Laser hoisting positioning frame and installation method of assembled wall

By using the plug-in tube and adjustment frame of the laser hoisting positioning frame, combined with the coordinate control of the laser detection head, the problem of wall hoisting alignment in prefabricated buildings is solved, and efficient and accurate wall installation is achieved.

CN119754587BActive Publication Date: 2025-10-17CHINA MCC17 GRP CO LTD
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Patent Information

Application Number
CN202510208749.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-02-25
Publication Date
2025-10-17
Estimated Expiration
2045-02-25

AI Technical Summary

Technical Problem

In prefabricated buildings, when the wall is hoisted above the embedded steel bars, it is difficult to accurately align with the reserved holes, resulting in cumbersome and inefficient positioning operations, and the deflection and bending of the steel bars affect the assembly accuracy and efficiency.

Method used

A laser hoisting positioning frame is used, including a plug-in frame body, a plug-in tube, an adjustment frame, a drive unit and a laser detection head. The laser measurement coordinate information is used to control the alignment and horizontal adjustment of the plug-in tube and the steel bar to ensure accurate hoisting of the wall.

Benefits of technology

It improves the installation efficiency and accuracy of prefabricated walls, ensures construction quality, and reduces the need for manual intervention and repeated adjustments.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The application discloses a laser hoisting positioning frame, a plug-in frame body is arranged at a lower position of hoisting equipment; a plurality of groups of plug-in pipes are arranged at intervals along the length direction of the plug-in frame body, and the plug-in pipes are used for implementing the combination of the upper end steel bars of a wall body; an adjusting frame is arranged at an upper position of the plug-in frame body and is used for implementing the adjustment of the levelness of the plug-in frame body; a driving unit is used for driving the plug-in pipes to be plugged in and fixed with the upper end steel bars of the wall body or to be separated from the upper end steel bars; a laser detection head is installed on the plug-in frame body and is used for measuring the coordinate information of the wall body; the laser detection head transmits the detected coordinate signals to a central control unit; the central control unit is used for controlling the adjusting frame to adjust the levelness of the plug-in frame body; by adjusting the levelness of the plug-in frame body, the levelness of the wall body is adjusted, so that the wall body to be installed is aligned with the installed wall body, the steel bars are aligned with the reserved holes, the accurate installation of the wall body can be ensured, the installation efficiency of the fabricated prefabricated wall body is improved, and the construction quality is ensured.
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Description

Technical Field

[0001] The present invention relates to the technical field of engineering construction, and in particular to a laser hoisting positioning frame and an assembled wall installation method. Background Art

[0002] Prefabricated buildings are structures assembled on-site from prefabricated components. Based on the form of prefabricated components and the construction method, they are categorized into five types: block buildings, panel buildings, cassette buildings, skeleton panel buildings, and slab-and-rise buildings. During prefabricated building construction, a lifting device is used to lift the wall onto pre-embedded rebar. The angle of the wall is then adjusted to align the pre-set holes with the rebar. The wall is then lowered to ensure the rebar fits neatly into the pre-set holes.

[0003] When the walls of prefabricated buildings are matched, because the embedded steel bars and the wall are higher, when the wall is hoisted above the embedded steel bars and the reserved holes on the wall are aligned with the steel bars, it is difficult for the staff below or the hoisting operator to observe the alignment of the steel bars and the reserved holes. Therefore, the alignment operation is very troublesome, which greatly reduces the efficiency of positioning and alignment. In the process of hoisting the wall to pass through the steel bars, because the steel bars are thin and tall, with the lower end being the fixed end and the upper end being the free end, the upper end of the steel bars is prone to deflection and bending, that is, the central axis of the steel bars cannot remain vertical, which will affect The steel bars and the reserved holes need to be aligned and positioned or the wall needs to be sunk, and then the assembly walls in the upper and lower directions need to be adjusted so that the two side surfaces of the assembly walls in the upper and lower directions are flush. Therefore, when the above-mentioned prefabricated walls are actually assembled, the actual operation efficiency is low and the assembly accuracy is poor. Moreover, since the steel bars and the reserved holes contain multiple groups, the steel bars and the reserved holes need to be aligned and plugged in at the same time, which requires close cooperation between the operators and the hoisting personnel, resulting in low assembly efficiency. In addition, the assembly wall in the upper position is prone to deflection, which in turn causes the steel bars in the lower position to break. Summary of the Invention

[0004] The purpose of the present invention is to provide a laser hoisting positioning frame and an assembled wall installation method, which can effectively improve the construction efficiency between assembled walls, ensure the installation accuracy between assembled walls, and ensure the construction quality.

[0005] The technical solutions adopted by the present invention are as follows:

[0006] A laser hoisting positioning frame, comprising

[0007] The plug-in frame is arranged below the lifting equipment;

[0008] Insert pipes, which are arranged in multiple groups at intervals along the length direction of the insert frame, and are used to connect the steel bars at the upper end of the wall;

[0009] An adjustment frame is provided above the plug-in frame and is used to adjust the horizontality of the plug-in frame;

[0010] A driving unit, used for driving the insertion and fixing or separation of the insertion tube and the steel bars at the upper end of the wall;

[0011] A laser detection head is installed on the plug-in frame and is used to measure the coordinate information of the wall. The laser detection head transmits the detected coordinate signal to the central control unit, and the central control unit is used to control the adjustment frame to adjust the horizontality of the plug-in frame.

[0012] The present invention also has the following features:

[0013] In a preferred embodiment of the invention, a positioning frame is provided below the adjustment frame, the positioning frame and the adjustment frame form a vertical sliding fit, and the positioning frame abuts against or separates from the upper end of the wall.

[0014] In a preferred embodiment of the invention, two groups of clamping arc blocks are symmetrically arranged in the plug-in tube, and the gap between the two groups of clamping arc blocks constitutes a channel for clamping the steel bars at the upper end of the wall. The upper ends of the two groups of clamping arc blocks are movably mounted on the plug-in frame, and the outer walls of the two groups of clamping arc blocks are provided with driven inclined surfaces. The plug-in tube is connected to a driving unit, and the inner wall of the plug-in tube is provided with a driving inclined surface. The driving unit drives the plug-in tube to move vertically and makes the driving inclined surface abut against the driven inclined surface, so as to link the two groups of clamping arc blocks to move closer.

[0015] In a preferred embodiment of the invention, the plug-in tube is vertically slidably arranged on the support tube sleeve, and the support tube sleeve is installed on the support slider. A movable opening is provided on the support slider, and the support tube sleeve extends into the movable opening and the tube ends at both ends are provided with flanges, and the flanges are abutted against the two side plates of the support slider. A support spring is provided on the plug-in tube, and the two ends of the support spring are respectively abutted against the support tube sleeve and the outer wall of the plug-in tube.

[0016] In a preferred embodiment of the invention, a support roller is provided on the support slider, the support roller wheel core is horizontal and rollingly arranged on the support track, the support track is horizontally arranged, and an adjustment spring is provided between adjacent support sliders, the adjustment spring is arranged parallel to the support track, and the support sliders are connected to one end of the adjustment push rod, the adjustment push rod is parallel to the support track and one end is connected to the support track. Adjustment bracket connection, the Adjustment bracket An adjusting nut is provided on the upper portion, an adjusting screw rod is provided in the adjusting nut, the adjusting screw rod is parallel to the supporting rail and one end is rotatably mounted on the supporting rail, and one end of the adjusting screw rod is connected to the adjusting motor.

[0017] In one preferred embodiment of the application, the lower end of the insertion pipe is provided with a flared mouth, the two sets of clamping arc blocks extend from the upper end of the insertion pipe, the extending ends of the two sets of clamping arc blocks are provided with movable balls, the movable balls abut against the cross braces, and the cross braces are installed above the support rails and parallel to each other.

[0018] The driving unit comprises vertical rails, the support rails are slidingly arranged at the two ends of the vertical rails, the upper end of the vertical rails is installed on the insertion frame body, the support rails are provided with driving nuts, the driving nuts are matched with driving lead screws, the driving lead screws are vertical and the upper ends thereof are connected with driving motors, and the driving motors are installed on the insertion frame body.

[0019] In one preferred embodiment of the application, the adjusting frame comprises a first adjusting frame and a second adjusting frame, the insertion frame body is in the form of a frame and the middle section thereof is hingedly connected with the first adjusting frame, the hinged shaft of the insertion frame body is horizontally arranged, the first adjusting frame is in the form of a rectangular frame and the lower frame surface thereof is provided with first adjusting inclined surfaces, the first adjusting inclined surfaces are symmetrically arranged on the two sides of the first adjusting frame, first adjusting rollers are arranged between the first adjusting frame and the first adjusting inclined surfaces, the first adjusting rollers abut against the first adjusting inclined surfaces and the first adjusting frame, the first adjusting rollers arranged on the two sides of the first adjusting frame are connected with first horizontal driving mechanisms, and the first horizontal driving mechanisms drive the first adjusting rollers to move horizontally.

[0020] The middle section of the first adjusting frame is hingedly connected with the second adjusting frame, the hinged shaft of the first adjusting frame is arranged perpendicularly to the hinged shaft of the second adjusting frame, the second adjusting frame is in the form of a rectangular frame and the lower frame surface thereof is provided with second adjusting inclined surfaces, the second adjusting inclined surfaces are symmetrically arranged on the two sides of the second adjusting frame, second adjusting rollers are arranged between the first adjusting frame and the second adjusting inclined surfaces, the second adjusting rollers abut against the first adjusting frame and the second adjusting inclined surfaces, the second adjusting rollers arranged on the two sides of the first adjusting frame are connected with second horizontal driving mechanisms, the second horizontal driving mechanisms drive the second adjusting rollers to move horizontally, and the moving direction of the second adjusting rollers is perpendicular to the moving direction of the first adjusting rollers.

[0021] In one preferred embodiment of the application, four lifting wheels are arranged at the four corners of the upper frame surface of the second adjusting frame, four sets of lifting steel ropes are arranged on the four lifting wheels, one end of each of the lifting steel ropes is fixed to the lifting arm, the other end of each of the lifting steel ropes is connected with an adjusting disc, the adjusting disc is rotatably arranged on the lifting arm, one end of the adjusting disc is provided with a worm wheel, the worm wheel is matched with a worm, and the worm is connected with a driving motor.

[0022] In a preferred form of the present application, a vertical spring is arranged between the positioning frame and the insertion frame body, the upper and lower ends of the vertical spring abut against the adjusting frame and the positioning frame respectively, clamping frames are arranged on the two sides of the positioning frame, a plurality of groups of clamping frames are arranged along the length direction of the two sides of the positioning frame, a clamping roller frame is vertically and slidably arranged on the clamping frame, a telescopic spring is arranged between the clamping roller frame and the clamping frame, a plurality of groups of positioning rollers are arranged on the clamping roller frame, and the positioning rollers horizontally abut against the two sides of the wall.

[0023] Another object of the present application is to provide a prefabricated wall mounting method, which comprises the following steps:

[0024] The first step is to prepare materials, transport the prefabricated wall to the construction site, and erect a hoisting frame at the construction site.

[0025] The second step is to start the hoisting arm of the hoisting device, so that the adjusting frame is lowered to the upper end of the wall, and the positioning frame abuts against the upper end of the wall.

[0026] The third step is to insert the upper end of the wall reinforcement into the lower end of the insertion pipe, start the driving unit, and insert and fix the insertion pipe and the upper end of the wall reinforcement.

[0027] The fourth step is to start the hoisting arm of the hoisting device, so that the wall is hoisted, and the coordinate information of the wall is measured by the laser detection head, the detected coordinate signal is transmitted to the central control unit by the laser detection head, the central control unit controls the adjusting frame to adjust the levelness of the insertion frame body, so that the upper end of the wall maintains the set levelness, and is hoisted to the position above the wall to be assembled.

[0028] The fifth step is to lower the hoisting arm of the hoisting device, so that the positioning frame abuts against the upper end of the wall that has been assembled, and the upper and lower arranged walls maintain the flush state by the clamping roller frame at the lower position of the positioning frame, and the hoisting device is released until the reinforcement of the wall is inserted into the expected hole.

[0029] The sixth step is to start the driving unit, so that the insertion pipe rises and separates from the upper end of the wall reinforcement, and the hoisting arm of the hoisting device is started, so that the entire hoisting positioning frame is separated from the assembled wall.

[0030] The seventh step is to process the assembled wall, fill waterproof material between the walls to ensure that the walls are integrated.

[0031] The eighth step is to repeat steps two to seven until the wall mounting of the entire building is completed.

[0032] The technical effects achieved by the application are as follows: in actual use, the hoisting positioning frame is close to the upper end of the wall to be hoisted through the hoisting arm of the hoisting equipment, and the insertion pipe at the upper end of the wall is in insertion fit with the upper end of the wall, the insertion pipe is in insertion fit with the reinforcing steel bars at the upper end of the wall through the starting of the driving unit, and the reinforcing steel bars are fixed with the insertion pipe, the hoisting arm of the hoisting equipment is started, the coordinate signal of the wall is measured through the laser detection head, and the adjusting frame is controlled and adjusted through the central control unit to adjust the levelness of the insertion frame body, thereby adjusting the levelness of the wall, aligning the wall to be installed with the installed wall, and ensuring that the reinforcing steel bars are aligned with the reserved holes, so that the accurate installation of the wall can be ensured, the installation efficiency of the prefabricated wall can be significantly improved, and the construction quality can be ensured. BRIEF DESCRIPTION OF DRAWINGS

[0033] Figure 1 Figure 2 are two perspective structural schematic views of the laser hoisting positioning frame in an embodiment of the application;

[0034] Figure 3 is a front view of the laser hoisting positioning frame in a use state in an embodiment of the application;

[0035] Figure 4 Figure 5 are two perspective structural schematic views of the adjusting frame in the laser hoisting positioning frame in an embodiment of the application;

[0036] Figure 6 is a left view of the adjusting frame in the laser hoisting positioning frame in an embodiment of the application;

[0037] Figure 7 is a front view of the adjusting frame in the laser hoisting positioning frame in an embodiment of the application;

[0038] Figure 8 is a structural schematic view of the insertion frame body in the laser hoisting positioning frame in an embodiment of the application;

[0039] Figure 9 is a front view of the insertion frame body in the laser hoisting positioning frame in an embodiment of the application;

[0040] Figure 10 Figure 11 are two perspective structural schematic views of the insertion pipe arranged on the support rail in the insertion frame body in an embodiment of the application;

[0041] Figure 12 is a sectional structural schematic view of the insertion pipe in an embodiment of the application;

[0042] Figure 13 is a structural schematic view of the positioning frame clamping frame and the clamping roller frame in an embodiment of the application.​​​ DETAILED DESCRIPTION

[0043] In order to make the objects and advantages of the present application more clear, the present application is specifically described below in conjunction with embodiments. It should be understood that the following description is only used to describe one or several specific embodiments of the present application, and does not strictly limit the scope of protection of the present application. As used herein, the terms "parallel" and "perpendicular" are not limited to their strict geometric definitions, but include reasonable and inconsistent tolerances for machining or human error;

[0044] The accompanying drawings are referred to in the description of the present application. Figures 1 to 13 The laser hoisting positioning frame of the present application is described in detail as follows:

[0045] In actual hoisting and installation of the assembled wall, for the hoisting and installation of a building with a low floor, the assembled wall can be hoisted by a vehicle-mounted hoisting arm. For the hoisting and installation of a high-rise building with a high floor, a fixed hoisting device needs to be constructed to realize the installation of the assembled wall. In actual installation, in order to ensure that the assembled wall at the upper position can be accurately placed on the upper position of the assembled wall at the lower position and ensure that the reinforcement of the assembled wall at the lower position can be accurately inserted into the reserved hole of the assembled wall at the upper position, the workers need to assist the hoisting personnel to make position fine adjustment, so that the reinforcement of the assembled wall at the lower position can be aligned with the reserved hole of the assembled wall at the upper position. The above fine adjustment process is relatively slow, and the accuracy of the hoisting device is poor, which needs to be repeatedly guided to ensure that the reinforcement is aligned with the reserved hole, thereby resulting in a very low construction efficiency.

[0046] To this end, the present application provides a laser hoisting positioning frame, which comprises:

[0047] The plug-in frame body 100 is arranged at the lower position of the hoisting device.

[0048] The plug-in pipe 110 is arranged in multiple groups along the length direction of the plug-in frame body 100, and is used to implement the combination of the upper end reinforcement of the wall. The adjusting frame 200 is arranged at the upper position of the plug-in frame body 100, and is used to implement the adjustment of the levelness of the plug-in frame body 100.

[0049] The driving unit is used to drive the plug-in pipe 110 to be plugged and fixed with the upper end reinforcement of the wall or to be separated from the upper end reinforcement of the wall.

[0050] The laser detection head 300 is installed on the plug-in frame body 100 and is used to measure the coordinate information of the wall. The laser detection head 300 transmits the detected coordinate signal to the central control unit, and the central control unit is used to control the adjusting frame 200 to adjust the levelness of the plug-in frame body 100.

[0051] In an embodiment, the laser probe head 300 can be installed in multiple groups on the plug-in frame body 100. Through the multiple laser probe heads 300, the position signal of the upper end of the wall can be more accurately obtained, and the coordinate signal of the upper end of the wall steel bar can be obtained. By adjusting the position of the plug-in pipe 110, it can be ensured that the position of the plug-in pipe 110 corresponds to the position of the upper end of the wall steel bar, so as to ensure that the upper end of the wall steel bar is accurately inserted into the plug-in pipe 110, thereby ensuring that the plug-in frame body 100 can effectively implement the grabbing of the wall, and ensuring that the wall is accurately hoisted above the wall that has been installed.

[0052] In an embodiment, when the plug-in pipe 110 fixes the upper steel bar of the wall, the wall will be inclined to a certain extent, and the levelness of the upper end of the wall cannot be guaranteed. Therefore, the central control unit can effectively adjust the levelness of the plug-in frame body 100 to ensure that the upper and lower positions of the wall are aligned, thereby ensuring the accuracy of the installation position.

[0053] In an embodiment, in order to ensure that the adjusting frame 200 is reliably positioned on the upper end of the wall, thereby ensuring that the upper end of the wall steel bar is accurately inserted into the plug-in pipe 110, a positioning frame 400 is arranged below the adjusting frame 200. The positioning frame 400 and the adjusting frame 200 are vertically slidably connected, and the positioning frame 400 abuts against or separates from the upper end of the wall.

[0054] In an embodiment, the positioning frame 400 is in the shape of a rectangular frame. The positioning frame 400 abuts against both sides of the upper end of the wall, and the plug-in pipe 110 extends out of the frame surface of the positioning frame 400, so that the steel bar at the upper end of the wall extends into the plug-in pipe 110, thereby ensuring that the steel bar can be effectively fixed to the plug-in pipe 110.

[0055] In an embodiment, in order to ensure that the plug-in pipe 110 is integrated with the upper end of the wall steel bar, two sets of clamping arc blocks 120 are symmetrically arranged in the plug-in pipe 110. The gap between the two sets of clamping arc blocks 120 forms a channel for clamping the upper end of the wall steel bar. The upper end of the two sets of clamping arc blocks 120 is movably installed on the plug-in frame body 100. The outer wall of the two sets of clamping arc blocks 120 is provided with a driven slope 121. The plug-in pipe 110 is connected with a driving unit. The inner wall of the plug-in pipe 110 is provided with a driving slope 111. The driving unit drives the plug-in pipe 110 to move vertically and makes the driving slope 111 abut against the driven slope 121, so as to drive the two sets of clamping arc blocks 120 to move close to each other.

[0056] In an embodiment, when clamping the steel bar, the driving unit is started to make the plug-in pipe 110 move vertically and make the driving slope 111 abut against the driven slope 121, so as to drive the two sets of clamping arc blocks 120 to move close to each other, thereby clamping the steel bar and implementing the engagement of the wall.

[0057] In an embodiment, the plurality of groups of the insertion tubes 110 are arranged along the length direction of the adjusting frame 200, in some embodiments, the insertion tubes 110 are arranged along the length direction of the adjusting frame 200 in 6 groups or 8 groups, when the adjusting frame 200 is combined with the wall, the clamping arc blocks 120 in the plurality of groups of the insertion tubes 110 arranged by the interval can effectively clamp the steel bars, and then clamp and fix the whole wall, so that the wall is hoisted to the assembly base surface, which is the automatic installation of the plurality of groups of walls in Xi'an, and ensures the installation accuracy between the walls.

[0058] In an embodiment, in order to ensure that the steel bars can be accurately inserted into the insertion tubes 110, the insertion tubes 110 are vertically slidably arranged on the support sleeve 130, the support sleeve 130 is installed on the support sliding block 140, the support sliding block 140 is provided with a movable opening, the support sleeve 130 extends into the movable opening and the two end openings are provided with flanges 131, the flanges 131 abut against the two side plates of the support sliding block 140, the support spring 132 is sleeved on the insertion tube 110, and the two ends of the support spring 132 abut against the outer walls of the support sleeve 130 and the insertion tube 110 respectively.

[0059] In an embodiment, the movable opening arranged on the support sliding block 140 is circular, and the diameter of the movable opening is greater than the diameter of the support sleeve 130, and the diameter of the movable opening is less than the diameter of the flange 131, so that the support sleeve 130 can be movably arranged in the movable opening of the support sliding block 140, and the insertion tube 110 is in a floating state on the support sliding block 140, when the upper end of the steel bar is inserted into the insertion tube 110, the support sleeve 130 can be slid on the support sliding block 140, so as to realize fine adjustment within a certain range, adapt to the error of the arrangement position of the upper end of the steel bar on the wall, and then ensure that the steel bar can be reliably inserted into the insertion tube 110, and then the driving unit is started to vertically move the support sliding block 140, and when the support sleeve 130 vertically moves, the upper end of the steel bar is inserted into the insertion tube 110, the compression of the support spring 132 can be realized in real time, until the elastic clamping of the two groups of clamping arc blocks 120 by the support sleeve 130 is realized, so as to ensure the elastic clamping of the steel bars, avoid clamping the steel bars, and also ensure that the whole wall is clamped and hoisted, so as to realize the transfer of the wall.

[0060] In an embodiment, the support rollers 141 on the support sliding blocks 140 are horizontally and rollingly arranged on the support rails 142, the support rails 142 are horizontally arranged, the adjusting springs 143 are arranged between adjacent support sliding blocks 140, the adjusting springs 143 are arranged parallel to the support rails 142, and the support sliding blocks 140 are each connected with one end of the adjusting jacks 144, the adjusting jacks 144 are parallel to the support rails 142 and connected with the adjusting supports 145 at one end, the adjusting supports 145 are provided with the adjusting nuts 1451, the adjusting nuts 1451 are provided with the adjusting lead screws 1452, the adjusting lead screws 1452 are parallel to the support rails 142 and rotatably installed on the support rails 142 at one end, and the adjusting lead screws 1452 are connected with the adjusting motors 1453 at one end.

[0061] In an embodiment, in order to ensure the support of the entire wall body and to ensure the reliable hoisting of the wall body, the support rollers 141 on the support sliding blocks 140 are rollingly arranged on the support rails 142, the support rails 142 can effectively support the support sleeve 130 and the upper position of the insertion pipe 110, and the support sliding blocks 140 are connected through the adjusting springs 143, so that the spacing between the support sliding blocks 140 can be adjusted through the adjusting motor 1453 to adapt to the different spacing requirements of the steel bars at the upper end of the wall body, the adjusting lead screw 1452 is rotated through the adjusting motor 1453, and then the adjusting jacks 144 are driven to slide along the length direction of the support rails 142, so that the adjacent support sliding blocks 140 are close to or away from each other to synchronously compress or elongate the adjusting springs 143, the spacing between the insertion pipes 110 is adjusted, and then the position of the insertion pipes 110 corresponds to the position of the steel bars at the upper end of the wall body, so that the steel bars at the upper end of the wall body can be accurately inserted into the insertion pipes 110.

[0062] In an embodiment, in order to ensure that the upper end of the steel bar is inserted into the insertion pipe 110 and that the steel bar can be accurately introduced between the two sets of clamping arc-shaped blocks 120, the lower end of the insertion pipe 110 is provided with a flared opening 112, the two sets of clamping arc-shaped blocks 120 protrude from the upper end of the insertion pipe 110, the protruding ends of the two sets of clamping arc-shaped blocks 120 are provided with movable balls, the movable balls abut against the cross supports 1421, and the cross supports 1421 are installed above the support rails 142 and parallel to each other, and specifically can be installed on the bottom surface of the insertion frame body 100.

[0063] In an embodiment, the protruding ends of the two sets of clamping arc blocks 120 are provided with movable balls, and the movable balls abut against the cross braces 1421, so that when the steel bars are clamped, the two sets of clamping arc blocks 120 can be adjusted along with the position of the steel bars, ensuring that the steel bars can be introduced into the position between the two sets of clamping arc blocks 120. By starting the driving unit, the insertion pipe 110 is vertically moved, and the driving slope 111 abuts against the driven slope 121, so that the two sets of clamping arc blocks 120 are moved close, and the steel bars are clamped to implement the engagement of the wall.

[0064] In an embodiment, to vertically drive the insertion pipe 110, the driving unit includes a vertical rail 150, the support rail 142 is slidably arranged at both ends of the vertical rail 150, the upper end of the vertical rail 150 is installed on the insertion frame body 100, the support rail 142 is provided with a driving nut, the driving nut cooperates with a driving lead screw 1422, the driving lead screw 1422 is vertically arranged and the upper end is connected with a driving motor 1423, and the driving motor 1423 is installed on the insertion frame body 100.

[0065] In an embodiment, by starting the driving motor 1423, the support rail 142 is vertically moved along the vertical rail 150, and then the insertion pipe 110 can be driven to move downward, so as to tighten the two sets of clamping arc blocks 120, and then the steel bars are clamped to ensure the clamping and fixing of the wall.

[0066] In an embodiment, to adjust the levelness of the adjustment frame 200, the adjustment frame 200 includes a first adjustment frame 210 and a second adjustment frame 230, the insertion frame body 100 is in the form of a frame and the middle segment is hingedly connected with the first adjustment frame 210, the hinge shaft of the insertion frame body 100 is horizontally arranged, the first adjustment frame 210 is in the form of a rectangular frame and the lower frame surface is provided with first adjustment slopes 211, the first adjustment slopes 211 are symmetrically arranged on both sides of the first adjustment frame 210, first adjustment rollers 220 are arranged between the adjustment frame 200 and the first adjustment slopes 211, the first adjustment rollers 220 abut against the insertion frame body 100 and the first adjustment slopes 211, and the first adjustment rollers 220 arranged on both sides of the first adjustment frame 210 are connected with a first horizontal driving mechanism, and the first horizontal driving mechanism drives the first adjustment rollers 220 to move horizontally.

[0067] The middle section of the first adjusting frame 210 is hinged with the second adjusting frame 230, the hinge shaft of the first adjusting frame 210 is arranged perpendicularly to the hinge shaft of the second adjusting frame 230, the second adjusting frame 230 is in the shape of a rectangular frame as a whole and the lower frame surface is provided with second adjusting slopes 231 which are symmetrically arranged on both sides of the second adjusting frame 230, and the second adjusting slopes 231 are provided with second adjusting rollers 240 between the first adjusting frame 210 and the second adjusting slopes 231, the second adjusting rollers 240 abut against the first adjusting frame 210 and the second adjusting slopes 231, and the second adjusting rollers 240 arranged on both sides of the first adjusting frame 210 are connected with a second horizontal driving mechanism, the second horizontal driving mechanism drives the second adjusting rollers 240 to move horizontally, and the moving direction of the second adjusting rollers 240 is perpendicular to the moving direction of the first adjusting rollers 220.

[0068] In an embodiment, the first horizontal driving mechanism comprises a first nut, a first screw rod is arranged in the first nut, the first screw rod is arranged horizontally and perpendicularly to the first adjusting rollers 220, the first screw rod is connected with a first driving motor, the first adjusting rollers 220 on both sides are driven to move horizontally by starting the first driving motor, and the angle between the adjusting frame 200 and the first adjusting frame 210 is adjusted, the second horizontal driving mechanism comprises a second nut, a second screw rod is arranged in the second nut, the second screw rod is arranged horizontally and perpendicularly to the second adjusting rollers 240, the second screw rod is connected with a second driving motor, the second adjusting rollers 240 on both sides are driven to move horizontally by starting the second driving motor, and the angle between the first adjusting frame 210 and the second adjusting frame 230 is adjusted, and the levelness of the adjusting frame 200 is adjusted.

[0069] In an embodiment, in order to hoist the second adjusting frame 230, the second adjusting frame 230 is hoisted to a specified position, four hoisting wheels 232 are arranged at the four corners of the upper frame surface of the second adjusting frame 230, hoisting steel wires are arranged on the four groups of hoisting wheels 232, one end of the hoisting steel wires is fixed to the hoisting arm, the other end of the hoisting steel wires is connected with an adjusting disc, the adjusting disc is arranged rotatably on the hoisting arm, one end of the adjusting disc is provided with a worm gear, the worm gear cooperates with a worm shaft, and the worm shaft is connected with a driving motor.

[0070] In an embodiment, the hoisting wheels 232 are arranged at the four corners of the second adjusting frame 230, the hoisting steel wires are wound around the hoisting wheels 232, the hoisting steel wires on the four hoisting wheels 232 are connected with the respective hoisting mechanisms, the levelness of the adjusting frame 200 is adjusted by starting the respective driving motors, the height of the second adjusting frame 230 is adjusted by driving and starting the four groups of driving motors, and the wall is hoisted to the position to be installed.

[0071] In an embodiment, to ensure that the walls are in flush state, the positioning frame 400 is provided with a vertical spring 410 between the positioning frame 400 and the vertical rail 150, the upper and lower ends of the vertical spring 410 are respectively abutted against the vertical rail 150 and the positioning frame 400, and the positioning frame 400 is provided with a clamping frame 420 on both sides thereof, a plurality of groups of the clamping frame 420 are arranged along the length direction of both sides of the positioning frame 400, a clamping roller frame 430 is vertically and slidably arranged on the clamping frame 420, a telescopic spring 431 is arranged between the clamping roller frame 430 and the clamping frame 420, a plurality of groups of positioning rollers 432 are arranged on the clamping roller frame 430, and the positioning rollers 432 are horizontally abutted against both sides of the wall. Vertical rail 150 and the positioning frame 400, a plurality of groups of the clamping frame 420 are arranged along the length direction of both sides of the positioning frame 400, a clamping roller frame 430 is vertically and slidably arranged on the clamping frame 420, a telescopic spring 431 is arranged between the clamping roller frame 430 and the clamping frame 420, a plurality of groups of positioning rollers 432 are arranged on the clamping roller frame 430, and the positioning rollers 432 are horizontally abutted against both sides of the wall.

[0072] In an embodiment, the clamping frame 420 and the clamping roller frame 430 are connected by the vertically arranged telescopic spring 431, so that the clamping frame 420 and the clamping roller frame 430 can be in telescopic state in the longitudinal direction, thereby ensuring that the plurality of groups of positioning rollers 432 can be clamped at the positions of both sides of the wall, and when a part of the roller bodies of the plurality of groups of positioning rollers 432 are abutted against both sides of the wall which has been installed and the other part of the roller bodies are abutted against both sides of the wall which is hoisted, the alignment between the walls can be ensured, and the final installation quality can be ensured.

[0073] The following describes the installation method of the prefabricated wall, and the installation method of the prefabricated wall comprises the following steps.

[0074] The first step is to prepare materials, transport the prefabricated wall to the construction site, and erect a hoisting frame at the construction site.

[0075] The second step is to start the hoisting arm of the hoisting equipment, so that the adjusting frame 200 is lowered to the upper end position of the wall, and the positioning frame 400 is abutted against the upper end of the wall.

[0076] The third step is that the upper end steel bars of the wall are inserted into the lower end of the insertion pipe 110, the driving unit is started, and the insertion pipe 110 is inserted and fixed with the upper end steel bars of the wall.

[0077] The fourth step is to start the hoisting arm of the hoisting equipment, so that the wall is hoisted, the coordinate information of the wall is measured by the laser detection head 300, the detected coordinate signal is transmitted to the central control unit by the laser detection head 300, the central control unit controls the adjusting frame 200 to adjust the levelness of the insertion frame body 100, so that the upper end of the wall maintains the set levelness, and the wall is hoisted to the position above the wall to be installed.

[0078] The fifth step is to lower the hoisting arm of the hoisting equipment, so that the positioning frame 400 is abutted against the upper end of the wall which has been installed, and the clamping roller frame 430 at the lower position of the positioning frame 400 is used to keep the upper and lower arranged walls in flush state, the hoisting equipment is released, and the steel bars of the wall are inserted into the expected holes to be integrated.

[0079] The sixth step is to start the driving unit, so that the inserting pipe 110 rises, the inserting pipe 110 is separated from the upper end steel bars of the wall body, the lifting arm of the lifting device is started, and the whole lifting positioning frame is separated from the assembled wall body;

[0080] The seventh step is to process the assembled wall body, and fill waterproof material between the wall bodies, so that the wall bodies are combined as a whole.

[0081] The eighth step is to repeat the second step to the seventh step until the wall bodies of the whole building are installed.

[0082] The above examples are only used to illustrate the technical method of the present application and are not limited. Although the present application is described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that the technical method of the present application can be modified or replaced equivalently without departing from the spirit and scope of the technical method of the present application.

Claims

1. A laser hoisting positioning frame, characterized by: include The plug-in frame (100) is arranged below the hoisting equipment; A plurality of plug-in pipes (110) are arranged at intervals along the length direction of the plug-in frame (100), and the plug-in pipes (110) are used to connect the steel bars at the upper end of the wall; An adjustment frame (200) is arranged above the plug-in frame body (100) and is used to adjust the horizontality of the plug-in frame body (100); A driving unit, used for driving the insertion and fixing or separation of the insertion tube (110) and the steel bars at the upper end of the wall; A laser detection head (300) is mounted on the plug-in frame (100) and is used to measure coordinate information of the wall. The laser detection head (300) transmits the detected coordinate signal to the central control unit, and the central control unit is used to control the adjustment frame (200) to adjust the horizontality of the plug-in frame (100); Two groups of clamping arc blocks (120) are symmetrically arranged in the plug-in tube (110), and the gap between the two groups of clamping arc blocks (120) constitutes a channel for clamping the steel bars at the upper end of the wall. The upper ends of the two groups of clamping arc blocks (120) are movably installed on the plug-in frame (100), and the outer walls of the two groups of clamping arc blocks (120) are provided with driven inclined surfaces (121). The plug-in tube (110) is connected to a driving unit, and the inner wall of the plug-in tube (110) is provided with a driving inclined surface (111). The driving unit drives the plug-in tube (110) to move vertically and makes the driving inclined surface (111) abut against the driven inclined surface (121), so as to link the two groups of clamping arc blocks (120) to move closer.

2. The laser hoisting positioning frame according to claim 1, characterized in that: A positioning frame (400) is provided below the adjustment frame (200), the positioning frame (400) and the adjustment frame (200) form a vertical sliding fit, and the positioning frame (400) abuts against or separates from the upper end of the wall.

3. The laser hoisting positioning frame according to claim 1, characterized in that: The plug-in tube (110) is vertically slidably arranged on the support tube sleeve (130), and the support tube sleeve (130) is installed on the support slider (140). The support slider (140) is provided with a movable opening, and the support tube sleeve (130) extends into the movable opening and has flanges (131) at both ends of the tube opening. The flanges (131) abut against the two side plates of the support slider (140). A support spring (132) is sleeved on the plug-in tube (110), and the two ends of the support spring (132) abut against the outer walls of the support tube sleeve (130) and the plug-in tube (110), respectively.

4. The laser hoisting positioning frame according to claim 3, characterized in that: The support slider (140) is provided with a support roller (141), the wheel core of the support roller (141) is horizontal and rollingly arranged on the support rail (142), the support rail (142) is arranged horizontally, and an adjustment spring (143) is provided between adjacent support sliders (140), the adjustment spring (143) is arranged parallel to the support rail (142), and the support sliders (140) are all connected to one end of an adjustment push rod (144), the adjustment push rod (144) is parallel to the support rail (142) and one end is connected to an adjustment bracket (145), an adjustment nut (1451) is provided on the adjustment bracket (145), an adjustment screw rod (1452) is provided in the adjustment nut (1451), the adjustment screw rod (1452) is parallel to the support rail (142) and one end is rotatably mounted on the support rail (142), and one end of the adjustment screw rod (1452) is connected to an adjustment motor (1453).

5. The laser hoisting and positioning frame according to claim 4, characterized in that: The lower end of the plug-in tube (110) is provided with a bell mouth (112), the two groups of clamping arc blocks (120) extend out of the upper end of the plug-in tube (110), and the extended ends of the two groups of clamping arc blocks (120) are provided with movable balls, and the movable balls rest on the cross brace (1421), and the cross brace (1421) is installed above the support rail (142) and is parallel to each other; The driving unit comprises a vertical rail (150), both ends of the support rail (142) are slidably arranged on the vertical rail (150), the upper end of the vertical rail (150) is mounted on the plug-in frame (100), a driving nut is provided on the support rail (142), the driving nut cooperates with a driving screw (1422), the driving screw (1422) is vertical and the upper end is connected to a driving motor (1423), and the driving motor (1423) is mounted on the plug-in frame (100).

6. The laser hoisting and positioning frame according to claim 1, characterized in that: The adjustment frame (200) includes a first adjustment frame (210) and a second adjustment frame (230); the plug-in frame body (100) is in the shape of a frame as a whole and is hinged to the first adjustment frame (210) at its middle section; the hinge axis of the plug-in frame body (100) is arranged horizontally; the first adjustment frame (210) is in the shape of a rectangular frame as a whole and a first adjustment inclined surface (211) is provided on the lower frame surface; the first adjustment inclined surface (211) is symmetrically arranged on both sides of the first adjustment frame (210); a first adjustment roller (220) is provided between the adjustment frame (200) and the first adjustment inclined surface (211); the first adjustment roller (220) abuts against the adjustment frame (200) and the first adjustment inclined surface (211); and the first adjustment rollers (220) arranged on both sides of the adjustment frame (200) are connected to a first horizontal driving mechanism; the first horizontal driving mechanism drives the first adjustment roller (220) to move horizontally; The middle section of the first adjustment frame (210) is hinged to the second adjustment frame (230), and the hinge axis of the first adjustment frame (210) and the hinge axis of the second adjustment frame (230) are arranged perpendicularly. The second adjustment frame (230) is in the shape of a rectangular frame as a whole, and a second adjustment inclined surface (231) is provided on the lower frame surface. The second adjustment inclined surfaces (231) are symmetrically arranged on both sides of the second adjustment frame (230). A second adjustment roller (240) is provided between the first adjustment frame (210) and the second adjustment inclined surface (231). The second adjustment roller (240) abuts against the first adjustment frame (210) and the second adjustment inclined surface (231). The second adjustment rollers (240) arranged on both sides of the first adjustment frame (210) are connected to a second horizontal driving mechanism. The second horizontal driving mechanism drives the second adjustment roller (240) to move horizontally, and the moving direction of the second adjustment roller (240) is perpendicular to the moving direction of the first adjustment roller (220).

7. The laser hoisting and positioning frame according to claim 6, characterized in that: Lifting wheels (232) are respectively provided at the four corners of the upper frame surface of the second adjustment frame (230), and lifting cables are respectively provided on the four sets of lifting wheels (232), one end of the lifting cable is fixed to the lifting arm, and the other end of the lifting cable is connected to the adjustment disk, and the adjustment disk is rotatably provided on the lifting arm, and a worm wheel is provided at one end of the adjustment disk, and the worm wheel cooperates with a worm, and the worm is connected to a driving motor.

8. The laser hoisting and positioning frame according to claim 2, characterized in that: A vertical spring (410) is provided between the positioning frame (400) and the plug-in frame body (100), and the upper and lower ends of the vertical spring (410) respectively abut against the adjustment frame (200) and the positioning frame (400). A locking frame (420) is provided on both sides of the positioning frame (400), and a plurality of locking frames (420) are provided at intervals along the length direction of both sides of the positioning frame (400). A clamping roller frame (430) is vertically slidably provided on the clamping roller frame (420), and a telescopic spring (431) is provided between the clamping roller frame (430) and the clamping frame (420). A plurality of positioning rollers (432) are provided on the clamping roller frame (430), and the positioning rollers (432) are horizontal and the roller surfaces abut against both sides of the wall.

9. The prefabricated wall installation method is characterized by: The assembled wall installation method comprises the following steps: The first step is to prepare materials, transport the prefabricated wall to the construction site, and set up the hoisting frame at the construction site; Step 2: Start the hoisting arm of the hoisting equipment, so that the adjustment frame (200) is lowered to the upper end of the wall, and the positioning frame (400) is abutted against the upper end of the wall; Step 3: The steel bars at the upper end of the wall are inserted through the lower end of the plug-in tube (110), the driving unit is started, and the plug-in tube (110) is plugged and fixed to the steel bars at the upper end of the wall; Step 4: Start the hoisting arm of the hoisting equipment to hoist the wall, and measure the coordinate information of the wall through the laser detection head (300). The laser detection head (300) transmits the detected coordinate signal to the central control unit. The central control unit controls the adjustment frame (200) to adjust the horizontality of the plug-in frame (100) so that the upper end of the wall maintains the set horizontality and is hoisted to a position above the wall to be assembled; Step 5: Start the hoisting arm of the hoisting device to descend, so that the positioning frame (400) abuts against the upper end of the assembled wall, and use the clamping roller frame (430) below the positioning frame (400) to keep the upper and lower walls aligned, and release the hoisting device until the steel bars of the wall are aligned with the expected holes and plugged into one piece; Step 6: Start the driving unit to make the plug-in pipe (110) rise, so that the plug-in pipe (110) is separated from the steel bars at the upper end of the wall, and start the hoisting arm of the hoisting equipment to separate the entire hoisting positioning frame from the assembled wall; Step 7: Treat the assembled walls and fill the gaps between them with waterproof materials to ensure that the walls are integrated. Step 8. Repeat steps 2 to 7 until the walls of the entire building are installed.

Citation Information

Patent Citations

  • Prefabricated wall component hoisting and positioning auxiliary device

    CN114412203A

  • Green energy-saving type fabricated building wall prefabricated part

    CN116411655A