Corrosion-resistant nano graphene color-coated sheet and production device of color-coated sheet
By designing a corrosion-resistant nanographene color-coated plate production device, combining side grinding parts and port grinding components, efficient grinding and polishing of the edge burrs of the color-coated plate is achieved, which solves the problems of low production efficiency and high labor intensity in the prior art, and improves processing efficiency and stability through spinning components.
Patent Information
- Application Number
- CN202411996621.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-04-08
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
There is a problem of cutting edge burrs during the processing of existing color steel plates, and two processing processes are required for polishing, resulting in low production efficiency and high labor intensity.
A corrosion-resistant nanographene color-coated plate production device is designed, combining side grinding parts and port grinding components to realize horizontal and vertical grinding and polishing of edge burrs of color-coated plates, saving secondary processing steps, and replacing traditional stamping methods by spinning components to improve processing efficiency.
It realizes efficient grinding and polishing of edge burrs of color-coated plates, saves secondary processing steps, improves production efficiency, and uses spinning components to improve stability and efficiency, avoiding the shaking problem caused by processing in traditional methods.
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Figure CN119772690A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of color-coated plate processing and production, in particular to a corrosion-resistant nanographene color-coated plate and a production device for the color-coated plate. Background Art
[0002] Color steel plate refers to color-coated steel plate. Color-coated steel plate is a steel plate with an organic coating. Color steel plate is divided into single plate, color steel composite plate, floor decking plate, etc. It is widely used in large public buildings, public factories, mobile houses, and the walls and roofs of integrated houses. The substrates of color steel plate are cold-rolled substrates, hot-dip galvanized substrates and electro-galvanized substrates. The coating types can be divided into polyester, silicon-modified polyester, polyvinylidene fluoride and plastic sol. The surface state of color steel plate can be divided into coated plate, embossed plate and printed plate. Color steel plate is widely used in construction, home appliances, transportation and other industries;
[0003] Graphene is a two-dimensional carbon nanomaterial composed of carbon atoms in a hexagonal honeycomb lattice with sp2 hybrid orbitals. It has excellent optical, electrical, and mechanical properties, and has important application prospects in materials science, micro-nano processing, energy, biomedicine, and drug delivery. Anti-corrosion coatings can be obtained by dispersing graphene into organic coatings. The anti-corrosion coatings combine the adhesion, flexibility, and processability of organic coatings with the barrier properties, mechanical properties, heat resistance, and chemical structure stability of two-dimensional carbon nanomaterials, and are considered to be the most promising anti-corrosion materials. In the process of curing and film formation of organic coatings, micropores are inevitable, and corrosion factors will invade the metal matrix through the micropores. Graphene acts as a filler to block the micropores and play an excellent corrosion protection role.
[0004] The utility model with announcement number CN213731041U specifically discloses a polishing device for color steel plates. By arranging a first support platform, a second support platform, a first press platform and a second press platform, the color steel plates are lifted up and transported by the first support platform and the second support platform, so that the color steel plates will not sink during transportation. The steel plates are pressed by the first press platform and the second press platform. Therefore, when the steel plates are polished, the color steel plates are tightly pressed by the first support platform, the second support platform, the first press platform and the second press platform, thereby preventing the color steel plates from shaking, thereby fixing the color steel plates firmly, thereby avoiding scratches on the surface of the color steel plates during polishing, and improving the polishing effect of the color steel plates.
[0005] In the prior art, color steel plates need to be cut according to customer-customized sizes. There are burrs on the edges of the cut color steel plates. In the subsequent use process, the edges of the color steel plates need to be ground and polished, otherwise it will affect the waterproofness of the edges when multiple pieces of the color steel plates are subsequently spliced. In the prior art, grinding and polishing of color steel plates requires two processing steps, and most of them are done manually. This method not only reduces the production efficiency of color steel plates, but also increases the labor intensity.
[0006] To this end, a corrosion-resistant nanographene color-coated plate and a production device for the color-coated plate are proposed. Summary of the invention
[0007] The purpose of the present invention is to provide a corrosion-resistant nano-graphene color-coated plate and a production device for the color-coated plate. The side grinding piece designed in the present application cooperates with the port grinding assembly to realize grinding and polishing of the edge burrs caused by the horizontal and vertical cutting of the color-coated plate, saving the secondary processing steps and improving the processing efficiency of the device. The port grinding assembly cooperates with the side grinding piece to achieve the effect of stable transportation of the color-coated plate, avoiding the shaking of the color-coated plate processing structure and affecting the subsequent processing, so as to solve the problems raised in the above-mentioned background technology.
[0008] To achieve the above object, the present invention provides the following technical solution: a production device for corrosion-resistant nanographene color-coated plates, comprising a processing platform, wherein a side grinding piece is provided on the left side of the upper end surface of the processing platform;
[0009] The side grinding piece includes a grinding box fixedly connected to the processing platform, and the two sides of the grinding box are open, a grinding plate 1 is symmetrically distributed in the front and back of the grinding box, and a grinding plate 2 is arranged on the lower side of the grinding plate 1, the grinding plate 2 is screwed to the upper surface of the processing platform, and the grinding plate 2 is embedded in the processing platform, the upper end surface of the grinding plate 1 is vertically fixedly connected with a guide column, and the upper end of the guide column passes through the grinding box and is movably connected with the grinding box, and an extrusion spring is sleeved on the outside of the guide column located in the grinding box, and one end of the extrusion spring is fixed to the grinding box, and the other end is fixed to the grinding plate 1;
[0010] A port polishing assembly is arranged on the right side of the side polishing assembly;
[0011] The port grinding assembly includes an upper conveying roller and a lower conveying roller which are symmetrically distributed up and down. Support plates are symmetrically distributed and fixed on the front and rear sides of the processing platform. Both ends of the port grinding assembly and the spinning assembly are rotatably connected to the support plates.
[0012] Preferably, an installation groove 1 is provided on the upper end surface of the processing platform and at the corresponding position of the port grinding assembly, the lower conveying roller is located inside the installation groove 1, both ends of the lower conveying roller and the upper conveying roller are fixedly connected with gear 2, the two gears 2 are meshingly connected, the gears 2 are arranged in two support plates of the hollow structure, a motor 2 is fixed on the rear end surface of the support plate and at the corresponding position of the lower conveying roller, and the output shaft of the motor 2 is fixed to the gear 2 at the front end of the lower conveying roller.
[0013] Preferably, a pneumatic joint is fixed at a corresponding position between the front support plate and the front ends of the upper and lower conveying rollers, the upper and lower conveying rollers have a hollow structure inside, and the pneumatic joint is connected to the inside of the upper and lower conveying rollers.
[0014] Preferably, the outer ring of the upper conveying roller and the lower conveying roller is equidistantly provided with air holes, and the air holes are designed in a strip-shaped structure, an elastic grinding sheet with a wavy structure is fixed inside the air holes, and a rubber layer is fixed on the surface of the upper conveying roller and the lower conveying roller between adjacent air holes.
[0015] Preferably, a spinning assembly for rotary stamping the color-coated plate is provided in the middle of the upper end surface of the processing platform;
[0016] The spinning assembly includes a mold roller rotatably connected to a mounting groove on the upper end surface of the processing platform, a spinning roller is arranged above the mold roller, and shafts are fixed at both ends of the spinning roller and the mold roller. The spinning roller and the mold roller are rotatably connected to the two ends of the inner wall of the support plate respectively through the shafts.
[0017] Preferably, the outer surface of the mold roller is provided with stamping grooves at equal intervals in an annular shape, and the front and rear ends of the stamping grooves are designed as open structures.
[0018] Preferably, gear one is sleeved and fixed on the front end shaft surface of the spinning roller and the mold roller, and the two gears are meshingly connected, a motor one is fixed on the front end surface of the front support plate, and the output shaft of the motor one is fixed to the front end shaft of the mold roller, and fan blades are sleeved and fixed on the rear end shaft surface of the spinning roller and the mold roller, and an installation groove two is opened through the corresponding position of the support plate on the rear side and the fan blade, and a bracket is fixed in the installation groove two, which is fixed to the shaft through the bracket.
[0019] Preferably, the spinning roller is designed to have a cylindrical structure, with hollow plates fixed at the openings at both ends, movable grooves are equidistantly provided in an outer ring of the spinning roller, and a stamping plate is movably connected in the movable groove, and a supporting plate with an arc-shaped structure is fixed to one end of the stamping plate located in the spinning roller, and expansion bladders are provided in several supporting plates, and both ends of the expansion bladders are fixed to the hollow plates, and a rectangular spring is provided on the supporting plate, and the rectangular spring is sleeved on the outside of the stamping plate, the internal hollow structure of the stamping plate is designed and heat dissipation teeth are fixed at equal distances, and the two ends of the stamping plate are open.
[0020] A color-coated plate produced by a corrosion-resistant nanographene color-coated plate production device comprises a top coating, a bottom coating, a first corrosion-resistant layer, a substrate, a second corrosion-resistant layer and a back coating which are stacked in sequence; wherein the first corrosion-resistant layer comprises the following raw materials in parts by weight: 43 to 56 parts of bisphenol A epoxy resin, 6 to 8 parts of nanographene, 3 to 5 parts of barium sulfate, 4 to 6 parts of wax powder, 18 to 25 parts of titanium dioxide, and 2 to 4 parts of a first antioxidant; the second corrosion-resistant layer comprises the following raw materials in parts by weight: 55 to 65 parts of propyne-polyvinylidene fluoride copolymer, 6 to 8 parts of nanographene, 6 to 10 parts of methyl cellulose, 2 to 6 parts of precipitated barium sulfate, 25 to 35 parts of polyvinyl alcohol, and 0.4 to 1.4 parts of a second antioxidant.
[0021] Preferably, the primer layer comprises the following raw materials in parts by weight: 50-60 parts of propyne-polyvinylidene fluoride copolymer, 3-5 parts of pigment, 5-9 parts of maleic anhydride low molecular liquid polybutadiene, 2-4 parts of diethyltoluenediamine, 2-4 parts of cyclohexanone peroxide, and 0.6-1.6 parts of dimethyl-p-toluidine;
[0022] The back coating layer comprises the following raw materials in parts by weight: 65-75 parts of bisphenol A epoxy resin, 5-9 parts of graphene oxide, 1-2 parts of aluminum nitride, 0.5-0.7 parts of beta-hydroxyalkylamide, 0.2-0.4 parts of fumed silica, 4-6 parts of anionic waterborne polyurethane, and 6-10 parts of diphenylmethane diisocyanate.
[0023] Compared with the prior art, the present invention has the following beneficial effects:
[0024] 1. The side grinding piece designed in the present application cooperates with the port grinding assembly to grind and polish the edge burrs caused by the horizontal and vertical cutting of the color-coated plate, saving the secondary processing steps and improving the processing efficiency of the device. In addition, the port grinding assembly cooperates with the side grinding piece to achieve the effect of stable transportation of the color-coated plate, avoiding the shaking of the color-coated plate processing structure and affecting the subsequent processing;
[0025] 2. The present application can replace the traditional reciprocating punching method by designing a spinning component. The spinning method not only has high processing efficiency, but also a more stable processing process;
[0026] 3. The spinning assembly designed in this application can adjust the corrugation spacing formed by stamping on the surface of the color-coated plate and the depth of the stamped corrugations. Compared with the traditional structure, there is no need to replace the roller die, the adjustment is simpler and more convenient, and the device is more efficient. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] In order to more clearly illustrate the specific implementation methods of the present invention or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0028] Figure 1 It is the overall structural view of the present invention;
[0029] Figure 2 It is a rear view of the overall structure of the present invention;
[0030] Figure 3 It is a top view of the overall structure of the present invention;
[0031] Figure 4 is a cross-sectional view of the side grinding piece of the present invention;
[0032] Figure 5 A structural view of a port polishing assembly of the present invention;
[0033] Figure 6 It is a structural view of the upper conveying roller and the lower conveying roller of the present invention;
[0034] Figure 7 For the present invention Figure 5 Enlarged view of point A in the middle;
[0035] Figure 8 It is a structural view of the mold roller and the spinning roller of the present invention;
[0036] Fig. 9 A structural view of the spinning roller of the present invention;
[0037] Fig.10 It is a structural view of the mold roller, the spinning roller and the fan blade of the present invention;
[0038] Fig.11 It is a structural view of the spinning roller and the hollow plate of the present invention.
[0039] Description of reference numerals:
[0040] 1. Processing platform; 11. Mounting slot 1; 2. Support plate; 3. Side grinding piece; 31. Grinding box; 32. Guide column; 33. Grinding plate 1; 34. Grinding plate 2; 35. Extrusion spring; 5. Motor 1; 6. Spinning assembly; 61. Spinning roller; 611. Hollow plate; 62. Mold roller; 63. Stamping plate; 631. Heat dissipation fin; 632. Rectangular spring; 633. Support plate; 634. Electromagnet; 64. Stamping slot; 65. Expansion bag; 67. Gear 1; 68. Mounting slot 2; 69. Shaft; 691. Pipe joint; 7. Port grinding assembly; 71. Pneumatic joint; 72. Motor 2; 73. Lower conveyor roller; 74. Upper conveyor roller; 75. Gear 2; 76. Elastic grinding sheet; 77. Rubber layer; 78. Air hole; 8. Fan blade. DETAILED DESCRIPTION
[0041] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0042] See also Figures 1 to 11 , the present invention provides a technical solution:
[0043] A production device for a corrosion-resistant nanographene color-coated plate comprises a processing platform 1, wherein a side grinding piece 3 is provided on the left side of the upper end surface of the processing platform 1;
[0044] The side grinding member 3 includes a grinding box 31 fixedly connected to the processing platform 1, and the two sides of the grinding box 31 are open. A grinding plate 1 33 is symmetrically distributed in the front and back of the grinding box 31, and a grinding plate 2 34 is arranged on the lower side of the grinding plate 1 33. The grinding plate 2 34 is screwed to the upper end surface of the processing platform 1, and the grinding plate 2 34 is embedded in the processing platform 1. The upper end surface of the grinding plate 1 33 is vertically fixedly connected with a guide column 32, and the upper end of the guide column 32 passes through the grinding box 31 and is movably connected to the grinding box 31. The guide column 32 located in the grinding box 31 is sleeved with an extrusion spring 35 on the outside, and one end of the extrusion spring 35 is fixed to the grinding box 31, and the other end is fixed to the grinding plate 1 33;
[0045] A port polishing assembly 7 is provided on the right side of the side polishing assembly;
[0046] Specifically, the port grinding assembly 7 includes an upper conveying roller 74 and a lower conveying roller 73 which are symmetrically distributed up and down. Support plates 2 are symmetrically distributed and fixed on the front and rear sides of the processing platform 1. Both ends of the port grinding assembly 7 and the spinning assembly 6 are rotatably connected to the support plate 2. The upper end surface of the processing platform 1 and the corresponding positions of the port grinding assembly 7 are provided with a mounting groove 11. The lower conveying roller 73 is located inside the mounting groove 11. Both ends of the lower conveying roller 73 and the upper conveying roller 74 are fixedly connected with a gear 2 75. The two gears 2 75 are meshed and connected. The gears 2 75 are both arranged in the two support plates 2 of the hollow structure. The rear end surface of the support plate 2 and the corresponding position of the lower conveying roller 73 A motor 2 72 is fixed, and the output shaft of the motor 2 72 is fixed to the gear 2 75 at the front end of the lower conveying roller 73, and a pneumatic joint 71 is fixed at the corresponding position of the front support plate 2 and the front ends of the upper conveying roller 74 and the lower conveying roller 73. The upper conveying roller 74 and the lower conveying roller 73 have hollow structures inside, and the pneumatic joint 71 is connected to the inside of the upper conveying roller 74 and the lower conveying roller 73. The outer rings of the upper conveying roller 74 and the lower conveying roller 73 are equidistantly provided with air holes 78, and the air holes 78 are strip-shaped in structure. An elastic grinding sheet 76 with a wavy structure is fixed inside the air holes 78, and a rubber layer 77 is fixed on the surface of the upper conveying roller 74 and the lower conveying roller 73 between adjacent air holes 78.
[0047] By adopting the above technical solution, the user inputs the size of the color-coated plate into the controller, and the controller controls the operation of the device. One end of the color-coated plate passes through the left platform of the processing platform 1, and is led into the grinding box 31 through the left opening of the grinding box 31. Then, one end of the color-coated plate is located between the upper conveying roller 74 and the lower conveying roller 73. In the subsequent spinning process of the color-coated plate, the motor 2 72 drives the upper conveying roller 74 and the lower conveying roller 73 to rotate counterclockwise, and the upper conveying roller 74 and the lower conveying roller 73 are driven by the meshing of the gear 2 75. One end of the color-coated plate located between the two is rotated and conveyed to the spinning component 6, and the burrs on the edge of the color-coated plate are polished and polished by the grinding plate 1 33 and the grinding plate 2 34 during the conveying process of the color-coated plate. The guide column 32 is movably connected to the grinding box 31 and is designed through the extrusion spring 35 so that the grinding plate 1 33 and the grinding plate 2 34 can still be close to the edge of the color-coated plate for color-coated plates of different thicknesses in the future.
[0048] When the left and right edges of the color-coated plate of a specified size are displaced to between the upper conveying roller 74 and the lower conveying roller 73 (mainly achieved by the displacement sensor built into the hot air polishing box 31), the motor 2 72 stops driving, and then the external air pump equipment is connected to the two pneumatic joints 71 through a pipeline to inject a certain amount of gas into the upper conveying roller 74 and the lower conveying roller 73. The injected gas will squeeze the elastic polishing sheet 76 outward through the air hole 78, causing the elastic polishing sheet 76 to expand outward. At this time, the motor 2 72 rotates clockwise to drive the upper conveying roller 74 and the lower conveying roller 73 to rotate at high speed, and the burrs on the cut edges of the color-coated plate between the upper conveying roller 74 and the lower conveying roller 73 are polished and polished by the protruding elastic polishing sheet 76. Then the pneumatic joint 71 is controlled to release pressure to discharge the air inside the upper conveying roller 74 and the lower conveying roller 73, and the elastic polishing sheet 76 is reset under its own elastic force. Then the motor 2 72 continues to rotate counterclockwise to drive the upper conveying roller 74 and the lower conveying roller 73 to convey the polished color-coated plate.
[0049] Specifically, a spinning assembly 6 for rotary stamping the color-coated plate is provided in the middle of the upper end surface of the processing platform 1;
[0050] The spinning assembly 6 includes a mold roller 62 rotatably connected to a mounting groove 11 on the upper end surface of the processing platform 1, a spinning roller 61 is arranged above the mold roller 62, and shafts 69 are fixed at both ends of the spinning roller 61 and the mold roller 62. The spinning roller 61 and the mold roller 62 are rotatably connected to the two ends of the inner wall of the support plate 2 respectively through the shaft 69, and the outer surface of the mold roller 62 is provided with stamping grooves 64 at equal distances in an annular shape, and the front and rear ends of the stamping grooves 64 are designed as open structures.
[0051] The surfaces of the front end shafts 69 of the spinning roller 61 and the mold roller 62 are both sleeved and fixed with a gear 67, and the two gears 67 are meshed and connected. A motor 5 is fixed to the front end surface of the support plate 2 on the front side, and the output shaft of the motor 5 is fixed to the front end shaft 69 of the mold roller 62. The surfaces of the rear end shafts 69 of the spinning roller 61 and the mold roller 62 are both sleeved and fixed with fan blades 8. The corresponding positions of the support plate 2 and the fan blades 8 on the rear side are penetrated by a mounting groove 2 68, and a bracket is fixed in the mounting groove 2 68, which is fixed to the shaft 69 through the bracket. The spinning roller 61 is designed in a cylindrical structure with openings at both ends. A hollow plate 611 is fixed, and movable grooves are equidistantly opened in an outer ring of the spinning roller 61, and a stamping plate 63 is movably connected in the movable groove. A supporting plate 633 with an arc structure is fixed at one end of the stamping plate 63 located in the spinning roller 61, and several supporting plates 633 are provided with expansion bags 65, and both ends of the expansion bags 65 are fixed to the hollow plate 611. A rectangular spring 632 is provided on the supporting plate 633, and the rectangular spring 632 is sleeved on the outside of the stamping plate 63. The internal hollow structure of the stamping plate 63 is designed and heat dissipation teeth are fixed at equal distances, and both ends of the stamping plate 63 are open.
[0052] In actual use, since different sizes of color-coated sheets have different processing requirements for the corrugated depth and corrugated width of stamping, the processing requirements of color-coated sheets of different sizes are generally achieved by replacing the mold. This method not only reduces the processing efficiency of the color-coated sheets, but also requires repeated adjustments after replacement;
[0053] The present application changes the spacing between adjacent stamping plates 63 when adjusting the width of the color-coated plate. The main method is as follows: according to the stamping width requirement, the user selects to adjust the stamping plates 63 at different positions to be hidden in the spinning roller 61, and the remaining stamping plates 63 extend out of the spinning roller 61. At this time, the controller controls the built-in electromagnet 634 in the active slot at the stamping plate 63 that does not need to be extended to guide the electromagnetic suction of the stamping plate 63, and then the external electrorheological fluid passes through the pump through the pipeline joint 691, and the electrorheological fluid is transported to the expansion chamber in the spinning roller 61 through the pipeline joint 691. In the expansion bag 65, the expansion bag 65 is now expanded, expanding outward to squeeze the support plate 633. At this time, the stamping plate 63 (not fixed by magnetic attraction) connected to the support plate 633 extends outward through the movable groove, and the magnetically fixed stamping plate 63 cannot be displaced. When the adjustment is completed, the electrorheological fluid conducts electricity, so that the electrorheological fluid in the expansion bag 65 solidifies, and is used for the subsequent stamping plate 63 to stamp the color-coated plate. The force is fed back to the solidified expansion bag 65 to share the force. The above method can realize the adjustment of different stamping corrugated widths on the surface of the color-coated plate;
[0054] Corrugation depth adjustment;
[0055] According to the same principle as above, the hollow plate 611 on one side of the spinning roller 61 has a built-in displacement sensor, which can detect the displacement distance of each unique stamping plate 63 and feed it back to the controller, and the controller controls the electromagnet 634 at the corresponding position to guide the electromagnetic attraction to fix the stamping plate 63 in the movable groove;
[0056] The long working time of the stamping plate 63 and the stamping groove 64 will lead to high temperature. The stamping plate 63 and the stamping groove 64 in the high temperature state are easy to affect the paint surface of the color-coated plate. Therefore, in order to reduce the impact on the color-coated plate and avoid high-temperature metal fatigue at the stamping plate 63 and the stamping groove 64, fan blades 8 are designed at the shaft 69. When the motor 5 drives it to rotate, the fan blades 8 rotate together, and the air flow at the stamping plate 63 with a hollow structure and the stamping groove 64 with openings at both ends is accelerated to achieve air cooling. In addition, the built-in heat dissipation fins 631 of the stamping plate 63 can replicate heat conduction and improve heat dissipation efficiency.
[0057] Working principle: During operation, the user inputs the size of the color-coated plate into the controller, and the controller controls the operation of the device. One end of the color-coated plate passes through the left platform of the processing platform 1, and is led into the grinding box 31 through the left opening of the grinding box 31. Then, one end of the color-coated plate is located between the upper conveying roller 74 and the lower conveying roller 73. In the subsequent spinning process of the color-coated plate, the motor 2 72 drives the upper conveying roller 74 and the lower conveying roller 73 to rotate counterclockwise. The upper conveying roller 74 and the lower conveying roller 73 are driven by the meshing of the gear 2 75. One end of the color-coated plate located between the two is rotated and conveyed to the spinning component 6. In the process of conveying the color-coated plate, the burrs on the edge of the color-coated plate are polished and polished by the grinding plate 1 33 and the grinding plate 2 34. The guide column 32 is movably connected to the grinding box 31 and is designed through the extrusion spring 35 so that the grinding plate 1 33 and the grinding plate 2 34 can still be close to the edge of the color-coated plate for color-coated plates of different thicknesses in the future.
[0058] When the left and right edges of the color-coated plate of the specified size are displaced to between the upper conveying roller 74 and the lower conveying roller 73 (mainly realized by the displacement sensor built into the hot air grinding box 31), the motor 2 72 stops driving, and then the external air pump equipment is connected to the two pneumatic joints 71 through the pipeline, and a certain amount of gas is injected into the upper conveying roller 74 and the lower conveying roller 73. The injected gas will squeeze the elastic grinding sheet 76 outward through the air hole 78, so that the elastic grinding sheet 76 expands outward. At this time, the motor 2 72 rotates clockwise to drive the upper conveying roller 74 and the lower conveying roller 73 to rotate at high speed, and the burrs on the cut edges of the color-coated plate between the upper conveying roller 74 and the lower conveying roller 73 are polished and polished by the protruding elastic grinding sheet 76. Then the pneumatic joint 71 is controlled to release pressure, and the air inside the upper conveying roller 74 and the lower conveying roller 73 is discharged. The elastic grinding sheet 76 is reset under its own elastic force, and then the motor 2 72 continues to rotate counterclockwise to drive the upper conveying roller 74 and the lower conveying roller 73 to convey the polished color-coated plate;
[0059] When the color-coated sheet moves between the spinning components 6, the motor 5 drives the mold roller 62 to rotate counterclockwise, and drives the upper spinning roller 61 to rotate through the two meshing gears 67, and squeezes the color-coated sheet into the stamping groove 64 through the stamping plate 63 to achieve stamping molding;
[0060] In actual use, since different sizes of color-coated sheets have different processing requirements for the corrugated depth and corrugated width of stamping, the processing requirements of color-coated sheets of different sizes are generally achieved by replacing the mold. This method not only reduces the processing efficiency of the color-coated sheets, but also requires repeated adjustments after replacement;
[0061] The present application changes the spacing between adjacent stamping plates 63 when adjusting the width of the color-coated plate. The main method is as follows: according to the stamping width requirement, the user selects to adjust the stamping plates 63 at different positions to be hidden in the spinning roller 61, and the remaining stamping plates 63 extend out of the spinning roller 61. At this time, the controller controls the built-in electromagnet 634 in the active slot at the stamping plate 63 that does not need to be extended to guide the electromagnetic suction of the stamping plate 63, and then the external electrorheological fluid passes through the pump through the pipeline joint 691, and the electrorheological fluid is transported to the expansion chamber in the spinning roller 61 through the pipeline joint 691. In the expansion bag 65, the expansion bag 65 is now expanded, expanding outward to squeeze the support plate 633. At this time, the stamping plate 63 (not fixed by magnetic attraction) connected to the support plate 633 extends outward through the movable groove, and the magnetically fixed stamping plate 63 cannot be displaced. When the adjustment is completed, the electrorheological fluid conducts electricity, so that the electrorheological fluid in the expansion bag 65 solidifies, and is used for the subsequent stamping plate 63 to stamp the color-coated plate. The force is fed back to the solidified expansion bag 65 to share the force. The above method can realize the adjustment of different stamping corrugated widths on the surface of the color-coated plate;
[0062] Corrugation depth adjustment;
[0063] According to the same principle as above, the hollow plate 611 on one side of the spinning roller 61 has a built-in displacement sensor, which can detect the displacement distance of each unique stamping plate 63 and feed it back to the controller, and the controller controls the electromagnet 634 at the corresponding position to guide the electromagnetic attraction to fix the stamping plate 63 in the movable groove;
[0064] The long working time of the stamping plate 63 and the stamping groove 64 will lead to high temperature. The stamping plate 63 and the stamping groove 64 in the high temperature state are easy to affect the paint surface of the color-coated plate. Therefore, in order to reduce the impact on the color-coated plate and avoid high-temperature metal fatigue at the stamping plate 63 and the stamping groove 64, fan blades 8 are designed at the shaft 69. When the motor 5 drives it to rotate, the fan blades 8 rotate together, and the air flow at the stamping plate 63 with a hollow structure and the stamping groove 64 with openings at both ends is accelerated to achieve air cooling. In addition, the built-in heat dissipation fins 631 of the stamping plate 63 can replicate heat conduction and improve heat dissipation efficiency.
[0065] A color-coated plate produced by a corrosion-resistant nanographene color-coated plate production device comprises a top coating, a bottom coating, a first corrosion-resistant layer, a substrate, a second corrosion-resistant layer and a back coating which are stacked in sequence; wherein the first corrosion-resistant layer comprises the following raw materials in parts by weight: 43 to 56 parts of bisphenol A epoxy resin, 6 to 8 parts of nanographene, 3 to 5 parts of barium sulfate, 4 to 6 parts of wax powder, 18 to 25 parts of titanium dioxide, and 2 to 4 parts of a first antioxidant; the second corrosion-resistant layer comprises the following raw materials in parts by weight: 55 to 65 parts of propyne-polyvinylidene fluoride copolymer, 6 to 8 parts of nanographene, 6 to 10 parts of methyl cellulose, 2 to 6 parts of precipitated barium sulfate, 25 to 35 parts of polyvinyl alcohol, and 0.4 to 1.4 parts of a second antioxidant.
[0066] The primer layer comprises the following raw materials in parts by weight: 50-60 parts of propyne-polyvinylidene fluoride copolymer, 3-5 parts of pigment, 5-9 parts of maleic anhydride low molecular liquid polybutadiene, 2-4 parts of diethyltoluenediamine, 2-4 parts of cyclohexanone peroxide, and 0.6-1.6 parts of dimethyl-p-toluidine;
[0067] The back coating layer comprises the following raw materials in parts by weight: 65-75 parts of bisphenol A epoxy resin, 5-9 parts of graphene oxide, 1-2 parts of aluminum nitride, 0.5-0.7 parts of beta-hydroxyalkylamide, 0.2-0.4 parts of fumed silica, 4-6 parts of anionic waterborne polyurethane, and 6-10 parts of diphenylmethane diisocyanate.
[0068] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. A production device for corrosion-resistant nanographene color-coated plates, comprising a processing platform (1), characterized in that: A side grinding piece (3) is provided on the left side of the upper end surface of the processing platform (1); The side grinding piece (3) comprises a grinding box (31) fixedly connected to the processing platform (1), and the two sides of the grinding box (31) are open. A grinding plate 1 (33) is symmetrically distributed in the front and rear of the grinding box (31), and a grinding plate 2 (34) is arranged on the lower side of the grinding plate 1 (33). The grinding plate 2 (34) is screwed to the upper end surface of the processing platform (1), and the grinding plate 2 (34) is embedded in the processing platform (1). The upper end surface of the grinding plate 1 (33) is vertically fixedly connected to a guide column (32), and the upper end of the guide column (32) passes through the grinding box (31) and is movably connected to the grinding box (31). The guide column (32) located in the grinding box (31) is sleeved with an extrusion spring (35) on the outside, and one end of the extrusion spring (35) is fixed to the grinding box (31), and the other end is fixed to the grinding plate 1 (33); A port polishing assembly (7) is arranged on the right side of the side polishing assembly; The port grinding assembly (7) comprises an upper conveying roller (74) and a lower conveying roller (73) which are symmetrically distributed in the upper and lower parts, and a support plate (2) is symmetrically distributed and fixed on the front and rear sides of the processing platform (1), and both ends of the port grinding assembly (7) and the spinning assembly (6) are rotatably connected to the support plate (2).
2. The production device of a corrosion-resistant nanographene color-coated plate according to claim 1, characterized in that: The upper end surface of the processing platform (1) and the corresponding position of the port grinding assembly (7) are both provided with a mounting groove (11), the lower conveying roller (73) is located inside the mounting groove (11), both ends of the lower conveying roller (73) and the upper conveying roller (74) are fixedly connected with gears (75), the two gears (75) are meshingly connected, the gears (75) are both arranged in two support plates (2) of the hollow structure, the rear end surface of the support plate (2) and the corresponding position of the lower conveying roller (73) are fixed with motors (72), and the output shaft of the motors (72) is fixed with gears (75) at the front end of the lower conveying roller (73).
3. The production device of a corrosion-resistant nanographene color-coated plate according to claim 2, characterized in that: A pneumatic joint (71) is fixed at a corresponding position between the front support plate (2) and the front ends of the upper conveying roller (74) and the lower conveying roller (73); the upper conveying roller (74) and the lower conveying roller (73) are designed with hollow structures inside, and the pneumatic joint (71) is connected to the inside of the upper conveying roller (74) and the lower conveying roller (73).
4. The production device of a corrosion-resistant nanographene color-coated plate according to claim 3 is characterized in that: The outer surfaces of the upper conveying roller (74) and the lower conveying roller (73) are provided with air holes (78) in an equidistant manner in an annular shape, and the air holes (78) are designed in a strip-shaped structure. An elastic grinding sheet (76) with a wavy structure is fixed inside the air holes (78). A rubber layer (77) is fixed on the surface of the upper conveying roller (74) and the lower conveying roller (73) between adjacent air holes (78).
5. The production device of a corrosion-resistant nanographene color-coated plate according to claim 4 is characterized in that: A spinning assembly (6) for rotary stamping the color-coated plate is provided in the middle of the upper end surface of the processing platform (1); The spinning assembly (6) comprises a mold roller (62) rotatably connected to a mounting groove (11) on the upper end surface of the processing platform (1); a spinning roller (61) is arranged above the mold roller (62); shafts (69) are fixed at both ends of the spinning roller (61) and the mold roller (62); the spinning roller (61) and the mold roller (62) are rotatably connected to the two ends of the inner wall of the support plate (2) respectively through the shaft (69).
6. The production device of a corrosion-resistant nanographene color-coated plate according to claim 5 is characterized in that: The outer surface of the mold roller (62) is provided with stamping grooves (64) at equal intervals in an annular shape, and the front and rear ends of the stamping grooves (64) are designed to be open.
7. The production device of a corrosion-resistant nanographene color-coated plate according to claim 6 is characterized in that: The surfaces of the front end shafts (69) of the spinning roller (61) and the mold roller (62) are both sleeved and fixed with gears one (67), and the two gears one (67) are meshingly connected. The front end surface of the support plate (2) on the front side is fixed with a motor one (5), and the output shaft of the motor one (5) is fixed to the front end shaft (69) of the mold roller (62). The surfaces of the rear end shafts (69) of the spinning roller (61) and the mold roller (62) are both sleeved and fixed with fan blades (8). The support plate (2) on the rear side is provided with mounting grooves two (68) at positions corresponding to the fan blades (8), and a bracket is fixed inside the mounting grooves two (68), which are fixed to the shaft (69) through the bracket.
8. The production device of a corrosion-resistant nanographene color-coated plate according to claim 7, characterized in that: The spinning roller (61) is designed to be a cylindrical structure, and hollow plates (611) are fixed at the openings at both ends. The outer ring of the spinning roller (61) is provided with movable grooves at equal distances, and a stamping plate (63) is movably connected in the movable groove. A supporting plate (633) with an arc structure is fixed at one end of the stamping plate (63) located in the spinning roller (61). An expansion bag (65) is arranged in a plurality of supporting plates (633), and the two ends of the expansion bag (65) are fixed to the hollow plate (611). A rectangular spring (632) is arranged on the supporting plate (633), and the rectangular spring (632) is sleeved on the outside of the stamping plate (63). The inner hollow structure of the stamping plate (63) is designed and heat dissipation teeth are fixed at equal distances. The two ends of the stamping plate (63) are open.
9. The color-coated plate produced by the corrosion-resistant nanographene color-coated plate production device according to any one of claims 1 to 8 is characterized in that: It includes a top coating, a bottom coating, a first corrosion-resistant layer, a substrate, a second corrosion-resistant layer and a back coating which are stacked in sequence; wherein the first corrosion-resistant layer includes the following raw materials in parts by weight: 43 to 56 parts of bisphenol A epoxy resin, 6 to 8 parts of nanographene, 3 to 5 parts of barium sulfate, 4 to 6 parts of wax powder, 18 to 25 parts of titanium dioxide, and 2 to 4 parts of a first antioxidant; the second corrosion-resistant layer includes the following raw materials in parts by weight: 55 to 65 parts of propyne-polyvinylidene fluoride copolymer, 6 to 8 parts of nanographene, 6 to 10 parts of methyl cellulose, 2 to 6 parts of precipitated barium sulfate, 25 to 35 parts of polyvinyl alcohol, and 0.4 to 1.4 parts of a second antioxidant.
10. The corrosion-resistant nano-graphene color-coated plate according to claim 9, characterized in that: The primer layer comprises the following raw materials in parts by weight: 50-60 parts of propyne-polyvinylidene fluoride copolymer, 3-5 parts of pigment, 5-9 parts of maleic anhydride low molecular liquid polybutadiene, 2-4 parts of diethyltoluenediamine, 2-4 parts of cyclohexanone peroxide, and 0.6-1.6 parts of dimethyl-p-toluidine; The back coating layer comprises the following raw materials in parts by weight: 65-75 parts of bisphenol A epoxy resin, 5-9 parts of graphene oxide, 1-2 parts of aluminum nitride, 0.5-0.7 parts of beta-hydroxyalkylamide, 0.2-0.4 parts of fumed silica, 4-6 parts of anionic waterborne polyurethane, and 6-10 parts of diphenylmethane diisocyanate.
Citation Information
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