Gantry type laser flat plate cutting machine and using method thereof
By designing solid treatment units, gas treatment units and cleaning mechanisms in a gantry laser flat plate cutting machine, the problem that the equipment cannot clean up waste during cutting and processing is solved, and the air and equipment are protected, ensuring normal operation and safety of human health.
Patent Information
- Application Number
- CN202510143441.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-10
- Publication Date
- 2025-04-08
AI Technical Summary
When laser cutting processing is performed, existing gantry laser flat plate cutting machines cannot effectively clean up the generated waste, resulting in air pollution, harm to human health and affecting the normal use of the equipment.
A gantry laser flat plate cutting machine is designed, including a solid treatment unit, a gas treatment unit and a cleaning mechanism. The solid treatment unit cleans the solid waste slag through the stepper motor and gear transmission system. The gas treatment unit uses gear pumps and activated carbon plates to treat pungent gas, and the cleaning mechanism centrally treats the solid waste slag.
It effectively avoids air pollution and health hazards caused by the inability to clean up waste during use, and ensures the normal operation of the equipment and avoids damage to human and machinery by waste.
Smart Images

Figure CN119772430A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of gantry type laser flat plate cutting machines, in particular to a gantry type laser flat plate cutting machine and a use method thereof. Background Art
[0002] Gantry laser flatbed cutting machine is an efficient and precise metal cutting equipment, it adopts gantry structure, in which the laser and cutting head are mounted on the gantry, and the worktable is separated from the main machine, this design helps to prevent the worktable from deformation due to cutting heat, thus ensuring cutting accuracy.
[0003] At present, the existing gantry-type laser flatbed cutting machine cannot clean up the waste generated during laser cutting. These gaseous wastes not only pollute the air, but also damage the lungs of nearby workers. In addition, the sparks and solid waste generated during processing may also affect the normal use of the device. To this end, we propose a gantry-type laser flatbed cutting machine and a method for using it.
[0004] Combining the above problems, it is found that it is difficult to avoid the above problems at the same time when using the existing gantry laser flatbed cutting machines on the market, and even if they can be solved, they need to be solved with the cooperation of external tools, thus failing to achieve the desired effect. Therefore, we propose a gantry laser flatbed cutting machine and its use method. Summary of the invention
[0005] The purpose of the present invention is to provide a gantry type laser flat plate cutting machine and a method of using the same to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned object, the present invention provides the following technical solutions: a gantry-type laser flatbed cutting machine and a method for using the same, comprising a processing frame, a cutting device is slidably connected inside the processing frame, rectangular openings are provided on both sides of the processing frame, a processing mechanism is provided on the outside of the processing frame, and a cleaning mechanism is provided inside the processing frame;
[0007] The processing mechanism includes a solid processing unit, which is arranged inside the processing frame and can process the solid waste residue generated during laser processing;
[0008] The processing mechanism further includes a gas processing unit, which is arranged on the left side of the processing frame and is used in conjunction with the solid processing unit. The gas processing unit can process gas waste generated during laser processing;
[0009] The cleaning mechanism is arranged inside the processing frame, and is used in conjunction with the processing mechanism. The cleaning mechanism can collect the cleaned solid waste residues.
[0010] Preferably, the solid processing unit includes a support plate, the left side of the support plate is fixedly connected to the right side of the processing frame, the upper surface of the support plate is fixedly connected to a fixing plate, the upper surface of the support plate is fixedly connected to a stepping motor, the output shaft of the stepping motor is fixedly connected to a first gear, the inner wall of the fixing plate is rotatably connected to a first rotating cylinder, the outer surface of the first rotating cylinder is fixedly connected to a second gear, the outer surface of the second gear and the outer surface of the first gear are jointly meshed with a first transmission toothed belt, the interior of the first rotating cylinder is clamped with a first cross block, the right side of the first cross block is fixedly connected to a first circular plate, the inner wall of the processing frame is rotatably connected to five rotating shafts, and the right end of each of the rotating shafts is fixedly connected to A transmission gear is connected, and the outer surfaces of the five transmission gears are jointly meshed with a second transmission toothed belt. A cross groove is opened on the right side surface of one of the transmission gears, and the outer surface of each of the rotating shafts is fixedly connected with an inclined plate. The inner wall of the processing frame is fixedly connected with five long plates, and the upper surface of each of the long plates is fixedly connected with two force springs, and the top of each group of the force springs is commonly fixedly connected with a connecting plate, and the upper surface of each connecting plate is fixedly connected with a processing plate, and the upper surface of the processing plate contacts the bottom surface of the inclined plate. The inner wall of the processing frame is provided with ten limit grooves, and the interior of each limit groove is slidably connected with a limit block, and the side of each group of limit blocks that are close to each other is fixedly connected to the two side surfaces of the processing plate.
[0011] Preferably, two first square plates are fixedly connected to the bottom surface of the support plate, and the inner walls of the two first square plates are rotatably connected to the first roller.
[0012] Preferably, the gas processing unit includes a processing box, the upper surface of the processing box is fixedly connected to a gear pump, the air inlet of the gear pump is fixedly connected to a guide pipe, the right end of the guide pipe is fixedly connected to a telescopic pipe, the right end of the telescopic pipe is fixedly connected to an air inlet pipe, the outer surface of the air inlet pipe is fixedly connected to two fixing frames, the side surfaces of the two fixing frames close to each other are respectively fixedly connected to the two side surfaces of the cutting device, the air outlet of the gear pump is fixedly connected to an air outlet pipe, the bottom end of the air outlet pipe passes through the interior of the processing box, the interior of the processing box is clamped with an activated carbon plate, the right side surface of the processing box is fixedly connected to a connecting shaft, and the interior of the processing frame is provided with There are two gear shafts, wherein the inner wall of one of the gear shafts is rotatably connected to the outer surface of the connecting shaft, the inner walls of the two gear shafts are commonly fixedly connected to a long shaft, the right end of the long shaft is fixedly connected to a connecting block, the inner wall of the processing frame is fixedly connected to two toothed plates, the outer surface of each toothed plate is meshed with the outer surface of the gear shaft, the inner wall of the fixed plate is rotatably connected to a second rotating cylinder, the outer surface of the second rotating cylinder is fixedly connected to a third gear, the outer surface of the third gear is meshed with the teeth of the first transmission toothed belt, the interior of the connecting block and the interior of the second rotating cylinder are commonly clamped with a second cross clamping block, and the right side surface of the second cross clamping block is fixedly connected to a second circular plate.
[0013] Preferably, the inner wall of the processing box is rotatably connected to two limit shafts, the left end of each limit shaft is fixedly connected to a limit plate, and the right side of each limit plate is in contact with the left side of the processing box and the left side of the activated carbon plate.
[0014] Preferably, four second square plates are fixedly connected to the bottom surface of the processing box, and the inner walls of each group of the second square plates are rotatably connected to a second roller.
[0015] Preferably, the cleaning mechanism includes a transmission plate, the inner wall of the transmission plate is rotatably connected to the outer surface of the long shaft, a cleaning plate is arranged below the transmission plate, two long grooves are opened on the inner wall of the processing frame, a rectangular block is slidably connected inside each of the long grooves, and the side surfaces of the two rectangular blocks close to each other are respectively fixedly connected to the two side surfaces of the transmission plate.
[0016] Preferably, a sliding groove is provided on the bottom surface of the transmission plate, a sliding block is slidably connected inside the sliding groove, and the bottom surface of the sliding block is fixedly connected to the upper surface of the cleaning plate.
[0017] Preferably, a magnetic block is slidably connected inside the processing frame, and a handle is fixedly connected to the right side surface of the magnetic block.
[0018] A method for using a gantry type laser flatbed cutting machine comprises the following steps:
[0019] S1: When the stepper motor is running, the rotational power is transmitted to the connecting block and the long shaft through the first gear, the third gear and the first transmission toothed belt. The meshing relationship between the long shaft and the toothed plate can drive the stepper motor to move until the stepper motor moves to the bottom of the frontmost transmission gear. The next operation of the stepper motor will still transmit the power to the inside of the first rotating cylinder through the first transmission toothed belt, so that the frontmost transmission gear can rotate. The second transmission toothed belt meshing on the outer surface of the transmission gear is used to transmit the power to the other four transmission gears, so that the other four transmission gears can be driven to rotate. As a result, the rotating shaft connected to the transmission gear will also rotate, and the inclined plate fixed on the outer surface of the rotating shaft will be driven to flip. During the flipping process, the inclined plate cooperates with the contact with the processing plate to clean up the solid slag waste adhered to the surface of the inclined plate. The purpose of cleaning the solid slag waste is achieved;
[0020] S2: The gear pump can be used to cooperate with the guide pipe, the telescopic pipe and the air intake pipe to extract the pungent gas generated by the cutting device until it is sucked into the processing box and discharged through the activated carbon plate. The activated carbon plate adsorbs the pungent gas. In addition, the telescopic characteristics of the telescopic pipe, the gear shaft and the gear plate can ensure that the air intake pipe can still transport the pungent gas to the processing box under the premise of following the movement of the cutting device, thereby achieving the purpose of treating the pungent gas.
[0021] S3: After the solid slag waste is cleaned, it will fall to the bottom of the processing frame. When these solid slag wastes need to be processed centrally, the cleaning plate moves along with the transmission plate, and the transmission plate moves along with the long axis under the joint action of the tooth plate and the gear shaft, thereby achieving the purpose of cleaning the solid slag waste scattered under the processing frame.
[0022] Compared with the prior art, the present invention has the following beneficial effects:
[0023] 1. The present invention sets a solid processing unit, which can process the solid waste generated during the cutting process, so as to avoid the problem that the solid slag waste generated during the cutting process cannot be cleaned up during the cutting process, and the generated solid slag will stick to the supporting part of the plate, resulting in the problem of unbalanced placement of the plate due to the uneven supporting part during the subsequent cutting of the plate.
[0024] 2. The present invention sets up a gas treatment unit, which can be used to treat the gas waste generated during the cutting process. In conjunction with the solid treatment unit, it can ensure that the pungent gas generated by the equipment during processing will not dissipate in the atmosphere or be inhaled into the lungs of workers.
[0025] 3. The present invention provides a cleaning mechanism, which can be used to centrally treat solid slag waste. Through the solid processing unit, the gas processing unit and the cleaning mechanism, it can effectively avoid the problem that the device cannot effectively treat the gas and solid waste generated during equipment processing when it is in use, resulting in the waste causing damage to the human body or machinery to varying degrees. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0027] Figure 2 It is a right side structural schematic diagram of the stepping motor of the present invention.
[0028] Figure 3 It is a schematic structural diagram of the gear pump of the present invention.
[0029] Figure 4 It is a schematic diagram of the structure of the activated carbon plate of the present invention.
[0030] Figure 5 It is a structural schematic diagram of the tooth plate of the present invention.
[0031] Figure 6 It is a schematic structural diagram of the cleaning plate of the present invention.
[0032] Figure 7 It is a right side structural schematic diagram of the second transmission toothed belt of the present invention.
[0033] Figure 8 It is a schematic diagram of the right side structure of the first cross clamping block of the present invention.
[0034] Fig. 9 It is a right side structural schematic diagram of the third gear of the present invention.
[0035] Fig.10 It is a schematic diagram of the right side structure of the first gear of the present invention.
[0036] Fig.11 It is a right side structural schematic diagram of the force spring of the present invention.
[0037] In the figure: 1, processing frame; 11, cutting device; 12, rectangular opening; 2, processing mechanism; 21, solid processing unit; 2101, support plate; 2102, stepping motor; 2103, transmission gear; 2104, cross slot; 2105, second circular plate; 2106, first circular plate; 2107, fixing plate; 2108, first square plate; 2109, first roller; 2110, first cross block; 2111, first rotating cylinder; 2112, second gear; 2113, first transmission toothed belt; 2114, rotating shaft; 2115, first gear; 2116, limit slot; 2117, long plate; 2118, force spring; 2119, connecting plate; 2120, limit block; 2121, processing plate; 2122, second transmission toothed belt; 2123, oblique plate; 22, gas treatment unit; 2201, treatment box; 2202, gear pump; 2203, second square plate; 2204, second roller; 2205, limit plate; 2206, activated carbon plate; 2207, limit shaft; 2208, guide pipe; 2209, telescopic tube; 2210, fixed frame; 2211, air inlet pipe; 2212, connecting shaft; 2213, tooth plate; 2214, gear shaft; 2215, long shaft; 2216, third gear; 2217, second rotating cylinder; 2218, second cross block; 2219, air outlet pipe; 2220, connecting block; 3, cleaning mechanism; 301, magnetic block; 302, handle; 303, long groove; 304, rectangular block; 305, transmission plate; 306, sliding groove; 307, cleaning plate; 308, sliding block. DETAILED DESCRIPTION
[0038] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0039] Embodiment 1
[0040] See also Figure 1 , Figure 2 , Figure 7 ,, Figure 8 , Fig. 9 , Fig.10 and Fig.11 The present invention provides a technical solution: a gantry type laser flatbed cutting machine, which makes corresponding improvements to the technical problems mentioned in the background technology, including a processing frame 1, a cutting device 11 is slidably connected inside the processing frame 1, rectangular openings 12 are opened on both sides of the processing frame 1, a processing mechanism 2 is arranged outside the processing frame 1, and a cleaning mechanism 3 is arranged inside the processing frame 1;
[0041] The processing mechanism 2 includes a solid processing unit 21 . The solid processing unit 21 is disposed inside the processing frame 1 . The solid processing unit 21 can process solid waste residues generated during laser processing.
[0042] As a further limitation of the processing mechanism 2 of the present invention, the solid processing unit 21 includes a support plate 2101, the left side of the support plate 2101 is fixedly connected to the right side of the processing frame 1, the upper surface of the support plate 2101 is fixedly connected to a fixed plate 2107, the upper surface of the support plate 2101 is fixedly connected to a stepper motor 2102, the output shaft of the stepper motor 2102 is fixedly connected to a first gear 2115, the inner wall of the fixed plate 2107 is rotatably connected to a first rotating cylinder 2111, the outer surface of the first rotating cylinder 2111 is fixedly connected to a second gear 2112, the outer surface of the second gear 2112 and the outer surface of the first gear 2115 are jointly meshed with a first transmission toothed belt 2113, the interior of the first rotating cylinder 2111 is clamped with a first cross block 2110, the right side of the first cross block 2110 is fixedly connected to a first circular plate 2106, the inner wall of the processing frame 1 is rotatably connected to five rotating shafts 2114, each rotating shaft 2114 The right ends of the five transmission gears 2103 are fixedly connected, and the outer surfaces of the five transmission gears 2103 are meshed with a second transmission toothed belt 2122. A cross slot 2104 is provided on the right side of one of the transmission gears 2103. The outer surface of each rotating shaft 2114 is fixedly connected with an inclined plate 2123. Five long plates 2117 are fixedly connected to the inner wall of the processing frame 1. The upper surface of each long plate 2117 is fixedly connected with two force springs 2118. Each group of force springs The top ends of the springs 2118 are fixedly connected to a connecting plate 2119, and the upper surface of each connecting plate 2119 is fixedly connected to a processing plate 2121. The upper surface of the processing plate 2121 contacts the bottom surface of the inclined plate 2123. Ten limit slots 2116 are provided on the inner wall of the processing frame 1. The interior of each limit slot 2116 is slidably connected to a limit block 2120. The side of each group of limit blocks 2120 close to each other is fixedly connected to the two side surfaces of the processing plate 2121. By setting up the solid processing unit 21, the solid processing unit 21 can be used to process the solid waste generated during the cutting process, so as to avoid the solid slag waste generated during the cutting process being unable to be cleaned up during the cutting work, and the solid slag generated will be adhered to the support part of the plate, resulting in the problem of unbalanced placement of the plate due to the uneven support part during the subsequent plate cutting.
[0043] See also Figure 8Two first square plates 2108 are fixedly connected to the bottom surface of the support plate 2101, and the inner walls of the two first square plates 2108 are rotatably connected to the first roller 2109. By providing the first square plates 2108 and the first roller 2109, the first square plates 2108 can be used to provide support for the first roller 2109, so that the first roller 2109 can minimize the friction of the support plate 2101 when it moves.
[0044] The specific implementation of this embodiment is as follows: first, the second cross block 2218 is inserted into the interior of the connecting block 2220 and the second rotating cylinder 2217 to ensure that when the stepper motor 2102 is running, the power generated by the stepper motor 2102 can be transmitted to the connecting block 2220 and the long shaft 2215 through the first gear 2115, the third gear 2216 and the first transmission toothed belt 2113. At this time, the long shaft 2215 will drive the two gear shafts 2214 to rotate, and the meshing relationship between the gear shaft 2214 and the toothed plate 2213 is utilized to drive the stepper motor 2102 and the support plate 2101 to move. When the stepper motor 2102 moves to the frontmost transmission gear 2103, the stepper motor 2102 stops running. 02, push the first cross block 2110 so that the first cross block 2110 is engaged with the inside of the frontmost transmission gear 2103, and pull out the second cross block 2218, and then control the stepper motor 2102 to run again. The operation of the stepper motor 2102 will still transmit power to the inside of the first rotating cylinder 2111 through the first transmission toothed belt 2113, so that the frontmost transmission gear 2103 can be rotated, and the second transmission toothed belt 2122 meshed with the outer surface of the transmission gear 2103 is used to transmit power to the other four transmission gears 2103, so that the other four transmission gears 2103 can be driven to rotate, thereby, the rotating shaft 2114 connected to the transmission gear 2103 will also As the inclined plate 2123 rotates, it will drive the inclined plate 2123 fixed on the outer surface of the rotating shaft 2114 to flip over. During the flipping process of the inclined plate 2123, the processing plate 2121 will be squeezed downward and contracted. When the inclined plate 2123 flips ninety degrees, the bottom surface of the inclined plate 2123 will not contact the processing plate 2121. Therefore, the processing plate 2121 will move upward under the action of the force spring 2118 until it contacts the side of the inclined plate 2123. As the inclined plate 2123 continues to flip, the side of the inclined plate 2123 will also exert pressure on the processing plate 2121, and the processing plate 2121 will move downward along the smooth inclined surface of the inclined plate 2123, and the tip of the processing plate 2121 will contact the solid slag waste protruding from the side of the inclined plate 2123 When the inclined plate 2123 is turned over for one circle, it is then rotated in the opposite direction to achieve the purpose of cleaning both sides of the inclined plate 2123, thereby effectively avoiding the problem that the solid slag waste will affect the balance of the plate due to the inconvenience in cleaning the solid slag waste when the equipment is in use.
[0045] Embodiment 2
[0046] See also Figure 1 , Figure 3 , Figure 4 and Figure 5 The present invention provides a technical solution: a gantry laser flat-panel cutting machine. The present invention makes corresponding improvements to the technical problems mentioned in the background technology. The processing mechanism 2 also includes a gas processing unit 22, which is arranged on the left side of the processing frame 1. The gas processing unit 22 is used in conjunction with the solid processing unit 21. The gas processing unit 22 can process the gas waste generated during laser processing.
[0047] As a further limitation of the processing mechanism 2 of the present invention, the gas processing unit 22 includes a processing box 2201, the upper surface of the processing box 2201 is fixedly connected to a gear pump 2202, the air inlet of the gear pump 2202 is fixedly connected to a guide pipe 2208, the right end of the guide pipe 2208 is fixedly connected to a telescopic pipe 2209, the right end of the telescopic pipe 2209 is fixedly connected to an air inlet pipe 2211, and the outer surface of the air inlet pipe 2211 is fixedly connected to two fixing frames 2210, and the two fixing frames 2210 are close to each other. The side surfaces of the processing frame 1 are respectively fixedly connected to the two side surfaces of the cutting device 11, the air outlet of the gear pump 2202 is fixedly connected to the air outlet pipe 2219, the bottom end of the air outlet pipe 2219 passes through the interior of the processing box 2201, the interior of the processing box 2201 is clamped with an activated carbon plate 2206, the right side of the processing box 2201 is fixedly connected to a connecting shaft 2212, and two gear shafts 2214 are arranged inside the processing frame 1, the inner wall of one of the gear shafts 2214 is rotatably connected to the outer surface of the connecting shaft 2212, and the two gear shafts The inner wall of the processing frame 1 is fixedly connected with a long shaft 2215, and the right end of the long shaft 2215 is fixedly connected with a connecting block 2220. The inner wall of the processing frame 1 is fixedly connected with two tooth plates 2213, and the outer surface of each tooth plate 2213 is meshed with the outer surface of the gear shaft 2214. The inner wall of the fixed plate 2107 is rotatably connected with a second rotating cylinder 2217, and the outer surface of the second rotating cylinder 2217 is fixedly connected with a third gear 2216, and the outer surface of the third gear 2216 is meshed with the first transmission toothed belt 211. 3, the interior of the connecting block 2220 and the interior of the second rotating cylinder 2217 are jointly clamped with a second cross clamping block 2218, and the right side of the second cross clamping block 2218 is fixedly connected with a second circular plate 2105. By setting a gas processing unit 22, the gas processing unit 22 can be used to process the gas waste generated during the cutting process. In conjunction with the solid processing unit 21, it can be ensured that the pungent gas generated by the equipment during processing will not dissipate in the atmosphere or be inhaled into the lungs by the workers.
[0048] See also Figure 4The inner wall of the processing box 2201 is rotatably connected to two limit shafts 2207, and the left end of each limit shaft 2207 is fixedly connected to the limit plate 2205, and the right side of each limit plate 2205 is in contact with the left side of the processing box 2201 and the left side of the activated carbon plate 2206. By setting the limit shafts 2207 and the limit plates 2205, the limit shafts 2207 can be used to adjust the limit state of the limit plate 2205, thereby determining whether to provide limit for the activated carbon plate 2206, and the limit plate 2205 can more conveniently install or remove the activated carbon plate 2206.
[0049] See also Figure 4 Four second square plates 2203 are fixedly connected to the bottom surface of the processing box 2201, and the inner walls of each group of second square plates 2203 are rotatably connected to the second roller 2204. By providing the second square plates 2203 and the second roller 2204, the second roller 2204 can provide support for the processing box 2201 and drive it to move conveniently.
[0050] The specific implementation of this embodiment is as follows: the gear pump 2202 is operated to cooperate with the guide pipe 2208, the telescopic pipe 2209 and the air inlet pipe 2211 to extract the pungent gas generated by the cutting device 11 during cutting, until it is sucked into the interior of the processing box 2201 and discharged through the activated carbon plate 2206. The pungent gas is adsorbed by the activated carbon plate 2206, and the telescopic characteristics of the telescopic pipe 2209 are used to ensure that the air inlet pipe 2211 can still transport the pungent gas to the processing box 2201 under the premise of following the left and right movement of the cutting device 11, and the stepping motor 2102, the first gear 2115, the first transmission toothed belt 211 3. Under the joint action of the second cross block 2218 and the third gear 2216, the long shaft 2215 and the gear shaft 2214 fixed on the outer surface of the long shaft 2215 can be driven to rotate. The meshing relationship between the gear shaft 2214 and the tooth plate 2213 can be used to drive the processing box 2201 to move, and the processing box 2201 and the cutting device 11 keep synchronization in the forward and backward movement, thereby ensuring that no matter where the cutting device 11 performs cutting work, the pungent gas generated by it can be collected and processed, effectively avoiding the problem that the pungent gas generated during processing cannot be collected during use, causing harm to the workers' lungs and the environment.
[0051] Embodiment 3
[0052] See also Figure 5 and Figure 6The present invention provides a technical solution: a gantry laser flatbed cutting machine. The present invention makes corresponding improvements to the technical problems mentioned in the background technology. A cleaning mechanism 3 is arranged inside a processing frame 1. The cleaning mechanism 3 is used in conjunction with a processing mechanism 2. The cleaning mechanism 3 can collect the cleaned solid waste residue.
[0053] As a further limitation of the cleaning mechanism 3 of the present invention, the cleaning mechanism 3 includes a transmission plate 305, the inner wall of the transmission plate 305 is rotatably connected to the outer surface of the long shaft 2215, and a cleaning plate 307 is arranged below the transmission plate 305. The inner wall of the processing frame 1 is provided with two long grooves 303, and the interior of each long groove 303 is slidably connected with a rectangular block 304, and the side surfaces of the two rectangular blocks 304 close to each other are respectively fixedly connected to the two side surfaces of the transmission plate 305. By setting up the cleaning mechanism 3, the cleaning mechanism 3 can be used to centrally treat solid slag waste. Through the solid processing unit 21, the gas processing unit 22 and the cleaning mechanism 3, it can effectively avoid the problem that the device cannot effectively treat the gas and solid waste generated during the equipment processing when it is in use, resulting in the waste causing damage to the human body or machinery to varying degrees.
[0054] See also Figure 6 A sliding groove 306 is provided on the bottom surface of the transmission plate 305, and a sliding block 308 is slidably connected inside the sliding groove 306. The bottom surface of the sliding block 308 is fixedly connected to the upper surface of the cleaning plate 307. By providing the sliding block 308 and the sliding groove 306, the sliding block 308 can slide inside the sliding groove 306, so that the cleaning plate 307 can be easily disassembled and replaced.
[0055] See also Figure 3 A magnetic block 301 is slidably connected to the inside of the processing frame 1, and a handle 302 is fixedly connected to the right side of the magnetic block 301. By providing the magnetic block 301, the magnetic block 301 can be used to suck out the iron cleaning plate 307 for easy replacement.
[0056] The specific implementation method of this embodiment is as follows: after the solid slag waste is cleaned, it will fall to the bottom of the processing frame 1. When these solid slag wastes need to be processed centrally, the cleaning plate 307 will move along with the transmission plate 305, and the transmission plate 305 will move along with the long axis 2215 under the joint action of the tooth plate 2213 and the gear shaft 2214, thereby achieving the purpose of cleaning the solid slag waste scattered under the processing frame 1.
[0057] A method for using a gantry type laser flatbed cutting machine comprises the following steps:
[0058] S1: First, insert the second cross block 2218 into the connecting block 2220 and the second rotating cylinder 2217 to ensure that when the stepper motor 2102 is running, the power generated by the stepper motor 2102 can be transmitted to the connecting block 2220 and the long shaft 2215 through the first gear 2115, the third gear 2216 and the first transmission toothed belt 2113. At this time, the long shaft 2215 will drive the two gear shafts 2214 to rotate, and utilize the meshing relationship between the gear shaft 2214 and the toothed plate 2213 to drive the stepper motor 2102 and the support plate 2101 to move. When the stepper motor 2102 moves to the front transmission gear 2103, stop running the stepper motor 2102 and push the first The cross block 2110 makes the first cross block 2110 clamped in the frontmost transmission gear 2103, and the second cross block 2218 is pulled out, and then the stepper motor 2102 is controlled to run again. The operation of the stepper motor 2102 will still transmit power to the inside of the first rotating cylinder 2111 through the first transmission toothed belt 2113, so that the frontmost transmission gear 2103 can be rotated, and the second transmission toothed belt 2122 meshed with the outer surface of the transmission gear 2103 is used to transmit power to the other four transmission gears 2103, so that the other four transmission gears 2103 can be driven to rotate, thereby, the rotating shaft 2114 connected to the transmission gear 2103 will also rotate accordingly. At this time, the inclined plate 2123 fixed on the outer surface of the rotating shaft 2114 will be driven to flip over. During the flipping process of the inclined plate 2123, the processing plate 2121 will be squeezed and retracted. After the inclined plate 2123 flips over 90 degrees, the bottom surface of the inclined plate 2123 will not contact the processing plate 2121. Therefore, the processing plate 2121 will move upward under the action of the force spring 2118 until it contacts the side surface of the inclined plate 2123. As the inclined plate 2123 continues to flip, the side surface of the inclined plate 2123 will also exert pressure on the processing plate 2121, and the processing plate 2121 will move downward along the smooth inclined surface of the inclined plate 2123. When the tip of the processing plate 2121 contacts the solid slag waste protruding from the side surface of the inclined plate 2123, Since the solid slag waste protrudes from the inclined surface of the inclined plate 2123, the solid slag waste will block the processing plate 2121 from continuing to move downward, but will provide a downward pulling force for the processing plate 2121, and the processing plate 2121 cannot continue to rise under the action of the limit block 2120. With the continuous output of the power of the stepper motor 2102, the solid slag waste on the surface of the inclined plate 2123 will be squeezed out of the surface of the inclined plate 2123 by the processing plate 2121. After the inclined plate 2123 turns over for a circle, it rotates in the opposite direction to achieve the purpose of cleaning both sides of the inclined plate 2123, effectively avoiding the problem that the solid slag waste will affect the balance of the plate due to the inconvenience of cleaning the solid slag waste when the equipment is in use;
[0059] S2: The gear pump 2202 can be used to cooperate with the guide pipe 2208, the telescopic pipe 2209 and the air inlet pipe 2211 to extract the pungent gas generated by the cutting device 11 during cutting, until it is sucked into the interior of the processing box 2201 and discharged through the activated carbon plate 2206. The pungent gas is adsorbed by the activated carbon plate 2206, and the telescopic characteristics of the telescopic pipe 2209 can be used to ensure that the air inlet pipe 2211 can still transport the pungent gas to the processing box 2201 while following the left and right movement of the cutting device 11. Under the joint action of the letter card block 2218 and the third gear 2216, the long shaft 2215 and the gear shaft 2214 fixed on the outer surface of the long shaft 2215 can be driven to rotate, and the meshing relationship between the gear shaft 2214 and the tooth plate 2213 can be used to drive the processing box 2201 to move, and the processing box 2201 and the cutting device 11 move forward and backward synchronously, thereby ensuring that no matter where the cutting device 11 performs cutting work, the pungent gas generated by it can be collected and processed, effectively avoiding the problem that the pungent gas generated during processing cannot be collected during use of the equipment, resulting in harm to the workers' lungs and the environment;
[0060] S3: After the solid slag waste is cleaned, it will fall to the bottom of the processing frame 1. When these solid slag wastes need to be processed centrally, the cleaning plate 307 will move along with the transmission plate 305, and the transmission plate 305 will move along with the long axis 2215 under the joint action of the tooth plate 2213 and the gear shaft 2214, thereby achieving the purpose of cleaning the solid slag waste scattered under the processing frame 1.
[0061] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0062] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A gantry-type laser flatbed cutting machine, comprising a processing frame (1), characterized in that: A cutting device (11) is slidably connected inside the processing frame (1), rectangular openings (12) are provided on both sides of the processing frame (1), a processing mechanism (2) is provided on the outside of the processing frame (1), and a cleaning mechanism (3) is provided inside the processing frame (1); The processing mechanism (2) comprises a solid processing unit (21), wherein the solid processing unit (21) is arranged inside the processing frame (1), and the solid processing unit (21) is capable of processing solid waste residue generated during laser processing; The processing mechanism (2) further comprises a gas processing unit (22), the gas processing unit (22) being arranged on the left side of the processing frame (1), the gas processing unit (22) being used in conjunction with the solid processing unit (21), and the gas processing unit (22) being capable of processing gas waste generated during laser processing; The cleaning mechanism (3) is arranged inside the processing frame (1), and is used in conjunction with the processing mechanism (2). The cleaning mechanism (3) can collect the solid waste residue cleaned out.
2. A gantry type laser flatbed cutting machine according to claim 1, characterized in that: The solid processing unit (21) comprises a support plate (2101), the left side of the support plate (2101) is fixedly connected to the right side of the processing frame (1), the upper surface of the support plate (2101) is fixedly connected to a fixing plate (2107), the upper surface of the support plate (2101) is fixedly connected to a stepping motor (2102), the output shaft of the stepping motor (2102) is fixedly connected to a first gear (2115), the inner wall of the fixing plate (2107) is rotatably connected to a first rotating cylinder (2111), and the first rotating cylinder (2111) The outer surface of the processing frame (1) is fixedly connected to a second gear (2112), the outer surface of the second gear (2112) and the outer surface of the first gear (2115) are meshed with a first transmission toothed belt (2113), the interior of the first rotating cylinder (2111) is clamped with a first cross clamping block (2110), the right side surface of the first cross clamping block (2110) is fixedly connected to a first circular plate (2106), the inner wall of the processing frame (1) is rotatably connected to five rotating shafts (2114), and the right end of each rotating shaft (2114) is fixedly connected to A transmission gear (2103) is connected to the processing frame (1), and the outer surfaces of the five transmission gears (2103) are meshed with a second transmission toothed belt (2122). A cross slot (2104) is provided on the right side of one of the transmission gears (2103). The outer surface of each of the rotating shafts (2114) is fixedly connected with an inclined plate (2123). Five long plates (2117) are fixedly connected to the inner wall of the processing frame (1), and the upper surface of each of the long plates (2117) is fixedly connected with two force springs (2118). Each group of the force springs (21 The tops of the processing frames (18) are fixedly connected to a connecting plate (2119), the upper surface of each connecting plate (2119) is fixedly connected to a processing plate (2121), the upper surface of the processing plate (2121) is in contact with the bottom surface of the inclined plate (2123), and the inner wall of the processing frame (1) is provided with ten limiting grooves (2116), the interior of each limiting groove (2116) is slidably connected to a limiting block (2120), and the side surfaces of each group of limiting blocks (2120) that are close to each other are fixedly connected to the two side surfaces of the processing plate (2121).
3. A gantry type laser flatbed cutting machine according to claim 2, characterized in that: Two first square plates (2108) are fixedly connected to the bottom surface of the support plate (2101), and the inner walls of the two first square plates (2108) are rotatably connected to a first roller (2109).
4. The gantry type laser flatbed cutting machine according to claim 1, characterized in that: The gas processing unit (22) comprises a processing box (2201), the upper surface of the processing box (2201) is fixedly connected to a gear pump (2202), the air inlet of the gear pump (2202) is fixedly connected to a guide pipe (2208), the right end of the guide pipe (2208) is fixedly connected to a telescopic pipe (2209), the right end of the telescopic pipe (2209) is fixedly connected to an air intake pipe (2211), and the outer surface of the air intake pipe (2211) is fixedly connected to two fixing frames (2210). The sides of the two fixing frames (2210) close to each other are fixedly connected to the two sides of the cutting device (11), the air outlet of the gear pump (2202) is fixedly connected to an air outlet pipe (2219), the bottom end of the air outlet pipe (2219) penetrates into the interior of the processing box (2201), the interior of the processing box (2201) is clamped with an activated carbon plate (2206), the right side of the processing box (2201) is fixedly connected to a connecting shaft (2212), and the interior of the processing frame (1) is provided with Two gear shafts (2214), wherein the inner wall of one of the gear shafts (2214) is rotatably connected to the outer surface of the connecting shaft (2212), the inner walls of the two gear shafts (2214) are commonly fixedly connected to a long shaft (2215), the right end of the long shaft (2215) is fixedly connected to a connecting block (2220), the inner wall of the processing frame (1) is fixedly connected to two tooth plates (2213), the outer surface of each tooth plate (2213) is meshed with the outer surface of the gear shaft (2214), and the fixing plate (2215) is fixedly connected to the inner wall of the processing frame (1). The inner wall of the connecting block (2220) and the second rotating cylinder (2217) is rotatably connected to the inner wall thereof, the outer surface of the second rotating cylinder (2217) is fixedly connected to the third gear (2216), the outer surface of the third gear (2216) is meshed with the teeth of the first transmission toothed belt (2113), the interior of the connecting block (2220) and the interior of the second rotating cylinder (2217) are jointly clamped with a second cross clamping block (2218), and the right side surface of the second cross clamping block (2218) is fixedly connected to the second circular plate (2105).
5. The gantry type laser flatbed cutting machine according to claim 4, characterized in that: The inner wall of the processing box (2201) is rotatably connected to two limit shafts (2207), and the left end of each limit shaft (2207) is fixedly connected to a limit plate (2205), and the right side of each limit plate (2205) is in contact with the left side of the processing box (2201) and the left side of the activated carbon plate (2206).
6. The gantry type laser flatbed cutting machine according to claim 4, characterized in that: Four second square plates (2203) are fixedly connected to the bottom surface of the processing box (2201), and the inner walls of each group of the second square plates (2203) are rotatably connected to a second roller (2204).
7. The gantry type laser flatbed cutting machine according to claim 4, characterized in that: The cleaning mechanism (3) comprises a transmission plate (305), the inner wall of which is rotatably connected to the outer surface of the long shaft (2215), a cleaning plate (307) is arranged below the transmission plate (305), the inner wall of the processing frame (1) is provided with two long grooves (303), the interior of each of the long grooves (303) is slidably connected to a rectangular block (304), and the side surfaces of the two rectangular blocks (304) that are close to each other are fixedly connected to the two side surfaces of the transmission plate (305) respectively.
8. The gantry type laser flatbed cutting machine according to claim 7, characterized in that: The bottom surface of the transmission plate (305) is provided with a sliding groove (306), the interior of the sliding groove (306) is slidably connected with a sliding block (308), and the bottom surface of the sliding block (308) is fixedly connected to the upper surface of the cleaning plate (307).
9. The gantry type laser flatbed cutting machine according to claim 1, characterized in that: A magnetic block (301) is slidably connected inside the processing frame (1), and a handle (302) is fixedly connected to the right side of the magnetic block (301).
10. A method for using a gantry type laser flatbed cutting machine according to any one of claims 1 to 9, characterized in that: The specific steps include: S1: When the stepper motor (2102) is running, the rotational power is transmitted to the connecting block (2220) and the long shaft (2215) through the first gear (2115), the third gear (2216) and the first transmission toothed belt (2113). The meshing relationship between the long shaft (2215) and the toothed plate (2213) can drive the stepper motor (2102) to move until the stepper motor (2102) moves to the bottom of the frontmost transmission gear (2103). The next operation of the stepper motor (2102) will still transmit the power to the inside of the first rotating cylinder (2111) through the first transmission toothed belt (2113), so that The frontmost transmission gear (2103) rotates, and the second transmission toothed belt (2122) meshed with the outer surface of the transmission gear (2103) transmits power to the other four transmission gears (2103), thereby driving the other four transmission gears (2103) to rotate, and thus the rotating shaft (2114) connected to the transmission gear (2103) will also rotate, and at this time, the inclined plate (2123) fixed on the outer surface of the rotating shaft (2114) will be driven to flip, and the inclined plate (2123) will contact with the processing plate (2121) during the flipping process, so that the solid slag waste adhered to the surface of the inclined plate (2123) can be cleaned off; S2: The gear pump (2202) is operated to cooperate with the guide pipe (2208), the telescopic pipe (2209) and the air intake pipe (2211) to extract the pungent gas generated by the cutting device (11) during cutting, until the gas is drawn into the interior of the processing box (2201) and discharged through the activated carbon plate (2206). The pungent gas is adsorbed by the activated carbon plate (2206). In addition, the telescopic characteristics of the telescopic pipe (2209), the gear shaft (2214) and the gear plate (2213) are used to ensure that the air intake pipe (2211) can still transport the pungent gas to the processing box (2201) under the premise of following the movement of the cutting device (11); S3: After the solid slag waste is cleaned, it will fall to the bottom of the processing frame (1). When it is necessary to centrally process the solid slag waste, the cleaning plate (307) will move along with the transmission plate (305), and the transmission plate (305) will move along with the long shaft (2215) under the joint action of the tooth plate (2213) and the gear shaft (2214), thereby cleaning the solid slag waste scattered below the processing frame (1).