A method for producing a baking enzymatic tank and an enzymatic method

Abstract

The present application belongs to the technical field of enzymatic hydrolysis tank, and relates to a kind of production baking enzymatic hydrolysis tank and enzymatic hydrolysis method.The tank body is provided with enzyme powder dispersion unit in the tank body, the enzyme powder dispersion unit includes installation frame and material containing module, a plurality of material containing modules are elastically rotatably arranged on the upper end face of the installation frame, and a charging port is formed in the tank body to extend the enzyme powder dispersion unit.The sleeve is fixedly arranged in the tank body, the middle part of the installation frame is fixedly installed at the top end of the connecting rod, and the connecting rod is rotatably installed at the output end of the electric push rod.As the rotational speed of the installation frame gradually increases, the enzyme powder in the material containing module will be spread and thrown out from near to far, so that the enzyme powder is evenly thrown onto the liquid surface in the tank body.When the material containing module enters the solution, it is easy to wash the material containing module, so that the residual enzyme powder on the material containing module is washed clean.When the material containing module comes out of the solution, the solution adhered to the material containing module is thrown off, so that all the enzyme powder is added to the solution.

Description

Technical Field

[0001] This invention belongs to the field of enzymatic hydrolysis tank technology, and relates to an enzymatic hydrolysis tank for baking production and an enzymatic hydrolysis method. Background Technology

[0002] In food processing, enzymatic hydrolysis technology is commonly used to enhance the nutritional value, flavor, texture, production efficiency, and product quality of food, showing broad application prospects. In baked goods, herbal health bread is a type of food that combines traditional Chinese medicine with modern baking techniques. American ginseng enzymatic hydrolysis solution has multiple health benefits; using it in bread making to create herbal health bread enhances its nutritional value.

[0003] In the enzymatic hydrolysis of American ginseng, the pulverized ginseng needs to be placed in an enzymatic hydrolysis tank, followed by the addition of distilled water and enzyme powder. If the enzyme powder is poured in all at once, it can easily clump together, making it difficult to mix evenly and hindering the enzymatic hydrolysis reaction. Furthermore, the enzyme powder may adhere to the tank walls, resulting in a smaller actual amount added than intended, thus affecting the hydrolysis process.

[0004] To address the above problems, this invention proposes an enzymatic hydrolysis tank and enzymatic hydrolysis method for producing baking equipment. Summary of the Invention

[0005] To address the problems existing in the background art, the present invention proposes an enzymatic hydrolysis tank and enzymatic hydrolysis method for producing baking products.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: an enzymatic hydrolysis tank for baking production, comprising a tank body, wherein an enzyme powder dispersion unit is disposed within the tank body, the enzyme powder dispersion unit comprising a mounting frame and a material holding module, wherein multiple material holding modules are elastically rotatably disposed on the upper surface of the mounting frame, each material holding module comprising a first arc-shaped plate and a fan-shaped plate, the ends of the first arc-shaped plate and the fan-shaped plate being fixedly connected away from the central angle, wherein in a natural state, the first arc-shaped plate is in a vertical state, and adjacent first arc-shaped plates are in contact with each other, and adjacent fan-shaped plates are in contact with each other; a feeding port is provided on the tank body for the enzyme powder dispersion unit to extend out;

[0007] A sleeve is fixedly installed inside the tank, and an electric push rod is installed inside the sleeve. A connecting rod is rotatably installed at the output end of the electric push rod, and the middle part of the mounting frame is fixedly installed at the top of the connecting rod. A spiral groove and a vertical groove are opened on the inner wall of the sleeve. The lower end of the vertical groove and the upper end of the spiral groove are connected. A protrusion that cooperates with the spiral groove and the vertical groove is fixedly connected to the connecting rod. The sleeve drives the connecting rod to move. Under the action of the spiral groove, the connecting rod rotates. Under the action of centrifugal force, the material holding module flips outward, and the enzyme powder is gradually thrown off.

[0008] Furthermore, from top to bottom, the pitch of the spiral groove gradually decreases.

[0009] Furthermore, the material holding module also includes a flat plate, which is fixedly connected to the sector plate and is located on one side of the sector plate.

[0010] Furthermore, the material holding module also includes a second arc-shaped plate, and the second arc-shaped plate and the first arc-shaped plate are concentrically arranged, with the second arc-shaped plate fixedly connected to the end of the fan-shaped plate away from the first arc-shaped plate.

[0011] Furthermore, a conical block is provided in the middle of the mounting frame.

[0012] Furthermore, a cover plate is provided on the tank body to block the feeding port.

[0013] Furthermore, a stirring rod is rotatably mounted inside the tank.

[0014] An enzymatic hydrolysis method for producing baking products according to the present invention includes the following steps:

[0015] S1. Initially, the first arc plate is in a vertical position and the protrusion is in the vertical groove. Start the electric push rod to move the connecting rod upward, so that the enzyme powder dispersion unit passes through the feeding port and extends to the top of the tank. Then, add the enzyme powder into the enzyme powder dispersion unit.

[0016] S2. Start the electric push rod to move the mounting frame downwards, so that the enzyme powder dispersion unit returns to the tank;

[0017] S3. When the protrusion enters the spiral groove, the mounting frame moves down and rotates at the same time. Under the action of centrifugal force, the material holding module flips outward, and some enzyme powder falls from the gap between adjacent material holding modules.

[0018] S4. As the mounting frame moves, under the action of centrifugal force, the enzyme powder on the feeding module is gradually thrown out, causing the enzyme powder to gradually fall into the tank.

[0019] S5. When the material holding module enters the solution, the solution rinses the material holding module to clean the residual enzyme powder on the material holding module.

[0020] S6. Then, move the mounting frame upwards. When the mounting frame moves above the liquid surface, the solution adhering to the material holding module is thrown off under the action of centrifugal force.

[0021] Compared with the prior art, the present invention has the following beneficial effects: as the rotation speed of the mounting frame gradually increases, the enzyme powder in the feeding module will diffuse and be thrown out from near to far, so that the enzyme powder is evenly thrown onto the liquid surface in the tank, avoiding enzyme powder clumping and affecting the enzymatic hydrolysis efficiency.

[0022] When the feeding module enters the solution, it is easily rinsed, removing any residual enzyme powder. As the feeding module exits the solution, the solution adhering to it is shaken off, ensuring all the enzyme powder is added to the solution, thus guaranteeing successful enzymatic hydrolysis. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0024] Figure 2 This is a cross-sectional view of the present invention;

[0025] Figure 3 This is a schematic diagram of the connecting rod in this invention;

[0026] Figure 4 This is a schematic diagram of the sleeve structure in this invention;

[0027] Figure 5 This is a schematic diagram of the initial state of the enzyme powder dispersion unit in this invention;

[0028] Figure 6 This is a schematic diagram of the first state during the outward flipping process of the material-holding module in this invention;

[0029] Figure 7 This is a schematic diagram of the second state during the outward flipping process of the material-holding module in this invention;

[0030] Figure 8 This is a schematic diagram of the third state during the outward flipping process of the material-holding module in this invention;

[0031] Figure 9 This is a schematic diagram of the material holding module in this invention.

[0032] In the diagram: 1. Tank body; 2. Cover plate; 3. Feed pipe; 4. Mounting frame; 5. Connecting rod; 6. Fixing rod; 7. Sleeve; 8. Stirring rod; 9. Motor; 10. Discharge port; 11. Material holding module; 1101. First arc plate; 1102. Fan-shaped plate; 1103. Second arc plate; 1104. Flat plate; 12. Conical block; 13. Protrusion; 14. Vertical groove; 15. Spiral groove; 16. Electric push rod; 17. First contact surface; 18. Second contact surface. Detailed Implementation

[0033] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0034] like Figures 1-9 As shown, the technical solution adopted by the present invention is as follows: An enzymatic hydrolysis tank for baking production includes a tank body 1 and an enzyme powder dispersion unit. A feed pipe 3 is provided on one side of the tank body 1, through which the material to be enzymatically hydrolyzed and distilled water are added into the tank body 1. A discharge port 10 is provided at the bottom of the tank body 1; after enzymatic hydrolysis is completed, the hydrolysis solution is discharged through the discharge port 10. Control valves are provided in both the discharge port 10 and the feed pipe 3.

[0035] A feeding port is provided at the upper end of the tank body 1, and a cover plate 2 is rotatably installed on the tank body 1 to cover the feeding port.

[0036] A stirring rod 8 is rotatably mounted inside the tank 1, and a motor 9 is fixedly mounted at the bottom of the tank 1. The motor shaft of the motor 9 is fixedly connected to the stirring rod 8. The motor 9 drives the stirring rod 8 to rotate, thus stirring the solution inside the tank 1.

[0037] A fixing rod 6 is fixedly installed inside the tank body 1, and a sleeve 7 is fixedly connected to the fixing rod 6. A connecting rod 5 is installed inside the sleeve 7. An electric push rod 16 is vertically fixedly installed at the bottom of the tank body 1, and the lower end of the connecting rod 5 is rotatably mounted on the output end of the electric push rod 16. A vertical groove 14 and a spiral groove 15 are formed on the inner wall of the sleeve 7, and the lower end of the vertical groove 14 and the upper end of the spiral groove 15 are connected. A protrusion 13 is fixedly connected to the connecting rod 5, and both the vertical groove 14 and the spiral groove 15 are in sliding engagement with the protrusion 13. From top to bottom, the pitch of the spiral groove 15 gradually decreases. The protrusion 13 slides downward in the vertical groove 14, and the connecting rod 5 moves downward. When the protrusion 13 enters the spiral groove 15, the connecting rod 5 moves downward while rotating, and the angular velocity of the connecting rod 5 gradually increases.

[0038] The enzymatic hydrolysis and dispersion unit includes a mounting frame 4 and a material holding module 11. The mounting frame 4 is fixedly mounted in the middle to the upper end of the connecting rod 5. Multiple material holding modules 11 are rotatably mounted on the mounting frame 4. Figure 9 As shown, each material-holding module 11 includes a first arc-shaped plate 1101, a sector-shaped plate 1102, a second arc-shaped plate 1103, and a flat plate 1104. The second arc-shaped plate 1103 is fixed to one end of the sector-shaped plate 1102 near the central corner, and the first arc-shaped plate 1101 is fixed to one end of the sector-shaped plate 1102 away from the central corner. The first arc-shaped plate 1101 and the second arc-shaped plate 1103 are coaxially arranged. The flat plate 1104 is fixed to one side of the sector-shaped plate 1102.

[0039] The connection between the first arc-shaped plate 1101 and the sector-shaped plate 1102 is hinged to the mounting frame 4 via a hinge shaft perpendicular to the connecting rod 5. A torsion spring is fitted onto the hinge shaft; one end of the torsion spring is fixedly connected to the material-holding module 11, and the other end is fixedly connected to the mounting frame 4. Initially, under the action of the torsion spring, the first arc-shaped plate 1101 and the second arc-shaped plate 1103 are both in a vertical state, while the sector-shaped plate 1102 is in a horizontal state. Adjacent first arc-shaped plates 1101 are in contact with each other, and adjacent sector-shaped plates 1102 are in arc-shaped contact, causing the multiple material-holding modules 11 to form a cylinder. When the connecting rod 5 rotates, under the action of centrifugal force, the material-holding modules 11 rotate around the hinge shaft, causing the material-holding modules 11 to flip outwards, so that the first arc-shaped plate 1101 is in a horizontal state, with the enzyme powder above the first arc-shaped plate 1101. Subsequently, under the action of centrifugal force, the enzyme powder on the first arc-shaped plate 1101 is thrown outward and falls into the tank 1. As the rotation speed of the mounting frame 4 increases, the centrifugal force increases, and the enzyme powder on the first arc-shaped plate 1101 is thrown further. This helps to make the enzyme powder fall more evenly on the liquid surface and avoids enzyme powder clumping.

[0040] A cone-shaped block 12 with its tip pointing upwards is fixedly connected to the middle of the mounting frame 4. When the feeding module 11 is flipped outwards, the enzyme powder on the cone-shaped block 12 falls down along the cone-shaped block 12.

[0041] Working principle: Initially, under the action of the torsion spring, the first arc plate 1101 and the second arc plate 1103 are both in a vertical state. Adjacent first arc plates 1101 are in contact with each other, adjacent fan-shaped plates 1102 are in contact with each other, and adjacent second arc plates 1103 are in contact with each other. Multiple material holding modules 11 form a cylinder. The protrusion 13 is located in the vertical groove 14.

[0042] In use, the material to be enzymatically hydrolyzed and distilled water are added into the tank 1 through the feed pipe 3. When enzyme powder needs to be added into the tank 1, the electric push rod 16 is activated, the protrusion 13 moves upward in the vertical groove 14, causing the connecting rod 5 to move upward, the mounting frame 4 to move, and the enzyme powder dispersion unit pushes open the cover plate 2 and extends through the feeding port to the outside of the tank 1. Enzyme powder is added into the enzyme powder dispersion unit, and the enzyme powder is positioned above the conical block 12 and above the fan-shaped plate 1102. The enzyme powder on the fan-shaped plate 1102 is positioned between two adjacent flat plates 1104, and both the first contact surface 17 and the second contact surface 18 of the flat plate 1104 are in contact with the enzyme powder.

[0043] The electric push rod 16 is shortened, the protrusion 13 moves down along the vertical groove 14, the connecting rod 5 moves down, the mounting frame 4 moves down, and the enzyme powder dispersion unit is retracted into the tank 1, and the cover plate 2 blocks the feeding port.

[0044] When the protrusion 13 enters the spiral groove 15, the connecting rod 5 moves down and rotates, and the enzyme powder dispersion unit rotates around the axis of the connecting rod 5.

[0045] like Figure 6 , Figure 7 , Figure 8 As shown, the enzyme powder dispersion unit rotates clockwise. Under the action of centrifugal force, the material holding module 11 gradually flips outward until the first arc-shaped plate 1101 is in a horizontal state. Figure 6 The diagram shown is a schematic of the material holding module 11 starting to flip outward, i.e., the first state. Figure 7 This is a schematic diagram of the state of the material holding module 11 after it has been flipped outward at a certain angle, i.e., the second state diagram. Figure 8 This is a schematic diagram of the state of the material holding module 11 after it has been flipped outward by 90 degrees, i.e., the third state diagram.

[0046] During the outward flipping of the feeding module 11, a gap appears between the adjacent first arc-shaped plates 1101. Some enzyme powder falls from the gap between the adjacent first arc-shaped plates 1101 and falls below the enzyme powder dispersion unit. The enzyme powder falls evenly onto the liquid surface, avoiding enzyme powder clumping.

[0047] When the first arc-shaped plate 1101 is in a horizontal position, the enzyme powder is on the first arc-shaped plate 1101. At this time, the flat plate 1104 is located behind the material holding module 11 in a clockwise direction. The enzyme powder dispersion unit rotates around the axis of the connecting rod 5, and the enzyme powder on the first arc-shaped plate 1101 is gradually thrown off. The flat plate 1104 has a blocking effect on the enzyme powder, preventing the enzyme powder from falling off one side of the first arc-shaped plate 1101 when the material holding module 11 rotates around the axis of the connecting rod 5.

[0048] As the pitch of the spiral groove 15 gradually decreases from top to bottom, the angular velocity of the connecting rod 5 gradually increases, the angular velocity of the enzyme powder dispersion unit increases, and the centrifugal force gradually increases, which in turn causes the enzyme powder on the first arc plate 1101 to be thrown further and further away, thus helping to make the enzyme powder fall evenly onto the liquid surface.

[0049] When the material-holding module 11 enters the solution, as the mounting frame 4 rotates, the solution enters the material-holding module 11 from one side. Under the obstruction of the plate 1104, the solution impacts the first contact surface 17 of the plate 1104, thereby rinsing the first contact surface 17 and cleaning the enzyme powder adhering to it. Then, the solution flows out from the end of the material-holding module 11 away from the second arc-shaped plate 1103, cleaning the inside of the material-holding module 11 and removing the enzyme powder adhering to it.

[0050] When the protrusion 13 moves to the lower end of the spiral groove 15, the electric push rod 16 extends, the connecting rod 5 moves upward, the enzyme powder dispersion unit moves upward and rotates in the opposite direction, the solution washes the second contact surface 18 of the plate 1104, washes the enzyme powder adhering to the second contact surface 18 clean, and then allows all the enzyme powder to be added into the solution, which helps the enzymatic reaction to proceed smoothly.

[0051] When the enzyme powder dispersion unit moves above the liquid surface, the solution on the enzyme powder dispersion unit is thrown off. This ensures that a sufficient amount of enzyme powder is added to the solution, avoiding a situation where the actual amount of enzyme powder added to tank 1 is less than the amount that should be added to tank 1, which helps the enzymatic hydrolysis reaction to proceed smoothly.

[0052] The present invention discloses an enzymatic hydrolysis method for producing baking products, the specific steps of which include the following:

[0053] S1. Initially, the first arc plate 1101 is in a vertical position, the protrusion 13 is in the vertical groove 14, the electric push rod 16 is activated, the connecting rod 5 is moved upward, and the enzyme powder dispersion unit is extended through the feeding port to the top of the tank 1, and then the enzyme powder is added into the enzyme powder dispersion unit.

[0054] S2. Start the electric push rod 16 to move the mounting frame 4 downwards, so that the enzyme powder dispersion unit returns to the tank 1.

[0055] S3. When the protrusion 13 enters the spiral groove 15, the mounting frame 4 moves down and rotates at the same time. Under the action of centrifugal force, the material holding module 11 flips outward, and some enzyme powder falls from the gap between adjacent material holding modules 11.

[0056] S4. As the mounting frame 4 moves, under the action of centrifugal force, the enzyme powder on the material holding module 11 is gradually thrown out, causing the enzyme powder to gradually fall into the tank 1.

[0057] S5. When the material holding module 11 enters the solution, the solution rinses the material holding module 11 to clean the residual enzyme powder on the material holding module 11.

[0058] S6. Then, the mounting frame 4 is moved upward. When the mounting frame 4 moves above the liquid surface, the solution adhering to the material holding module 11 is thrown off under the action of centrifugal force.

[0059] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A production enzyme hydrolysis tank for baking, comprising a tank body (1), characterized in that: The tank body (1) is provided with an enzyme powder dispersing unit, which comprises a mounting frame (4) and a material containing module (11), a plurality of material containing modules (11) are elastically rotatably arranged on the upper end face of the mounting frame (4), the material containing module (11) comprises a first arc-shaped plate (1101) and a sector plate (1102), the first arc-shaped plate (1101) and the sector plate (1102) are fixedly connected at one end away from the central angle, in the natural state, the first arc-shaped plate (1101) is in a vertical state, and adjacent first arc-shaped plates (1101) are in contact with each other, and adjacent sector plates (1102) are in contact with each other; a feeding opening is formed in the tank body (1) to extend the enzyme powder dispersing unit; the material containing module (11) further comprises a flat plate (1104), the flat plate (1104) is fixedly connected with the sector plate (1102), and the flat plate (1104) is located on one side of the sector plate (1102); The tank body (1) is provided with a sleeve (7), an electric push rod (16) is installed in the sleeve (7), a connecting rod (5) is rotatably installed at the output end of the electric push rod (16), and the middle part of the mounting frame (4) is fixedly installed at the top end of the connecting rod (5); a spiral groove (15) and a vertical groove (14) are formed in the inner wall of the sleeve (7), the lower end of the vertical groove (14) is communicated with the upper end of the spiral groove (15), and the connecting rod (5) is fixedly connected with a protrusion (13) matched with the spiral groove (15) and the vertical groove (14); the sleeve (7) drives the connecting rod (5) to move, the connecting rod (5) rotates under the action of the spiral groove (15), and the material containing module (11) is turned outward under the action of centrifugal force, and the enzyme powder is gradually thrown off; When the material containing module (11) enters the solution, with the rotation of the mounting frame (4), the solution enters the material containing module (11) from one side of the material containing module (11), and then the solution flows out from one end of the material containing module (11), so that the solution cleans the inside of the material containing module (11) and cleans the enzyme powder adhered to the material containing module (11); When the protrusion (13) moves to the lower end of the spiral groove (15), the electric push rod (16) is elongated, the connecting rod (5) moves upward, the enzyme powder dispersing unit moves upward while the enzyme powder dispersing unit rotates in the opposite direction, and when the enzyme powder dispersing unit moves above the liquid surface, the solution on the enzyme powder dispersing unit is thrown off.

2. The production of baking enzymatic tank according to claim 1, characterized in that: From top to bottom, the pitch of the spiral groove (15) gradually decreases.

3. An enzyme hydrolysis tank for baking according to claim 2, characterized in that: The material containing module (11) further comprises a second arc-shaped plate (1103), and the second arc-shaped plate (1103) and the first arc-shaped plate (1101) are concentrically arranged, and the second arc-shaped plate (1103) is fixedly connected with one end of the sector plate (1102) away from the first arc-shaped plate (1101).

4. The production of baking with enzymatic tank according to claim 1, characterized in that: The middle part of the mounting frame (4) is provided with a conical block (12).

5. The production of baking with enzymatic tank according to claim 1, characterized in that: The tank body is provided with a cover plate (2) shielding the feeding opening.

6. The production of baking with enzymatic tank according to claim 1, characterized in that: The tank body (1) is rotatably provided with a stirring rod (8).

7. A production baking enzymolysis method using the production baking enzymolysis tank according to claim 1, characterized by The method comprises the following steps: S1, initially, the first arc-shaped plate (1101) is in a vertical state, the convex block (13) is in the vertical groove (14), the electric push rod (16) is started, the connecting rod (5) is moved upward, and then the enzyme powder dispersion unit is stretched above the tank body (1) through the feeding port, and then the enzyme powder is added into the enzyme powder dispersion unit; S2, the electric push rod (16) is started, the mounting frame (4) is moved downward, and the enzyme powder dispersion unit returns to the tank body (1); S3, when the convex block (13) enters the spiral groove (15), the mounting frame (4) is rotated while moving downward, and under the action of centrifugal force, the material containing module (11) is turned outward, and part of the enzyme powder falls from the gap between the adjacent material containing modules (11); S4, with the movement of the mounting frame (4), the enzyme powder on the material containing module (11) is gradually thrown out under the action of centrifugal force; the enzyme powder gradually falls into the tank body (1); S5, when the material containing module (11) enters the solution, the solution washes the material containing module (11) to clean the residual enzyme powder on the material containing module (11); S6, then, the mounting frame (4) is moved upward, and when the mounting frame (4) moves above the liquid level, the solution adhered to the material containing module (11) is thrown off under the action of centrifugal force.

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