Powder solid beverage industrial production and processing equipment capable of preventing blockage during discharging

Abstract

The invention discloses powdery solid beverage industrial production and processing equipment capable of preventing blockage during discharging, and belongs to the technical field of beverage processing, the powdery solid beverage industrial production and processing equipment comprises a material tank, and the bottom of the material tank is communicated with a spiral feeder; a first crushing mechanism, a second crushing mechanism and a third crushing mechanism which are used for crushing the caked powder solid beverage are arranged in the charging bucket from top to bottom; the first crushing mechanism comprises a screen and a pressing cylinder, the overlook appearance of the screen is a circular ring, the top face of the screen is a funnel face, the pressing cylinder is arranged on the top face of the screen in a circular motion mode, and a vibration mechanism used for preventing blockage of the powder solid beverage is arranged on the surface of the screen. The second crushing mechanism comprises a guide cylinder and a grinding column, the guide cylinder is coaxially connected to the bottom of a center hole of the screen, the grinding column is located on an inner center shaft of the guide cylinder, and a gap is formed between the outer side face of the grinding column and the inner side face of the guide cylinder; the third crushing mechanism comprises fan blades located below the guide cylinder, and a cooling mechanism used for cooling the powder solid beverage is arranged on the fan blades.

Description

Technical Field

[0001] The invention relates to the technical field of beverage processing, in particular to industrial production and processing equipment for powder solid beverages with anti-clogging feeding. Background Art

[0002] Solid beverages are a type of soft drinks, which are mainly divided into protein-type solid beverages and ordinary solid beverages. Protein-type solid beverages refer to products with milk and dairy products, eggs and egg products, other animal and plant proteins, amino acids, etc. as the main raw materials, with or without adding auxiliary materials; ordinary solid beverages refer to products with fruit powder or extracts of roasted coffee, tea, etc. as the main raw materials, with or without adding auxiliary materials.

[0003] In the industrial production process of powdered solid beverages, the raw materials usually have strong hygroscopicity or poor fluidity, which can easily lead to the following problems:

[0004] Powdered solid beverages are prone to form lumps due to humidity changes, static electricity accumulation and other factors during storage or transportation, which affects the normal operation of subsequent processing. Currently, simple screening devices or single crushing equipment are usually used to treat the agglomerated materials, but the treatment effect is limited. In addition, powdered solid beverages generate heat due to friction during crushing, which causes the powder to heat up and stick together. For this reason, we propose industrial production and processing equipment for powdered solid beverages with anti-blocking feeding. Summary of the invention

[0005] In order to overcome the shortcomings of the prior art, the present invention provides industrial production and processing equipment for powdered solid beverages with anti-clogging feeding. Through the combination of three-layer crushing mechanisms, the processing process of powdered solid beverages from agglomeration to crushing and then to dispersion is continuous and efficient, avoiding repeated processing and wasting time. The first crushing mechanism is combined with the vibration mechanism to effectively prevent the powdered solid beverage from being blocked during screening. The third crushing mechanism is combined with the cooling mechanism to avoid the adhesion of the powdered solid beverage caused by heat, effectively avoiding blockage in the transportation of the powdered solid beverage.

[0006] In order to solve the above technical problems, the present invention provides the following technical solutions:

[0007] Industrial production and processing equipment for powder solid beverages with anti-clogging feeding, comprising a material tank, the bottom of which is connected to a screw feeder;

[0008] The inside of the material tank is provided with a first crushing mechanism, a second crushing mechanism and a third crushing mechanism from top to bottom for crushing agglomerated powdered solid beverage;

[0009] The first crushing mechanism comprises a screen and a pressing cylinder, the screen has a top view of a circular ring and a top surface of a funnel, the pressing cylinder is arranged on the top surface of the screen in a circular motion, and a vibration mechanism is arranged on the surface of the screen to prevent the powdered solid beverage from being blocked;

[0010] The second crushing mechanism includes a guide tube and a grinding column, wherein the guide tube is coaxially connected to the bottom of the center hole of the screen, and the grinding column is located at the inner center axis of the guide tube, and there is a gap between the outer side surface of the grinding column and the inner side surface of the guide tube;

[0011] The third crushing mechanism comprises a fan blade located below the guide cylinder, and the fan blade is provided with a cooling mechanism for cooling the powdered solid beverage;

[0012] A rotating assembly for synchronously driving the first crushing mechanism, the second crushing mechanism and the third crushing mechanism is arranged on the top of the material tank.

[0013] As a preferred solution of the industrial production and processing equipment of powdered solid beverages with anti-blocking feeding described in the present invention, the rotating assembly includes a shaft cylinder and a motor, the shaft cylinder is located at the inner center axis of the material tank, the motor is installed on the top of the material tank and is transmission-connected to the top of the shaft cylinder, the bottom end of the shaft cylinder is rotatably connected to a support seat, the support seat is fixedly connected to the side wall of the material tank, and the pressing cylinder, grinding column and fan blades are all connected to the shaft cylinder.

[0014] As a preferred solution of the industrial production and processing equipment of powdered solid beverages with anti-clogging feeding described in the present invention, the cooling mechanism includes a micro-water channel, a cooling water tank and a pump body, the micro-water channel is opened inside the fan blade and both ends are connected to the inside of the shaft cylinder, the inside of the shaft cylinder is provided with a partition for separating the left and right spaces, the two ends of the micro-water channel are respectively arranged on both sides of the partition, the cooling water tank is installed on the top of the material tank, the interior of the cooling water tank has upper and lower independent cavities, the upper end of the shaft cylinder penetrates the cooling water tank and is connected to the output shaft of the motor, the shaft cylinder and the cooling water tank are sealed and rotatably connected, the shaft cylinder is located in the upper and lower cavities of the cooling water tank, and through holes are opened in the upper and lower cavities, the two through holes are respectively arranged on both sides of the partition, the pump body is installed on the top of the material tank, and the water inlet and outlet ends of the pump body are respectively connected to the upper and lower cavities of the cooling water tank by pipes.

[0015] As a preferred solution of the anti-clogging powder solid beverage industrial production and processing equipment of the present invention, the top surface of the fan blade is a V-shape with the tip facing upward, and the shape of the micro-water channel is a continuous S-shape.

[0016] As a preferred solution of the anti-blocking powder solid beverage industrial production and processing equipment of the present invention, the fan blades are designed to be arranged in multiple groups and are located at the lower end of the shaft cylinder and arranged at intervals from top to bottom, and two adjacent groups of fan blades are staggered.

[0017] As a preferred solution of the anti-clogging powder solid beverage industrial production and processing equipment of the present invention, the outer circumferential surface of the grinding column is provided with teeth, and the outer shape of the grinding column is a truncated cone with a small upper part and a large lower part.

[0018] As a preferred solution of the industrial production and processing equipment of powder solid beverage with anti-blocking feeding described in the present invention, the vibration mechanism includes a baffle, which is radially connected to the top surface of the screen, a bracket is connected between the pressing cylinder and the shaft cylinder, and the pressing cylinder and the bracket are telescopically connected up and down.

[0019] As a preferred solution of the industrial production and processing equipment of powder solid beverage with anti-blocking feeding described in the present invention, both ends of the pressing cylinder are rotatably connected with guide blocks, the guide blocks and the bracket are slidably connected up and down, and a spring is connected between the guide blocks and the inner top of the bracket.

[0020] As a preferred solution of the industrial production and processing equipment of powdered solid beverages with anti-clogging feeding described in the present invention, the bottom of the upper outer edge of the screen is connected to a supporting cylinder, the supporting cylinder is connected to the inner wall of the material tank, and a fixing frame is connected between the lower outer wall of the guide cylinder and the inner wall of the supporting cylinder.

[0021] As a preferred solution of the anti-clogging powder solid beverage industrial production and processing equipment of the present invention, a feed inlet is provided on the top surface of the material tank and above the screen, and the lower end of the material tank is bucket-shaped.

[0022] Compared with the prior art, the present invention can achieve the following beneficial effects:

[0023] Through the combination of three-layer crushing mechanism, the processing process of powdered solid beverage from agglomeration to crushing and then to dispersion is continuous and efficient, avoiding repeated processing and wasting time;

[0024] The first crushing mechanism is combined with the vibration mechanism to effectively prevent the powder solid beverage from being blocked during screening, which is beneficial to the continuous processing of the powder solid beverage;

[0025] The third crushing mechanism is combined with the cooling mechanism to avoid the adhesion of the powdered solid beverage caused by heat, and effectively avoids the blockage in the transportation of the powdered solid beverage;

[0026] The rotating assembly enables the synchronous operation of the three-layer crushing mechanism, greatly reducing manual operations and improving the automation and reliability of industrial production. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 This is a schematic diagram of the structure of an industrial production and processing equipment for powdered solid beverages that prevents clogging during material feeding.

[0028] Figure 2 Schematic diagram of the material tank of the industrial production and processing equipment for powder solid beverages to prevent clogging when feeding.

[0029] Figure 3 Schematic diagram of the support cylinder of the industrial production and processing equipment for powder solid beverages to prevent clogging of material discharge.

[0030] Figure 4 Schematic diagram of the screen for industrial production and processing equipment of powder solid beverages to prevent clogging of feeding.

[0031] Figure 5 Schematic diagram of the shaft cylinder of the industrial production and processing equipment for powder solid beverages to prevent blockage during feeding.

[0032] Figure 6 Schematic diagram of the cooling water tank of the industrial production and processing equipment for powder solid beverage to prevent clogging of feeding.

[0033] Figure 7 Schematic diagram of the fan blades of industrial production and processing equipment for powdered solid beverages to prevent clogging when feeding.

[0034] Figure 8 Schematic diagram of the cylinder pressing device for industrial production and processing of powdered solid beverages to prevent clogging of feeding materials.

[0035] Among them: 1. Material tank; 2. Screw feeder; 3. Feed port; 4. Cooling water tank; 5. Motor; 6. Pump body; 7. Screen; 8. Grinding column; 9. Shaft cylinder; 10. Fan blade; 11. Support cylinder; 12. Fixed frame; 13. Support seat; 14. Press cylinder; 15. Bracket; 16. Baffle bar; 17. Teeth; 18. Partition; 19. Through hole; 20. Micro water channel; 21. Spring; 22. Guide block; 23. Guide cylinder. DETAILED DESCRIPTION

[0036] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0037] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0038] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.

[0039] Example

[0040] Please refer to Figures 1 to 8 As shown, the present invention provides an industrial production and processing equipment for powder solid beverages with anti-clogging feeding, including a material tank 1, the bottom of the material tank 1 is connected to a screw feeder 2, the top surface of the material tank 1 and above the screen 7 is provided with a feed port 3, the lower end of the material tank 1 is in a bucket shape, the material tank 1 is used to transfer powder solid beverage raw materials, and provide continuous feeding for subsequent processing, the screw feeder 2 is located at the bottom of the material tank 1, and the processed powder solid beverage materials are evenly transported to the subsequent processing steps by a spiral propulsion method to avoid accumulation and blockage;

[0041] The inside of the material tank 1 is provided with a first crushing mechanism, a second crushing mechanism and a third crushing mechanism from top to bottom for crushing agglomerated powdered solid beverage;

[0042] The first crushing mechanism includes a screen 7 and a pressing cylinder 14. The top view of the screen 7 is a circular ring and the top surface is a funnel surface. The pressing cylinder 14 is arranged on the top surface of the screen 7 in a circular motion. The surface of the screen 7 is provided with a vibration mechanism for preventing the powder solid beverage from being blocked. The top surface of the screen 7 is designed in a funnel shape, which is convenient for the material to flow to the center hole. The pressing cylinder 14 performs a circular motion on the top surface of the screen 7 to apply an extrusion effect to the material and preliminarily crush the agglomerated material. The surface is provided with a vibration mechanism, which effectively prevents the screen 7 holes from being blocked by powder through vibration. The first crushing mechanism realizes the preliminary screening and crushing of the material, ensures that larger particles are decomposed, and is conducive to subsequent processing;

[0043] The vibration mechanism includes a baffle 16, which is radially connected to the top surface of the screen 7. A bracket 15 is connected between the pressure cylinder 14 and the shaft cylinder 9. The pressure cylinder 14 and the bracket 15 are telescopically connected up and down. Both ends of the pressure cylinder 14 are rotatably connected to guide blocks 22. The guide blocks 22 and the bracket 15 are slidably connected up and down. A spring 21 is connected between the guide blocks 22 and the inner top of the bracket 15.

[0044] The bottom of the upper outer edge of the screen 7 is connected to a supporting cylinder 11, and the supporting cylinder 11 is connected to the inner wall of the tank 1. A fixing frame 12 is connected between the outer wall of the lower end of the guide cylinder 23 and the inner wall of the supporting cylinder 11.

[0045] The second crushing mechanism includes a guide tube 23 and a grinding column 8. The guide tube 23 is coaxially connected to the bottom of the center hole of the screen 7. The grinding column 8 is located at the inner center axis of the guide tube 23, and there is a gap between the outer side surface of the grinding column 8 and the inner side surface of the guide tube 23. The outer circumferential surface of the grinding column 8 is provided with teeth 17. The grinding column 8 has a truncated cone shape with a small top and a large bottom. The guide tube 23 is located at the bottom of the center hole of the screen 7, and plays a role in guiding the powder solid beverage to flow downward. The inside of the cylinder provides a stable flow channel for the powder solid beverage to be ground. The grinding column 8 is arranged at the inner center axis of the guide tube 23, and a certain gap is maintained with the inner wall of the guide tube 23. The powder solid beverage is further ground by high-speed rotation. The second crushing mechanism further refines the initially crushed powder solid beverage, solves the problem of poor fluidity of the powder due to agglomeration, and maintains the uniformity of the material at the same time.

[0046] The third crushing mechanism includes a fan blade 10 located below the guide cylinder 23, and a cooling mechanism for cooling the powdered solid beverage is arranged on the fan blade 10. The fan blade 10 is designed to have multiple groups and is arranged at intervals from top to bottom at the lower end of the shaft cylinder 9, and two adjacent groups of fan blades 10 are staggered. The fan blade 10 is located at the bottom of the guide cylinder 23, and generates centrifugal force through high-speed rotation to disperse the material. The cooling mechanism is arranged on the fan blade 10, and the powder is cooled by the circulation of the cooling medium to prevent adhesion or deterioration caused by heat accumulation. The third crushing mechanism realizes the final dispersion processing of the powdered solid beverage, and at the same time controls the temperature through cooling to improve the processing quality;

[0047] The cooling mechanism includes a micro-water channel 20, a cooling water tank 4 and a pump body 6. The micro-water channel 20 is opened inside the fan blade 10 and both ends are connected to the inside of the shaft cylinder 9. The shaft cylinder 9 is provided with a partition 18 for separating the left and right spaces. The two ends of the micro-water channel 20 are respectively arranged on both sides of the partition 18. The cooling water tank 4 is installed on the top of the material tank 1. The interior of the cooling water tank 4 has upper and lower independent cavities. The upper end of the shaft cylinder 9 penetrates the cooling water tank 4 and is connected to the output shaft of the motor 5. The shaft cylinder 9 and the cooling water tank 4 are sealed and rotatably connected. The shaft cylinder 9 is located in the upper and lower cavities of the cooling water tank 4 and is connected with a through hole 19. The two through holes 19 are respectively arranged on both sides of the partition 18. The pump body 6 is installed on the top of the material tank 1, and the water inlet and outlet ends of the pump body 6 are respectively connected to the upper and lower cavities of the cooling water tank 4 by pipelines. The top surface of the fan blade 10 is V-shaped with the tip facing upward, and the shape of the micro-water channel 20 is a continuous S-shaped;

[0048] A rotating assembly for synchronously driving the first crushing mechanism, the second crushing mechanism and the third crushing mechanism is provided on the top of the material tank 1, and the rotating assembly includes a shaft cylinder 9 and a motor 5. The shaft cylinder 9 is located on the inner center axis of the material tank 1, and the motor 5 is installed on the top of the material tank 1 and is drivingly connected to the top of the shaft cylinder 9. The bottom end of the shaft cylinder 9 is rotatably connected to a support seat 13, and the support seat 13 is fixedly connected to the side wall of the material tank 1. The pressing cylinder 14, the grinding column 8 and the fan blades 10 are all connected to the shaft cylinder 9. The rotating assembly is located on the top of the material tank 1, and the movements of the first, second and third crushing mechanisms are synchronously linked by the driving device to ensure coordinated and efficient operation of the overall equipment.

[0049] The first crushing mechanism: preliminary crushing and screening

[0050] After the powdered solid beverage enters the material tank 1, it is first processed by the first crushing mechanism, the screen 7 and the pressing cylinder 14 perform preliminary crushing on the material agglomerates, and the vibration mechanism prevents the screen 7 from being blocked, ensuring that the material smoothly enters the guide cylinder 23;

[0051] Second crushing mechanism: fine processing

[0052] The screened powdered solid beverage enters the guide cylinder 23, and the material is further refined by the grinding column 8. The design of the guide cylinder 23 guides the flow of the powdered solid beverage, and the grinding column 8 rotates to fully grind the granular material, completely solving the agglomeration problem.

[0053] The third crushing mechanism: dispersion and cooling

[0054] The ground powdered solid beverage flows to the third crushing mechanism, and the fan blades 10 rotate at high speed to further disperse the material to ensure uniform particle distribution. At the same time, the cooling mechanism keeps the fan blades 10 at a low temperature so as to interact thermally with the powdered solid beverage to avoid adhesion or deterioration of the powdered solid beverage due to the heating of the powdered solid beverage.

[0055] Screw feeder 2 and rotating assembly: conveying and overall linkage

[0056] Finally, the processed powdered solid beverage is evenly transported to the subsequent process by the screw feeder 2;

[0057] The rotating assembly drives each crushing mechanism synchronously, ensuring efficient and coordinated operation of the entire system.

[0058] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.

Claims

1. Industrial production and processing equipment for powder solid beverages with anti-clogging feeding, characterized by: It comprises a material tank (1), the bottom of which is connected to a screw feeder (2); The inside of the material tank (1) is provided with a first crushing mechanism, a second crushing mechanism and a third crushing mechanism from top to bottom for crushing agglomerated powdered solid beverage; The first crushing mechanism comprises a screen (7) and a pressing cylinder (14); the screen (7) has a circular shape when viewed from above and a funnel surface on the top; the pressing cylinder (14) is arranged on the top surface of the screen (7) in a circular motion; and a vibration mechanism is arranged on the surface of the screen (7) to prevent the powdered solid beverage from being blocked; The second crushing mechanism comprises a guide tube (23) and a grinding column (8), wherein the guide tube (23) is coaxially connected to the bottom of the central hole of the screen (7), and the grinding column (8) is located on the inner center axis of the guide tube (23), and a gap is provided between the outer side surface of the grinding column (8) and the inner side surface of the guide tube (23); The third crushing mechanism comprises a fan blade (10) located below the guide cylinder (23), and the fan blade (10) is provided with a cooling mechanism for cooling the powdered solid beverage; The top of the material tank (1) is provided with a rotating assembly for synchronously driving the first crushing mechanism, the second crushing mechanism and the third crushing mechanism.

2. The industrial production and processing equipment for powdered solid beverages with anti-clogging feeding according to claim 1 is characterized in that: The rotating assembly comprises a shaft cylinder (9) and a motor (5), wherein the shaft cylinder (9) is located at the inner central axis of the material tank (1), the motor (5) is installed at the top of the material tank (1) and is drivingly connected to the top of the shaft cylinder (9), the bottom end of the shaft cylinder (9) is rotatably connected to a support seat (13), the support seat (13) is fixedly connected to the side wall of the material tank (1), and the pressing cylinder (14), the grinding column (8) and the fan blade (10) are all connected to the shaft cylinder (9).

3. The industrial production and processing equipment for powdered solid beverages with anti-clogging feeding according to claim 2 is characterized in that: The cooling mechanism comprises a micro-water channel (20), a cooling water tank (4) and a pump body (6); the micro-water channel (20) is opened inside the fan blade (10) and both ends are connected to the inside of the shaft cylinder (9); a partition (18) for separating the left and right spaces is provided inside the shaft cylinder (9); the two ends of the micro-water channel (20) are respectively arranged on both sides of the partition (18); the cooling water tank (4) is installed on the top of the material tank (1); the interior of the cooling water tank (4) has upper and lower independent cavities; the shaft cylinder The upper end of (9) penetrates the cooling water tank (4) and is connected to the output shaft of the motor (5); the shaft cylinder (9) and the cooling water tank (4) are sealed and rotatably connected; the shaft cylinder (9) is located in the upper and lower cavities of the cooling water tank (4) and is connected to each other with through holes (19); the two through holes (19) are respectively arranged on both sides of the partition (18); the pump body (6) is installed on the top of the material tank (1), and the water inlet and outlet ends of the pump body (6) are respectively connected to the upper and lower cavities of the cooling water tank (4) by pipelines.

4. The industrial production and processing equipment for powdered solid beverages with anti-clogging feeding according to claim 3 is characterized in that: The top surface of the fan blade (10) is in a V-shape with the tip pointing upward, and the micro-water channel (20) is in a continuous S-shape.

5. The industrial production and processing equipment for powdered solid beverages with anti-clogging feeding according to claim 1 is characterized in that: The fan blades (10) are designed to have multiple groups and are located at the lower end of the shaft tube (9) and arranged in intervals from top to bottom, and two adjacent groups of fan blades (10) are staggered.

6. The industrial production and processing equipment for powdered solid beverages with anti-clogging feeding according to claim 1 is characterized by: The outer circumferential surface of the grinding column (8) is provided with teeth (17), and the outer shape of the grinding column (8) is a truncated cone that is smaller at the top and larger at the bottom.

7. The industrial production and processing equipment for powdered solid beverages with anti-clogging feeding according to claim 2 is characterized by: The vibration mechanism comprises a baffle (16), the baffle (16) being radially connected to the top surface of the screen (7), a bracket (15) being connected between the pressure cylinder (14) and the shaft cylinder (9), and the pressure cylinder (14) and the bracket (15) being telescopically connected up and down.

8. The industrial production and processing equipment for powdered solid beverages with anti-clogging feeding according to claim 7 is characterized by: Both ends of the pressing cylinder (14) are rotatably connected with guide blocks (22), the guide blocks (22) and the bracket (15) are slidably connected up and down, and a spring (21) is connected between the guide blocks (22) and the inner top of the bracket (15).

9. The industrial production and processing equipment for powdered solid beverages with anti-clogging feeding according to claim 1, characterized in that: The bottom of the upper outer edge of the screen (7) is connected to a supporting tube (11), and the supporting tube (11) is connected to the inner wall of the material tank (1). A fixing frame (12) is connected between the outer wall of the lower end of the guide tube (23) and the inner wall of the supporting tube (11).

10. The industrial production and processing equipment for powdered solid beverages with anti-clogging feeding according to claim 1, characterized in that: A feed inlet (3) is provided on the top surface of the material tank (1) and above the screen (7), and the lower end of the material tank (1) is in a bucket-shaped shape.

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