Tunnel lining maintenance device

Abstract

The invention discloses a tunnel lining maintenance device, comprising: a spraying assembly comprising a water storage tank, a water pump and nozzles, the top of the water storage tank being provided with a water inlet pipe, one end of the water pump being connected to the water storage tank, the other end being connected to a plurality of nozzles through a water pipe, and the plurality of nozzles being mounted on an arc plate; the adjusting assembly comprises a first driving motor, a first lead screw connected with the output end of the first driving motor and an adjusting block connected with the first lead screw, a groove is formed in the adjusting block, a drainage through groove is formed in the groove, and a box body is arranged at the end of the adjusting block; a second driving motor, a reciprocating screw rod connected with the second driving motor and a gear and toothed plate assembly connected with the reciprocating screw rod are arranged on the box body, the gear and toothed plate assembly is connected with the arc-shaped plate through a first gear and a transmission rod, the gear and toothed plate assembly is connected with one end of the second screw rod through a second gear, and the other end of the second screw rod is connected with a scraping plate; the second lead screw is rotationally arranged in the groove. The device is simple in structure, uniform in spraying and long in service life.

Description

Technical Field

[0001] The invention relates to the technical field of tunnel lining, in particular to a tunnel lining maintenance device. Background Art

[0002] Tunnel lining refers to a permanent structure that supports and maintains the long-term stability and durability of the tunnel. Its functions are: to support and maintain the stability of the tunnel; to maintain the space required for train operation; to prevent weathering of the surrounding rock; to eliminate the influence of groundwater, etc. Therefore, the tunnel lining must have sufficient strength, durability, and certain anti-freeze, anti-seepage and anti-erosion properties. The tunnel lining is mainly composed of arch rings, side walls, inverts and bottom plates. In order to drain the water in the tunnel, drainage ditches (central drainage ditches or side ditches) are also set up in the tunnel.

[0003] After tunnel excavation, construction workers need to spray concrete on the inner wall of the tunnel in time to form the tunnel lining. Tunnel lining has multiple functions. Lining is not only used to support the excavated free surface of the tunnel, but also can be used to level the uneven parts formed after the excavation of the inner wall of the tunnel. Furthermore, lining can be used for waterproofing and other functions. After the lining is completed, the tunnel with completed lining is manually watered for maintenance.

[0004] The existing tunnel maintenance device has a complex structure, uneven spraying, and the maintenance device itself is prone to water accumulation, which affects the normal use of the maintenance device. Summary of the invention

[0005] The technical problem to be solved by the present invention is to overcome the deficiencies and defects mentioned in the above background technology and provide a tunnel lining maintenance device with simple structure, uniform spraying and long service life.

[0006] In order to solve the above technical problems, the technical solution proposed by the present invention is: a tunnel lining maintenance device, comprising: a spraying assembly, including a water storage tank, a water pump and a nozzle, a water inlet pipe is provided on the top of the water storage tank, one end of the water pump is connected to the water storage tank, and the other end is connected to a plurality of nozzles through a water delivery pipe, and the plurality of nozzles are installed on a curved plate; The adjusting component comprises a driving motor 1, a screw rod 1 connected to the output end of the driving motor 1, and an adjusting block connected to the screw rod 1, wherein a groove is provided on the adjusting block, a drainage groove is provided in the groove, a box body is provided at the end of the adjusting block, a driving motor 2, a reciprocating screw rod connected to the driving motor 2, and a gear tooth plate assembly connected to the reciprocating screw rod are provided on the box body, the gear tooth plate assembly is connected to the arc plate through gear 1 and a transmission rod, the gear tooth plate assembly is connected to one end of the screw rod 2 through gear 2, a scraper for drainage is connected to the other end of the screw rod 2, and the screw rod 2 is rotatably arranged in the groove.

[0007] In one embodiment, a partition is provided in the water tank, and a mounting groove is provided on the partition, the drive motor is arranged in the mounting groove, pulley blocks are symmetrically provided on two opposite sides of the adjustment block, slideways are symmetrically provided on opposite sides of the inner side of the mounting groove, and the pulley blocks slide in the corresponding slideways.

[0008] In one embodiment, an auxiliary component is further included, and the auxiliary component includes a baffle plate for limiting the adjustment block, and the baffle plate is arranged at one end of the adjustment block away from the box body.

[0009] In one embodiment, a limiting plate is provided on one side of the water tank close to the box body for limiting the box body, and an inclined groove is provided on the side of the limiting plate opposite to the box body.

[0010] In one embodiment, the auxiliary component further includes a slide groove for limiting the arc plate, and the slide groove is arranged on the top of the adjustment block.

[0011] In one embodiment, the auxiliary component further includes a sponge brush. A receiving groove is provided on the water tank body, and the sponge brush is placed in the receiving groove.

[0012] In one embodiment, the adjustment block is threadedly connected to screw rod 1, the tooth plate of the gear tooth plate assembly is threadedly connected to the reciprocating screw rod, the arc plate is connected to the transmission rod by bolts, the top of the tooth plate is meshed with gear 1; the bottom of the tooth plate is meshed with gear 2, screw rod 2 is rotatably arranged inside the groove, and screw rod 2 is threadedly connected to the scraper.

[0013] In one embodiment, a liquid level meter is provided in the water storage tank.

[0014] Compared with the prior art, the beneficial effects of the present invention are as follows: the tunnel lining maintenance device of the present application can realize multi-angle spraying of multiple nozzles through the adjustment component. When in use, first add water to the water tank through the water inlet pipe. After the addition is completed, push the water tank 11 to the predetermined position, and then start the drive motor 1 through the external power supply to drive the screw 1 to rotate. Since the adjustment block is connected to the screw 1, it can drive the adjustment block to move. Move the adjustment block to the appropriate position to start the water pump so that it can transport the water inside the water tank through the water pipe to the nozzle on the arc plate for spraying. While the nozzle is spraying, start the drive motor 2 through the external power supply to drive the reciprocating screw to rotate. Since the tooth plate is connected to the reciprocating screw, it can drive the tooth plate to The top and bottom of the toothed plate respectively drive the meshing gears 1 and 2 to rotate, thereby driving the arc plate and screw 2 to rotate. The rotation of the arc plate can drive the nozzle to rotate back and forth to achieve the effect of uniform spraying on the tunnel lining. At the same time, the rotation of screw 2 can drive the scraper to discharge the water remaining on the inside of the groove through the drainage groove to avoid water accumulation on the inside of the groove and affect the parts inside the water tank. The device only requires the operator to push the water tank to spray and maintain the tunnel lining, reducing the workload of the operator and improving the work efficiency. And by adjusting the coordination of the various components of the assembly, uniform spraying can be achieved. The overall device has a simple structure and is easy to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0016] Figure 1 It is a schematic structural diagram of a tunnel lining maintenance device according to one embodiment; Figure 2 It is a schematic diagram of the internal structure of a water storage tank according to one embodiment; Figure 3 This is a schematic diagram of the top structure of an adjustment block according to an implementation method; Figure 4 is a schematic diagram of a curved plate structure according to an embodiment; Figure 5 It is a schematic structural diagram of a gear rack assembly according to one embodiment.

[0017] Description of the drawings: 1. Spraying assembly; 11. Water storage tank; 111. Water inlet pipe; 112. Receiving groove; 12. Partition; 13. Water pump; 131. Water pipe; 14. Arc plate; 15. Sprinkler; 2. Adjustment assembly; 21. Mounting groove; 22. Driving motor 1; 221. Screw rod 1; 23. Adjustment block; 231. Groove; 232. Drainage groove; 24. Box; 25. Driving motor 2; 251. Reciprocating screw rod; 26. Tooth plate; 27. Transmission rod; 271. Gear 1; 28. Screw rod 2; 281. Gear 2; 29. ​​Scraper; 3. Auxiliary assembly; 31. Baffle; 32. Slide; 33. Pulley; 34. Limit plate; 341. Inclined chute; 35. Level gauge; 36. Slide; 37. Sponge brush. DETAILED DESCRIPTION

[0018] In order to facilitate the understanding of the present invention, the present invention will be described more comprehensively and meticulously below in conjunction with the accompanying drawings and preferred embodiments of the present invention, but the protection scope of the present invention is not limited to the following specific embodiments.

[0019] Unless otherwise defined, all professional terms used below have the same meanings as those generally understood by those skilled in the art. The professional terms used herein are only for the purpose of describing specific embodiments and are not intended to limit the scope of protection of the present invention.

[0020] Unless otherwise specified, various raw materials, reagents, instruments and equipment used in the present invention can be purchased from the market or prepared by existing methods.

[0021] See also Figure 1-5 The embodiment of the present application provides a tunnel lining maintenance device, a spraying assembly 1, the spraying assembly 1 includes a water tank 11, a water pump 13 and a nozzle 15, a water inlet pipe 111 is provided on the top of the water tank 11, one end of the water pump 13 is connected to the water tank 11, and the other end is connected to multiple nozzles 15 through a water pipe 131, and the multiple nozzles 15 are installed on the arc plate 14.

[0022] The adjustment component 2 includes a driving motor 22, a screw rod 221 connected to the output end of the driving motor 22, and an adjustment block 23 connected to the screw rod 221. The adjustment block 23 is provided with a groove 231, and a drainage groove 232 is opened in the groove 231. The end of the adjustment block 23 is provided with a box body 24, and the box body 24 is provided with a driving motor 26, a reciprocating screw rod 251 connected to the driving motor 25, and a gear tooth plate assembly connected to the reciprocating screw rod 251. The gear tooth plate assembly is connected to the arc plate 14 through a gear 271 and a transmission rod 27, and the gear tooth plate assembly is connected to one end of the screw rod 28 through a gear 281. The other end of the screw rod 28 is connected to a scraper 29 for drainage, and the screw rod 28 is rotatably set in the groove 231.

[0023] Preferably, a universal wheel set is installed at the bottom of the water tank 11 to facilitate the movement of the water tank 11. Preferably, the arc plate 14 is connected to the transmission rod 27 by bolts. The arc plate 14 and the transmission rod 27 are arranged to be connected by bolts, so that when the subsequent nozzle 15 is damaged or blocked, it is convenient to remove it for replacement.

[0024] Preferably, an auxiliary component 3 is also included, which includes a limit plate 34 arranged on one side of the water tank 11 close to the box body 24, a liquid level meter 35 arranged in the water tank 11, and a sponge brush 37 accommodated in the water tank 11.

[0025] When the box body 24 is stored in the water storage tank 11, the limiting plate 34 can block and limit the box body 24, which can effectively prevent the box body 24 from directly colliding with external objects during transportation, thereby protecting the box body 24. Furthermore, an inclined groove 341 is provided at the bottom of the limiting plate 34 near the side of the box body 24. When the box body 24 is stored, the inclined groove 341 can prevent the box body 24 from directly colliding with the limiting plate 34, thereby increasing safety.

[0026] Preferably, a receiving groove 112 is provided on the side wall of the water storage tank 11, and the sponge brush 37 is arranged in the receiving groove 112. In this way, the folded nozzle 15 can be cleaned to prevent dust or other debris from adhering to the nozzle 15, and the water droplets adhering to the nozzle 15 can also be cleaned.

[0027] Preferably, in one embodiment, a liquid level gauge 35 is provided on the front of the water tank 11, so that the operator can observe the water level inside the water tank 11 conveniently, so as to add water in time and avoid the situation that water shortage affects the progress of the operation.

[0028] Preferably, a partition 12 is provided in the water storage tank, and a water pump 13 is arranged on the top of the partition 12. The adjustment component 2 is arranged on the partition 12. The adjustment component 2 includes a mounting groove 21 opened on the top of the partition 12, and a driving motor 22 is arranged inside the mounting groove 21. The screw rod 221 is arranged at the output shaft end of the driving motor 22; the adjusting block 23 is arranged on the inner side of the mounting groove 21 and is threadedly connected with the screw rod 221; the groove 231 is opened at the top of the adjusting block 23; the drainage groove 232 is opened on the inner side of the groove 231; the box body 24 is arranged on the adjusting block 23; the driving motor 25 is arranged on the box body 24; the reciprocating screw rod 251 is rotatably arranged on the inner side of the box body 24 and is connected to the driving motor 25; the tooth plate 26 is arranged on the inner side of the box body 24 and is threadedly connected with the reciprocating screw rod 251; the transmission rod 27 is rotatably arranged on the inner side of the box body 24 and is connected to the arc plate 14; the top of the tooth plate 26 is meshed with the gear 1 271; the bottom of the tooth plate 26 is meshed with the gear 2 281, the screw rod 28 is rotatably arranged on the inner side of the groove 231, and the screw rod 28 is threadedly connected with the scraper 29.

[0029] Preferably, in one embodiment, the box body 24 is connected to the adjustment block 23 by bolts. The box body 24 and the adjustment block 23 are arranged to be connected by bolts, so that the box body 24 can be disassembled later to maintain or replace the adjustment assembly 2, so as to avoid inconvenience in replacing damaged parts and affecting the use of the device.

[0030] Preferably, pulley blocks 33 are symmetrically arranged on opposite sides of the adjusting block 23, and slideways 32 are symmetrically arranged on opposite sides of the inner side of the mounting groove 21, and the pulley blocks 33 slide in the corresponding slideways 32. When the adjusting block 23 moves back and forth, the pulleys 33 slide inside the slideways 32, so that the adjusting block 23 can move more stably.

[0031] Preferably, a baffle 31 for limiting is provided at one end of the adjusting block 23 away from the box body 24. When the adjusting block 23 moves, it can be limited by the baffle 31 to prevent the adjusting block 23 from derailing and falling due to operating errors, resulting in damage to parts on the adjusting block 23 and subsequent re-debugging, thereby reducing the workload of operators.

[0032] Preferably, the auxiliary component 3 further includes a slide groove 36 for limiting the position of the arc plate 14, and the slide groove 36 is arranged on the top of the adjustment block 23. The slide groove 36 is provided on the top of the adjustment block 23, so that the arc plate 14 can be limited when the arc plate 14 rotates, thereby increasing the structural stability of the arc plate 14 and making its rotation more stable.

[0033] When it is necessary to maintain the tunnel lining, first add water to the water tank 11 through the water inlet pipe 111. After adding, push the water tank 11 to the predetermined position, and then start the drive motor 1 22 through the external power supply to drive the screw rod 1 221 to rotate. Since the adjustment block 23 is connected to the screw rod 1 221, the adjustment block 23 can be driven to move. Move the adjustment block 23 to a suitable position to start the water pump 13 so that it can transport the water inside the water tank 11 through the water pipe 131 to the nozzle 15 on the curved plate 14 for spraying. While the nozzle 15 is spraying, start the drive motor 25 through the external power supply to drive the reciprocating screw rod 251 to rotate. Since the tooth plate 26 is connected to the reciprocating screw rod 251 , can drive the tooth plate 26 to move back and forth, the top and bottom of the tooth plate 26 respectively drive the gear 1 271 and gear 2 281 meshing therewith to rotate, thereby driving the arc plate 14 and the screw 2 28 to rotate, the rotation of the arc plate 14 can drive the nozzle 15 to rotate back and forth to achieve the effect of uniform spraying on the tunnel lining, at the same time, the rotation of the screw 28 can drive the scraper 29 to discharge the water remaining inside the groove 231 through the drainage groove 232, to avoid water accumulation inside the groove 231 and affecting the parts inside the water tank 11. The device only requires the operator to push the water tank 11 to spray and maintain the tunnel lining, reducing the workload of the operator and improving the work efficiency. And by adjusting the coordination of the various components of the assembly 2, uniform spraying can be achieved.

Claims

1. A tunnel lining maintenance device, characterized in that: include: The spray assembly includes a water tank, a water pump and a nozzle. A water inlet pipe is provided on the top of the water tank. One end of the water pump is connected to the water tank, and the other end is connected to a plurality of nozzles through a water pipe. The plurality of nozzles are installed on the arc plate. The adjusting component comprises a driving motor 1, a screw rod 1 connected to the output end of the driving motor 1, and an adjusting block connected to the screw rod 1, wherein a groove is provided on the adjusting block, a drainage groove is provided in the groove, a box body is provided at the end of the adjusting block, a driving motor 2, a reciprocating screw rod connected to the driving motor 2, and a gear tooth plate assembly connected to the reciprocating screw rod are provided on the box body, the gear tooth plate assembly is connected to the arc plate through gear 1 and a transmission rod, the gear tooth plate assembly is connected to one end of the screw rod 2 through gear 2, a scraper for drainage is connected to the other end of the screw rod 2, and the screw rod 2 is rotatably arranged in the groove.

2. The tunnel lining maintenance device according to claim 1, characterized in that: A partition is provided in the water tank, and a mounting groove is provided on the partition. The drive motor is arranged in the mounting groove. Pulley blocks are symmetrically arranged on two opposite sides of the adjustment block. Slideways are symmetrically arranged on opposite sides of the inner side of the mounting groove, and the pulley blocks slide in the corresponding slideways.

3. A tunnel lining maintenance device according to claim 1, characterized in that: It also includes an auxiliary component, which includes a baffle plate used to limit the adjustment block, and the baffle plate is arranged at one end of the adjustment block away from the box body.

4. The tunnel lining maintenance device according to claim 1, characterized in that: A limiting plate is provided on one side of the water storage tank close to the box body for limiting the box body, and an inclined groove is provided on the side of the limiting plate opposite to the box body.

5. The tunnel lining maintenance device according to claim 3, characterized in that: The auxiliary component also includes a slide groove for limiting the arc plate, and the slide groove is arranged on the top of the adjustment block.

6. The tunnel lining maintenance device according to claim 3, characterized in that: The auxiliary component also includes a sponge brush. A receiving groove is provided on the water tank body, and the sponge brush is placed in the receiving groove.

7. The tunnel lining maintenance device according to claim 1, characterized in that: The adjusting block is threadedly connected to screw rod 1, the tooth plate of the gear tooth plate assembly is threadedly connected to the reciprocating screw rod, the arc plate is connected to the transmission rod by bolts, the top of the tooth plate is meshed with gear 1; the bottom of the tooth plate is meshed with gear 2, screw rod 2 is rotatably arranged inside the groove, and screw rod 2 is threadedly connected to the scraper.

8. The tunnel lining maintenance device according to claim 1, characterized in that: A liquid level meter is arranged in the water storage tank.

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