfiltered iron debris in the cooling oil is absorbed, and the iron debris in the cooling oil received by the collection box 510 is absorbed. In the return process, under the traction of the support rod 504, the auxiliary plate 506 is slid above the support plate 507 to change its support plate 5 07 and the position where the filter hole 501 in the auxiliary plate 506 overlaps, and the quality of its cooling oil filtration is adjusted. The auxiliary plate 506 is driven by the connecting rod 13, and the toothed plate 508 below the auxiliary plate 506 continuously hits the protruding rod 509, which generates vibration, and cleans the iron debris attached to the filter hole 501. When the auxiliary plate 506 moves, its magnet rod 606 first contacts the filter membrane plate 603, and absorbs the iron debris attached to the filter membrane plate 603. With the movement of the auxiliary plate 506, it slowly moves upward on the surface of the filter membrane plate 603, so as to clean the filter membrane plate 603. After passing the arc plate 604, the auxiliary plate 506 flips and drives the magnet rod 606 to separate from the arc plate 604, and driven by the torsion spring frame 605, it continues to reset and continues to be perpendicular to the bottom of the auxiliary plate 506;

[0065] Debris collection: During the stamping process, the auxiliary plate 506 is pulled by the support rod 504, so that the auxiliary plate 506 flips over and contacts the support plate 507, and drives the magnet rod 606 to contact the bevel plate 601 on the surface of the auxiliary bevel plate 602. Driven by the auxiliary plate 506, the magnet rod 606 contacts and scrapes the bevel plate 601 to clean the iron debris adsorbed on the surface of the magnet rod 606. After the auxiliary plate 506 overlaps with the support plate 507, The torsion spring frame 605 drives the magnet rod 606 back to the original position, which is located below the support plate 507. The slide plate 15 drives the positioning plate 801 to move toward one end of the moving wheel 2, pulling the corrugated airbag 802. The gas enters the corrugated airbag 802 along the open pipe 805 and the curved pipe 807. The gas carries the iron debris in the slot mold 7 into the corrugated airbag 802, passes through the narrow open pipe 803, and enters the corrugated airbag 802 for collection.

[0066] Material discharge and export: During the return process, the slide plate 15 moves forward, the corrugated airbag 802 is compressed, the gas is discharged by the check valve 808, and the fixed plate 806 contacts the narrow open tube 803 to prevent the gas from being discharged from the narrow open tube 803 and carrying iron debris into the slot die 7, while the positioning plate 801 continues to move, driving the curved tube 807 connected to the fixed plate 806 to push the stamped workpiece out of the slot die 7. After the workpiece falls on the auxiliary plate 506, it is driven by the support rod 504, and the auxiliary plate 506 slides on the surface of the support plate 507. After the tail end of the toothed plate 508 below the auxiliary plate 506 contacts the protruding rod 509, the auxiliary plate 506 flips over to tilt the completed workpiece and export it.

[0067] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0068] Obviously, the embodiments described above are only some embodiments of the present invention, rather than all embodiments. The preferred embodiments of the present invention are given in the accompanying drawings, but they do not limit the patent scope of the present invention. The present invention can be implemented in many different forms. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present invention more thorough and comprehensive. Although the present invention has been described in detail with reference to the aforementioned embodiments, for those skilled in the art, it is still possible to modify the technical solutions recorded in the aforementioned specific implementation methods, or to replace some of the technical features therein with equivalents. Any equivalent structure made using the contents of the specification and drawings of the present invention, directly or indirectly used in other related technical fields, is also within the scope of patent protection of the present invention.

Claims

1. A molding device for producing fasteners for high-speed railways, characterized in that: It comprises a shell (1), a workbench (3) is fixedly connected to the bottom of the inner wall of the shell (1), a filter assembly (5) is provided below one end of the workbench (3), a groove (18) is provided in the middle of the surface of the workbench (3), a slide plate (20) is fixedly connected to the middle of the inner wall of the groove (18), a slide plate (15) is movably connected to the inner wall of the slide plate (20), and an auxiliary assembly (8) is provided above the slide plate (15); The filtering assembly (5) comprises a collecting box (510) fixedly mounted on one end of the workbench (3); a supporting plate (507) is fixedly connected above the collecting box (510); an auxiliary plate (506) is movably connected above the supporting plate (507); a plurality of filter holes (501) are evenly distributed on the surfaces of the auxiliary plate (506) and the supporting plate (507); limiting plates (511) are provided above both sides of the collecting box (510); the limiting plates (511) are movably connected to the auxiliary plate (506); toothed plates (508) are fixedly connected on both sides of one end of the auxiliary plate (506) away from the supporting plate (507); protruding rods (509) are movably connected below the two toothed plates (508); and both ends of the protruding rods (509) are fixedly mounted on the inner wall of the collecting box (510); An auxiliary frame (502) is fixedly connected to the middle of the upper part of the auxiliary plate (506); a limiting rod (505) is provided in the middle of the auxiliary frame (502); a supporting rod (504) is provided on the outer wall of the limiting rod (505); a fixing frame (503) is provided at the other end of the supporting rod (504); the other end of the fixing frame (503) is movably mounted on one end of the slide plate (15); and a cleaning assembly (6) is provided below the auxiliary plate (506); The auxiliary component (8) comprises a positioning plate (801) fixedly mounted above the slide plate (15); the positioning plate (801) is fixedly connected to a corrugated airbag (802) on one side close to the collection box (510); the other end of the corrugated airbag (802) is fixedly connected to a fixing plate (806); one end of the fixing plate (806) located inside the corrugated airbag (802) is fixedly connected to a narrow-mouthed open tube (803); the end of the fixing plate (806) away from the corrugated airbag (802) is fixedly connected to a plurality of curved tubes (807) evenly distributed in a straight line; the other end of the curved tube (807) is fixedly connected to an open tube (805); the outer walls of the plurality of open tubes (805) are movably connected to groove molds (7); the groove molds (7) are fixedly mounted directly above the workbench (3).

2. A forming device for producing fasteners for high-speed railways according to claim 1, characterized in that: The cleaning assembly (6) comprises a torsion spring frame (605) fixedly mounted below the auxiliary plate (506); a fixing rod (607) is provided below the torsion spring frame (605); a magnet rod (606) is provided at the other end of the fixing rod (607); an auxiliary inclined plate (602) is fixedly connected to one end below the collection box (510); a plurality of inclined tooth plates (601) are fixedly connected to the surface of the auxiliary inclined plate (602) in a straight line and evenly distributed thereon; and a filter membrane plate (603) is provided in the middle of the collection box (510).

3. A forming device for producing fasteners for high-speed railways according to claim 2, characterized in that: An arc-shaped plate (604) is fixedly connected above the auxiliary inclined plate (602), and the other end of the arc-shaped plate (604) is fixedly mounted above the filter membrane plate (603). A lubrication component (9) is provided on a side of the filter membrane plate (603) close to the auxiliary inclined plate (602).

4. A forming device for producing fasteners for high-speed railways according to claim 1, characterized in that: Both ends of the outer wall of the fixed plate (806) are movably connected to the limiting slide (804), and the limiting slide (804) is fixedly mounted on one side of the slot mold (7).

5. A forming device for producing fasteners for high-speed railways according to claim 3, characterized in that: The lubrication assembly (9) comprises a pump body (901) fixedly mounted on the bottom of the inner wall of the collection box (510) and located on a side of the filter membrane plate (603) close to the auxiliary inclined plate (602); the output end of the pump body (901) is fixedly connected to a pipeline (902); the other end of the pipeline (902) passes through the collection box (510) and is fixedly connected to a diverter plate (904); the lower part of the diverter plate (904) is fixedly mounted above the slot mold (7); and one side of the diverter plate (904) is fixedly connected to a plurality of drippers (903) evenly distributed in a straight line.

6. A forming device for producing fasteners for high-speed railways according to claim 5, characterized in that: A pressure plate (19) is fixedly connected to one side of the slide plate (15), and a plurality of pressure rods (17) are fixedly connected to one end of the pressure plate (19) close to the slot die (7) and evenly distributed in a straight line.

7. A forming device for producing fasteners for high-speed railways according to claim 6, characterized in that: A rotating frame (14) is provided on the other side above the slide plate (15), a connecting rod (13) is provided at the other end of the rotating frame (14), an end of the connecting rod (13) away from the slide plate (15) is fixedly connected to a rotating drum (11), and a central shaft (12) is movably connected to the inner wall of the rotating drum (11).

8. A forming device for producing fasteners for high-speed railways according to claim 7, characterized in that: Both ends of the central shaft (12) are fixedly connected to convex plates (10), the other side of the convex plate (10) is fixedly connected to an extension shaft (16), the other end of the extension shaft (16) is provided with a moving wheel (2), the outer wall of the extension shaft (16) is movably connected to a positioning frame (4), and the positioning frame (4) is fixedly installed above the workbench (3).

Citation Information

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