Furniture panel and preparation method and manufacturing equipment thereof

Abstract

The present application discloses a furniture panel and a preparation method and manufacturing equipment thereof. The preparation method of the furniture panel comprises: arranging a plurality of panels in sequence to form an integrated panel; laying a bonding mixture on the integrated panel; and rolling the bonding mixture to form a bonding coating having a three-dimensional pattern on the surface of the bonding mixture to obtain a furniture panel. Thus, a furniture panel having a continuous three-dimensional pattern on the surface can be obtained without using an embossed plate, so as to form an overall continuous three-dimensional pattern on the surface of the furniture panel while ensuring the structural reliability of the furniture panel. The present application is widely used in the field of furniture panel technology.

Description

Technical Field

[0001] The present application relates to the technical field of furniture panels, and in particular to a furniture panel and a preparation method and manufacturing equipment thereof. Background Art

[0002] The furniture panels with overall continuous three-dimensional patterns and customized textures currently on the market are usually achieved by pasting a flat finishing film with a three-dimensional light effect on the surface of the board, or pasting a three-dimensional finishing film with a micro-texture touch on the board, or pasting a relief board on the surface of the board. However, since the flat finishing film does not have a real three-dimensional touch, although the micro-textured three-dimensional finishing film can achieve a three-dimensional touch, the three-dimensional effect is not obvious due to the small texture difference. In the method of pasting a relief board on the surface of the board, since the relief board has a certain thickness and has a certain stress, it is easy to cause the panel product to deform after the relief board is pasted with the board, affecting the quality of the panel. In addition, since each panel is usually prepared separately, for a three-dimensional pattern with a customized texture, when multiple panels are spliced ​​together, the textures on the surfaces of multiple panels are often difficult to align, so that the three-dimensional pattern formed by the splicing of multiple panels has intermittent adverse effects, that is, the three-dimensional pattern presented by the overall panel of the furniture is discontinuous, which in turn affects the presentation effect of the three-dimensional pattern of the furniture panel, resulting in the scrapping of the furniture panel, or affecting the user's experience. Summary of the invention

[0003] The present application aims to solve at least one of the technical problems existing in the prior art. To this end, the present application proposes a method for preparing a furniture panel, which can form an overall continuous three-dimensional pattern on the surface of the furniture panel while ensuring the structural reliability of the furniture panel.

[0004] The present application also proposes a manufacturing device for furniture panels. The above-mentioned method for preparing furniture panels adopts the manufacturing device for furniture panels to prepare furniture panels.

[0005] The present application also proposes a furniture panel prepared by the above-mentioned method for preparing the furniture panel.

[0006] According to the first aspect of the present application, a method for preparing a furniture panel includes:

[0007] Arrange multiple panels in sequence to form an integrated panel;

[0008] laying a bonding mixture on the integrated panel;

[0009] The bonding mixture is subjected to a rolling process so as to form a bonding coating having a three-dimensional pattern on the surface of the bonding mixture, thereby obtaining a furniture panel.

[0010] According to the preparation method of the furniture panel of the embodiment of the present application, at least the following beneficial effects are achieved: by laying the bonding mixture on the integrated panel formed by arranging a plurality of panels in sequence, a bonding coating with a three-dimensional pattern can be formed on the integrated panel after rolling, so as to form a continuous three-dimensional pattern on the surface of the plurality of panels, that is, the three-dimensional pattern on the surface of the furniture panel has continuity, which is conducive to improving the finished product yield of the furniture panel and ensuring the user's use experience. At the same time, the bonding mixture is laid on the surface of the integrated panel and formed into a bonding coating by rolling, which can make the bonding coating and the integrated panel have a stronger connection stability, and the thickness and weight of the bonding mixture are smaller than the embossed board in the related art, which is conducive to reducing the stress of the bonding mixture and reducing the force of the three-dimensional pattern on the furniture panel, thereby helping to improve the structural reliability of the furniture panel and avoid deformation of the furniture panel due to excessive stress of the three-dimensional pattern. It can be seen that by adopting the preparation method of the furniture panel provided by the present application, a furniture panel with a continuous three-dimensional pattern on the surface can be obtained without using an embossed board, so as to ensure the structural reliability of the furniture panel while forming an overall continuous three-dimensional pattern on the surface of the furniture panel.

[0011] According to some embodiments of the present application, the bonding mixture includes a base raw material and a bonding material, wherein a mass ratio of the base raw material to the bonding material is 100:(6-12).

[0012] According to some embodiments of the present application, the bonding material includes at least one of two-component polyurethane glue, epoxy glue and dual-cure glue; and / or the basic raw material includes at least one of wood powder, resin and shredded paper.

[0013] According to some embodiments of the present application, the base raw material and the bonding material are mixed at a first preset temperature to pre-cure the bonding material.

[0014] According to some embodiments of the present application, the temperature of the rolling process is a second preset temperature, and the second preset temperature is greater than the curing temperature of the bonding material, so that the bonding mixture is cured during the rolling process, and / or,

[0015] According to some embodiments of the present application, a rolling speed for rolling the bonding mixture is 1 m / min-5 m / min.

[0016] According to a second aspect of the present application, a manufacturing device for a furniture panel includes an integrated panel, wherein the integrated panel is formed by sequentially arranging a plurality of panels, and a bonding mixture is laid on one side surface of the integrated panel. The manufacturing device for the furniture panel includes:

[0017] Operation table;

[0018] a positioning module, the positioning module being mounted on the operating table, the positioning module being provided with a mounting cavity and a first opening communicating with the mounting cavity, the mounting cavity being used to accommodate the integrated panel, and a side of the integrated panel provided with the bonding mixture being arranged toward the first opening; and

[0019] A rolling module, wherein the rolling module is used to roll the bonding mixture so that the bonding mixture forms a bonding coating with a three-dimensional pattern on the surface. The manufacturing equipment of the furniture panel according to the embodiment of the present application has at least the following beneficial effects: by placing an integrated panel formed by a plurality of panels arranged in sequence in the mounting cavity of the positioning module, the side of the integrated panel provided with the bonding mixture is arranged toward the first opening of the mounting cavity, and the bonding mixture is rolled by the rolling module so that the bonding mixture forms a bonding coating with a three-dimensional pattern on the surface, so that a three-dimensional pattern can be formed on the surface of the furniture panel, and because the bonding mixture is arranged on the surfaces of a plurality of panels arranged in sequence when preparing the three-dimensional pattern, the three-dimensional pattern obtained by rolling the bonding mixture has continuity on the surfaces of the plurality of panels, that is, the three-dimensional pattern on the surface of the furniture panel is continuous. It can be seen that by using the manufacturing equipment of the furniture panel of the present application to make the furniture panel, a furniture panel with a continuous three-dimensional pattern on the surface can be obtained without using an embossed plate, so as to form an overall continuous three-dimensional pattern on the surface of the furniture panel while ensuring the structural reliability of the furniture panel.

[0020] According to some embodiments of the present application, the positioning module includes a plurality of baffles, which enclose the installation cavity, and the baffles are installed on the operating table. The height of the baffles is greater than the distance from the operating table to the highest point of the three-dimensional pattern.

[0021] According to some embodiments of the present application, the plurality of baffles include a fixed baffle and a movable baffle, the fixed baffle being fixedly connected to the operating table, and the movable baffle being movably connected to the fixed baffle so that the size of the installation cavity is adjustable.

[0022] According to some embodiments of the present application, the positioning module also includes a partition, which is arranged in the installation cavity and located between two adjacent plates, the thickness of the partition is less than or equal to the installation spacing between the two adjacent plates, the height of the partition is greater than the height of the plates, and the height of the partition is less than or equal to the distance from the operating table to the lowest point of the three-dimensional pattern.

[0023] The furniture panel according to the third aspect of the present application is prepared by the method for preparing the furniture panel as described in the first aspect above, and / or is prepared by the manufacturing equipment for the furniture panel as described in the second aspect above.

[0024] The furniture panel according to the embodiment of the present application has at least the following beneficial effects: it is able to form an overall continuous three-dimensional pattern on the surface of the furniture panel while ensuring the structural reliability of the furniture panel.

[0025] Additional aspects and advantages of the present application will be given in part in the description below, and in part will become apparent from the description below, or will be learned through the practice of the present application. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] The present application is further described below with reference to the accompanying drawings and embodiments, wherein:

[0027] Figure 1 It is a structural schematic diagram of a manufacturing device for furniture panels disclosed in an embodiment of the present application;

[0028] Figure 2 for Figure 1 The enlarged view of point A in the middle;

[0029] Figure 3 This is a schematic diagram of the structure of the rolling module disclosed in the embodiment of the present application;

[0030] Figure 4 It is a front view of the fixing assembly disclosed in the embodiment of the present application;

[0031] Figure 5 It is a right side view of the fixing assembly disclosed in the embodiment of the present application;

[0032] Figure 6 This is a flow chart of the method for preparing a furniture panel disclosed in an embodiment of the present application.

[0033] Reference numerals:

[0034] 10. Furniture panel manufacturing equipment; 11. Operating table; 111. First fixing hole; 12. Positioning module; 1201. Installation cavity; 121. Baffle; 1211. First fixing plate; 1212. Second fixing plate; 1213. Telescopic plate; 1214. Moving plate; 122. Fixing assembly; 1221. Fixing block; 1222. Threaded connector; 1223. Locking piece; 1224. Supporting part; 123. Partition; 13. Rolling module; 131. Pressing roller; 132. Preset layer;

[0035] 20. Furniture panels; 21. Integrated panels; 211. Boards; 22. Adhesive coatings. DETAILED DESCRIPTION

[0036] The embodiments of the present application are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present application, and cannot be understood as limiting the present application.

[0037] In the description of the present application, it should be understood that the terms "center", "middle", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, which are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0038] In the description of this application, "several" means more than one, "more" means more than two, "greater than", "less than", "exceed", etc. are understood to exclude the number itself, and "above", "below", "within", etc. are understood to include the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.

[0039] In the description of this application, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example: it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0040] In the description of the present application, if the reference terms "as an implementation", "an embodiment", "some instances", "some embodiments", "illustrative embodiment", "example", "specific example", "some examples", etc. appear, it means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.

[0041] The contents of the present application are described in detail below in conjunction with specific embodiments and drawings. It should be noted that the following description is only for illustrative purposes and is not a specific limitation to the present application.

[0042] Please also read Figures 1 to 3 In the first aspect, the embodiment of the present application provides a manufacturing device 10 for a furniture panel, wherein the furniture panel 20 includes an integrated panel 21, wherein the integrated panel 21 is formed by sequentially arranging a plurality of panels 211, and a bonding mixture is laid on one side surface of the integrated panel 21. The manufacturing device 10 for the furniture panel includes an operating table 11, a positioning module 12, and a rolling module 13. The positioning module 12 is installed on the operating table 11, and the positioning module 12 is provided with an installation cavity 1201 and a first opening connected to the installation cavity 1201. The installation cavity 1201 is used to accommodate the integrated panel 21, and a side of the integrated panel 21 provided with the bonding mixture is arranged toward the first opening. The rolling module 13 is used to roll the bonding mixture so that the bonding mixture forms a bonding coating 22 having a three-dimensional pattern on the surface.

[0043] The manufacturing equipment 10 of the furniture panel of the embodiment of the present application places an integrated panel 21 formed by sequentially arranging a plurality of panels 211 in the installation cavity 1201 of the positioning module 12, and the side of the integrated panel 21 provided with the adhesive mixture is arranged toward the first opening of the installation cavity 1201, and the adhesive mixture is rolled by the rolling module 13 to form an adhesive coating 22 with a three-dimensional pattern on the surface of the adhesive mixture, so that a three-dimensional pattern can be formed on the surface of the furniture panel 20, and because the adhesive mixture is arranged on the surfaces of the plurality of sequentially arranged panels 211 when preparing the three-dimensional pattern, the three-dimensional pattern obtained by rolling the adhesive mixture has continuity on the surfaces of the plurality of panels 211, that is, the three-dimensional pattern on the surface of the furniture panel 20 is continuous, which can be beneficial to improving the finished product yield of the furniture panel 20 and ensuring the user experience. At the same time, the adhesive mixture is laid on the surface of the integrated panel 21, which can make the three-dimensional pattern formed by pressing the adhesive mixture have a stronger connection stability with the integrated panel 21, and the thickness and weight of the adhesive mixture are smaller than the relief plate in the related technology, which is beneficial to reduce the stress of the adhesive coating and reduce the force of the three-dimensional pattern and the adhesive coating 22 on the integrated panel 21, thereby helping to improve the structural reliability of the furniture panel 20 and avoid deformation of the furniture panel 20 due to excessive stress of the three-dimensional pattern.

[0044] It can be seen that by using the furniture panel manufacturing equipment 10 provided in the present application to manufacture the furniture panel 20, a furniture panel 20 having a continuous three-dimensional pattern on the surface can be obtained without using a relief plate, so as to form an overall continuous three-dimensional pattern on the surface of the furniture panel 20 while ensuring the structural reliability of the furniture panel 20.

[0045] In some embodiments, the positioning module 12 includes a plurality of baffles 121, which enclose a mounting cavity 1201. The baffles 121 are mounted on the operating table 11, and the height of the baffles 121 is greater than the distance from the operating table 11 to the highest point of the three-dimensional pattern. Thus, when the rolling module rolls the bonding mixture, the baffles 121 can limit the movement of the bonding mixture, thereby preventing the bonding mixture from overflowing the mounting cavity 1201.

[0046] Optionally, the height of the baffle 121 is 5mm-10mm greater than the distance from the highest point of the three-dimensional pattern from the operating table 11 to the bonding coating 22, that is, the distance from the highest point of the three-dimensional pattern to the top of the baffle 121 is 5mm-10mm (for example, it may be 6mm, 8mm, 9mm or 10mm, etc.), thereby ensuring the blocking effect of the baffle 121 on the bonding mixture.

[0047] Optionally, the plurality of baffles 121 include fixed baffles and movable baffles, the fixed baffles are fixedly connected to the operating table 11 , and the movable baffles are movably connected to the fixed baffles, so that the size of the installation cavity 1201 is adjustable.

[0048] In this way, on the one hand, the flexibility of the positioning module 12 can be improved, which is conducive to the placement and processing of the integrated panel 21. When the integrated panel 21 needs to be placed, the size of the installation cavity 1201 can be increased by moving the movable panel to facilitate the placement of the integrated panel 21 in the installation cavity 1201. After the integrated panel 21 is placed in the installation cavity 1201, the size of the installation cavity 1201 can be reduced by moving the movable panel so that the movable panel abuts against the integrated panel 21, thereby achieving the fixation of the integrated panel 21, which is conducive to positioning the integrated panel 21 when the rolling module 13 rolls the adhesive mixture on the integrated panel 21, which is conducive to the molding of the adhesive mixture on the integrated panel 21, and ensures the presentation effect of the three-dimensional pattern obtained by processing. On the other hand, by adjusting the size of the installation cavity 1201, it is also conducive to the positioning module 12 to adapt to integrated panels 21 of different sizes, so that the manufacturing equipment 10 of the furniture panel can process furniture panels 20 of different sizes, thereby improving the scope of application of the manufacturing equipment 10 of the furniture panel.

[0049] Optionally, the fixed baffle includes a first fixed plate 1211 and a second fixed plate 1212, wherein the first fixed plate 1211 is connected to one end of the second fixed plate 1212, and the other ends of the first fixed plate 1211 and the second fixed plate 1212 extend in a direction away from the connection between the two, and the first fixed plate 1211 and the second fixed plate 1212 form an angle. Thus, the connection between the first fixed plate 1211 and the second fixed plate 1212 can be used as the origin for positioning, and the first fixed plate 1211 and the second fixed plate 1212 can limit the two directions of the integrated panel 21, so as to facilitate the positioning of the integrated panel 21 and facilitate the integrated panel 21 to be placed in the installation cavity 1201.

[0050] Exemplarily, when the plate member 211 of the integrated panel 21 is a rectangular structure, the angle between the first fixing plate 1211 and the second fixing plate 1212 is a right angle.

[0051] It can be understood that in other embodiments, the plate 211 may also be a triangle or a trapezoid, in which case the angle between the first fixed plate 1211 and the second fixed plate 1212 is the same or approximately the same as the angle formed by any two adjacent sides of the plate 211, or the plate 211 may also be a circle, in which case the first fixed plate 1211 and the second fixed plate 1212 are respectively tangent to the circumferential surface of the plate 211.

[0052] In some embodiments, the movable baffle includes a telescopic plate 1213 and a movable plate 1214, one end of the telescopic plate 1213 is connected to the first fixed plate 1211 and is spaced apart from the second fixed plate 1212, the other end of the telescopic plate 1213 extends in a direction away from the first fixed plate 1211, the length of the telescopic plate 1213 is adjustable, the movable plate 1214 is spaced apart from the first fixed plate 1211, and the movable plate 1214 is movable relative to the operating table 11 so that the movable plate 1214 can leave the operating table 11 or the integrated panel 21 to open the installation cavity 1201, or the movable plate 1214 can abut against the side of the integrated panel 21 away from the first fixed plate 1211. When the movable plate 1214 abuts against the integrated panel 21, one end of the movable plate 1214 is connected to the second fixed plate 1212, and the other end of the movable plate 1214 is connected to the telescopic plate 1213, so that the movable plate 1214, the telescopic plate 1213, the first fixed plate 1211, and the second fixed plate 1212 abut against the four sides of the integrated panel 21 respectively, so as to fix the integrated panel 21 in the installation cavity 1201, so as to facilitate the processing of the adhesive mixture on the integrated panel 21, which is beneficial to the processing and forming of the three-dimensional pattern. At the same time, by setting the telescopic plate 1213, the telescopic plate 1213 and the first fixed plate 1211 and the second fixed plate 1212 can be enclosed to form a stable C-shaped structure, which is beneficial for positioning the integrated panel 21 when it is placed in the installation cavity 1201, and can also adjust the length of the telescopic plate 1213 according to the number or size of the panels 211, so as to facilitate the positioning module 12 to adapt to integrated panels 21 of different sizes, so that the four sides of the integrated panel 21 can be supported by the baffle 121, so as to ensure the positioning effect of the positioning module 12 on the integrated panel 21 and the blocking effect on the adhesive mixture, which is beneficial to the processing and forming of the furniture panel 20.

[0053] It can be understood that in other embodiments, the telescopic plate 1213 can also be a movable plate, so as to improve the flexibility of the positioning module 12, so that the positioning module 12 can adjust the distance between the movable baffle and the fixed baffle according to the integrated panels 21 of different sizes, so as to adjust the area of ​​the installation cavity 1201, and facilitate the replacement and maintenance of the movable baffle, so that the movable baffle can select movable plates of different sizes for positioning according to the size of the integrated panel 21.

[0054] Optionally, the telescopic plate 1213 may be a telescopic structure formed by a plurality of plate sections that are mutually socketed, and the length of the telescopic plate 1213 can be adjusted by adjusting the number of plate sections that extend out of the telescopic plate 1213 .

[0055] Optionally, one end of the movable plate 1214 abuts against the telescopic plate 1213, and the other end of the movable plate 1214 abuts against the second fixed plate 1212, and the movable plate 1214 is located between the telescopic plate 1213 and the second fixed plate 1212, thereby ensuring that the movable plate 1214, the telescopic plate 1213, the first fixed plate 1211 and the second fixed plate 1212 can enclose the installation cavity 1201 while improving the structural stability of the positioning module 12, avoiding the situation that the telescopic plate 1213 is pushed to move when the movable plate 1214 is displaced, causing the length of the telescopic plate 1213 to change, thereby improving the positioning reliability of the positioning module 12 for the integrated panel 21.

[0056] It can be understood that in other embodiments, the telescopic plate 1213 can also be a foldable plate, or can be composed of multiple sections of detachable and spliced ​​plates.

[0057] Please combine Figure 1 , Figure 4 and Figure 5 Optionally, the positioning module 12 further includes a fixing component 122, which is movably mounted on the operating table 11, and is disposed on a side of the telescopic plate 1213 and / or the movable plate 1214 away from the integrated panel 21, and the fixing component 122 is used to abut against the telescopic plate 1213 and / or the movable plate 1214. That is, the fixing component 122 is disposed on a side of the telescopic plate 1213 away from the integrated panel 21, or the fixing component 122 is disposed on a side of the movable plate 1214 away from the integrated panel 21, or the number of the fixing components 122 is multiple, and the multiple fixing components 122 are respectively disposed on a side of the telescopic plate 1213 away from the integrated panel 21 and a side of the movable plate 1214 away from the integrated panel 21.

[0058] In this way, by setting the fixed component 122 to abut against the movable baffle, the displacement of the movable plate 1214 can be limited, and the telescopic plate 1213 can be supported to improve the structural reliability of the telescopic plate 1213, thereby improving the structural stability of the positioning module 12, so as to improve the positioning reliability of the positioning module 12 on the integrated panel 21, and ensure the blocking effect of the positioning module 12 on the adhesive mixture.

[0059] Optionally, the number of the fixed components 122 may be multiple, and the multiple fixed components 122 are respectively arranged at intervals along the length direction of the telescopic plate 1213 and / or the movable plate 1214, that is, the multiple fixed components 122 are respectively arranged at intervals along the length direction of the telescopic plate 1213, or the multiple fixed components 122 are respectively arranged at intervals along the length direction of the movable plate 1214, or part of the multiple fixed components 122 are arranged at intervals along the length direction of the telescopic plate 1213, and another part of the multiple fixed components 122 are arranged at intervals along the length direction of the movable plate 1214. In this way, the supporting points of the fixed components 122 on the telescopic plate 1213 and the movable plate 1214 can be increased, and the uniformity of the fixed components 122 supporting the movable baffle can be improved, so as to improve the structural stability of the telescopic plate 1213 and the movable plate 1214.

[0060] Optionally, the fixing assembly 122 includes a fixing block 1221, a threaded connector 1222 and a locking member 1223. The operating table 11 is provided with a first fixing hole 111, and the fixing block 1221 is provided with a second fixing hole corresponding to the first fixing hole 111. The locking member 1223 is arranged on the side of the operating table 11 away from the movable plate 1214. The threaded connector 1222 is sequentially passed through the second fixing hole and the first fixing hole 111 and is threadedly connected with the locking member 1223, so that the fixing block 1221 can be fixed on the operating table 11 to achieve the limitation of the movable plate 1214.

[0061] Optionally, the first fixing hole 111 extends in the direction from the moving plate 1214 to the first fixing plate 1211, so that when the moving plate 1214 adjusts its distance relative to the first fixing plate 1211, the fixing assembly 122 can reciprocate along the direction from the moving plate 1214 to the first fixing plate 1211 with the moving plate 1214, so as to adjust the distance of the moving plate 1214 relative to the first fixing plate 1211, thereby facilitating the integration of the panel 21 into the installation cavity 1201. At the same time, when the telescopic plate 1213 is telescoped in the direction from the moving plate 1214 to the first fixing plate 1211, the fixing assembly 122 can adjust the position of the fixing assembly 122 relative to the telescopic plate 1213 along the length direction of the telescopic plate 1213, so as to facilitate the movement of the fixing assembly 122 along the length direction of the telescopic plate 1213, so as to improve the positioning reliability of the fixing assembly 122 on the telescopic plate 1213.

[0062] Optionally, the fixing assembly 122 further includes two supporting parts 1224, which are respectively arranged on both sides of the fixing block 1221, one end of the supporting part 1224 is connected to the bottom of the fixing block 1221, and the other end of the supporting part 1224 extends in a direction away from the operating table 11, and the height of the supporting part 1224 gradually increases along the direction from the moving plate 1214 to the first fixing plate 1211. The use of the supporting parts 1224 to support the moving plate 1214 can increase the contact area between the fixing assembly 122 and the moving plate 1214, so as to improve the positioning effect of the fixing assembly 122 on the moving plate 1214, improve the structural stability of the moving plate 1214 relative to the operating table 11, and prevent the moving plate 1214 from tipping over or tilting when it is pushed by the rolling module 13.

[0063] Please combine Figures 1 to 3 In some embodiments, the positioning module 12 further includes a partition 123, which is disposed in the installation cavity 1201 and between two adjacent panels 211, wherein the thickness of the partition 123 is less than or equal to the installation spacing between the two adjacent panels 211 (i.e., the board gap between the two adjacent panels 211 when the furniture panel 20 is installed on the furniture), the height of the partition 123 is greater than the height of the panel 211, and the height of the partition 123 is less than or equal to the distance from the operating table 11 to the lowest point of the three-dimensional pattern.

[0064] By setting a partition 123 between two adjacent plates 211, a board seam can be reserved for the furniture panel 20, so that the three-dimensional pattern formed by the bonding mixture is closer to the pattern presented after the furniture panel 20 is assembled, which is conducive to ensuring the presentation effect of the three-dimensional pattern of the furniture panel 20, so that the three-dimensional pattern presented by the furniture panel 20 as a whole has continuity. At the same time, by limiting the height of the partition 123, the rolling module 13 can be avoided, avoiding the roller pressing module 13 from being limited in displacement and rolling when the roller pressing module 13 rolls the bonding mixture on the plate 211, resulting in the movement of the roller pressing module 13 being blocked, affecting the presentation effect of the three-dimensional pattern, etc.

[0065] Optionally, in one example, the thickness of the partition 123 is equal to the installation spacing between two adjacent panels 211, thereby ensuring the continuity of the three-dimensional pattern presented by the furniture panel 20 as a whole, and reducing the volume of the adhesive mixture entering between the two panels 211 when squeezed, so as to ensure the size of the board gap between the two panels 211, so as to ensure that the furniture can be opened and closed normally, and at the same time, the operation step of removing the adhesive mixture entering between the two panels 211 can be omitted, so as to simplify the production process of the furniture panel 20.

[0066] In another example, the thickness of the partition 123 may also be smaller than the installation spacing between two adjacent panels 211, so as to facilitate filling part of the bonding mixture between the two panels 211 to reserve cutting allowance for the panels 211, so as to facilitate cutting when defects appear in the three-dimensional pattern formed at the edge of the panel 211, so as to ensure the overall appearance of the furniture panel 20.

[0067] Optionally, the partition 123 may be a thin steel plate, so as to ensure that the thickness of the partition 123 is small enough and the strength of the partition 123 is ensured to avoid being squeezed, deformed or damaged by the rolling module 13 .

[0068] It can be understood that in other embodiments, the partition 123 can also be a metal plate of other materials (such as an iron plate) or a plastic plate with a certain strength. In some embodiments, the rolling module 13 includes a pressure roller 131 and a preset layer 132 arranged on the periphery of the pressure roller 131, the preset layer 132 has a graphic structure that matches the three-dimensional pattern on the surface of the bonding coating 22, the preset layer 132 is used to extrude the bonding mixture, and the pressure roller 131 is used to roll relative to the bonding mixture along the arrangement direction of the plurality of plate members 211, so that the bonding mixture forms a bonding coating 22 with a three-dimensional pattern on the surface.

[0069] In this way, the graphic structure of the preset layer 132 can be adjusted and replaced according to the three-dimensional pattern that the furniture panel 20 needs to present, so as to improve the flexibility and versatility of the furniture panel manufacturing equipment 10 and improve the finished product yield of the furniture panel 20.

[0070] Optionally, the pressing roller 131 is slidably connected to the operating table 11 via a slide rail, so as to improve the rolling stability of the pressing roller 131 relative to the integrated panel 21 and improve the structural reliability of the furniture panel manufacturing equipment 10.

[0071] It can be understood that in other embodiments, the pressure roller 131 is separated from the operating table 11, and the pressure roller 131 is manually lifted or lowered, and the pressure roller 131 is manually pushed to roll relative to the integrated panel 21.

[0072] Optionally, the furniture panel manufacturing equipment 10 also includes a heating module, which is used to heat the rolling module 13 so that the rolling module 13 has a second preset temperature, and the second preset temperature is greater than the curing temperature of the adhesive material so that the bonding mixture can be cured during the rolling process of the rolling module 13.

[0073] In this way, the bonding mixture solidifies at the moment of contact with the rolling module 13, so as to shorten the curing time of the bonding mixture, which is beneficial to the forming of the three-dimensional pattern, so as to ensure the shape of the three-dimensional pattern formed by the bonding mixture, improve the quality of the furniture panel 20, and avoid the situation where the bonding mixture changes in shape due to gravity and other reasons during the curing process due to too long curing time, resulting in the final formed three-dimensional pattern being different from the shape formed by rolling by the rolling module 13.

[0074] Optionally, the preset layer 132 may include a plurality of protruding structures disposed at intervals, and the specific number, shape and arrangement of the plurality of protruding structures are adjusted according to the pattern effect to be presented by the furniture panel 20 as a whole, and are not limited here.

[0075] Please refer to Figure 6 , combined with Figures 1 to 3 In a second aspect, an embodiment of the present application provides a method for preparing a furniture panel, which is prepared using the manufacturing equipment 10 for the furniture panel as described in the first aspect above.

[0076] It can be understood that since the method for preparing furniture panels adopts the furniture panel manufacturing equipment 10 as described in the first aspect above, the method for preparing furniture panels has the beneficial effects of the furniture panel manufacturing equipment 10 described in the first aspect above, which will not be repeated here.

[0077] The method for preparing the furniture panel provided in the present application comprises the following steps:

[0078] S100 , arranging a plurality of panels 211 in sequence to form an integrated panel 21 .

[0079] Optionally, the above step S100 specifically includes the following steps S110-S140:

[0080] S110, providing a large plate, and cutting the large plate into plates 211 of target size.

[0081] S120, classifying the cut plate parts 211 according to the requirements.

[0082] For example, the panels 211 may be classified based on a furniture structure (eg, a cabinet) having a vertical surface (ie, a vertical surface perpendicular to the ground).

[0083] S130 , arranging the classified panels 211 according to the arrangement order of the panels 211 during actual furniture assembly to form an integrated panel 21 .

[0084] This helps to keep the three-dimensional pattern formed by the bonding mixture consistent with the pattern of the furniture panel 20 assembled on the furniture.

[0085] S140 , placing the integrated panel 21 in the installation cavity 1201 .

[0086] In this way, the arrangement order of the multiple panels of the integrated panel 21 is the same as the arrangement order during actual assembly, so that the integrated panel 21 during rolling treatment has the same structural layout as the furniture panel 20 installed on the furniture, which is conducive to making the three-dimensional pattern formed by rolling the adhesive mixture by the rolling module 13 consistent with the pattern presented when the furniture panel 20 is assembled on the furniture, thereby facilitating the continuity of the three-dimensional pattern on the furniture panel 20.

[0087] Optionally, the above step S140 specifically includes the following steps S141-S144:

[0088] S141. Adjust the length of the telescopic plate 1213 according to the size of the target furniture panel 20, and move the movable plate 1214 in a direction away from the first fixed plate 1211.

[0089] Thereby, the size of the installation cavity 1201 can be increased, or the installation cavity 1201 can be opened, so as to facilitate placing the integrated panel 21 in the installation cavity 1201 .

[0090] S142, placing the plurality of panels 211 in the installation cavity 1201 in sequence from the first fixed plate 1211 to the movable plate 1214 according to the arrangement order of the panels 211 during the actual assembly of the furniture.

[0091] S143 . Place a partition 123 between two adjacent plates 211 .

[0092] S144 , move the movable plate 1214 to abut against a side of the integrated panel 21 away from the first fixed plate 1211 , and limit the telescopic plate 1213 and the movable plate 1214 by the fixing assembly 122 .

[0093] Thus, the multiple plates 211 of the integrated panel 21 can be fixed in the installation cavity 1201 according to the arrangement order when the furniture is actually assembled, so as to make the three-dimensional pattern formed by processing the bonding mixture consistent with the pattern presented by the furniture panel 20 assembled on the furniture, so that the three-dimensional pattern presented by the furniture panel 20 as a whole has continuity. At the same time, by the movable plate 1214 abutting against the integrated panel 21, and the telescopic plate 1213 and the movable plate 1214 are limited by the fixing assembly 122, on the one hand, the plate 211 placed in the installation cavity 1201 can be limited to ensure that the plate 211 remains stationary when the rolling module 13 rolls the bonding mixture, so as to facilitate the processing of the bonding mixture on the integrated panel 21, thereby facilitating the processing and forming of the three-dimensional pattern. On the other hand, it can also ensure the blocking effect on the bonding mixture to limit the overflow of the bonding mixture, so as to facilitate the processing and forming of the furniture panel 20.

[0094] S200 , laying the bonding mixture on the integrated panel 21 .

[0095] Optionally, the thickness of the bonding mixture is lower than the height of the baffle 121 of the positioning module 12, so as to avoid the situation where the rolling module 13 rolls and squeezes the bonding mixture and overflows the installation cavity 1201, thereby reducing material waste.

[0096] Exemplarily, the thickness of the adhesive mixture laid on the integrated panel 21 is 1mm-8mm, for example, 2mm, 3mm, 4mm, 5mm, 6mm or 7mm, etc., which can be adjusted according to the height difference of the undulating three-dimensional pattern required to be presented by the furniture panel 20. In this way, the force of the adhesive coating 22 on the integrated panel 21 can be reduced to improve the structural reliability of the furniture panel 20, avoid the deformation of the integrated panel 21 due to excessive stress of the adhesive coating 22, and shorten the curing time of the adhesive mixture to ensure the shape of the three-dimensional pattern.

[0097] In some embodiments, the bonding mixture includes a base raw material and a bonding material, wherein the mass ratio of the base raw material to the bonding material is 100:(6-12), for example, the mass ratio of the base raw material to the bonding material can be 100:7 or 100:8, or 100:10 or 100:11, etc., which can be adjusted according to the actual type of the base raw material and the water content, etc. This is conducive to the processing and forming of the three-dimensional pattern, and the bonding coating 22 formed by the bonding mixture has sufficient adhesion to improve the connection stability of the bonding coating 22 and the integrated panel 21, reduce the force on the plate 211, and help improve the structural reliability of the furniture panel 20.

[0098] Optionally, the base raw material may be wood flour, and the bonding material may be two-component polyurethane glue.

[0099] Using wood powder as the basic raw material can reduce material costs, and since wood powder does not have high requirements on the raw material tree species, as long as the fineness of the wood powder meets sufficient requirements, the basic raw material has high substitutability, and the wood powder is closer to the material of the board 211, which is conducive to improving the connection stability between the bonding mixture and the board 211, reducing the force on the board 211, and thus improving the structural reliability of the furniture panel 20. At the same time, using two-component polyurethane glue as the bonding material can have sufficient viscosity to facilitate mixing with wood powder to form a bonding mixture, and improve the adhesion between the bonding coating 22 formed by rolling and the board 211, so that the bonding coating 22 adheres to the surface of the board 211.

[0100] Exemplarily, the mass ratio of wood powder to two-component polyurethane glue is 100:10, for example, if the bonding mixture includes 100g of wood powder, then the bonding mixture also includes 10g of two-component polyurethane glue. The average fiber length of the wood powder is less than or equal to 2mm, for example, it can be 0.5mm, 1mm, 1.2mm, 1.5mm or 1.8mm, etc., so that it can be helpful to reduce the hardness of the base raw material, to adjust the shape of the bonding mixture, and to control the three-dimensional pattern formed by the bonding mixture.

[0101] It can be understood that in other embodiments, the bonding material may also be epoxy glue or dual-curing glue, etc., and the basic raw material may also be resin, shredded paper or other polymer compounds. However, it should be noted that when a polymer compound is used as the basic raw material, the shrinkage of the polymer compound during the curing process cannot be too high, otherwise it will easily cause the furniture panel 20 to deform.

[0102] In some embodiments, considering that the adhesive mixture is laid on the surface of the furniture panel 20, the adhesive mixture is preferably sticky to improve the adhesion between the adhesive mixture and the furniture panel 20. Based on this, the base raw material and the adhesive material are mixed at a first preset temperature to pre-cure the adhesive material.

[0103] Exemplarily, the above step S200 specifically includes the following steps S210-S250:

[0104] S210: Provide a mixing barrel and a mixer, and heat the mixing barrel.

[0105] Thereby, the mixing barrel can have a certain temperature when mixing the base raw material and the bonding material, so as to be beneficial to heating the bonding material and make it have a certain adhesion.

[0106] For example, the activation temperature of two-component polyurethane glue is 60℃-70℃. In step S210, the stirring barrel is heated to 40℃-50℃ (for example, 42℃, 45℃, 48℃ or 50℃, etc.) so that the temperature of the stirring barrel is about 20℃ lower than the adhesive material (i.e., two-component polyurethane glue). The adhesive material is heated again during the stirring process so that the mixed adhesive mixture has a certain adhesion, which is conducive to laying the adhesive mixture on the surface of the plate 211, improving the adhesion between the adhesive mixture and the furniture panel 20, so as to improve the connection stability between the three-dimensional pattern and the furniture panel 20, and reduce the force of the adhesive mixture on the furniture panel 20, so as to improve the structural reliability of the furniture panel 20, avoid deformation of the furniture panel 20 due to excessive stress of the three-dimensional pattern, and shorten the curing time of the adhesive mixture, so as to ensure the shape of the three-dimensional pattern.

[0107] S220, placing the basic raw materials in a mixing barrel and starting the mixer to mix the basic raw materials.

[0108] In this way, stirring the base raw material in advance can help the bonding material entering the mixing barrel to contact the base raw material more evenly, so as to improve the uniformity of the bonding mixture.

[0109] S230, spraying the bonding material in an atomized state into the mixing barrel.

[0110] In this way, the bonding material enters the mixing barrel in an atomized state, which enables the bonding material and the base raw material to be mixed more fully and evenly, so as to improve the uniformity of the bonding mixture, which is beneficial to ensuring the viscosity and structural strength of the bonding mixture.

[0111] Specifically, the adhesive material can be sprayed into the mixing barrel in an atomized state through a glue spraying device.

[0112] S240, the base raw material and the bonding material are stirred and mixed at a first preset temperature to form a bonding mixture.

[0113] In this way, the bonding material is pre-cured by heat during the process of mixing with the base raw material, so as to improve the bonding strength between the bonding material and the base raw material and make the bonding mixture have a certain adhesion.

[0114] Exemplarily, the first preset temperature is 40°C-50°C (for example, it may be 42°C, 45°C, 48°C or 50°C, etc.), that is, when the base raw material and the bonding material are stirred, the mixing barrel is always at 40°C-50°C, under certain time conditions (exemplarily, the stirring time may be 10min-15min, for example, 11min, 12min, 13min, 14min or 15min, etc.), so that the bonding mixture obtained by stirring and mixing reaches a certain degree of pre-curing.

[0115] S250 , evenly laying the pre-cured bonding mixture on the integrated panel 21 .

[0116] S300 , rolling the bonding mixture to form a bonding coating 22 with a three-dimensional pattern on the surface of the bonding mixture, thereby obtaining a furniture panel 20 .

[0117] Thus, a continuous three-dimensional pattern is formed on the surface of the integrated panel 21 .

[0118] Specifically, the rolling process is to move the pressing roller 131 to the preset layer 132 to extrude the bonding mixture, and drive the pressing roller 131 to roll relative to the bonding mixture along the arrangement direction of the multiple plates 211, so that the bonding mixture forms a bonding coating 22 with a three-dimensional pattern on the surface, and the three-dimensional pattern is formed to match the graphic structure of the preset layer 132.

[0119] Optionally, the temperature of the rolling process is a second preset temperature, and the second preset temperature is greater than the curing temperature of the bonding material, so that the bonding mixture is cured during the rolling process.

[0120] In this way, when the pressing roller 131 and the preset layer 132 contact the bonding mixture, the high temperature of the pressing roller 131 and the preset layer 132 can make the bonding mixture solidify instantly, so as to shorten the curing time of the bonding mixture, which is beneficial to the forming of the three-dimensional pattern, so as to ensure the shape of the three-dimensional pattern formed by the bonding mixture, thereby improving the quality of the furniture panel 20, and avoiding the situation where the bonding mixture changes in shape due to gravity and other reasons during the curing process due to too long curing time, resulting in the final formed three-dimensional pattern being different from the shape obtained by the rolling module 13 after rolling processing.

[0121] Optionally, before the rolling module 13 contacts the bonding mixture, the heating module heats the pressing roller 131 and the preset layer 132 to a second preset temperature to facilitate the formation of the three-dimensional pattern.

[0122] Optionally, as can be seen from the above, the bonding material adopts two-component polyurethane glue, the curing temperature of the two-component polyurethane glue is 65℃-75℃, and the bonding mixture is stirred at a first preset temperature (40℃-50℃) to pre-cure the bonding material. Based on this, the second preset temperature can be 95℃-105℃, for example, it can be 98℃, 99℃, 100℃, 102℃ or 105℃, etc., so that the pre-cured bonding material can be cured instantly when it contacts the pressure roller 131 and the preset layer 132, which is beneficial to the forming of the three-dimensional pattern and improves the reliability of the three-dimensional pattern.

[0123] Optionally, the rolling speed of the bonding mixture is 1m / min-5m / min, that is, the rolling speed of the pressure roller 131 relative to the bonding mixture is 1m / min-5m / min, for example, 2m / min, 3m / min or 4m / min, etc., which can be adjusted according to the actual material of the bonding mixture, the ambient temperature and the temperature of the rolling process, etc., so as to ensure the reliability of the forming of the three-dimensional pattern and improve the production efficiency of the furniture panel 20.

[0124] In some embodiments, the method for preparing the furniture panel further comprises the following steps:

[0125] S400, removing the partition 123 between two adjacent plates 211, and removing the plates 211 on the operating table 11 in sequence.

[0126] S500, transferring the plate 211 to a constant temperature and humidity environment for curing.

[0127] Thereby, the structural reliability of the three-dimensional pattern can be ensured and the quality of the furniture panel 20 can be improved.

[0128] Optionally, the plate 211 may be cured in a constant temperature and humidity environment for 24 hours to 48 hours, for example, 24 hours, 22 hours, 36 hours, 42 hours or 48 hours.

[0129] S600 , trimming and grinding the edge of the plate 211 .

[0130] Thus, the excess adhesive mixture on the edge of the board 211 can be removed to ensure the board seam between two adjacent boards 211, which is beneficial to the installation and use of the furniture panel 20.

[0131] S700 , performing surface treatment, cleaning, and packaging on the plate 211 .

[0132] Optionally, the surface treatment methods include painting, powder spraying or blister film.

[0133] It can be seen that the furniture panel 20 is prepared by the method for preparing the furniture panel provided in the embodiment of the present application. The multiple panels 211 of the furniture panel 20 are placed in the installation cavity 1201 according to the arrangement order of the panels 211 when the furniture is actually assembled, and the partition 123 is used to separate two adjacent panels 211, so that the three-dimensional pattern has continuity on the surface of the multiple panels 211, which is conducive to improving the finished product yield of the furniture panel 20 and ensuring the user experience. At the same time, wood powder and two-component polyurethane glue are stirred and mixed at a first preset temperature to form a bonding mixture, so as to improve the connection stability of the bonding coating 22 and the integrated panel 21, reduce the force of the three-dimensional pattern on the integrated panel 21, and thus help improve the structural reliability of the furniture panel 20. In addition, the bonding mixture is processed and formed by the rolling module 13 with a second preset temperature, which can be conducive to the formation of the three-dimensional pattern, ensure the shape of the three-dimensional pattern formed by the bonding mixture, and improve the quality of the furniture panel 20.

[0134] Please combine Figures 1 to 3 In a third aspect, an embodiment of the present application further provides a furniture panel 20, which is prepared by the method for preparing a furniture panel as described in the second aspect above, or prepared by the manufacturing equipment 10 for a furniture panel as described in the first aspect above.

[0135] It is understandable that, since the furniture panel 20 is prepared by the method for preparing the furniture panel described in the second aspect, the furniture panel 20 has the beneficial effects of the method for preparing the furniture panel described in the second aspect, which will not be described in detail here. Alternatively, when the furniture panel 20 is prepared by the manufacturing device 10 for the furniture panel described in the first aspect, the furniture panel 20 has the beneficial effects of the manufacturing device 10 for the furniture panel described in the first aspect, which will not be described in detail here.

[0136] The embodiments of the present application are described in detail above in conjunction with the accompanying drawings, but the present application is not limited to the above embodiments. Various changes can be made within the knowledge of ordinary technicians in the relevant technical field without departing from the purpose of the present application. In addition, the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

Claims

1. A method for preparing a furniture panel, characterized in that: include: Arrange multiple panels in sequence to form an integrated panel; laying a bonding mixture on the integrated panel; The bonding mixture is subjected to a rolling process so as to form a bonding coating having a three-dimensional pattern on the surface of the bonding mixture, thereby obtaining a furniture panel.

2. The method for preparing the furniture panel according to claim 1, characterized in that: The bonding mixture includes a base raw material and a bonding material, wherein the mass ratio of the base raw material to the bonding material is 100:(6-12).

3. The method for preparing the furniture panel according to claim 2, characterized in that: The bonding material includes at least one of two-component polyurethane glue, epoxy glue and dual-cure glue; and / or, The basic raw material includes at least one of wood powder, resin and shredded paper.

4. The method for preparing the furniture panel according to claim 2, characterized in that: The base raw material is mixed with the bonding material at a first preset temperature to pre-cure the bonding material.

5. The method for preparing a furniture panel according to any one of claims 1 to 4, characterized in that: The temperature of the rolling treatment is a second preset temperature, which is greater than the curing temperature of the bonding material so that the bonding mixture is cured during the rolling process; and / or the rolling speed of the rolling treatment of the bonding mixture is 1m / min-5m / min.

6. A manufacturing device for furniture panels, characterized in that: The furniture panel comprises an integrated panel, wherein the integrated panel is formed by sequentially arranging a plurality of panels, a bonding mixture is laid on one side surface of the integrated panel, and the manufacturing equipment of the furniture panel comprises: Operation table; a positioning module, the positioning module being mounted on the operating table, the positioning module being provided with a mounting cavity and a first opening communicating with the mounting cavity, the mounting cavity being used to accommodate the integrated panel, and a side of the integrated panel provided with the bonding mixture being arranged toward the first opening; and A rolling module is used to roll the bonding mixture to form a bonding coating with a three-dimensional pattern on the surface of the bonding mixture.

7. The manufacturing equipment of furniture panel according to claim 6, characterized in that: The positioning module includes a plurality of baffles, which enclose the installation cavity. The baffles are installed on the operating table, and the height of the baffles is greater than the distance from the operating table to the highest point of the three-dimensional pattern.

8. The manufacturing equipment for furniture panels according to claim 7, characterized in that: The plurality of baffles include fixed baffles and movable baffles. The fixed baffles are fixedly connected to the operating table, and the movable baffles are movably connected to the fixed baffles so that the size of the installation cavity can be adjusted.

9. The manufacturing equipment of furniture panel according to any one of claims 6 to 8, characterized in that: The positioning module also includes a partition, which is arranged in the installation cavity and located between two adjacent plates. The thickness of the partition is less than or equal to the installation spacing between the two adjacent plates. The height of the partition is greater than the height of the plates, and the height of the partition is less than or equal to the distance from the operating table to the lowest point of the three-dimensional pattern.

10. A furniture panel, characterized in that: It is prepared by the method for preparing a furniture panel as described in any one of claims 1-5, and / or, it is prepared by the equipment for manufacturing a furniture panel as described in any one of claims 6-9.

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