An enhanced energy-saving building concrete formwork device
By designing a concrete formwork device including hydraulic scissor lifting mechanism, material picking mechanism and station spacing adaptive pushing components, the problem of dispersion and difficulty in transporting after concrete blocks are formed is solved, automatic mold release and centralized transport are achieved, and storage and use efficiency is improved.
Patent Information
- Application Number
- CN202510258544.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-06
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2045-03-06
AI Technical Summary
After the existing concrete formwork is formed by forming multiple concrete blocks, the concrete blocks are dispersed and difficult to transport in a centralized manner due to the large number of molding cavity, which affects subsequent storage and access.
A reinforced energy-saving building concrete formwork device is designed, including hydraulic scissor lifting mechanism, forming table, multi-row casting grooves, material extraction mechanism and station spacing adaptive pushing components. The threaded rod is driven by the motor to rotate, and the connecting plate is moved upward, the formwork is lifted out of the concrete block, and the concrete block is collected into the same place through the material pickup mechanism and the push assembly.
Automatic mold release and centralized transport of concrete blocks is realized, damage during manual lifting is avoided, and the storage and access efficiency of concrete blocks is improved.
Smart Images

Figure CN119748615B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of concrete formwork, in particular to a reinforced energy-saving building concrete formwork device. Background Art
[0002] Reinforced energy-saving concrete is a kind of concrete with high strength and high durability. By optimizing the proportion and adding high-performance admixtures, it can withstand greater loads. In addition, a certain amount of fly ash is usually added as powder, and a certain amount of waste slag generated by demolishing buildings is added as aggregate, so as to achieve the effect of waste recycling and energy saving. In the production process of reinforced energy-saving concrete, formwork is usually used to constrain the space for pouring concrete to ensure the molding of concrete.
[0003] The patent with announcement number CN218563009U discloses a reinforced energy-saving building concrete formwork, which belongs to the field of concrete formwork technology. It aims at the problem that concrete may be damaged in the process of lifting concrete blocks, and most common formworks can only cast concrete blocks with smooth surfaces. The patent comprises a base, an operating console and a formwork. A jacking mechanism is arranged in the inner cavity of the operating console, and movable cavities are arranged in the inner walls on both sides of the formwork. An auxiliary molding mechanism is arranged in the movable cavity. The jacking mechanism comprises a lifting push rod and an extrusion component, and a positioning piece attached to the bottom surface of the movable plate is fixed at the end of the slide rod. Through the setting of the jacking mechanism, after the concrete poured into the formwork solidifies into blocks, the operator can first open the extrusion component to push the lifting push rod into the formwork, so as to effectively push the concrete block to separate from the mold box, making it convenient for the staff to take out the concrete block, and avoiding the damage of the concrete block caused by lifting the concrete block.
[0004] However, the above technical solution still has the following deficiencies in practical application:
[0005] After the concrete is formed, although the concrete block can be removed by pushing it to separate it from the mold box, in some cases, in order to improve the forming efficiency of the concrete, concrete is poured into multiple forming cavities at the same time. After multiple concrete blocks are formed, due to the large number of forming cavities, the multiple concrete blocks are relatively scattered. Usually, the formed concrete blocks need to be transported to the same place for subsequent storage and retrieval. When the multiple concrete blocks are relatively scattered, it is not convenient to transport them to the same place, which affects the subsequent storage and retrieval of the concrete blocks. Summary of the invention
[0006] In order to make up for the deficiencies of the prior art and solve at least one technical problem raised in the background technology, the present invention proposes a reinforced energy-saving building concrete formwork device.
[0007] The technical solution adopted by the present invention to solve its technical problems is: a reinforced energy-saving building concrete formwork device, including a base, on the upper end surface of the base is provided a hydraulic scissor lifting mechanism, on the upper end of the hydraulic scissor lifting mechanism is provided a forming table, on the forming table are provided multiple rows of casting grooves with the same specifications, and the number of casting grooves in each row is the same. On one side of the forming table is fixedly connected a second sliding rod, the second sliding rod is slidably connected with a connecting plate, on the upper end surface of the connecting plate are fixedly connected multiple support rods, on the upper ends of the support rods are fixedly connected a demolding plate, the demolding plate can slide at the casting groove, and the demolding plate and the casting groove can form a complete forming cavity. On the forming table is also provided a material taking mechanism for gathering multiple formed concrete blocks at the same place;
[0008] The material taking mechanism includes a support plate fixedly connected to one side of the upper end surface of the forming table, on one side of the front end surface of the support plate is slidably connected a transverse moving plate, on one side of the lower end surface of the transverse moving plate is fixedly connected a telescopic rod, the piston end of the telescopic rod is fixedly connected with a lifting plate, and on both sides of the front end surface of the lifting plate are slidably connected pallet plates;
[0009] On the lifting plate is also provided a working position spacing adaptable pushing component for moving the concrete blocks between the two pallet plates;
[0010] The working position spacing adaptable pushing component includes multiple laterally arranged push plates, on one side of the front end surface of the rear push plate is fixedly connected a limiting rod, the remaining push plates are slidably connected to the limiting rod, on one side of the rear push plate is slidably connected a groove plate, on one side of the upper end of the groove plate is slidably connected a first sliding rod, the rear end of the first sliding rod is fixedly connected with a fixing plate, and the fixing plate is fixedly connected to the lifting plate at the lower end.
[0011] Preferably, on one side of the connecting plate is threadedly connected a first threaded rod, the upper end of the first threaded rod is rotatably arranged on the forming table, on one side of the upper end surface of the forming table is fixedly connected a first motor, and the output end of the first motor is fixedly connected to one end of the first threaded rod.
[0012] Preferably, on one side of the transverse moving plate is threadedly connected a second threaded rod, both ends of the second threaded rod are rotatably arranged on the support plate, on one side of the support plate is fixedly connected a second motor, the output end of the second motor is fixedly connected to one end of the second threaded rod, on one side of the upper end surface of the lifting plate is fixedly connected a third threaded rod, the third threaded rod is threadedly connected with a threaded cylinder, the upper end of the threaded cylinder is rotatably arranged on the transverse moving plate, and on one side of the upper end surface of the transverse moving plate is fixedly connected a third motor, and the output end of the third motor is fixedly connected to the upper end of the threaded cylinder.
[0013] Preferably, at the rear end of the pallet plate is threadedly connected a bidirectional threaded rod, both ends of the bidirectional threaded rod are rotatably arranged on the lifting plate, on one side of the lifting plate is fixedly connected a sixth motor, and the output end of the sixth motor is fixedly connected to one end of the bidirectional threaded rod.
[0014] Preferably, an extension limiting component is further arranged on the pallet.
[0015] The extension limiting component includes an extension rod slidably connected to one side of the pallet. A plurality of tooth blocks are arranged on one side of the extension rod. A gear is rotatably arranged on one side of the pallet, and the gear meshes with the tooth blocks on the extension rod.
[0016] Preferably, an eighth motor is fixedly connected to one side of the pallet, and the output end of the eighth motor is fixedly connected to the gear.
[0017] Preferably, a fourth threaded rod is threadedly connected to one side of the upper end of the groove plate. One end of the fourth threaded rod is rotatably arranged on the fixing plate. A fourth motor is fixedly connected to one side of the rear end face of the fixing plate, and the output end of the fourth motor is fixedly connected to one end of the fourth threaded rod.
[0018] Preferably, a second connecting rod is rotatably arranged on one side of the upper end of the front and rear push plates, and a first connecting rod is rotatably arranged on the upper end of the remaining push plates. One end of the second connecting rod is rotatably connected to one end of the first connecting rod, and the adjacent ends of the connecting rods are rotatably connected. A fifth threaded rod is threadedly connected to one side of the upper end of the front push plate. One end of the fifth threaded rod is rotatably arranged on the limiting rod. A fifth motor is fixedly connected to the front end of the limiting rod, and the output end of the fifth motor is fixedly connected to one end of the fifth threaded rod.
[0019] Preferably, a sixth threaded rod is rotatably arranged at both ends of the groove plate. The sixth threaded rod is threadedly connected to one side of the push plate. A seventh motor is fixedly connected to the upper end of the groove plate, and the output end of the seventh motor is fixedly connected to the upper end of the sixth threaded rod.
[0020] Preferably, a plurality of universal wheels are arranged on the lower end face of the base.
[0021] The beneficial effects of the present invention are as follows:
[0022] 1. For the enhanced energy-saving building concrete formwork device of the present invention, when the concrete slurry is poured into the pouring groove and the concrete solidifies into a block in the forming cavity, the connecting plate can be moved upward by driving the first threaded rod to rotate by the first motor, so that the demolding plate originally at the bottom of the pouring groove can be moved upward until the formed concrete block is ejected from the pouring groove, thereby realizing the automatic demolding of the concrete, saving the process of manually prying the concrete block out of the pouring groove, which is more convenient. At the same time, it also avoids the damage to the concrete block caused by the method of prying out the mold.
[0023] 2. The reinforced energy-saving building concrete formwork device described in the present invention utilizes a material taking mechanism and a station spacing adaptive pushing component to enable all concrete blocks ejected by the demolding formwork to be transferred to the same place, and the number of concrete blocks transferred to the receiving platform at one time can be controlled by controlling the moving distance of the push plate to meet different transportation needs, thereby avoiding the situation where the multiple formed concrete blocks are inconvenient to be transferred to the same place due to their relatively scattered positions, thereby affecting the subsequent storage, retrieval and other operations of the concrete blocks, and according to the number of concrete blocks to be transferred to the receiving platform as needed, the extension rod can be driven to slide on the support plate to adjust the distance between the front end of the extension rod and the front end of the support plate, so that the distance can just accommodate the number of concrete blocks that need to be transferred to the receiving platform, and when the concrete blocks are moved to the receiving platform, they will maintain a straight moving track due to the limitation of the extension rods on both sides. The concrete blocks are moved along the track and will not shift, thus avoiding the shift of the concrete blocks when they are transferred to the receiving platform, ensuring the neatness of multiple concrete blocks, and facilitating the subsequent storage and retrieval of the concrete blocks. In addition, with the cooperation of the connecting rods one and two, the spacing between adjacent push plates can be changed equally. At the same time, the push plates can also push the concrete blocks to move, so that the spacing between adjacent concrete blocks changes, until the spacing between adjacent concrete blocks is equal to the spacing between adjacent processing stations. At this time, the push plates push the concrete blocks to the processing platform. When one concrete block is aligned with a processing station, the remaining concrete blocks are also aligned with the processing stations. At this time, multiple processing stations can process the concrete blocks at the same time, thus avoiding the situation that the multiple concrete blocks pushed to the processing platform by the push plates cannot be accurately aligned with the processing stations, thereby affecting the subsequent processing efficiency of the concrete blocks. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] The present invention will be further described below in conjunction with the accompanying drawings.
[0025] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0026] Figure 2 It is a schematic diagram of the three-dimensional structure at the support plate;
[0027] Figure 3 It is a schematic diagram of the three-dimensional structure of the push plate;
[0028] Figure 4 It is a schematic diagram of the three-dimensional structure at the connecting plate;
[0029] Figure 5 It is a schematic diagram of the three-dimensional structure of connecting rod one and connecting rod two;
[0030] Figure 6 It is a schematic diagram of the three-dimensional structure of the support plate;
[0031] Figure 7 It is a schematic diagram of the three-dimensional structure at the transverse plate;
[0032] Figure 8 It is a schematic diagram of the three-dimensional structure at the slot plate.
[0033] In the figure: 1. Base; 2. Motor 1; 3. First threaded rod; 4. Forming table; 5. Pouring groove; 6. Support plate; 7. Transverse moving plate; 8. Motor 2; 9. Second threaded rod; 10. Motor 3; 11. Telescopic rod; 12. Threaded cylinder; 13. Third threaded rod; 14. Lifting plate; 15. Support plate; 16. Extension rod; 17. Fixed plate; 18. Motor 4; 19. First sliding rod; 20. Fourth threaded rod; 21. Pushing plate; 22. Limit rod; 23. First connecting rod; 24. Second connecting rod; 25. Motor 5; 26. Fifth threaded rod; 27. Universal wheel; 28. Motor 6; 29. Bidirectional threaded rod; 30. Slot plate; 31. Motor 7; 32. Sixth threaded rod; 33. Motor 8; 34. Gear; 35. Second sliding rod; 36. Demolding plate; 37. Support rod; 38. Hydraulic scissor lifting mechanism; 39. Connecting plate. Specific implementation manner
[0034] Next, the technical solutions of the present invention will be clearly and completely described in conjunction with the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present invention.
[0035] Please refer to Figures 1-8 , the present invention provides a technical solution: a reinforced energy-saving building concrete formwork device, including a base 1, a hydraulic scissor lifting mechanism 38 is arranged on the upper end surface of the base 1, a forming table 4 is arranged on the upper end of the hydraulic scissor lifting mechanism 38, multiple rows of pouring grooves 5 with the same specifications are arranged on the forming table 4, and the number of each row of pouring grooves 5 is the same. One side of the forming table 4 is fixedly connected with a second sliding rod 35, the second sliding rod 35 is slidably connected with a connecting plate 39, a plurality of support rods 37 are fixedly connected to the upper end surface of the connecting plate 39, the upper end of the support rod 37 is fixedly connected with a demolding plate 36, the demolding plate 36 can slide at the pouring groove 5, and the demolding plate 36 and the pouring groove 5 can form a complete forming cavity. A material taking mechanism for gathering multiple formed concrete blocks in the same place is also arranged on the forming table 4;
[0036] The material taking mechanism includes a support plate 6 fixedly connected to one side of the upper end surface of the forming table 4, a transverse moving plate 7 is slidably connected to one side of the front end surface of the support plate 6, a telescopic rod 11 is fixedly connected to one side of the lower end surface of the transverse moving plate 7, the piston end of the telescopic rod 11 is fixedly connected with a lifting plate 14, and support plates 15 are slidably connected to both sides of the front end surface of the lifting plate 14;
[0037] A station pitch adaptive pushing component for moving the concrete blocks between the two pallets 15 is also provided on the lifting plate 14;
[0038] The station pitch adaptive pushing component includes a plurality of push plates 21 arranged horizontally. One side of the front end face of the rear push plate 21 is fixedly connected with a limit rod 22, and the remaining push plates 21 are slidably connected to the limit rod 22. One side of the rear push plate 21 is slidably connected with a groove plate 30. One side of the upper end of the groove plate 30 is slidably connected with a first slide rod 19. The rear end of the first slide rod 19 is fixedly connected with a fixing plate 17, and the lower end of the fixing plate 17 is fixedly connected to the lifting plate 14.
[0039] In this embodiment, as Figure 1 shown, one side of the connecting plate 39 is threadedly connected with a first threaded rod 3. The upper end of the first threaded rod 3 is rotatably arranged on the forming table 4. One side of the upper end face of the forming table 4 is fixedly connected with a first motor 2, and the output end of the first motor 2 is fixedly connected to one end of the first threaded rod 3.
[0040] Specifically, the concrete slurry is poured into the pouring groove 5. When the concrete solidifies into blocks in the forming cavity, the connecting plate 39 can be moved upward by driving the first threaded rod 3 to rotate by the first motor 2, so that the demolding plate 36 originally at the bottom of the pouring groove 5 can be moved upward until the formed concrete blocks are ejected from the pouring groove 5, thus realizing the automatic demolding of the concrete, eliminating the process of manually prying the concrete blocks out of the pouring groove 5, which is more convenient. At the same time, it also avoids the situation that the concrete blocks are damaged due to the method of prying out and taking the mold.
[0041] In this embodiment, as Figures 1-8 shown, one side of the transverse moving plate 7 is threadedly connected with a second threaded rod 9. Both ends of the second threaded rod 9 are rotatably arranged on the support plate 6. One side of the support plate 6 is fixedly connected with a second motor 8, and the output end of the second motor 8 is fixedly connected to one end of the second threaded rod 9. One side of the upper end face of the lifting plate 14 is fixedly connected with a third threaded rod 13. The third threaded rod 13 is threadedly connected with a threaded cylinder 12. The upper end of the threaded cylinder 12 is rotatably arranged on the transverse moving plate 7. One side of the upper end face of the transverse moving plate 7 is fixedly connected with a third motor 10, and the output end of the third motor 10 is fixedly connected to the upper end of the threaded cylinder 12.
[0042] The rear end of the pallet 15 is threadedly connected with a bidirectional threaded rod 29. Both ends of the bidirectional threaded rod 29 are rotatably arranged on the lifting plate 14. One side of the lifting plate 14 is fixedly connected with a sixth motor 28, and the output end of the sixth motor 28 is fixedly connected to one end of the bidirectional threaded rod 29.
[0043] An extended limit component is also provided on the pallet 15;
[0044] The extension limit assembly includes an extension rod 16 slidably connected to one side of the support plate 15 , a plurality of tooth blocks are arranged on one side of the extension rod 16 , and a gear 34 is rotatably arranged on one side of the support plate 15 , and the gear 34 meshes with the tooth blocks on the extension rod 16 .
[0045] A motor 8 33 is fixedly connected to one side of the support plate 15 , and an output end of the motor 8 33 is fixedly connected to a gear 34 .
[0046] A threaded rod 4 20 is threadedly connected to one side of the upper end of the slot plate 30, and one end of the threaded rod 4 20 is rotatably set on the fixed plate 17. A motor 4 18 is fixedly connected to one side of the rear end surface of the fixed plate 17, and the output end of the motor 4 18 is fixedly connected to one end of the threaded rod 4 20.
[0047] A connecting rod 24 is rotatably provided on one side of the upper end of the front and rear push plates 21, and a connecting rod 1 23 is rotatably provided on the upper ends of the other push plates 21. One end of the connecting rod 24 is rotatably connected to one end of the connecting rod 1 23, and the ends of the adjacent connecting rods 1 23 are rotatably connected. A threaded rod 5 26 is threadedly connected to one side of the upper end of the front push plate 21, and one end of the threaded rod 5 26 is rotatably provided on the limit rod 22. The front end of the limit rod 22 is fixedly connected to a motor 5 25, and the output end of the motor 5 25 is fixedly connected to one end of the threaded rod 5 26.
[0048] Threaded rods 6 32 are rotatably provided at both ends of the slot plate 30 , and the threaded rods 6 32 are threadedly connected to one side of the push plate 21 . A motor 7 31 is fixedly connected to the upper end of the slot plate 30 , and the output end of the motor 7 31 is fixedly connected to the upper end of the threaded rod 6 32 .
[0049] A plurality of universal wheels 27 are provided on the lower end surface of the base 1 .
[0050] Specifically, in the prior art, after concrete is formed, although the concrete block can be separated from the mold box by pushing the concrete block, the concrete block can be taken out. However, in some cases, in order to improve the forming efficiency of concrete, concrete is poured into multiple forming cavities at the same time. After multiple concrete blocks are formed, due to the large number of forming cavities, the multiple concrete blocks are relatively scattered. Usually, the formed concrete blocks need to be transported to the same place in a centralized manner for subsequent storage and retrieval. However, when the multiple concrete blocks are relatively scattered, it is not convenient to transport them to the same place, thereby affecting the subsequent storage and retrieval of the concrete blocks.
[0051] Therefore, in order to solve the above problems, when the present embodiment is used, concrete slurry is poured into a plurality of casting troughs 5 at the same time, and the height of the forming table 4 can be adjusted by using a hydraulic scissor lift mechanism 38 to adapt to different casting requirements. The hydraulic scissor lift mechanism 38 is a prior art and will not be described in detail here. When the concrete block is formed and ejected by the demolding plate 36, the motor 2 8 drives the threaded rod 2 9 to rotate, so that the transverse plate 7 slides laterally on the support plate 6 until a row of concrete blocks is between the two support plates 15, and then the motor 3 10 drives the threaded cylinder 12 By rotating, the threaded rod three 13 moves downward, and the telescopic rod 11 extends until one side of the support plate 15 is flush with the bottom of the concrete block, and then the motor six 28 drives the bidirectional threaded rod 29 to rotate, so that the two support plates 15 are close to each other until the support plates 15 fit the bottom of the concrete block, and the concrete block can be supported. At this time, the concrete block is transferred to the support plate 15 by the stripping template 36, and at this time, the concrete block is between the two adjacent push plates 21, and one side of the concrete block fits with the push plate 21, and then the base 1 can be moved by the universal wheel 27 to make it The molding table 4 is aligned with the concrete block receiving platform, and then the end of the support plate 15 is made to fit with the receiving platform by adjusting the height of the support plate 15. Then, the motor 4 18 drives the threaded rod 4 20 to rotate, so that the groove plate 30 moves on the slide bar 19 and the threaded rod 4 20, so that the multiple push plates 21 can be moved at the same time to push the multiple concrete blocks on the support plate 15 until all the concrete blocks on the support plate 15 are moved to the receiving platform. Then, the motor 7 31 drives the threaded rod 6 32 to rotate, so that the multiple push plates 21 are first raised at the same time and away from the pushed concrete blocks. The concrete blocks on the receiving platform are moved to the same place, and the push plate 21 is driven to reset. Since the push plate 21 rises first and then resets, the concrete blocks will not be pushed back. Then the above operation is repeated to transfer all the concrete blocks ejected by the stripping plate 36 to the same place. In addition, the number of concrete blocks transferred to the receiving platform at one time can be controlled by controlling the moving distance of the push plate 21 to meet different transportation requirements, thereby avoiding the situation that the multiple concrete blocks formed are not convenient to be transferred to the same place due to their scattered positions, thereby affecting the subsequent storage and use of the concrete blocks.
[0052] Although multiple concrete blocks can be transferred to the same place in the above manner, when the concrete blocks are separated from the support plate 15, they will lose their limit position, and multiple concrete blocks transferred to the receiving platform may be offset, thereby affecting the neatness of the concrete blocks and being unfavorable for the storage and use of the concrete blocks. Therefore, in order to avoid this situation, according to the number of concrete blocks that need to be transferred to the receiving platform, the motor 8 33 is used to drive the gear 34 to rotate, so that the extension rod 16 slides on the support plate 15 to adjust the distance between the front end of the extension rod 16 and the front end of the support plate 15, so that the distance can just accommodate the number of concrete blocks that need to be transferred to the receiving platform, and the concrete blocks are moved. When the concrete blocks are on the receiving platform, they will maintain a straight moving track due to the limitation of the extension rods 16 on both sides, and will not deviate, thereby avoiding the concrete blocks from being deviated when they are transferred to the receiving platform, ensuring the neatness of multiple concrete blocks, and facilitating the subsequent storage and use of the concrete blocks. In addition, compared with setting an overly long extension rod 16, this adjustable extension rod 16 is suitable for the situation where the receiving platform is inside a box, and will not cause a gap between the support plate 15 and the receiving platform due to the extension rod 16 being too long, so that the concrete blocks cannot be placed normally on the receiving platform, further ensuring the normal transfer of the concrete blocks.
[0053] Moreover, in some cases, the formed concrete blocks may be transferred to a processing platform for further processing such as cutting, patching, etc. In order to improve the processing efficiency of the concrete blocks, multiple processing stations may be set on the processing platform, and the same spacing is maintained between each processing station. The processing stations with the same spacing are conducive to the management personnel to monitor and manage the processing process in an orderly manner. Since the spacing between the multiple concrete blocks on the pallet 15 is the same, when the concrete blocks are pushed onto the processing platform by the push plate 21, the spacing between adjacent concrete blocks is also fixed. This may cause each concrete block to not be accurately aligned with the processing station, and manual adjustment by workers is still required, affecting the subsequent processing efficiency. Therefore, to avoid this problem, when multiple push plates 21 are all in contact with one side surface of the concrete blocks, the motor five 25 can drive the rotation of the threaded rod five 26 to move the front push plate 21. Under the action of the connecting rod one 23 and the connecting rod two 24, multiple push plates 21 slide on the limiting rod 22 at the same time, and the spacing between adjacent push plates 21 changes equally. At the same time, the push plate 21 also pushes the concrete blocks to move, causing the spacing between adjacent concrete blocks to change until the spacing between adjacent concrete blocks is equal to the spacing between adjacent processing stations. At this time, the push plate 21 then pushes the concrete blocks onto the processing platform. When one concrete block is aligned with the processing station, the remaining concrete blocks are also aligned with the processing station. At this time, multiple processing stations can process the concrete blocks simultaneously, thus avoiding the situation where multiple concrete blocks pushed onto the processing platform by the push plate 21 cannot be accurately aligned with the processing station, thereby affecting the subsequent processing efficiency of the concrete blocks.
[0054] Working principle: concrete slurry is poured into the casting trough 5. When the concrete solidifies into a block in the molding cavity, the motor 2 drives the threaded rod 3 to rotate, so that the connecting plate 39 moves upward, and the stripping plate 36 originally at the bottom of the casting trough 5 moves upward until the formed concrete block is ejected from the casting trough 5, thereby realizing automatic demoulding of the concrete, eliminating the process of manually lifting the concrete block out of the casting trough 5, which is more convenient. At the same time, it also avoids the situation where the concrete block is damaged by the method of lifting out the mold. When the concrete block is ejected by the stripping plate 36, the motor 28 drives the threaded rod 29 The transverse plate 7 is rotated to slide laterally on the support plate 6 until a row of concrete blocks is between the two support plates 15, and then the motor 3 10 drives the threaded cylinder 12 to rotate, so that the threaded rod 3 13 moves downward, and the telescopic rod 11 extends until one side of the support plate 15 is flush with the bottom of the concrete block, and then the motor 6 28 drives the bidirectional threaded rod 29 to rotate, so that the two support plates 15 are close to each other until the support plate 15 fits with the bottom of the concrete block, so that the concrete block can be supported. At this time, the concrete block is transferred to the support plate 15 by the stripping plate 36, and the concrete block is now between two adjacent push plates 21, and One side of the concrete block is fitted with the push plate 21, and then the base 1 can be moved by the universal wheel 27 to align the forming table 4 with the concrete block receiving platform, and then the end of the support plate 15 is fitted with the receiving platform by adjusting the height of the support plate 15, and then the motor 4 18 can be used to drive the threaded rod 4 20 to rotate, so that the groove plate 30 moves on the slide rod 19 and the threaded rod 4 20, so that multiple push plates 21 can be moved at the same time to push multiple concrete blocks on the support plate 15 until all the concrete blocks on the support plate 15 are moved to the receiving platform, and then the motor 7 31 drives the threaded rod 6 32 to rotate, First, multiple push plates 21 are raised at the same time and away from the concrete blocks that have been pushed onto the receiving platform, and then the push plates 21 are driven to reset. Since the push plates 21 are raised first and then reset, the concrete blocks will not be pushed back. Then, the above operation is repeated to transfer all the concrete blocks ejected by the stripping plate 36 to the same place. In addition, the number of concrete blocks transferred to the receiving platform at one time can be controlled by controlling the moving distance of the push plates 21 to meet different transportation requirements, thereby avoiding the situation where the multiple formed concrete blocks are not conveniently transported to the same place due to their dispersed positions, thereby affecting the subsequent storage and retrieval of the concrete blocks.Although multiple concrete blocks can be transferred to the same location through the above method, when the concrete blocks are separated from the pallet 15, they will lose their position limits, and the multiple concrete blocks transferred to the receiving platform may shift, thus affecting the neatness of the concrete blocks and being unfavorable for the storage and retrieval of the concrete blocks. Therefore, to avoid this situation, according to the number of concrete blocks to be transferred to the receiving platform, the motor eight 33 is used to drive the gear 34 to rotate, so that the extension rod 16 slides on the pallet 15 to adjust the distance between the front end of the extension rod 16 and the front end of the pallet 15, so that the number of concrete blocks to be transferred to the receiving platform can just fit within this distance. When the concrete blocks move to the receiving platform, they will maintain a straight movement trajectory due to the position limits of the two side extension rods 16 and will not shift, thus avoiding the situation where the concrete blocks shift when transferred to the receiving platform and ensuring the neatness of the multiple concrete blocks, which is beneficial for the subsequent storage and retrieval of the concrete blocks. Moreover, compared with setting a single overly long extension rod 16, this adjustable extension rod 16 can be applied to the case where the receiving platform is inside a box, and it will not cause a gap between the pallet 15 and the receiving platform due to the overly long extension rod 16, resulting in the situation where the concrete blocks cannot be properly placed on the receiving platform, further ensuring the normal transfer of the concrete blocks. And in some cases, the formed concrete blocks may be transferred to the processing platform for further processing, such as cutting, repairing, etc. And to improve the processing efficiency of the concrete blocks, multiple processing stations may be set on the processing platform, and the same distance is maintained between each processing station. The processing stations with the same distance are beneficial for the management personnel to monitor and manage the processing process in an orderly manner. Since the distances between the multiple concrete blocks on the pallet 15 are the same, when the concrete blocks are pushed to the processing platform by the push plate 21, the distances between adjacent concrete blocks are also fixed, which may cause each concrete block to not be accurately aligned with the processing station and still require manual adjustment by the workers, affecting the subsequent processing efficiency. Therefore, to avoid this problem, when multiple push plates 21 are all in contact with one side surface of the concrete blocks, the motor five 25 can be used to drive the threaded rod five 26 to rotate, so that the front push plate 21 moves, and under the action of the connecting rod one 23 and the connecting rod two 24, multiple push plates 21 slide on the limiting rod 22 at the same time, and the distances between adjacent push plates 21 change equally. At the same time, the push plate 21 also pushes the concrete blocks to move, causing the distances between adjacent concrete blocks to change until the distances between adjacent concrete blocks are equal to the distances between adjacent processing stations. At this time, the push plate 21 then pushes the concrete blocks into the processing platform. When one concrete block is aligned with the processing station, the other concrete blocks are also aligned with the processing station. At this time, multiple processing stations can process the concrete blocks simultaneously, thus avoiding the situation where multiple concrete blocks pushed to the processing platform by the push plate 21 cannot be accurately aligned with the processing station, thereby affecting the subsequent processing efficiency of the concrete blocks.
[0055] The basic principles, main features and advantages of the present invention have been shown and described above. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of the present invention claimed is defined by the appended claims and their equivalents.
Claims
1. A reinforced energy-saving building concrete formwork device, comprising a base (1), characterized in that: The upper end surface of the base (1) is provided with a hydraulic scissor lift mechanism (38), the upper end of the hydraulic scissor lift mechanism (38) is provided with a forming table (4), the forming table (4) is provided with a plurality of rows of casting troughs (5) of the same specification, and the number of casting troughs (5) in each row is the same, one side of the forming table (4) is fixedly connected with a second slide bar (35), the second slide bar (35) is slidably connected with a connecting plate (39), the upper end surface of the connecting plate (39) is fixedly connected with a plurality of support rods (37), the upper end of the support rod (37) is fixedly connected with a stripping plate (36), the stripping plate (36) can slide at the casting trough (5), and the stripping plate (36) and the casting trough (5) can form a complete forming cavity, and the forming table (4) is also provided with a material taking mechanism for collecting a plurality of formed concrete blocks at the same place; The material taking mechanism comprises a support plate (6) fixedly connected to one side of the upper end surface of the forming table (4); a transverse plate (7) is slidably connected to one side of the front end surface of the support plate (6); a telescopic rod (11) is fixedly connected to one side of the lower end surface of the transverse plate (7); a lifting plate (14) is fixedly connected to the piston end of the telescopic rod (11); and supporting plates (15) are slidably connected to both sides of the front end surface of the lifting plate (14); The lifting plate (14) is also provided with a station spacing adaptive pushing component for moving the concrete blocks between the two supporting plates (15); The station spacing adaptive pushing assembly comprises a plurality of push plates (21) arranged transversely, one side of the front end surface of the rear push plate (21) is fixedly connected to a limit rod (22), and the other push plates (21) are slidably connected to the limit rod (22), one side of the rear push plate (21) is slidably connected to a slot plate (30), one side of the upper end of the slot plate (30) is slidably connected to a slide bar 1 (19), the rear end of the slide bar 1 (19) is fixedly connected to a fixed plate (17), the lower end of the fixed plate (17) is fixedly connected to the lifting plate (14), and an extension limit assembly is also provided on the support plate (15); The extension limit assembly comprises an extension rod (16) slidably connected to one side of the support plate (15), a plurality of tooth blocks are arranged on one side of the extension rod (16), a gear (34) is rotatably arranged on one side of the support plate (15), the gear (34) and the tooth block on the extension rod (16) are meshed with each other, a threaded rod four (20) is threadedly connected to one side of the upper end of the slot plate (30), one end of the threaded rod four (20) is rotatably arranged on the fixed plate (17), a motor four (18) is fixedly connected to one side of the rear end surface of the fixed plate (17), the output end of the motor four (18) is fixedly connected to one end of the threaded rod four (20), a connecting rod two (24) is rotatably arranged on one side of the upper end of the push plates (21) on the front and rear sides, and a connecting rod one is rotatably arranged on the upper ends of the remaining push plates (21). (23), one end of the second connecting rod (24) is rotatably connected to one end of the first connecting rod (23), and the ends of the adjacent first connecting rods (23) are rotatably connected, one side of the upper end of the front push plate (21) is threadedly connected to a threaded rod five (26), one end of the threaded rod five (26) is rotatably set on the limit rod (22), the front end of the limit rod (22) is fixedly connected to a motor five (25), the output end of the motor five (25) is fixedly connected to one end of the threaded rod five (26), the two ends of the slot plate (30) are rotatably set with a threaded rod six (32), the threaded rod six (32) is threadedly connected to one side of the push plate (21), the upper end of the slot plate (30) is fixedly connected to a motor seven (31), the output end of the motor seven (31) is fixedly connected to the upper end of the threaded rod six (32).
2. A reinforced energy-saving building concrete formwork device according to claim 1, characterized in that: One side of the connecting plate (39) is threadedly connected to a threaded rod (3); the upper end of the threaded rod (3) is rotatably arranged on the forming table (4); one side of the upper end surface of the forming table (4) is fixedly connected to a motor (2); the output end of the motor (2) is fixedly connected to one end of the threaded rod (3).
3. The reinforced energy-saving building concrete formwork device according to claim 1 is characterized in that: One side of the transverse plate (7) is threadedly connected to a second threaded rod (9), both ends of the second threaded rod (9) are rotatably arranged on the support plate (6), one side of the support plate (6) is fixedly connected to a second motor (8), the output end of the second motor (8) is fixedly connected to one end of the second threaded rod (9), one side of the upper end surface of the lifting plate (14) is fixedly connected to a third threaded rod (13), the third threaded rod (13) is threadedly connected to a threaded barrel (12), the upper end of the threaded barrel (12) is rotatably arranged on the transverse plate (7), one side of the upper end surface of the transverse plate (7) is fixedly connected to a third motor (10), the output end of the third motor (10) is fixedly connected to the upper end of the threaded barrel (12).
4. The reinforced energy-saving building concrete formwork device according to claim 1 is characterized in that: The rear end of the support plate (15) is threadedly connected to a bidirectional threaded rod (29), both ends of the bidirectional threaded rod (29) are rotatably arranged on the lifting plate (14), one side of the lifting plate (14) is fixedly connected to a motor six (28), and the output end of the motor six (28) is fixedly connected to one end of the bidirectional threaded rod (29).
5. The reinforced energy-saving building concrete formwork device according to claim 1 is characterized in that: One side of the support plate (15) is fixedly connected to a motor eight (33), and an output end of the motor eight (33) is fixedly connected to a gear (34).
6. The reinforced energy-saving building concrete formwork device according to claim 1 is characterized in that: The lower end surface of the base (1) is provided with a plurality of universal wheels (27).
Citation Information
Patent Citations
Reinforced energy-saving building concrete formwork
CN218563009U
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