Cylindrical pipeline cutting beveling machine
By designing a cylindrical pipe cutting beveling machine including a mobile chassis, a frame and a closed frame, the problems of poor equipment mobility, low bevel processing efficiency, serious processing environment pollution and cumbersome chip processing in the prior art are solved, and efficient and environmentally friendly bevel processing and chip recycling are achieved.
Patent Information
- Application Number
- CN202411777438.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2044-12-05
AI Technical Summary
The existing cylindrical pipe bevel cutting machines have problems such as poor equipment mobility, low bevel processing efficiency, serious processing environment pollution and cumbersome chip processing.
A cylindrical pipe cutting bevel machine including a mobile chassis, a frame and a closed frame is designed. The cylindrical pipe is cut in one go with the closure frame and the cutting mechanism, and the inner and outer bevels are cooled and vacuumed through the liquid conduit and the liquid spray port, and the waste chips are automatically collected and cut by the collection component.
It improves the processing efficiency of the cylindrical pipe ramp, reduces the pollution to the environment during the processing, and realizes automatic collection and effective recycling of chips.
Smart Images

Figure CN119772254A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of pipeline beveling machines, in particular to a cylindrical pipeline cutting and beveling machine. Background Art
[0002] The pipe beveling machine is a special tool for chamfering the front face of the pipe or plate before welding. It solves the shortcomings of flame cutting, grinder grinding and other operating processes such as irregular angles, rough slopes, and high working noise. It has the advantages of easy operation, standard angles, and smooth surfaces. The pipe beveling machine is used to cut weld grooves during pipeline welding. Due to its light weight, the machine can be operated by only one person and is suitable for workshops and construction sites.
[0003] Most of the existing cylindrical pipe beveling cutting machines have the following shortcomings: 1. Poor equipment mobility: Traditional groove processing equipment is usually fixed and installed in a certain position and cannot be moved flexibly. It needs to rely on the pipeline to move to the vicinity of the equipment, which is not convenient for practical application, especially when cutting and processing large pipes.
[0004] 2. Low efficiency of groove processing: Traditional equipment often requires manual labor for multiple positioning and cutting, resulting in a lengthy and inefficient groove processing process that cannot meet the needs of rapid processing.
[0005] 3. The processing environment is seriously polluted: Traditional equipment lacks a closed system, and chips and smoke are easily dispersed, causing pollution to the environment, and operators are easily irritated and injured.
[0006] 4. Chip handling is cumbersome: It is not easy to collect chips from traditional equipment, and manual cleaning is usually required, which affects work efficiency and cannot achieve effective recycling of chips.
[0007] In view of the above problems, the present invention provides a novel cylindrical pipe cutting and beveling machine. Summary of the invention
[0008] In view of the above situation, in order to overcome the defects of the prior art, the present invention provides a cylindrical pipe cutting and beveling machine to solve the above-mentioned technical defects.
[0009] To achieve the above objectives, the present invention is implemented through the following technical solutions: A cylindrical pipe cutting and beveling machine, comprising a mobile chassis, a frame and a closed frame, the frame is fixedly arranged on the top of the mobile chassis, a material guide frame is fixedly arranged on the left side of the top of the frame, and a closed frame is fixedly arranged on the top of the material guide frame, a cutting mechanism is arranged inside the closed frame, and a positioning mechanism is also arranged on the right side of the top of the mobile chassis; The cutting mechanism includes a mounting frame and a movable frame, a mounting frame is fixedly arranged on one side inside the closed frame, and a plurality of positioning electric cylinders are fixedly arranged on the right side of the mounting frame, electric slides 2 are fixedly arranged on the front and rear sides of the inner wall of the closed frame, and a movable frame is slidably arranged between the two opposite sides of the two electric slides 2, a rotating frame is rotatably arranged on the left side of the movable frame, and the rotating frame is driven to rotate by a motor arranged inside the movable frame, a plurality of connecting frames are fixedly arranged on the left side of the rotating frame, and two servo electric cylinders 1 are fixedly arranged inside the plurality of connecting frames, and a cutter 1 is fixedly arranged on the driving ends of the two servo electric cylinders 1; A liquid guide frame is also fixedly provided on the outer circumferential surface of several of the connecting frames, and a liquid guide ring is rotatably provided on the outer circumferential surface of the liquid guide frame, and the liquid guide ring is slidably provided left and right inside the closed frame, a liquid guide tube is fixedly provided on the outer circumferential surface of the closed frame, and one end of the liquid guide tube is connected with the interior of the liquid guide ring through a flexible tube, one side of several of the connecting frames is provided with a liquid spray port, and the interior of the liquid guide frame is provided with a liquid guide channel connected with the interior of the several liquid spray ports, and the interior of the liquid guide ring is provided with a liquid delivery channel connected with the interior of the liquid guide frame.
[0010] Furthermore, a fixed frame is fixedly arranged on the left side of the inner wall of the closed frame, and an electric slide three is fixedly arranged on the top of the fixed frame, a movable ring is slidably arranged on the top of the electric slide three, and a rotating ring is rotatably arranged on the outer circumference of the movable ring, a plurality of servo electric cylinders two are fixedly arranged inside the rotating ring, and a cutter two is fixedly arranged on the driving end of each of the servo electric cylinders two.
[0011] Furthermore, a servo motor is fixedly provided on one side of the movable ring, and a driving gear is fixedly provided on the output shaft of the servo motor. An inner tooth groove is provided on the inner wall of the rotating ring, and the surface of the driving gear meshes with the inner surface of the inner tooth groove for transmission.
[0012] Furthermore, servo electric cylinders three are fixedly arranged on the front and rear sides of the top of the movable base frame, and the driving ends of the two servo electric cylinders three extend to the bottom of the movable base frame, and the bottom ends of the driving shafts of the two servo electric cylinders three are fixedly arranged with limited bases.
[0013] Furthermore, the positioning mechanism includes an arc-shaped positioning frame, an electric slide is fixedly arranged on the right side of the top of the frame, and arc-shaped positioning frames are slidably arranged on the front and rear sides of the top of the electric slide, a plurality of supporting electric cylinders are fixedly arranged on the convex surfaces of the two arc-shaped positioning frames, and the driving ends of the plurality of supporting electric cylinders extend to the interior of the arc-shaped positioning frame, and a support block is fixedly arranged on one end of the driving shaft of the plurality of supporting electric cylinders.
[0014] Furthermore, a sealing frame is fixedly arranged on the right side of the closing frame, and a sealing airbag is fixedly arranged inside the sealing frame.
[0015] Furthermore, a collecting component is provided on one side of the interior of the frame, and the collecting component includes a collecting rack, a collecting trough is provided on the left side of the interior of the frame and directly below the material guide rack, and the interior of the collecting trough is communicated with the interior of the material guide rack, two collecting racks are rotatably arranged inside the collecting trough, a driving motor is fixedly provided on the left side of the frame, and the output shaft of the driving motor controls the two collecting racks to rotate relative to each other through two mutually meshing gears, a filter plate is fixedly provided at the lower part of the interior of the collecting trough, and a drain pipe is also provided at the bottom of the inner wall of the collecting trough, one end of the drain pipe extends to the outside of the frame, and collection frames are provided on the front and rear sides of the frame, and the interior of the collecting frame is communicated with the upper part of the front and rear sides of the inner wall of the collecting trough.
[0016] Furthermore, the working method of the cylindrical pipe cutting and beveling machine comprises the following steps: Step 1: flexibly move the beveling machine by moving the base frame, so as to facilitate moving the beveling machine to one end of the cylindrical pipe, allowing the closing frame to cover one end of the cylindrical pipe, and allowing one end of the cylindrical pipe to move to the inside of the closing frame. At this time, the two arc positioning frames are respectively on both sides of the surface of the cylindrical pipe, and the two arc positioning frames are controlled by the electric slide to approach the surface of the cylindrical pipe, and the supporting electric cylinder driving ends on the two arc positioning frames are coordinated to control the contact between the supporting block and the surface of the cylindrical pipe, and the supporting electric cylinders on the two arc positioning frames are used to drive the supporting block to position and control one side of the end face of the cylindrical pipe; Step 2: Inflate the sealing airbag so that the sealing airbag contacts the surface of the cylindrical pipe after expansion, and use the sealing airbag to control the sealing between the cylindrical pipe and the closing frame; Step 3, when performing outer bevel processing on the end face of the cylindrical pipe, firstly, one end of the cylindrical pipe is positioned inside the closed frame by using several positioning electric cylinder driving ends on the mounting frame, and then a servo electric cylinder driving end inside the connecting frame is controlled to drive a cutter to move to the outer end face of the cylindrical pipe, and the rotating frame is controlled to rotate, and the outer bevel cutting processing is performed on the end face of the cylindrical pipe by using the rotating cutter. After one of the cutters is damaged, the cutter on the other servo electric cylinder is controlled to continue to cut the outer bevel of the end face of the cylindrical pipe, and at the same time, coolant is introduced into the inside of the liquid guide ring through the liquid guide pipe, and the coolant enters the inside of the liquid guide frame through the liquid guide ring, and finally the coolant is sprayed to the end face of the cylindrical pipe through the liquid spraying ports on one side of the connecting frame, and the bevel processing of the end face of the cylindrical pipe is cooled and dusted; Step 4: After the cylindrical pipe is positioned inside the closed frame, the rotating ring is controlled to move to the inside of the end face of the cylindrical pipe by sliding the rotating ring on the fixed frame, and the driving ends of the servo electric cylinders are used to control the cutter to move to contact the inner wall of the cylindrical pipe. Then, the output shaft of the servo motor is combined with the meshing transmission between the driving gear and the internal tooth groove to allow the cutter to cut the inner groove of the end face of the cylindrical pipe, so that the cylindrical pipe can perform one-time cutting of the inner and outer grooves inside the closed frame; Step 5. When the end face of the cylindrical pipe is beveled by the cutting mechanism, the generated cutting waste enters the interior of the collecting tank through the material guide rack, and the cutting waste is scraped toward the bottom of the interior of the collecting tank by two relatively rotating collecting racks inside the collecting tank, and the coolant mixed with cutting dust is filtered by a filter plate, and finally the filtered coolant is sent out through a drain pipe, and the collected cutting waste is scraped toward the front and rear sides of the inner wall of the collecting tank by the two collecting racks, and finally the cutting waste is collected centrally by two collection frames on the front and rear sides of the frame.
[0017] The beneficial effects achieved by the present invention using the above structure are as follows: 1. In the present invention, the beveling machine is flexibly moved by a mobile base frame, so that the beveling machine is conveniently moved to one end of the cylindrical pipe, and the closed frame is covered on one end of the cylindrical pipe, and the surface of the cylindrical pipe is fixed and limited in cooperation with the positioning mechanism on the top of the frame, so as to ensure the stability of the cylindrical pipe during the beveling cutting process. Inside the closed frame, the cutting mechanism is used to bevel one end of the cylindrical pipe, and the inner and outer bevels can be selectively processed according to one end of the cylindrical pipe. The inner and outer bevels of one end of the cylindrical pipe can be processed at one time inside the closed frame, which greatly improves the processing efficiency of the cylindrical pipe bevel. In addition, when the cylindrical pipe is beveled, the noise and smoke generated in the processing process are isolated by the closed frame, which effectively reduces the pollution to the surrounding environment of the equipment during the cylindrical pipe bevel cutting process, and improves the environmental protection of the working operation of the bevel processing equipment.
[0018] 2. When performing groove cutting of cylindrical pipes, after moving the groove machine to one end of the cylindrical pipe, move one end of the cylindrical pipe to the inside of the closed frame. At this time, the two arc positioning frames are respectively on both sides of the surface of the cylindrical pipe. The two arc positioning frames are controlled by an electric slide to approach the surface of the cylindrical pipe. The support electric cylinder driving ends on the two arc positioning frames control the contact between the support block and the surface of the cylindrical pipe. The support electric cylinders on the two arc positioning frames drive the support block to position and control one side of the end face of the cylindrical pipe to ensure the stability of the cylindrical pipe during the groove cutting process.
[0019] 3. After inserting one end of the cylindrical pipe into the closed frame, inflate the sealing airbag so that the sealing airbag expands and contacts the surface of the cylindrical pipe. The sealing airbag is used to control the seal between the cylindrical pipe and the closed frame, so that the closed frame can play a role in sound insulation and dust isolation when the cylindrical pipe is cut.
[0020] 4. Coolant is introduced into the liquid guide ring through the liquid guide pipe, and then enters the liquid guide frame through the liquid guide ring. Finally, the coolant is sprayed toward the end face of the cylindrical pipe through the liquid spray port on one side of the connecting frame. The groove processing of the end face of the cylindrical pipe is cooled and dusted, thereby improving the processing quality of the groove of the end face of the cylindrical pipe and the service life of the processing tool.
[0021] 5. The generated cutting waste enters the interior of the collecting trough through the material guide rack, and two relatively rotating collecting racks are used inside the collecting trough to scrape the cutting waste to the bottom of the collecting trough, and the coolant mixed with cutting dust is filtered by a filter plate, and finally the filtered coolant is sent out through a drain pipe, and the collected cutting waste is scraped to the front and back sides of the inner wall of the collecting trough by the two collecting racks, and finally the cutting waste is collected centrally by two collecting frames on the front and back sides of the frame to reduce the waste of metal resources.
[0022] 6. By controlling the rotating frame to rotate, the rotating cutter pair is used to perform outer bevel cutting on the end face of the cylindrical pipe. After one of the cutters 1 is damaged, the cutter 1 on the other servo electric cylinder 1 is controlled to continue cutting the outer bevel of the end face of the cylindrical pipe, thereby ensuring the cutting efficiency of the outer bevel of the end face of the cylindrical pipe. Through the output shaft of the servo motor combined with the meshing transmission between the driving gear and the internal tooth groove, the cutter 2 is used to cut the inner bevel of the end face of the cylindrical pipe, so that the inner and outer bevels of the cylindrical pipe can be cut at one time inside the closed frame, thereby greatly improving the bevel cutting efficiency of the cylindrical pipe. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings: Figure 1 A schematic diagram of a cylindrical pipe cutting and beveling machine structure according to an embodiment of the present invention; Figure 2 It is a schematic diagram of the three-position limiting base structure of the servo electric cylinder according to an embodiment of the present invention; Figure 3 A schematic diagram of a sealing frame and a sealing airbag structure according to an embodiment of the present invention; Figure 4 It is a schematic diagram of the structure of the closing frame and the cutting mechanism according to an embodiment of the present invention; Figure 5 A schematic diagram of a cutting mechanism structure according to an embodiment of the present invention; Figure 6 A schematic diagram of a movable ring and a rotating ring structure according to an embodiment of the present invention; Figure 7 A schematic diagram of a collection component structure according to an embodiment of the present invention.
[0024] In the figure, 1, movable chassis; 2, frame; 3, material guide rack; 4, closing rack; 5, electric slide 1; 6, arc positioning rack; 7, supporting electric cylinder; 8, supporting block; 9, sealing rack; 10, sealing airbag; 11, mounting rack; 12, positioning electric cylinder; 13, electric slide 2; 14, movable rack; 15, rotating rack; 16, connecting rack; 17, servo electric cylinder 1; 18, cutter 1; 19, liquid guide rack; 20, liquid guide ring; 21, liquid guide tube; 22, fixed rack; 23, electric slide 3; 24, movable ring; 25, rotating ring; 26, servo electric cylinder 2; 27, cutter 2; 28, servo motor; 29, driving gear; 30, internal tooth groove; 31, collecting tank; 32, collecting rack; 33, driving motor; 34, filter plate; 35, drain pipe; 36, servo electric cylinder 3; 37, limiting base. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0026] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0027] Example 1: Please refer to Figures 1 to 7 As shown, a cylindrical pipe cutting and beveling machine comprises a mobile base frame 1, a frame 2 and a closed frame 4, the frame 2 is fixedly arranged on the top of the mobile base frame 1, a material guide frame 3 is fixedly arranged on the left side of the top of the frame 2, and a closed frame 4 is fixedly arranged on the top of the material guide frame 3, a cutting mechanism is arranged inside the closed frame 4, and a positioning mechanism is also arranged on the right side of the top of the mobile base frame 1; It should be noted that moving wheels are arranged around the bottom of the movable base frame 1. The moving wheels at the bottom of the movable base frame 1 can realize flexible movement of the equipment, thereby improving the flexibility of use of the equipment. When performing beveling cutting of cylindrical pipes, in order to ensure the stability of the equipment, servo electric cylinders 3 36 are fixedly arranged on the front and rear sides of the top of the movable base frame 1, and the driving ends of the two servo electric cylinders 3 36 extend to the bottom of the movable base frame 1, and the bottom ends of the driving shafts of the two servo electric cylinders 3 36 are fixedly provided with limit bases 37; when the beveling machine performs beveling cutting on the cylindrical pipe, the two limit bases 37 are controlled to move downward by the driving ends of the two servo electric cylinders 3 36, and the bottoms of the two limit bases 37 are in contact with the ground, and the two limit bases 37 are used to limit the bottom of the beveling machine, thereby ensuring the stability of the beveling machine during operation.
[0028] In a specific embodiment, the present invention flexibly moves the beveling machine by moving the base frame 1, so that the beveling machine can be conveniently moved to one end of the cylindrical pipe, and the closing frame 4 is covered on one end of the cylindrical pipe, and the surface of the cylindrical pipe is fixedly limited in cooperation with the positioning mechanism on the top of the frame 2, thereby ensuring the stability of the cylindrical pipe during beveling cutting processing. Inside the closing frame 4, the cutting mechanism is used to bevel one end of the cylindrical pipe, and the inner and outer bevels can be selectively processed according to one end of the cylindrical pipe. The inner and outer bevels of one end of the cylindrical pipe can be processed at one time inside the closing frame 4, which greatly improves the processing efficiency of the cylindrical pipe bevel. In addition, when the cylindrical pipe is beveled, the noise and smoke generated during the processing are isolated by the closing frame 4, which effectively reduces the pollution to the surrounding environment of the equipment during the cylindrical pipe bevel cutting processing, and improves the environmental protection of the bevel processing equipment.
[0029] Furthermore, in order to ensure the stability of the cylindrical pipe during the groove cutting process, it is necessary to clamp and position one side of the end face of the cylindrical pipe. The positioning mechanism includes an arc-shaped positioning frame 6, an electric slide 5 is fixedly arranged on the right side of the top of the frame 2, and arc-shaped positioning frames 6 are slidably arranged on the front and rear sides of the top of the electric slide 5. The convex surfaces of the two arc-shaped positioning frames 6 are fixedly arranged with a plurality of supporting electric cylinders 7, and the driving ends of the plurality of supporting electric cylinders 7 extend to the inside of the arc-shaped positioning frame 6, and one end of the driving shaft of the plurality of supporting electric cylinders 7 is fixedly arranged with a supporting block 8; It should be noted that when performing the beveling cutting process on the cylindrical pipe, after moving the beveling machine to one end of the cylindrical pipe, the one end of the cylindrical pipe is moved to the inside of the closed frame 4. At this time, the two arc-shaped positioning frames 6 are respectively located on both sides of the surface of the cylindrical pipe. The two arc-shaped positioning frames 6 are controlled by the electric slide 5 to approach the surface of the cylindrical pipe. The driving end of the supporting electric cylinder 7 on the two arc-shaped positioning frames 6 controls the contact between the supporting block 8 and the surface of the cylindrical pipe. The supporting electric cylinder 7 on the two arc-shaped positioning frames 6 drives the supporting block 8 to perform positioning control on one side of the end face of the cylindrical pipe to ensure the stability of the cylindrical pipe during the beveling cutting process.
[0030] Embodiment 2: Furthermore, in order to ensure the environmental friendliness of the cylindrical pipe during the bevel cutting process, a sealing frame 9 is fixedly provided on the right side of the closing frame 4, and a sealing airbag 10 is fixedly provided inside the sealing frame 9. After one end of the cylindrical pipe is inserted into the interior of the closing frame 4, the sealing airbag 10 is inflated so that the sealing airbag 10 expands and contacts the surface of the cylindrical pipe. The sealing airbag 10 is used to control the sealing between the cylindrical pipe and the closing frame 4, so that the closing frame 4 plays a role in sound insulation and dust isolation when the cylindrical pipe is cut.
[0031] Further, the cutting mechanism includes a mounting frame 11 and a movable frame 14, the mounting frame 11 is fixedly provided on one side inside the closed frame 4, and a plurality of positioning electric cylinders 12 are fixedly provided on the right side of the mounting frame 11, electric slides 13 are fixedly provided on the front and rear sides of the inner wall of the closed frame 4, and a movable frame 14 is slidably provided between the two opposite sides of the two electric slides 13, a rotating frame 15 is rotatably provided on the left side of the movable frame 14, and the rotating frame 15 is driven to rotate by a motor provided inside the movable frame 14, a plurality of connecting frames 16 are fixedly provided on the left side of the rotating frame 15, and two servo electric cylinders 17 are fixedly provided inside the plurality of connecting frames 16, and a cutter 18 is fixedly provided on the driving end of the two servo electric cylinders 17; It should be noted that when performing outer bevel processing on the end face of a cylindrical pipe, firstly, one end of the cylindrical pipe is positioned inside the closed frame 4 by driving ends of several positioning electric cylinders 12 on the mounting frame 11, and then a driving end of a servo electric cylinder 17 inside the connecting frame 16 is controlled to drive a cutter 18 to move to the outer end face of the cylindrical pipe, and the rotating frame 15 is controlled to rotate, and the outer bevel cutting processing is performed on the end face of the cylindrical pipe by the rotating cutter 18. After one of the cutters 18 is damaged, the cutter 18 on the other servo electric cylinder 17 is controlled to continue cutting the outer bevel of the end face of the cylindrical pipe, so as to ensure the cutting efficiency of the outer bevel of the end face of the cylindrical pipe.
[0032] Furthermore, a liquid guide frame 19 is fixedly provided on the outer circumferential surface of the several connecting frames 16, and a liquid guide ring 20 is rotatably provided on the outer circumferential surface of the liquid guide frame 19. The liquid guide ring 20 is located inside the closed frame 4 and slides left and right. A liquid guide tube 21 is fixedly provided on the outer circumferential surface of the closed frame 4, and one end of the liquid guide tube 21 is connected to the interior of the liquid guide ring 20 through a flexible tube. A liquid spray port is provided on one side of the several connecting frames 16, and a liquid guide channel connected to the interior of the several liquid spray ports is provided inside the liquid guide frame 19, and a liquid delivery channel connected to the interior of the liquid guide frame 19 is provided inside the liquid guide ring 20.
[0033] It should be noted that when the outer groove of the end face of the cylindrical pipe is processed, the coolant is introduced into the interior of the liquid guide ring 20 through the liquid guide tube 21, and the coolant enters the interior of the liquid guide frame 19 through the liquid guide ring 20. Finally, the coolant is sprayed toward the end face of the cylindrical pipe through the liquid spray ports on one side of the connecting frame 16, and the groove processing of the end face of the cylindrical pipe is cooled and dusted, thereby improving the processing quality of the groove of the end face of the cylindrical pipe and the service life of the processing tool.
[0034] Embodiment 3: Furthermore, a fixed frame 22 is fixedly provided on the left side of the inner wall of the closed frame 4, and an electric slide three 23 is fixedly provided on the top of the fixed frame 22, a movable ring 24 is slidably provided on the top of the electric slide three 23, and a rotating ring 25 is rotatably provided on the outer circumference of the movable ring 24, a plurality of servo electric cylinders two 26 are fixedly provided inside the rotating ring 25, and a cutter two 27 is fixedly provided on the driving ends of the plurality of servo electric cylinders two 26, a servo motor 28 is fixedly provided on one side of the movable ring 24, and a driving gear 29 is fixedly provided on the output shaft of the servo motor 28, an inner tooth groove 30 is provided on the inner wall of the rotating ring 25, and the surface of the driving gear 29 is meshed with the inner surface of the inner tooth groove 30 for transmission.
[0035] It should be noted that, through the rotating ring 25 slidably arranged on the fixed frame 22, after the cylindrical pipe is positioned inside the closed frame 4, the rotating ring 25 is controlled to move to the inside of the end face of the cylindrical pipe, and the driving ends of several servo electric cylinders 26 are used to control the cutter 27 to move to contact the inner wall of the cylindrical pipe, and then the output shaft of the servo motor 28 is combined with the meshing transmission between the driving gear 29 and the internal tooth groove 30 to allow the cutter 27 to cut the inner groove of the end face of the cylindrical pipe, so that the cylindrical pipe can perform one-time cutting of the inner and outer grooves inside the closed frame 4, thereby greatly improving the efficiency of the groove cutting processing of the cylindrical pipe.
[0036] Embodiment 4: Furthermore, in order to realize automatic collection of waste generated during the bevel cutting of cylindrical pipes, a collecting assembly is further provided on one side of the interior of the frame 2, and the collecting assembly includes a collecting rack 32. A collecting trough 31 is provided on the left side of the interior of the frame 2 and directly below the material guide rack 3, and the interior of the collecting trough 31 is connected with the interior of the material guide rack 3. Two collecting racks 32 are rotatably provided inside the collecting trough 31, a driving motor 33 is fixedly provided on the left side of the frame 2, and the output shaft of the driving motor 33 controls the two collecting racks 32 to rotate relative to each other through two mutually meshing gears, a filter plate 34 is fixedly provided at the lower part of the interior of the collecting trough 31, and a drain pipe 35 is further provided at the bottom of the inner wall of the collecting trough 31, and one end of the drain pipe 35 extends to the outside of the frame 2, and collection frames are provided on the front and rear sides of the frame 2, and the interior of the collecting frame is connected with the upper part of the front and rear sides of the inner wall of the collecting trough 31.
[0037] It should be noted that when the end face of the cylindrical pipe is beveled by the cutting mechanism, the generated cutting waste enters the interior of the collecting tank 31 through the material guide rack 3, and the two relatively rotating collecting racks 32 are used inside the collecting tank 31 to scrape the cutting waste toward the bottom of the interior of the collecting tank 31, and the filter plate 34 is used to filter the coolant mixed with cutting dust, and finally the filtered coolant is sent out through the drain pipe 35, and the collected cutting waste is scraped toward the front and rear sides of the inner wall of the collecting tank 31 by the two collecting racks 32, and finally the cutting waste is collected centrally by the two collecting frames on the front and rear sides of the frame 2 to reduce the waste of metal resources.
[0038] Embodiment 5: Specifically, this embodiment also discloses a working method of a cylindrical pipe cutting and beveling machine, comprising the following steps: Step 1: flexibly move the beveling machine by moving the base frame 1, so as to facilitate moving the beveling machine to one end of the cylindrical pipe, and allow the closing frame 4 to cover one end of the cylindrical pipe, and allow one end of the cylindrical pipe to move to the inside of the closing frame 4. At this time, the two arc-shaped positioning frames 6 are respectively located on both sides of the surface of the cylindrical pipe, and the two arc-shaped positioning frames 6 are controlled to approach the surface of the cylindrical pipe by the electric slide 1 5, and the supporting electric cylinders 7 on the two arc-shaped positioning frames 6 are used to control the supporting block 8 to contact the surface of the cylindrical pipe, and the supporting electric cylinders 7 on the two arc-shaped positioning frames 6 are used to drive the supporting block 8 to position and control one side of the end face of the cylindrical pipe; Step 2: Inflate the sealing airbag 10 so that the sealing airbag 10 contacts the surface of the cylindrical pipe after expansion, and use the sealing airbag 10 to control the sealing between the cylindrical pipe and the closing frame 4; Step 3, when performing outer groove processing on the end face of the cylindrical pipe, firstly, one end of the cylindrical pipe is positioned inside the closed frame 4 by driving ends of several positioning electric cylinders 12 on the mounting frame 11, and then a driving end of a servo electric cylinder 17 inside the connecting frame 16 is controlled to drive a cutter 18 to move to the outer end face of the cylindrical pipe, and the rotating frame 15 is controlled to rotate, and the end face of the cylindrical pipe is cut by the rotating cutter 18. After one of the cutters 18 is damaged, the cutter 18 on the other servo electric cylinder 17 is controlled to continue cutting the outer groove of the end face of the cylindrical pipe, and at the same time, coolant is introduced into the inside of the liquid guide ring 20 through the liquid guide pipe 21, and the coolant enters the inside of the liquid guide frame 19 through the liquid guide ring 20, and finally the coolant is sprayed to the end face of the cylindrical pipe through the liquid spraying ports on one side of the connecting frame 16, and the groove processing of the end face of the cylindrical pipe is cooled and dusted; Step 4: After the cylindrical pipe is positioned inside the closed frame 4, the rotating ring 25 is controlled to move to the inside of the end face of the cylindrical pipe by slidingly arranged on the fixed frame 22, and the driving ends of the servo electric cylinders 26 are used to control the cutter 27 to move to contact the inner wall of the cylindrical pipe, and then the output shaft of the servo motor 28 is combined with the meshing transmission between the driving gear 29 and the inner tooth groove 30 to allow the cutter 27 to cut the inner groove of the end face of the cylindrical pipe, so that the cylindrical pipe can be cut at one time inside the closed frame 4. Step 5. When the end face of the cylindrical pipe is beveled by the cutting mechanism, the generated cutting waste enters the interior of the collecting tank 31 through the material guide rack 3, and the cutting waste is scraped toward the bottom of the interior of the collecting tank 31 by two relatively rotating collecting racks 32 inside the collecting tank 31, and the coolant mixed with cutting dust is filtered by the filter plate 34, and finally the filtered coolant is sent out through the drain pipe 35, and the collected cutting waste is scraped toward the front and rear sides of the inner wall of the collecting tank 31 by the two collecting racks 32, and finally the cutting waste is collected centrally by the two collecting frames on the front and rear sides of the frame 2.
[0039] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0040] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0041] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the attached claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any figure mark in the claims should not be regarded as limiting the claims involved.
[0042] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A cylindrical pipe cutting and beveling machine, comprising a mobile base frame (1), a frame (2) and a closed frame (4), wherein the frame (2) is fixedly arranged on the top of the mobile base frame (1), characterized in that: A material guide frame (3) is fixedly arranged on the left side of the top of the frame (2), and a closed frame (4) is fixedly arranged on the top of the material guide frame (3), a cutting mechanism is arranged inside the closed frame (4), and a positioning mechanism is also arranged on the right side of the top of the movable base frame (1); The cutting mechanism comprises a mounting frame (11) and a movable frame (14); the mounting frame (11) is fixedly arranged on one side inside the closed frame (4), and a plurality of positioning electric cylinders (12) are fixedly arranged on the right side of the mounting frame (11); electric slides (13) are fixedly arranged on the front and rear sides of the inner wall of the closed frame (4), and a movable frame (14) is slidably arranged between the two opposite sides of the two electric slides (13); a rotating frame (15) is rotatably arranged on the left side of the movable frame (14), and the rotating frame (15) is driven to rotate by a motor arranged inside the movable frame (14); a plurality of connecting frames (16) are fixedly arranged on the left side of the rotating frame (15), and two servo electric cylinders (17) are fixedly arranged inside the plurality of connecting frames (16), and a cutter (18) is fixedly arranged on the driving ends of the two servo electric cylinders (17); A liquid guide frame (19) is fixedly provided on the outer circumference of the plurality of connecting frames (16), and a liquid guide ring (20) is rotatably provided on the outer circumference of the liquid guide frame (19), the liquid guide ring (20) being located inside the closed frame (4) and slidably arranged left and right, a liquid guide tube (21) is fixedly provided on the outer circumference of the closed frame (4), and one end of the liquid guide tube (21) is connected to the inside of the liquid guide ring (20) through a flexible tube, a liquid spraying port is provided on one side of the plurality of connecting frames (16), a liquid guide channel connected to the inside of the plurality of liquid spraying ports is provided inside the liquid guide frame (19), and a liquid delivery channel connected to the inside of the liquid guide frame (19) is provided inside the liquid guide ring (20).
2. A cylindrical pipe cutting and beveling machine according to claim 1, characterized in that: A fixed frame (22) is also fixedly arranged on the left side of the inner wall of the closed frame (4), and an electric slide three (23) is fixedly arranged on the top of the fixed frame (22), a movable ring (24) is slidably arranged on the top of the electric slide three (23), and a rotating ring (25) is rotatably arranged on the outer peripheral surface of the movable ring (24), and a plurality of servo electric cylinders (26) are fixedly arranged inside the rotating ring (25), and a cutter two (27) is fixedly arranged on the driving end of each of the plurality of servo electric cylinders (26).
3. A cylindrical pipe cutting and beveling machine according to claim 2, characterized in that: A servo motor (28) is fixedly provided on one side of the movable ring (24), and a driving gear (29) is fixedly provided on the output shaft of the servo motor (28); an inner tooth groove (30) is provided on the inner wall of the rotating ring (25), and the surface of the driving gear (29) meshes with the inner surface of the inner tooth groove (30) for transmission.
4. The cylindrical pipe cutting and beveling machine according to claim 1, characterized in that: Servo electric cylinders three (36) are fixedly arranged on the front and rear sides of the top of the movable base frame (1), and the driving ends of the two servo electric cylinders three (36) extend to the bottom of the movable base frame (1), and the bottom ends of the driving shafts of the two servo electric cylinders three (36) are fixedly arranged with limit bases (37).
5. The cylindrical pipe cutting and beveling machine according to claim 1, characterized in that: The positioning mechanism comprises an arc-shaped positioning frame (6), an electric slide (5) is fixedly arranged on the right side of the top of the frame (2), and arc-shaped positioning frames (6) are slidably arranged on the front and rear sides of the top of the electric slide (5), a plurality of supporting electric cylinders (7) are fixedly arranged on the convex surfaces of the two arc-shaped positioning frames (6), and the driving ends of the plurality of supporting electric cylinders (7) extend into the interior of the arc-shaped positioning frame (6), and a supporting block (8) is fixedly arranged on one end of the driving shaft of the plurality of supporting electric cylinders (7).
6. The cylindrical pipe cutting and beveling machine according to claim 1, characterized in that: A sealing frame (9) is fixedly arranged on the right side of the closing frame (4), and a sealing air bag (10) is fixedly arranged inside the sealing frame (9).
7. The cylindrical pipe cutting and beveling machine according to claim 1, characterized in that: A collecting assembly is also provided on one side of the interior of the frame (2), the collecting assembly comprising a collecting rack (32); a collecting trough (31) is provided on the left side of the interior of the frame (2) and directly below the material guide rack (3); the interior of the collecting trough (31) is communicated with the interior of the material guide rack (3); two collecting racks (32) are rotatably provided inside the collecting trough (31); a driving motor (33) is fixedly provided on the left side of the frame (2); the output shaft of the driving motor (33) controls the two collecting racks (32) to rotate relative to each other through two mutually meshing gears; a filter plate (34) is fixedly provided at the bottom of the interior of the collecting trough (31); a drainage pipe (35) is also provided at the bottom of the inner wall of the collecting trough (31); one end of the drainage pipe (35) extends to the outside of the frame (2); collection frames are provided on the front and rear sides of the frame (2); the interior of the collection frame is communicated with the upper part of the front and rear sides of the inner wall of the collecting trough (31).
8. A cylindrical pipe cutting and beveling machine according to any one of claims 1 to 7, characterized in that: The working method of the cylindrical pipe cutting and beveling machine comprises the following steps: Step 1: The beveling machine is flexibly moved by the mobile base (1) to facilitate the beveling machine to be moved to one end of the cylindrical pipe, so that the closing frame (4) covers one end of the cylindrical pipe, and the one end of the cylindrical pipe is moved to the inside of the closing frame (4). At this time, the two arc-shaped positioning frames (6) are respectively located on both sides of the surface of the cylindrical pipe. The two arc-shaped positioning frames (6) are controlled by the electric slide (5) to approach the surface of the cylindrical pipe, and the driving end of the supporting electric cylinder (7) on the two arc-shaped positioning frames (6) is controlled to make the supporting block (8) contact with the surface of the cylindrical pipe. The supporting electric cylinder (7) on the two arc-shaped positioning frames (6) drives the supporting block (8) to position and control one side of the end face of the cylindrical pipe; Step 2: Inflate the sealing airbag (10) so that the sealing airbag (10) contacts the surface of the cylindrical pipe after expansion, and use the sealing airbag (10) to control the sealing between the cylindrical pipe and the closing frame (4); Step 3: When the end face of the cylindrical pipe is subjected to external bevel processing, firstly, one end of the cylindrical pipe is positioned inside the closing frame (4) by using the driving ends of the positioning electric cylinders (12) on the mounting frame (11), and then the driving end of a servo electric cylinder (17) inside the connecting frame (16) is controlled to drive the cutter (18) to move to the outer end face of the cylindrical pipe, and the rotating frame (15) is controlled to rotate, and the rotating cutter (18) is used to perform external bevel cutting processing on the end face of the cylindrical pipe. After one of the cutters (18) is damaged, the cutter (18) on the other servo electric cylinder (17) is controlled to continue cutting the outer groove of the end face of the cylindrical pipe, and at the same time, coolant is introduced into the interior of the liquid guide ring (20) through the liquid guide pipe (21), and the coolant enters the interior of the liquid guide frame (19) through the liquid guide ring (20), and finally the coolant is sprayed toward the end face of the cylindrical pipe through the liquid spraying ports on one side of the connecting frame (16), so as to cool and vacuum the groove of the end face of the cylindrical pipe; Step 4: After the cylindrical pipe is positioned inside the closed frame (4) by means of a rotating ring (25) slidably arranged on the fixed frame (22), the rotating ring (25) is controlled to move to the inside of the end face of the cylindrical pipe, and the driving ends of the second servo electric cylinders (26) are used to control the second cutter (27) to move to contact the inner wall of the cylindrical pipe. Then, the output shaft of the servo motor (28) is combined with the meshing transmission between the driving gear (29) and the inner tooth groove (30) to allow the second cutter (27) to cut the inner groove of the end face of the cylindrical pipe, so that the cylindrical pipe can be cut at the same time inside the closed frame (4) on both the inner and outer grooves. Step 5: When the end surface of the cylindrical pipe is beveled by the cutting mechanism, the generated cutting waste enters the interior of the collecting tank (31) through the material guide frame (3), and the cutting waste is scraped toward the lower part of the interior of the collecting tank (31) by two relatively rotating collecting frames (32) inside the collecting tank (31), and the coolant mixed with the cutting dust is filtered by the filter plate (34), and finally the filtered coolant is sent out through the drain pipe (35), and the collected cutting waste is scraped toward the front and rear sides of the inner wall of the collecting tank (31) by the two collecting frames (32), and finally the cutting waste is collected by the two collecting frames on the front and rear sides of the interior of the frame (2).
Citation Information
Patent Citations
Cast pipe beveling machining equipment
CN112372061A
Pipeline inner and outer groove cutting device
CN112756986A
Cleaning equipment of wedge ring cutting machine
CN118218304A
Rust removal device for production of anti-corrosion directly-buried pipe
CN208945861U
Grooving machine
CN211162224U