A smoke treatment device for cracking
By designing multiple spray chambers and adjustment plates in the smoke and dust treatment device, the problem of insufficient flue gas flow rate adjustment in the prior art is solved, the flue gas residence time is extended, the dust removal effect is improved, and flexible dust removal efficiency control is achieved.
Patent Information
- Application Number
- CN202411963725.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-04-08
AI Technical Summary
The existing smoke purification device fails to effectively adjust the flue gas flow rate, resulting in the smoke staying in the dust removal box for too short and the dust removal effect cannot be guaranteed.
A smoke dust treatment device for cracking including a plurality of spray chambers is designed. The dust removal chamber is divided into a plurality of spray chambers by a deflector arranged evenly spaced along the length of the box. Each spray chamber is provided with a spray mechanism, and the opening of the flow port is adjusted through the adjustment plate to adjust the flue gas flow rate.
The residence time of the flue gas in the dust removal chamber is extended, the effect of spraying and dust removal on the flue gas is improved, and the adjustment function of the adjustment plate is used to achieve more flexible dust removal efficiency control.
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Figure CN119771088A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of environmental protection, and in particular to a smoke treatment device for cracking. Background Art
[0002] Thermal cracking is a process in which the giant molecular chains of solid or liquid organic waste such as waste plastics, waste tires, waste oil, etc. are cut and cracked into low molecular chain oil and gas in an oxygen-deficient environment and at a medium temperature (450-480°C). The oil and gas are then condensed and separated to obtain resource-based materials such as light oil and heavy fuel oil with high added value. Thermal cracking technology is used to treat organic waste and recover useful resources. Thermal cracking reactions will produce a large amount of toxic and harmful gases and some solid particulate dust, which will pollute the environment if discharged directly.
[0003] In the prior art, the invention patent with application number CN201710938018.X discloses a smoke purification device for thermal desorption, including a dust removal box, the dust removal box has an air inlet and an air outlet, a spray head is arranged in the dust removal box, the dust removal box is a tube body, the spray head is arranged along the extension direction of the tube body, a baffle is arranged in the dust removal box, and the water outlet of the spray head is toward the baffle or directly toward the inner wall of the dust removal box. The dust entrained by the high-temperature flue gas is flushed by the spray head, which has a good removal effect on the dust in the high-temperature flue gas.
[0004] However, there is no mechanism for adjusting the flue gas flow rate in the dust removal box. After the flue gas enters the dust removal box, it is quickly discharged from the air outlet. The residence time of the flue gas in the dust removal box is short, so the dust removal effect cannot be guaranteed. Summary of the invention
[0005] The object of the present invention is to provide a smoke treatment device for cracking, which is convenient for adjusting the smoke flow rate to solve the defects mentioned in the above-mentioned background technology.
[0006] To achieve the above object, the present invention provides the following technical solutions:
[0007] A smoke treatment device for cracking, comprising an elongated box body, in which a dust removal chamber is provided, in which a plurality of guide plates evenly spaced along the length direction of the box body are fixedly installed, the dust removal chamber is divided into a plurality of spray chambers by the plurality of guide plates, and each of the spray chambers is provided with a spray mechanism; the guide plate comprises a plurality of lower baffles and a plurality of upper baffles, the lower baffles and the upper baffles are staggered, and flow openings for smoke to pass through are respectively provided between the upper end of the lower baffle and the top wall of the dust removal chamber and between the lower end of the upper baffle and the bottom wall of the dust removal chamber, an air inlet pipe connected to the corresponding spray chamber is fixedly installed at one end of the box body along the length direction, and an air outlet pipe connected to the corresponding spray chamber is fixedly installed at the other end; an adjusting plate for adjusting the opening of the corresponding flow opening is also movably installed on the guide plate.
[0008] As a further improvement, an upper partition and a lower partition located below the upper partition are fixedly installed in the box body, a driving chamber located above the upper partition and a water collection chamber located below the lower partition are provided in the box body, and the dust removal chamber is located between the upper partition and the lower partition; an adjusting mechanism for driving the adjusting plate to move up and down is provided in the driving chamber; a plurality of water permeable holes are evenly distributed on the lower partition, and a drainage mechanism connected to the water collection chamber is provided at the bottom of the box body.
[0009] As a further improvement, the adjustment plate includes a first adjustment plate vertically slidably mounted on one side of the lower baffle plate and a second adjustment plate vertically slidably mounted on one side of the upper baffle plate; the adjustment mechanism includes a vertically extending adjustment rod fixedly mounted on the adjustment plate, the upper end of the adjustment rod passes through the upper partition plate and extends into the driving cavity, the upper ends of several adjustment rods corresponding to the first adjustment plate are fixedly mounted on the first movable plate, and the upper ends of several adjustment rods corresponding to the second adjustment plate are fixedly mounted on the second movable plate, and the first movable plate and the second movable plate are driven by a power mechanism to move closer to or away from each other.
[0010] As a further improvement, a vertically extending sliding rod is fixedly installed in the driving cavity, and the first movable plate and the second movable plate are both slidably installed on the sliding rod; the power mechanism includes a forward and reverse screw rod driven to rotate by an adjusting motor, the forward and reverse screw rod is arranged parallel to the sliding rod, and the outer side of the forward and reverse screw rod is symmetrically provided with two sections of external threads with opposite rotation directions, and the first movable plate and the second movable plate are respectively screwed on the external threads of different rotation directions of the forward and reverse screw rod.
[0011] As a further improvement, an isolation plate corresponding to the guide plate is fixedly installed in the water collection cavity, and the isolation plate is located directly below the corresponding guide plate. The isolation plate divides the water collection cavity into multiple water collection chambers.
[0012] As a further improvement, the spray mechanism includes two spray pipes arranged in parallel, the spray pipes extending horizontally perpendicular to the length direction of the box body, the bottom of the spray pipe is provided with a plurality of nozzles evenly spaced along its length direction, and one end of the spray pipe is connected to the liquid supply mechanism.
[0013] As a further improvement, the spray pipe is rotatably installed in the spray chamber, and the ends of the two spray pipes of the same spray mechanism are fixedly installed with mutually meshing synchronous gears; a drive box is fixedly installed on the outside of the box body, and a driving gear located in the drive box is fixedly installed on one of the spray pipes of the spray mechanism, and a rack meshing with the driving gears of multiple spray mechanisms is provided in the drive box, and the rack is driven to reciprocate by the drive mechanism.
[0014] As a further improvement, a guide rod extending in the same direction as the rack is fixedly installed in the drive box, and the rack is slidably installed on the guide rod; the drive mechanism includes a reciprocating screw driven to rotate by a drive motor, the reciprocating screw is arranged parallel to the guide rod, and the rack is threadedly connected to the reciprocating screw.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] 1. Due to the installation of multiple guide plates, the smoke passes through the flow opening at the upper end of the lower baffle and the flow opening at the lower end of the upper baffle in the spray chamber, thereby extending the time the smoke stays in the dust removal chamber and improving the effect of smoke spray dust removal;
[0017] 2. Slide the adjustment plate along the slideway to increase the area of one end of the adjustment plate extending into the corresponding flow opening, which slows down the passage of smoke through the flow opening; conversely, slide the adjustment plate along the slideway to reduce the area of one end of the adjustment plate extending into the corresponding flow opening, which speeds up the passage of smoke through the flow opening, and the functions are more complete;
[0018] 3. By adjusting the motor to drive the positive and negative screw rods to rotate forward, the first movable plate and the second movable plate are brought closer to each other, thereby increasing the opening of the flow port; conversely, by adjusting the motor to drive the positive and negative screw rods to rotate reversely, the first movable plate and the second movable plate are moved away from each other, thereby reducing the opening of the flow port, thereby facilitating adjustment;
[0019] 4. One of the spray pipes of the spray mechanism is driven to rotate back and forth through the rack, so that the two spray pipes rotate alternately toward and away from each other, so as to expand the coverage of the water mist sprayed by the spray pipe, reduce the spray dead angle, and further improve the effect of spraying and dust removal on the flue gas. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0021] Figure 1 is a schematic structural diagram of an embodiment of the present invention;
[0022] Figure 2 yes Figure 1 A cross-sectional schematic diagram of
[0023] Figure 3 yes Figure 2 Middle AA section view;
[0024] Figure 4 is a schematic structural diagram of a drive box according to an embodiment of the present invention;
[0025] Figure 5 2 is a bottom view schematic diagram of a spray pipe according to an embodiment of the present invention.
[0026] In the figure: 1-box; 2-upper partition; 3-lower partition; 4-driving chamber; 5-water collecting chamber; 6-dust removal chamber; 7-guide plate; 8-spraying chamber; 9-lower baffle; 10-upper baffle; 11-flow port; 12-adjusting plate; 13-slideway; 14-first adjusting plate; 15-second adjusting plate; 16-adjusting rod; 17-first movable plate; 18-second movable plate; 19-slide rod; 20-adjusting motor; 21-positive and negative threaded rod; 22-isolating plate; 23-water collecting chamber; 24-main drainage pipe; 25-drainage branch pipe; 26-spraying pipe; 27-sprinkler; 28-hose; 29-synchronous gear; 30-driving box; 31-driving gear; 32-guide rod; 33-rack; 34-driving motor; 35-reciprocating screw; 36-main water supply pipe; 37-inlet pipe; 38-outlet pipe. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0028] like Figures 1 to 5As shown, a smoke treatment device for cracking includes a long strip box body 1, an upper partition 2 and a lower partition 3 located below the upper partition 2 are welded inside the box body 1, the upper partition 2 and the lower partition 3 are both horizontally arranged, a driving chamber 4 located above the upper partition 2 and a water collecting chamber 5 located below the lower partition 3 are provided in the box body 1, and a dust removal chamber 6 is provided between the upper partition 2 and the lower partition 3.
[0029] like Figure 2 As shown, a plurality of vertically arranged guide plates 7 are welded in the dust removal chamber 6 and are evenly spaced left and right along the length direction of the box body 1. The guide plates 7 divide the dust removal chamber 6 into a plurality of spray chambers 8, and each spray chamber 8 is provided with a spray mechanism.
[0030] The guide plate 7 includes a plurality of lower baffles 9 and a plurality of upper baffles 10, and the lower baffles 9 and the upper baffles 10 are arranged alternately. The lower baffles 9 are sealedly connected to the front and rear side walls of the box body 1 and the lower partition 3, and the upper baffles 10 are sealedly connected to the front and rear side walls of the box body 1 and the upper partition 2. Flow openings 11 for smoke to pass through are respectively provided between the upper end of the lower baffle 9 and the upper partition 2 and between the lower end of the upper baffle 10 and the lower partition 3. An air inlet pipe 37 connected to the leftmost spray chamber 8 is fixedly installed at the left end of the box body 1, and an air outlet pipe 38 connected to the rightmost spray chamber 8 is fixedly installed at the right end.
[0031] After the flue gas enters the dust removal chamber 6 through the air inlet pipe 37, it flows through multiple spray chambers 8 from left to right in sequence and is discharged through the air outlet pipe 38. Since multiple guide plates 7 are provided, the flue gas is diverted through the flow opening 11 at the upper end of the lower baffle 9 and the flow opening 11 at the lower end of the upper baffle 10 between the spray chambers 8, thereby extending the time the flue gas stays in the dust removal chamber 6 and improving the effect of spraying and dust removal on the flue gas.
[0032] The guide plate 7 is also movably mounted with an adjustment plate 12 for adjusting the opening of the corresponding flow opening 11. Specifically, one side of the adjustment plate 12 is welded with two front and rear slideways 13 arranged opposite to each other, the slideway 13 extends vertically, and the adjustment plate 12 is slidably mounted between the front and rear slideways 13. During specific use, the adjustment plate 12 can be adjusted according to the requirements for smoke dust treatment: the adjustment plate 12 is slid along the slide 13 to increase the area of one end of the adjustment plate 12 extending into the corresponding flow port 11, thereby reducing the cross-section of the flow port 11 through which smoke can pass, and reducing the opening of the flow port 11, which slows down the passage of smoke through the flow port 11, further prolongs the residence time of smoke in the dust removal chamber 6, and is more conducive to improving the effect of smoke spray dust removal; conversely, the adjustment plate 12 is slid along the slide 13 to reduce the area of one end of the adjustment plate 12 extending into the corresponding flow port 11, thereby increasing the cross-section of the flow port 11 through which smoke can pass, and increasing the opening of the flow port 11, which speeds up the passage of smoke through the flow port 11, so as to improve the dust removal efficiency of smoke.
[0033] The adjusting plate 12 includes a first adjusting plate 14 vertically slidably mounted on one side of the lower baffle 9 and a second adjusting plate 15 vertically slidably mounted on one side of the upper baffle 10; an adjusting mechanism for driving the adjusting plate 12 to move up and down is provided in the driving chamber 4, and the adjusting mechanism includes a vertically extending adjusting rod 16 fixedly mounted on the adjusting plate 12 by bolts, and the upper end of the adjusting rod 16 passes upward through the upper partition 2 and extends into the driving chamber 4, and the upper ends of several adjusting rods 16 corresponding to the first adjusting plate 12 are fixedly mounted on the first movable plate 17 by bolts, and the upper ends of several adjusting rods 16 corresponding to the second adjusting plate 15 are fixedly mounted on the second movable plate 18 by bolts, and the second movable plate 18 is located below the first movable plate 17, and the second movable plate 18 is provided with an avoidance hole for the adjusting rod 16 on the first movable plate 17 to pass through.
[0034] A vertically extending slide bar 19 is fixedly installed in the driving chamber 4 by bolts. Two slide bars 19 are arranged opposite to each other on the left and right. The first movable plate 17 and the second movable plate 18 are both slidably installed on the two slide bars 19 to improve the stability of the first movable plate 17 and the second movable plate 18 sliding up and down. The first movable plate 17 and the second movable plate 18 are driven by a power mechanism to move closer to or away from each other. The power mechanism includes an adjustment motor 20 installed on the top of the box body 1 by bolts. The output end of the adjustment motor 20 is provided with a positive and negative threaded rod 21 extending downward into the driving chamber 4. The positive and negative threaded rod 21 is arranged parallel to the slide bar 19. The lower end of the positive and negative threaded rod 21 is rotatably connected to the upper partition 2 through a bearing. The outer side of the positive and negative threaded rod 21 is symmetrically provided with two sections of external threads with opposite rotation directions. The first movable plate 17 and the second movable plate 18 are respectively screwed on the external threads of the positive and negative threaded rod 21 with different rotation directions.
[0035] Specifically, the forward and reverse screw rods 21 are driven to rotate forward by the adjusting motor 20 so that the first movable plate 17 and the second movable plate 18 are brought closer to each other, and the first movable plate 17 drives the first adjusting plate 12 to descend through the corresponding adjusting rod 16, and at the same time, the second movable plate 18 drives the second adjusting plate 15 to rise through the corresponding adjusting rod 16, thereby increasing the opening of the flow port 11 and improving the dust removal efficiency of the flue gas; conversely, the forward and reverse screw rods 21 are driven to rotate reversely by the adjusting motor 20 so that the first movable plate 17 and the second movable plate 18 are moved away from each other, and the first movable plate 17 drives the first adjusting plate 12 to rise through the corresponding adjusting rod 16, and at the same time, the second movable plate 18 drives the second adjusting plate 15 to descend through the corresponding adjusting rod 16, thereby reducing the opening of the flow port 11 and improving the effect of spraying and dust removal on the flue gas.
[0036] There are multiple water holes evenly distributed on the lower partition 3, and a drainage mechanism connected to the water collecting chamber 5 is provided at the bottom of the box body 1. The water mist sprayed by the spray mechanism can enter the water collecting chamber 5 through the water holes on the lower partition 3 and be discharged from the drainage mechanism for subsequent treatment.
[0037] Separation plates 22 corresponding to the guide plates 7 are welded in the water collecting chamber 5. The separation plates 22 are located directly below the corresponding guide plates 7. The separation plates 22 divide the water collecting chamber 5 into a plurality of water collecting chambers 23. The separation plates 22 can prevent smoke from flowing horizontally in the water collecting chamber 5. The drainage mechanism row specifically includes a main drainage pipe 24 extending horizontally below the box body 1. A drainage branch pipe 25 is connected between the main drainage pipe 24 and the bottom of each water collecting chamber 23.
[0038] like Figures 3 to 5 As shown, the spray mechanism includes two spray pipes 26 arranged in parallel, the spray pipes 26 extend horizontally front and back perpendicular to the length direction of the box body 1, the two spray pipes 26 are arranged side by side left and right, and the bottom of the spray pipe 26 is provided with a plurality of nozzles 27 evenly spaced along the length direction thereof, and one end of the spray pipe 26 is connected to the liquid supply mechanism. Specifically, the front end of the spray pipe 26 is closed, and the rear end of the spray pipe 26 extends to the outside of the box body 1 and is connected to a hose 28 through a rotary joint, and the hose 28 is connected to the main water supply pipe 36. Clean water or cleaning liquid enters the spray pipe 26 through the hose 28, and is sprayed from the plurality of nozzles 27 at the bottom of the spray pipe 26 into the spray chamber 8, so as to spray and remove dust contained in the flue gas.
[0039] The spray pipes 26 are rotatably connected to the front and rear side walls of the box body 1 through bearings. The rear ends of the two spray pipes 26 of the same spray mechanism are fixedly installed with synchronous gears 29 located on the outside of the box body 1. The two synchronous gears 29 are meshed with each other, so that the two spray pipes 26 can rotate toward or away from each other.
[0040] A driving box 30 is fixedly installed on the front side of the box body 1 by bolts, and the front end of one of the spray pipes 26 of the spray mechanism extends into the driving box 30 and is fixedly installed with a driving gear 31. A laterally extending guide rod 32 is fixedly installed in the driving box 30 by bolts, and a rack 33 meshing with the driving gears 31 of multiple spray mechanisms is slidably installed on the guide rod 32. The rack 33 is driven by the driving mechanism to reciprocate left and right. The driving mechanism includes a driving motor 34 installed in the driving box 30 by bolts, and a reciprocating screw 35 arranged parallel to the guide rod 32 is provided at the output end of the driving motor 34. The end of the reciprocating screw 35 away from the driving motor 34 is rotatably connected to the inner wall of the driving box 30 through a bearing, and the rack 33 is threadedly connected to the reciprocating screw 35.
[0041] The reciprocating screw 35 is driven to rotate by the driving motor 34, and the reciprocating screw 35 drives the rack 33 to move back and forth along the guide rod 32. The rack 33 acts on the driving gear 31 and drives one of the spray pipes 26 of the spray mechanism to rotate back and forth, so that the two spray pipes 26 rotate alternately toward and away from each other to expand the coverage of the water mist sprayed by the spray pipe 26, reduce the spray blind angle, and further improve the effect of spraying and dust removal on the flue gas.
[0042] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the present invention and are not intended to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A smoke treatment device for cracking, characterized in that: It comprises a long strip box body, in which a dust removal chamber is arranged, in which a plurality of guide plates evenly spaced along the length direction of the box body are fixedly installed, the dust removal chamber is divided into a plurality of spray chambers by the plurality of guide plates, and each of the spray chambers is respectively provided with a spray mechanism; the guide plate comprises a plurality of lower baffles and a plurality of upper baffles, the lower baffles and the upper baffles are staggered, and flow openings for smoke to pass through are respectively provided between the upper end of the lower baffle and the top wall of the dust removal chamber and between the lower end of the upper baffle and the bottom wall of the dust removal chamber, an air inlet pipe connected to the corresponding spray chamber is fixedly installed at one end of the box body along the length direction, and an air outlet pipe connected to the corresponding spray chamber is fixedly installed at the other end; an adjusting plate for adjusting the opening of the corresponding flow opening is also movably installed on the guide plate.
2. A pyrolysis smoke treatment device according to claim 1, characterized in that: An upper partition and a lower partition located below the upper partition are fixedly installed in the box body, a driving chamber located above the upper partition and a water collecting chamber located below the lower partition are provided in the box body, and the dust removal chamber is located between the upper partition and the lower partition; an adjusting mechanism for driving the adjusting plate to move up and down is provided in the driving chamber; a plurality of water permeable holes are evenly distributed on the lower partition, and a drainage mechanism connected to the water collecting chamber is provided at the bottom of the box body.
3. A pyrolysis smoke treatment device as claimed in claim 2, characterized in that: The adjustment plate includes a first adjustment plate vertically slidably mounted on one side of the lower baffle plate and a second adjustment plate vertically slidably mounted on one side of the upper baffle plate; the adjustment mechanism includes a vertically extending adjustment rod fixedly mounted on the adjustment plate, the upper end of the adjustment rod passes through the upper partition plate and extends into the driving cavity, the upper ends of several adjustment rods corresponding to the first adjustment plate are fixedly mounted on the first movable plate, and the upper ends of several adjustment rods corresponding to the second adjustment plate are fixedly mounted on the second movable plate, and the first movable plate and the second movable plate are driven by a power mechanism to move closer to or away from each other.
4. A pyrolysis smoke treatment device as claimed in claim 3, characterized in that: A vertically extending sliding rod is fixedly installed in the driving cavity, and the first movable plate and the second movable plate are both slidably installed on the sliding rod; the power mechanism includes a forward and reverse screw rod driven to rotate by an adjusting motor, the forward and reverse screw rod is arranged parallel to the sliding rod, and the outer side of the forward and reverse screw rod is symmetrically provided with two sections of external threads with opposite rotation directions, and the first movable plate and the second movable plate are respectively screwed on the external threads of the forward and reverse screw rods with different rotation directions.
5. A pyrolysis smoke treatment device as claimed in claim 2, characterized in that: An isolation plate corresponding to the guide plate is fixedly installed in the water collection cavity. The isolation plate is located directly below the corresponding guide plate, and the isolation plate divides the water collection cavity into a plurality of water collection chambers.
6. A pyrolysis smoke treatment device according to claim 1, characterized in that: The spray mechanism comprises two spray pipes arranged in parallel, the spray pipes extending horizontally perpendicular to the length direction of the box body, a plurality of spray heads evenly spaced along the length direction are arranged at the bottom of the spray pipe, and one end of the spray pipe is connected to the liquid supply mechanism.
7. A pyrolysis smoke treatment device according to claim 6, characterized in that: The spray pipe is rotatably installed in the spray chamber, and the ends of the two spray pipes of the same spray mechanism are fixedly installed with mutually meshing synchronous gears; a driving box is fixedly installed on the outside of the box body, and a driving gear located in the driving box is fixedly installed on one of the spray pipes of the spray mechanism. A rack meshing with the driving gears of multiple spray mechanisms is provided in the driving box, and the rack is driven to reciprocate by the driving mechanism.
8. A pyrolysis smoke treatment device as claimed in claim 7, characterized in that: A guide rod extending in the same direction as the rack is fixedly installed in the drive box, and the rack is slidably installed on the guide rod; the drive mechanism includes a reciprocating screw driven to rotate by a drive motor, the reciprocating screw is arranged parallel to the guide rod, and the rack is threadedly connected to the reciprocating screw.
Citation Information
Patent Citations
Flue dust purification apparatus for pyrolysis desorption
CN108043142A