A construction waste crushing device
By designing a construction waste crushing device that includes a crushing roller, a cleaning roller, and a drive mechanism, the problems of clogging and sticking of the crushing roller were solved, automated cleaning was achieved, and production safety and processing efficiency were improved.
Patent Information
- Application Number
- CN202510033195.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-09
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2045-01-09
AI Technical Summary
Existing construction waste crushing equipment is prone to clogging, jamming, and sticking of crushing rollers when processing construction waste of different sizes and moisture content, resulting in reduced crushing efficiency and safety hazards due to downtime for manual maintenance.
A construction waste crushing device was designed, comprising a pair of crushing rollers, a cleaning roller, a filter screen, and multiple drive mechanisms. The drive mechanisms cause the crushing rollers and cleaning rollers to move against each other, and the cleaning rollers clean the crushing rollers. Combined with the lifting and vibration of the filter screen, automated cleaning is achieved, avoiding downtime for manual maintenance.
It improved production safety, simplified the maintenance process, shortened maintenance time, and increased crushing and processing efficiency.
Smart Images

Figure CN119746990B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of construction waste crushing technology, and in particular to a construction waste crushing device. Background Technology
[0002] Construction waste refers to soil, waste soil, waste materials, silt and other waste generated by construction units or individuals during the construction, laying or demolition and repair of various buildings, structures, pipelines, etc.
[0003] The main uses of crushed construction waste include: recycled building materials, road construction, concrete aggregate, landfill, and hills.
[0004] Construction waste crushing typically involves using a pair of crushing rollers to break the waste into fine materials of the required size. However, existing construction waste crushing equipment is prone to clogging and sticking of the crushing rollers during the crushing process due to the varying sizes and moisture content of different types of construction waste. This leads to reduced crushing efficiency. The current method requires manual maintenance during shutdown, which not only poses safety risks during start-up and shutdown but also necessitates prolonged downtime for maintenance, further reducing crushing efficiency. Summary of the Invention
[0005] The purpose of this invention is to provide a construction waste crushing device, which aims to solve or improve at least one of the above-mentioned technical problems.
[0006] To achieve the above objectives, the present invention provides the following solution: The present invention provides a construction waste crushing device, comprising:
[0007] The housing is equipped with a feed inlet, a first discharge outlet, and a second discharge outlet;
[0008] A pair of crushing rollers are disposed inside the housing, and the pair of crushing rollers are located directly below the feed inlet;
[0009] A pair of cleaning rollers are disposed inside the housing, with the pair of cleaning rollers located on both sides of the pair of crushing rollers;
[0010] A filter screen is inclinedly disposed inside the housing, the filter screen is located between the crushing roller and the first discharge port, and the lower end of the filter screen is close to the second discharge port;
[0011] A first drive mechanism is disposed on the housing, and the first drive mechanism is used to drive the pair of crushing rollers to rotate relative to each other.
[0012] A second drive mechanism is disposed on the housing. The second drive mechanism is used to drive a pair of crushing rollers to move closer to each other or further apart, so that the crushing rollers can abut against the cleaning rollers.
[0013] The third drive mechanism is located inside the housing and is used to drive the filter screen to move up and down and vibrate.
[0014] Optionally, a pair of sliding grooves are provided on the side wall of the box, and the two ends of the crushing roller are respectively rotatably connected to a first slider that is slidably fitted in the pair of sliding grooves.
[0015] Optionally, the first drive mechanism includes:
[0016] The motor is mounted on the outer wall of the housing.
[0017] A pair of driven pulleys are disposed on both sides of the motor, one of the driven pulleys is connected to the shaft of any of the crushing rollers, and the other driven pulley is connected to the shaft of the other crushing roller through a reversing assembly;
[0018] A drive pulley is located at the output end of the motor, and the drive pulley is connected to a pair of driven pulleys via a transmission belt.
[0019] Optionally, the reversing component includes:
[0020] A rotating rod is rotatably connected to the first slider, and the rotating rod is connected to the driven pulley;
[0021] The first gear is fixedly connected to the rotating rod;
[0022] The second gear is fixedly connected to the shaft of the crushing roller, and the second gear meshes with the first gear.
[0023] Optionally, the first drive mechanism further includes:
[0024] A pair of fixing plates are fixedly connected to the outer wall of the box body;
[0025] A pair of first elastic elements are fixedly connected to a pair of fixed plates. The pair of first elastic elements are located on both sides of the motor. The telescopic ends of the first elastic elements are fixedly connected to first bearing seats. A connecting rod with a tension wheel is rotatably connected to the first bearing seat. The tension wheel abuts against the transmission belt.
[0026] Optionally, the second drive mechanism includes:
[0027] A dual-outlet cylinder is installed on the outer wall of the housing. The two output ends of the dual-outlet cylinder are respectively fixedly connected to a second bearing seat. A pair of second bearing seats correspond to and are rotatably connected to the shafts of a pair of crushing rollers.
[0028] Optionally, a second slider is fixedly connected to each end of the cleaning roller. The second slider is slidably connected in the sliding groove. A second elastic element is fixedly connected between the second slider and the end face of the sliding groove. A push rod is fixedly connected to the end of the first slider near the second slider. The end of the push rod away from the first slider is used to abut against the second slider.
[0029] Optionally, the third drive mechanism includes:
[0030] Multiple support plates are fixedly connected to the inner side wall of the box.
[0031] Multiple telescopic sleeves correspond one-to-one with multiple support plates. The telescopic sleeves are fixedly connected between the support plates and the bottom surface of the filter screen. The telescopic sleeves are provided with a first single-outlet cylinder fixedly connected to the support plate, a vibrator fixedly connected to the bottom surface of the filter screen, and a third elastic element fixedly connected between the output end of the first single-outlet cylinder and the vibrator.
[0032] Optionally, a pair of guide plates are rotatably connected to the top of the box, and the feed inlet is formed between the pair of guide plates. A second single-outlet cylinder is provided between the guide plates and the inner side wall of the box.
[0033] Optionally, a baffle is provided at the second discharge port, and a third single-outlet cylinder is provided between the baffle and the outer wall of the box.
[0034] This invention discloses the following technical effects: Construction waste is fed into the container through the inlet, and a pair of crushing rollers are driven by a first drive mechanism to rotate and perform crushing operations. The crushed aggregate that meets the specifications is screened through a filter screen and discharged from the first outlet. When the pair of crushing rollers becomes clogged or has too much waste stuck on them, the pair of crushing rollers are driven to move away from each other by a second drive mechanism, which increases the gap between them, allowing large pieces of stuck waste to fall onto the filter screen. When the crushing rollers come into contact with the cleaning rollers, the first drive mechanism drives the pair of crushing rollers to rotate, thereby allowing the cleaning rollers to clean the crushing rollers and remove the impurities stuck on them. Then, the pair of crushing rollers are reset and the crushing operation is quickly resumed. No machine shutdown or manual maintenance is required, which improves production safety, makes cleaning convenient, shortens maintenance time, and improves crushing efficiency. Attached Figure Description
[0035] The accompanying drawings, which form part of this application, are used to provide a further understanding of this application. The illustrative embodiments and descriptions of this application are used to explain this application and do not constitute an undue limitation of this application. In the drawings:
[0036] Figure 1 This is a schematic diagram of the overall structure of the present invention;
[0037] Figure 2 for Figure 1 A magnified view of part A in the image;
[0038] Figure 3 This is a schematic diagram of the internal structure of the housing of the present invention;
[0039] Figure 4 This is a schematic diagram of the third drive mechanism of the present invention.
[0040] In the diagram: 1. Box body; 2. Feed inlet; 3. First discharge outlet; 4. Second discharge outlet; 5. Crushing roller; 6. Cleaning roller; 7. Filter screen; 8. Sliding groove; 9. First slider; 10. Motor; 11. Driven pulley; 12. Driving pulley; 13. Transmission belt; 14. Rotating rod; 15. First gear; 16. Second gear; 17. Fixed plate; 18. First elastic element; 19. First bearing seat; 20. Tensioning wheel; 21. Connecting rod; 22. Double-outlet cylinder; 23. Second bearing seat; 24. Second slider; 25. Second elastic element; 26. Push rod; 27. Support plate; 28. Telescopic sleeve; 29. First single-outlet cylinder; 30. Vibrator; 31. Third elastic element; 32. Guide plate; 33. Second single-outlet cylinder; 34. Baffle; 35. Third single-outlet cylinder. Detailed Implementation
[0041] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0042] To make the above-mentioned objects, features and advantages of the present invention more apparent and understandable, the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[0043] Reference Figures 1-4 The present invention provides a construction waste crushing device, comprising:
[0044] The housing 1 is equipped with a feed inlet 2, a first discharge outlet 3 and a second discharge outlet 4;
[0045] A pair of crushing rollers 5 are installed inside the housing 1, and the pair of crushing rollers 5 are located directly below the feed inlet 2;
[0046] A pair of cleaning rollers 6 are disposed inside the housing 1, with the pair of cleaning rollers 6 located on both sides of a pair of crushing rollers 5;
[0047] The filter screen 7 is inclinedly installed inside the housing 1. The filter screen 7 is located between the crushing roller 5 and the first discharge port 3, and the lower end of the filter screen 7 is close to the second discharge port 4.
[0048] The first drive mechanism is mounted on the housing 1 and is used to drive a pair of crushing rollers 5 to rotate relative to each other.
[0049] The second drive mechanism is set on the housing 1. The second drive mechanism is used to drive a pair of crushing rollers 5 to move closer or further apart, so that the crushing rollers 5 can abut against the cleaning rollers 6.
[0050] The third drive mechanism is located inside the housing 1. The third drive mechanism is used to drive the filter screen 7 to rise, fall and vibrate.
[0051] Construction waste is fed into the housing 1 through the feed inlet 2. The first drive mechanism drives a pair of crushing rollers 5 to rotate and perform crushing operations. The crushed aggregate that meets the specifications is screened by the filter screen 7 and discharged through the first discharge outlet 3. When the pair of crushing rollers 5 become clogged or have too much waste stuck to them, the second drive mechanism drives the pair of crushing rollers 5 to move away from each other, increasing the gap between them. This allows large pieces of stuck waste to fall onto the filter screen 7. When the crushing rollers 5 come into contact with the cleaning rollers 6, the first drive mechanism drives the pair of crushing rollers 5 to rotate, so that the cleaning rollers 6 clean the crushing rollers 5, removing the impurities stuck to them. Then, the pair of crushing rollers 5 are reset and the crushing operation is quickly resumed. No machine downtime or manual maintenance is required, which improves production safety, makes cleaning convenient, shortens maintenance time, and improves crushing efficiency.
[0052] Furthermore, the crushing roller 5 includes a roller body and bristles made of nylon or steel wire disposed on the roller body.
[0053] In one embodiment of the present invention, a pair of sliding grooves 8 are provided on the side wall of the box body 1, and the two ends of the crushing roller 5 are respectively rotatably connected to the first slider 9 which is slidably fitted in the pair of sliding grooves 8.
[0054] When a pair of crushing rollers 5 slide, sliding support for the crushing rollers 5 is achieved by the first slider 9 sliding along the sliding normal 8.
[0055] Furthermore, a limiting groove is formed in the sliding groove 8, and multiple limiting sliders are slidably fitted in the limiting groove. The limiting sliders are fixedly connected to the first slider 9 and the second slider 24 to achieve guiding and limiting of the first slider 9 and the second slider 24.
[0056] In one embodiment of the present invention, the first driving mechanism includes:
[0057] Motor 10 is mounted on the outer wall of housing 1;
[0058] A pair of driven pulleys 11 are arranged on both sides of the motor 10. One driven pulley 11 is connected to the shaft of any crushing roller 5, and the other driven pulley 11 is connected to the shaft of another crushing roller 5 through a reversing assembly.
[0059] The driving pulley 12 is located at the output end of the motor 10, and the driving pulley 12 is connected to a pair of driven pulleys 11 by a transmission belt 13.
[0060] The motor 10 drives the active pulley 12 to rotate, which in turn drives a pair of driven pulleys 11 to rotate via the transmission belt 13. The reversing assembly causes a pair of crushing rollers 5 to rotate in opposite directions, effectively improving the crushing effect.
[0061] In one embodiment of the present invention, the reversing component includes:
[0062] Rotating rod 14 is rotatably connected to the first slider 9, and rotating rod 14 is connected to driven pulley 11;
[0063] The first gear 15 is fixedly connected to the rotating rod 14;
[0064] The second gear 16 is fixedly connected to the shaft of the crushing roller 5, and the second gear 16 meshes with the first gear 15.
[0065] Driven pulley 11 drives rotating rod 14 to rotate, thereby driving second gear 16 to rotate through first gear 15 on rotating rod 14, so that crushing roller 5 with second gear 16 rotates in opposite directions to another crushing roller 5.
[0066] In one embodiment of the present invention, the first driving mechanism further includes:
[0067] A pair of fixing plates 17 are fixedly connected to the outer wall of the box body 1;
[0068] A pair of first elastic elements 18 are fixedly connected to a pair of fixed plates 17. The pair of first elastic elements 18 are located on both sides of the motor 10. The telescopic end of the first elastic element 18 is fixedly connected to a first bearing seat 19. A connecting rod 21 with a tension wheel 20 is rotatably connected to the first bearing seat 19. The tension wheel 20 abuts against the transmission belt 13.
[0069] As the pair of crushing rollers 5 move, the drive belt 13 deforms, and the first elastic element 18 and the tensioning wheel 20 enable the drive belt 13 to maintain a drive connection with the pair of driven pulleys 11.
[0070] In one embodiment of the present invention, the second driving mechanism includes:
[0071] A double-outlet cylinder 22 is installed on the outer wall of the housing 1. The two output ends of the double-outlet cylinder 22 are respectively fixedly connected to the second bearing seats 23. The pair of second bearing seats 23 correspond to and are rotatably connected to the shafts of the pair of crushing rollers 5.
[0072] The second bearing seat 23 is pushed by the double-outlet cylinder 22, thereby driving the crushing roller 5 to move.
[0073] In one embodiment of the present invention, the two ends of the cleaning roller 6 are respectively fixedly connected to the second slider 24, the second slider 24 is slidably connected in the sliding groove 8, and the second elastic member 25 is fixedly connected between the second slider 24 and the end face of the sliding groove 8. The end of the first slider 9 near the second slider 24 is fixedly connected to the push rod 26, and the end of the push rod 26 away from the first slider 9 is used to abut against the second slider 24.
[0074] The end of the push rod 26 away from the first slider 9 extends beyond the crushing roller 5, so that after the push rod 26 abuts against the second slider 24, the crushing roller 5 only contacts the bristles on the cleaning roller 6, avoiding contact between the crushing roller 5 and the roller body of the cleaning roller 6. Furthermore, by providing the second elastic element 25, when excessively large debris adheres to the crushing roller 5, it can avoid excessive rigid contact between the debris and the cleaning roller 6 after contact during rotation due to the stretchable effect of the cleaning roller 6, thus preventing damage to both the cleaning roller 6 and the crushing roller 5.
[0075] In one embodiment of the present invention, the third driving mechanism includes:
[0076] Multiple support plates 27 are fixedly connected to the inner side wall of the housing 1;
[0077] Multiple telescopic sleeves 28 correspond one-to-one with multiple support plates 27. The telescopic sleeves 28 are fixedly connected between the support plates 27 and the bottom surface of the filter screen 7. The telescopic sleeves 28 are provided with a first single-outlet cylinder 29 fixedly connected to the support plate 27, a vibrator 30 fixedly connected to the bottom surface of the filter screen 7, and a third elastic element 31 fixedly connected between the output end of the first single-outlet cylinder 29 and the vibrator 30.
[0078] During crushing, the vibrator 30 causes the filter screen 7 to vibrate, thereby improving the passing efficiency of the aggregate on the filter screen 7. When maintenance is required, oversized waste falls onto the filter screen 7. Due to the tilting setting of the filter screen 7, the waste moves towards the second discharge port 4 by gravity. When the waste needs to be discharged, the first single-outlet cylinder 29 pushes the filter screen 7 upward, so that the filter screen 7 exceeds the second discharge port 4, and the waste is automatically discharged from the second discharge port 4.
[0079] In one embodiment of the present invention, a pair of guide plates 32 are rotatably connected to the top of the box 1, and a feed inlet 2 is formed between the pair of guide plates 32. A second single-outlet cylinder 33 is provided between the guide plates 32 and the inner side wall of the box 1.
[0080] When cleaning the crushing roller 5, the guide plate 32 can be pushed by the second single-outlet cylinder 33 to make the feed opening 2 between the pair of guide plates 32 smaller, so as to avoid too much garbage falling onto the filter screen 7 during cleaning.
[0081] In one embodiment of the present invention, a baffle 34 is provided at the second discharge port 4, and a third single-outlet cylinder 35 is provided between the baffle 34 and the outer wall of the box 1.
[0082] When discharging oversized pieces of waste from the filter screen 7, the baffle 34 is opened by the third single-outlet cylinder 35 to discharge the waste. During crushing, the baffle 34 closes the second discharge port 4 to prevent dust or sized aggregate from overflowing from the second discharge port 4.
[0083] Furthermore, an extendable and retractable component such as a bellows plate is fixedly connected between the first slider 9 and the second slider 24, and between the second slider 24 and the sliding channel 8, to prevent dust or compliant aggregate from overflowing from the sliding channel 8.
[0084] In the description of this invention, it should be understood that the terms "longitudinal", "lateral", "up", "down", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this invention, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this invention.
[0085] The embodiments described above are merely preferred embodiments of the present invention and are not intended to limit the scope of the present invention. Various modifications and improvements made by those skilled in the art to the technical solutions of the present invention without departing from the spirit of the present invention should fall within the protection scope defined by the claims of the present invention.
Claims
1. A construction waste crushing device, characterized in that, include: The box body (1) is provided with a feed inlet (2), a first discharge outlet (3) and a second discharge outlet (4); A pair of crushing rollers (5) are disposed inside the housing (1), and the pair of crushing rollers (5) are located directly below the feed inlet (2); A pair of cleaning rollers (6) are disposed inside the housing (1), and the pair of cleaning rollers (6) are respectively located on both sides of the pair of crushing rollers (5); The filter screen (7) is inclinedly disposed inside the box (1). The filter screen (7) is located between the crushing roller (5) and the first discharge port (3). The lower end of the filter screen (7) is close to the second discharge port (4). A first driving mechanism is disposed on the housing (1), and the first driving mechanism is used to drive a pair of crushing rollers (5) to rotate relative to each other; The second drive mechanism is disposed on the housing (1). The second drive mechanism is used to drive a pair of crushing rollers (5) to move closer or further apart, so that the crushing rollers (5) can abut against the cleaning rollers (6). The third drive mechanism is located inside the housing (1) and is used to drive the filter screen (7) to rise, fall and vibrate. A pair of sliding grooves (8) are provided on the side wall of the box (1), and the two ends of the crushing roller (5) are respectively rotatably connected to the first slider (9) which is slidably fitted in the pair of sliding grooves (8). The second drive mechanism includes: A double-outlet cylinder (22) is set on the outer wall of the box (1). The two output ends of the double-outlet cylinder (22) are respectively fixedly connected to the second bearing seats (23). A pair of second bearing seats (23) correspond to and are rotatably connected to the shafts of a pair of crushing rollers (5). The cleaning roller (6) is fixedly connected to two ends of a second slider (24), the second slider (24) is slidably connected in the sliding groove (8), and a second elastic element (25) is fixedly connected between the second slider (24) and the end face of the sliding groove (8). A push rod (26) is fixedly connected to one end of the first slider (9) near the second slider (24), and the end of the push rod (26) away from the first slider (9) is used to abut against the second slider (24). When the pair of crushing rollers (5) become clogged or have too much garbage stuck to them, the second drive mechanism drives the pair of crushing rollers (5) to move away from each other, so that the gap between them increases and large pieces of stuck garbage fall onto the filter screen (7). When the crushing rollers (5) come into contact with the cleaning rollers (6), the first drive mechanism drives the pair of crushing rollers (5) to rotate, so that the cleaning rollers (6) clean the crushing rollers (5). The push rod (26) extends beyond the first slider (9) at one end, so that after the push rod (26) abuts against the second slider (24), the crushing roller (5) only contacts the bristles on the cleaning roller (6).
2. The construction waste crushing device according to claim 1, characterized in that, The first driving mechanism includes: The motor (10) is mounted on the outer wall of the housing (1); A pair of driven pulleys (11) are disposed on both sides of the motor (10), one of the driven pulleys (11) is connected to the shaft of any of the crushing rollers (5), and the other driven pulley (11) is connected to the shaft of the other crushing roller (5) through a reversing assembly; The driving pulley (12) is located at the output end of the motor (10), and the driving pulley (12) is connected to a pair of driven pulleys (11) by a transmission belt (13).
3. The construction waste crushing device according to claim 2, characterized in that, The reversing component includes: Rotating rod (14) is rotatably connected to the first slider (9), and the rotating rod (14) is connected to the driven pulley (11); The first gear (15) is fixedly connected to the rotating rod (14); The second gear (16) is fixedly connected to the shaft of the crushing roller (5), and the second gear (16) meshes with the first gear (15).
4. A construction waste crushing device according to claim 2, characterized in that, The first drive mechanism further includes: A pair of fixing plates (17) are fixedly connected to the outer wall of the box (1); A pair of first elastic elements (18) are fixedly connected to a pair of fixed plates (17). The pair of first elastic elements (18) are located on both sides of the motor (10). The telescopic end of the first elastic element (18) is fixedly connected to a first bearing seat (19). A connecting rod (21) with a tension wheel (20) is rotatably connected to the first bearing seat (19). The tension wheel (20) abuts against the transmission belt (13).
5. A construction waste crushing device according to claim 1, characterized in that, The third drive mechanism includes: Multiple support plates (27) are fixedly connected to the inner side wall of the box (1); Multiple telescopic sleeves (28) correspond one-to-one with multiple support plates (27). The telescopic sleeves (28) are fixedly connected between the support plates (27) and the bottom surface of the filter screen (7). The telescopic sleeves (28) are provided with a first single-outlet cylinder (29) fixedly connected to the support plate (27), a vibrator (30) fixedly connected to the bottom surface of the filter screen (7), and a third elastic element (31) fixedly connected between the output end of the first single-outlet cylinder (29) and the vibrator (30).
6. The construction waste crushing device according to claim 1, characterized in that, A pair of guide plates (32) are rotatably connected to the top of the box (1), and the feed port (2) is formed between the pair of guide plates (32). A second single-outlet cylinder (33) is provided between the guide plate (32) and the inner side wall of the box (1).
7. A construction waste crushing device according to claim 1, characterized in that, A baffle (34) is provided at the second discharge port (4), and a third single-outlet cylinder (35) is provided between the baffle (34) and the outer wall of the box (1).
Citation Information
Patent Citations
Hard alloy grinding tool
CN215963773U