Oil filling pipe laser welding equipment with clamping structure
By designing a refueling pipe laser welding equipment equipped with a clamping structure, the problems of unsolid welding of the refueling pipe, difficulty in ensuring dimensional accuracy and welding deviation in traditional welding technology are solved, and a high-precision and stable welding effect of the refueling pipe and horn mouth are achieved.
Patent Information
- Application Number
- CN202510186182.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-20
- Publication Date
- 2025-04-08
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Traditional refueling pipe welding technology has problems such as thermal deformation, difficulty in ensuring dimensional accuracy, improper welding and safety hazards. Laser welding equipment lacks effective clamping positioning, resulting in welding deviations and cannot meet high-precision requirements.
A refueling pipe laser welding equipment equipped with a clamping structure is designed, including a workbench, a support frame, a clamping device, a moving track and a welding device. The clamping device clamps the fuel pipe and the flare mouth firmly through the first and second clamping mechanisms, the moving track and electronic slides are used to adjust the clamping position, and the welding device achieves stable and high-precision welding through arcuate racks and arcuate telescopic rods.
The stable connection between the fuel pipe and the flare port is achieved, welding deviation is avoided, high-precision welding requirements are met, and welding quality and safety are improved.
Smart Images

Figure CN119772385A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of fuel filler pipe laser welding, in particular to a fuel filler pipe laser welding device equipped with a clamping structure. Background Art
[0002] In many fields such as automobile manufacturing and aerospace, the welding quality of the fuel pipe is crucial. Traditional fuel pipe welding methods, such as arc welding and resistance welding, have many defects. For example, arc welding is prone to large thermal deformation, which makes it difficult to ensure the dimensional accuracy of the fuel pipe, affecting subsequent installation and use. Resistance welding may result in loose welding. During long-term use, cracking and leakage are prone to occur at the weld, which brings serious safety hazards. With the development of laser technology, laser welding is gradually applied to the welding of fuel pipes. However, during the laser welding process, due to the shape and structural characteristics of the fuel pipe, if there is a lack of effective clamping and positioning, welding deviations are likely to occur, and high-precision welding requirements cannot be met.
[0003] The welding equipment currently used usually rotates the workpiece itself. During the rotation process, the two sets of workpieces butted together are prone to relative shaking, which causes deviations in the interface and affects the quality of the interface welding. Summary of the invention
[0004] To achieve the above objectives, the present invention is implemented through the following technical solutions: A fuel pipe laser welding device equipped with a clamping structure, comprising a workbench and a support frame, wherein the support frame is arranged at the bottom of the workbench and fixedly connected to the bottom of the workbench, and further comprising:
[0005] A clamping device, which is arranged on the top of the workbench and fixedly connected to the top of the workbench;
[0006] A movable track, which is arranged on the top of the workbench, a movable bracket is slidably connected to the movable track via an electronic slider, and a welding device is fixedly connected to the top of the movable bracket;
[0007] The clamping device comprises:
[0008] An adjusting slideway is arranged on the top of the workbench and is fixedly connected to the workbench;
[0009] The first bracket and the second bracket are both arranged on the adjustment slide and are slidably connected to the adjustment slide through an electronic slider. The tops of the first bracket and the second bracket are respectively fixedly connected with a first clamping mechanism and a second clamping mechanism.
[0010] Preferably, the first clamping mechanism includes a clamping base, a telescopic top rod is fixedly connected to the top of the clamping base, a sliding base is fixedly connected to the top of the telescopic top rod, a limiting seat is slidably connected to the sliding base, both sides of the limiting seat are fixedly connected with fixed buckles, both sides of the sliding base are provided with buckle holes matched with the fixed buckles, and the top of the limiting seat is fixedly connected with a clamping claw, which facilitates and freely adjusts the clamping position of the first clamping mechanism. When the refueling pipe is longer or shorter, it can be clamped at a suitable position on the refueling pipe, so that the connection between the refueling pipe and the bell mouth during welding is more stable.
[0011] Preferably, the bottom of the clamping base is fixedly connected to the top of the first bracket, and a plurality of groups of the limiting seats are provided.
[0012] Preferably, the movable end of the telescopic top rod is sleeved and slidably connected to a limiting sleeve, both sides of the limiting sleeve are fixedly connected to auxiliary support rods, and one end of the auxiliary support rod away from the limiting sleeve is fixedly connected to the clamping base.
[0013] Preferably, the second clamping mechanism includes a clamping bracket, a fixing plate is fixedly connected to the top of the clamping bracket, a positioning ring is fixedly connected to the side of the fixing plate, an adjusting track is fixedly connected to the side of the positioning ring away from the fixing plate, a clamping seat is slidably connected to the adjusting track, a clamping seat is rotatably connected to the side of the clamping seat away from the adjusting track, an arc spring is fixedly connected to the side of the clamping rod, one end of the arc spring away from the clamping rod is fixedly connected to the clamping seat, and one end of the clamping rod away from the clamping seat is fixedly connected to an extrusion head, so that it is convenient to adapt to different sizes of trumpets through the movement of the clamping seat, and an elastic structure is provided, so that the trumpet can be directly plugged and unplugged when in use, and disassembly and assembly are relatively convenient.
[0014] Preferably, the bottom of the clamping bracket is fixedly connected to the top of the second bracket, the adjustment rails are provided in multiple groups and are evenly distributed on the positioning ring, and a fixing mechanism is provided between the clamping seat and the adjustment rails.
[0015] Preferably, the welding device includes a positioning seat, the bottom of the positioning seat is fixedly connected with a rotating bracket, the rotating bracket is rotatably connected inside the driving gear, and the side of the driving gear is fixedly connected to the driving shaft of the driving mechanism, the positioning seat is fixedly connected with sliding brackets on both sides, and the sliding bracket is fixedly connected to a limited position slideway at one end away from the positioning seat, the driving gear is meshed with an arc rack at the bottom, and the arc limit strips are fixedly connected on both sides of the arc rack, and an arc telescopic rod is fixedly connected to the inner side wall of the arc rack, and the movable end of the arc telescopic rod is fixedly connected to the welding gun to avoid relative shaking between the refueling pipe and the bell mouth during rotation, resulting in deviation at the interface. Since an arc telescopic rod is also provided, when the gear rack structure moves to the end, the welding gun can also be driven to continue moving by the extension of the arc telescopic rod, so that the welding gun can complete a complete welding cycle and avoid secondary welding.
[0016] Preferably, a movable portion of a hydraulic push rod is fixedly connected to the top of the positioning seat, and a fixed portion of the hydraulic push rod is fixedly connected to the movable bracket.
[0017] Preferably, the side surface of the arc-shaped limiting strip extends to the inside of the limiting slide and is slidably connected to the inner wall of the limiting slide, and the driving mechanism is fixedly connected to the bottom of the positioning seat.
[0018] The present invention provides a fuel pipe laser welding device equipped with a clamping structure. It has the following beneficial effects:
[0019] 1. The fuel pipe laser welding equipment equipped with a clamping structure places the fuel pipe to be welded inside the first clamping mechanism, clamps the fuel pipe through the first clamping mechanism, and then clamps the bell mouth through the second clamping mechanism. The first bracket and the second bracket can be driven to move on the adjustment slideway by the electronic slider, and the first bracket and the second bracket are driven to move the first clamping mechanism and the second clamping mechanism respectively, so that the fuel pipe and the bell mouth can be butt-jointed together, and then the fuel pipe and the bell mouth can be welded together by the welding device, so that the clamping position of the first clamping mechanism can be freely adjusted. When the fuel pipe is long or short, it can be clamped at a suitable position on the fuel pipe, so that the connection between the fuel pipe and the bell mouth is more stable during the welding process.
[0020] 2. The fuel pipe laser welding equipment equipped with a clamping structure is provided with a second clamping mechanism, which moves the clamping seat to a suitable position on the adjustment track, and then fixes the clamping seat through the locking mechanism, and squeezes the large-diameter end of the bell mouth toward the clamping rod. The bell mouth squeezes and pushes the extrusion head, and the extrusion head pushes the clamping rod to rotate and compresses the arc spring. When the bell mouth passes over the extrusion head, the clamping rod is reset under the elastic force of the arc spring and drives the extrusion head to be pressed on the bell mouth, so that the bell mouth can be fixed, which is convenient for adapting to bell mouths of different sizes through the movement of the clamping seat, and an elastic structure is provided, so that the bell mouth can be directly plugged and unplugged when in use, and disassembly and assembly are relatively convenient.
[0021] 3. The fuel pipe laser welding equipment equipped with a clamping structure is provided with a welding device. After the fuel pipe and the bell mouth are connected, the welding structure is driven down by the hydraulic push rod, and the arc rack is set on the outside of the connection between the fuel pipe and the bell mouth. Then, the driving gear is driven to rotate by the driving mechanism, and the driving gear drives the arc rack to rotate. The arc rack drives the arc telescopic rod and the welding gun to rotate. The connection between the fuel pipe and the bell mouth can be welded by the rotation of the welding gun. The welding gun is directly rotated during welding to avoid relative shaking between the fuel pipe and the bell mouth during rotation, which may cause deviation at the interface. Since the arc telescopic rod is also provided, when the gear rack structure moves to the end, the welding gun can be driven to continue to move by the extension of the arc telescopic rod, so that the welding gun can complete a complete circle of welding to avoid secondary welding. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a schematic structural diagram of a fuel pipe laser welding device equipped with a clamping structure according to the present invention;
[0023] Figure 2 It is a schematic diagram of the structure of the clamping device of the present invention;
[0024] Figure 3 It is a schematic structural diagram of the first clamping mechanism of the present invention;
[0025] Figure 4 It is a schematic diagram of the structure of the second clamping mechanism of the present invention;
[0026] Figure 5 This is a schematic diagram of the connection structure of the fixed disk of the present invention;
[0027] Figure 6 It is a structural schematic diagram of the welding device of the present invention;
[0028] Figure 7 It is a schematic diagram of the arc-shaped rack connection structure of the present invention.
[0029] In the figure: 1, workbench; 2, support frame; 3, clamping device; 31, adjustment slide; 32, first bracket; 33, second bracket; 34, first clamping mechanism; 341, clamping base; 342, telescopic top rod; 343, sliding base; 344, limit seat; 345, fixing buckle; 346, clamping claw; 347, limit sleeve; 348, auxiliary support rod; 35, second clamping mechanism; 351, clamping bracket; 352, fixing plate; 353, Positioning ring; 354, adjusting track; 355, clamping seat; 356, clamping rod; 357, arc spring; 358, extrusion head; 4, moving track; 5, moving bracket; 6, welding device; 61, positioning seat; 62, rotating bracket; 63, driving gear; 64, driving mechanism; 65, sliding bracket; 66, limiting slide; 67, arc rack; 68, arc limiting strip; 69, arc telescopic rod; 60, welding gun; 610, hydraulic push rod. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0031] See also Figure 1-Figure 5 The present invention provides a technical solution: a fuel pipe laser welding device equipped with a clamping structure, comprising a workbench 1 and a support frame 2, wherein the support frame 2 is arranged at the bottom of the workbench 1 and is fixedly connected to the bottom of the workbench 1, and further comprising:
[0032] A clamping device 3, which is arranged on the top of the workbench 1 and fixedly connected to the top of the workbench 1;
[0033] A movable track 4 is arranged on the top of the workbench 1, a movable bracket 5 is slidably connected to the movable track 4 via an electronic slider, and a welding device 6 is fixedly connected to the top of the movable bracket 5;
[0034] The clamping device 3 comprises:
[0035] An adjusting slide 31, which is arranged on the top of the workbench 1 and is fixedly connected to the workbench 1;
[0036] A first bracket 32 and a second bracket 33, both of which are arranged on the adjustment slide 31 and are slidably connected to the adjustment slide 31 through an electronic slider, and a first clamping mechanism 34 and a second clamping mechanism 35 are fixedly connected to the top of the first bracket 32 and the second bracket 33 respectively;
[0037] The first clamping mechanism 34 includes a clamping base 341, a telescopic top rod 342 is fixedly connected to the top of the clamping base 341, a sliding base 343 is fixedly connected to the top of the telescopic top rod 342, a limited seat 344 is slidably connected to the sliding base 343, both sides of the limited seat 344 are fixedly connected with fixed buckles 345, both sides of the sliding base 343 are provided with buckle holes adapted to the fixed buckles 345, a clamping claw 346 is fixedly connected to the top of the limited seat 344, the bottom of the clamping base 341 is fixedly connected to the top of the first bracket 32, the limiting seat 344 is provided with multiple groups, the movable end of the telescopic top rod 342 is sleeved and slidably connected to the limited sleeve 347, both sides of the limited sleeve 347 are fixedly connected with auxiliary support rods 348, and the end of the auxiliary support rod 348 away from the limiting sleeve 347 is fixedly connected to the clamping base 341;
[0038] When in use, the fuel pipe to be welded is placed inside the first clamping mechanism 34, the fuel pipe is clamped by the first clamping mechanism 34, and then the bell mouth is clamped by the second clamping mechanism 35. The first bracket 32 and the second bracket 33 can be driven to move on the adjustment slide 31 by the electronic slider, and the first clamping mechanism 34 and the second clamping mechanism 35 are driven to move by the first bracket 32 and the second bracket 33 respectively, so that the fuel pipe and the bell mouth can be connected together, and then the fuel pipe and the bell mouth can be welded together by the welding device 6, so that the clamping position of the first clamping mechanism 34 can be freely adjusted. When the fuel pipe is long or short, it can be clamped at a suitable position on the fuel pipe, so that the connection between the fuel pipe and the bell mouth is more stable during the welding process.
[0039] The second clamping mechanism 35 includes a clamping bracket 351, a fixing plate 352 is fixedly connected to the top of the clamping bracket 351, a positioning ring 353 is fixedly connected to the side of the fixing plate 352, an adjusting track 354 is fixedly connected to the side of the positioning ring 353 away from the fixing plate 352, a clamping seat 355 is slidably connected to the adjusting track 354, a clamping seat 355 is rotatably connected to the side of the clamping seat 355 away from the adjusting track 354, an arc spring 357 is fixedly connected to the side of the clamping rod 356, one end of the arc spring 357 away from the clamping rod 356 is fixedly connected to the clamping seat 355, and one end of the clamping rod 356 away from the clamping seat 355 is fixedly connected to the extrusion head 358, the bottom of the clamping bracket 351 is fixedly connected to the top of the second bracket 33, and a plurality of groups of adjusting tracks 354 are provided and are evenly distributed on the positioning ring 353;
[0040] A second clamping mechanism 35 is provided to move the clamping seat 355 to a suitable position on the adjustment track 354, and then the clamping seat 355 is fixed by a locking mechanism, and the large-diameter end of the bell mouth is squeezed toward the clamping rod 356. The bell mouth squeezes and pushes the extrusion head 358, and the extrusion head 358 pushes the clamping rod 356 to rotate and compress the arc spring 357. When the bell mouth passes the extrusion head 358, the clamping rod 356 is reset under the elastic force of the arc spring 357 and drives the extrusion head 358 to be pressed on the bell mouth, so that the bell mouth can be fixed, which is convenient for adapting to bell mouths of different sizes by moving the clamping seat 355, and an elastic structure is provided, so that the bell mouth can be directly plugged and unplugged when in use, and disassembly and assembly are relatively convenient.
[0041] See also Figure 1-Figure 7 The present invention provides a technical solution: the welding device 6 includes a positioning seat 61, a rotating bracket 62 is fixedly connected to the bottom of the positioning seat 61, a driving gear 63 is rotatably connected inside the rotating bracket 62, a driving shaft of a driving mechanism 64 is fixedly connected to the side of the driving gear 63, sliding brackets 65 are fixedly connected to both sides of the positioning seat 61, and one end of the sliding bracket 65 away from the positioning seat 61 is fixedly connected to a limited position slideway 66, an arc-shaped rack 67 is meshed at the bottom of the driving gear 63, arc-shaped limiting strips 68 are fixedly connected to both sides of the arc-shaped rack 67, an arc-shaped telescopic rod 69 is fixedly connected to the inner side wall of the arc-shaped rack 67, and a welding gun 60 is fixedly connected to the movable end of the arc-shaped telescopic rod 69, and a movable part of a hydraulic push rod 610 is fixedly connected to the top of the positioning seat 61, and the fixed part of the hydraulic push rod 610 is fixedly connected to the movable bracket 5, and the arc-shaped limiting strip 68 extends to the inside of the limiting slideway 66 and is slidably connected to the inner wall of the limiting slideway 66, and the driving mechanism 64 is fixedly connected to the bottom of the positioning seat 61;
[0042] A welding device 6 is provided. After the fuel pipe and the bell mouth are connected, the welding structure is driven down by the hydraulic push rod 610, and the arc rack 67 is sleeved on the outside of the connection between the fuel pipe and the bell mouth. Then, the driving mechanism 64 drives the driving gear 63 to rotate, and the driving gear 63 drives the arc rack 67 to rotate. The arc rack 67 drives the arc telescopic rod 69 and the welding gun 60 to rotate. The connection between the fuel pipe and the bell mouth can be welded by the rotation of the welding gun 60. The welding gun 60 is directly rotated during welding to avoid relative shaking between the fuel pipe and the bell mouth during rotation, which may cause deviation at the interface. Since the arc telescopic rod 69 is also provided, when the gear rack structure moves to the end, the welding gun 60 can be driven to continue to move by the extension of the arc telescopic rod 69, so that the welding gun 60 can complete a complete welding cycle to avoid secondary welding.
[0043] Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without creative work should fall within the scope of protection of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention are implemented according to the conventional means in the field unless otherwise specified and limited.
Claims
1. A fuel pipe laser welding device with a clamping structure, comprising a workbench (1) and a support frame (2), wherein the support frame (2) is arranged at the bottom of the workbench (1) and is fixedly connected to the bottom of the workbench (1), characterized in that: Also includes: A clamping device (3), the clamping device (3) is arranged on the top of the workbench (1) and is fixedly connected to the top of the workbench (1); A movable track (4), the movable track (4) being arranged on the top of the workbench (1), the movable track (4) being slidably connected to a movable bracket (5) via an electronic slider, the top of the movable bracket (5) being fixedly connected to a welding device (6); The clamping device (3) comprises: An adjusting slideway (31), the adjusting slideway (31) being arranged on the top of the workbench (1) and fixedly connected to the workbench (1); A first bracket (32) and a second bracket (33), wherein the first bracket (32) and the second bracket (33) are both arranged on the adjusting slideway (31) and are slidably connected to the adjusting slideway (31) via an electronic slider, and a first clamping mechanism (34) and a second clamping mechanism (35) are fixedly connected to the top of the first bracket (32) and the second bracket (33), respectively.
2. The fuel pipe laser welding device with a clamping structure according to claim 1 is characterized in that: The first clamping mechanism (34) comprises a clamping base (341), a telescopic top rod (342) being fixedly connected to the top of the clamping base (341), a sliding base (343) being fixedly connected to the top of the telescopic top rod (342), a limiting seat (344) being slidably connected to the sliding base (343), both sides of the limiting seat (344) being fixedly connected to fixing buckles (345), buckle holes matching the fixing buckles (345) being provided on both sides of the sliding base (343), and a clamping claw (346) being fixedly connected to the top of the limiting seat (344).
3. The fuel pipe laser welding device with a clamping structure according to claim 2 is characterized in that: The bottom of the clamping base (341) is fixedly connected to the top of the first bracket (32), and a plurality of groups of the limiting seats (344) are provided.
4. The fuel pipe laser welding device with a clamping structure according to claim 2 is characterized in that: The movable end of the telescopic top rod (342) is sleeved and slidably connected to a limiting sleeve (347), and auxiliary support rods (348) are fixedly connected to both sides of the limiting sleeve (347), and one end of the auxiliary support rod (348) away from the limiting sleeve (347) is fixedly connected to the clamping base (341).
5. The fuel pipe laser welding device with a clamping structure according to claim 2 is characterized in that: The second clamping mechanism (35) comprises a clamping bracket (351), the top of the clamping bracket (351) is fixedly connected to a fixing plate (352), the side of the fixing plate (352) is fixedly connected to a positioning ring (353), the side of the positioning ring (353) away from the fixing plate (352) is fixedly connected to an adjustment track (354), the adjustment track (354) is slidably connected to a clamping seat (355), the side of the clamping seat (355) away from the adjustment track (354) is rotatably connected to a clamping rod (356), the side of the clamping rod (356) is fixedly connected to an arc spring (357), one end of the arc spring (357) away from the clamping rod (356) is fixedly connected to the clamping seat (355), and one end of the clamping rod (356) away from the clamping seat (355) is fixedly connected to an extrusion head (358).
6. The fuel pipe laser welding device with a clamping structure according to claim 5 is characterized in that: The bottom of the clamping bracket (351) is fixedly connected to the top of the second bracket (33), the adjustment rails (354) are provided in multiple groups and are evenly distributed on the positioning ring (353), and a fixing mechanism is provided between the clamping seat (355) and the adjustment rails (354).
7. The fuel pipe laser welding device with a clamping structure according to claim 1 is characterized in that: The welding device (6) comprises a positioning seat (61), a rotating bracket (62) is fixedly connected to the bottom of the positioning seat (61), a driving gear (63) is rotatably connected inside the rotating bracket (62), a driving shaft of a driving mechanism (64) is fixedly connected to the side of the driving gear (63), sliding brackets (65) are fixedly connected to both sides of the positioning seat (61), one end of the sliding bracket (65) away from the positioning seat (61) is fixedly connected to a limiting slideway (66), an arc-shaped rack (67) is meshed at the bottom of the driving gear (63), both sides of the arc-shaped rack (67) are fixedly connected to arc-shaped limiting strips (68), an inner side wall of the arc-shaped rack (67) is fixedly connected to an arc-shaped telescopic rod (69), and a welding gun (60) is fixedly connected to the movable end of the arc-shaped telescopic rod (69).
8. The fuel pipe laser welding device with a clamping structure according to claim 7 is characterized in that: The top of the positioning seat (61) is fixedly connected to the movable part of a hydraulic push rod (610), and the fixed part of the hydraulic push rod (610) is fixedly connected to the movable bracket (5).
9. The fuel pipe laser welding device with a clamping structure according to claim 7, characterized in that: The side surface of the arc-shaped limiting strip (68) extends into the interior of the limiting slideway (66) and is slidably connected to the inner wall of the limiting slideway (66), and the driving mechanism (64) is fixedly connected to the bottom of the positioning seat (61).