Center bolt detection device

By designing a central bolt detection device including multiple detection stations and automatic conveying systems, the problems of low space utilization of detection equipment, single detection tools, and reduced efficiency and accuracy in the prior art are solved, and efficient and accurate detection and product traceability are achieved.

CN119779151AActive Publication Date: 2025-04-08SUMMIT PRECISION ENGINE PROD (WUHAN) LTD
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Patent Information

Application Number
CN202411991138.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-04-08
Estimated Expiration
2044-12-31

AI Technical Summary

Technical Problem

In the prior art, the central bolt detection equipment has problems such as low space utilization, single detection tools, reduced detection efficiency and accuracy, and it is difficult to accurately track and trace the detected products.

Method used

A central bolt detection device is designed, including a frame, shield, background plate, conveying assembly, turntable assembly, shooting assembly, general gauges, dot assembly, material transfer robot and material discharge conveying belt. The automatic conveying and positioning of the product is achieved through the turntable structure, and precision measurement is carried out using multiple cameras, and efficient traceability of the product is achieved through the dot assembly.

Benefits of technology

By optimizing the spatial layout and adopting multiple detection tools, the detection efficiency and accuracy are improved, and the accurate tracking and traceability of tested products is achieved, enhancing the traceability of products and the reliability of detection results.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a center bolt detection device which comprises a rack, a protective cover, a background plate, a conveying assembly, a rotating disc assembly, a shooting assembly, a go gauge assembly, a dotting assembly, a material moving mechanical arm and a discharging conveying belt. The conveying assembly is fixed to the rack and located on the left side of the protective cover. The turntable assembly is fixed in the middle of the rack and is used for bearing and rotating a to-be-detected center bolt so as to carry out omnibearing detection; the shooting assembly, the go gauge assembly and the dotting assembly are all fixed to the rack and arranged in the circumferential direction of the rotary disc assembly at intervals of 60 degrees clockwise. The shooting assembly is used for shooting the external dimension of the center bolt, the go gauge assembly is used for detecting the inner hole dimension of the center bolt, and the dotting assembly is used for marking the center bolt which is detected to be qualified; the technical effects that the space layout is optimized, detection tools are diversified, the detection efficiency and precision are improved, and the detected product can be accurately tracked and traced easily are achieved.
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Description

Technical Field

[0001] The invention relates to the technical field of production equipment, and in particular to a center bolt detection device. Background Art

[0002] Among all kinds of mechanical parts, the application range of center bolts is quite wide. During the processing and testing of center bolts, the detection of their internal and external dimensions is particularly important. As a connecting part, the quality and precision of the center bolt directly affect the performance and safety of the entire product. Through the automated testing device, it can be ensured that the size, shape, material properties, etc. of each center bolt meet the design requirements, thereby improving the quality of the overall product.

[0003] The Chinese invention patent with patent number CN114324376B discloses a product detection device and method capable of autonomous quantitative measurement, including a machine tool, a material inlet and outlet assembly is bolted on the top of the machine tool, a gripping assembly is bolted on the outer side of one end of the material inlet and outlet assembly, and a shell is bolted on the outer side of the gripping assembly, a positioning assembly is bolted on one side of the material inlet and outlet assembly, a detection assembly is bolted on one side of the positioning assembly, a measuring assembly is bolted on the inner wall of the shell, and a PLC controller is bolted on the surface of the shell; the material inlet and outlet assembly is arranged to replace manual loading and unloading, a measuring assembly is arranged to facilitate detection of the number of tubular products and determination of the placement position of the tubular products, a gripping assembly is arranged to facilitate gripping the tubular products and moving them to the set position, and a positioning assembly and a detection assembly are arranged to facilitate driving the tubular products to rotate slowly 360 degrees and perform quality inspection on their surfaces, which has strong practicality and good use effect.

[0004] However, during the actual use of the above solution, although it has improved the detection efficiency and accuracy to a certain extent, its detection equipment adopts a linear layout, resulting in low space utilization and a long detection process. In addition, using only a single measuring tool may not be able to comprehensively and accurately detect the various dimensions of the product, especially for products with complex shapes, and the detection accuracy is reduced. At the same time, there is a lack of effective traceability mechanism, making it difficult to accurately track and trace the inspected products. Summary of the invention

[0005] In view of the technical problems existing in the prior art, the present invention provides a center bolt detection device, which solves the technical problems in the prior art of low space utilization, single detection tool, reduced detection efficiency and accuracy, and difficulty in accurately tracking and tracing the detected products, and achieves the technical effect of optimizing spatial layout, diversifying detection tools, improving detection efficiency and accuracy, and facilitating accurate tracking and tracing of detected products.

[0006] The technical solution of the present invention to solve the above technical problems is as follows: a central bolt detection device, including a frame, a shield, a background plate, a conveying assembly, a turntable assembly, a shooting assembly, a through gauge assembly, a dotting assembly, a material transfer manipulator and a material discharging conveyor belt; The shield is fixed on the frame and is used to accommodate the detection mechanism; the background plate is fixed on the frame and is located inside the shield and is used to cooperate with the shooting component to shoot and measure the product; The conveying assembly is fixed on the frame and located on the left side of the guard cover; the turntable assembly is fixed in the middle of the frame, and is used to carry and rotate the center bolt to be inspected so as to perform all-round inspection; the shooting assembly, the through gauge assembly and the dot-marking assembly are all fixed on the frame and are arranged along the circumference of the turntable assembly and at intervals of 60 degrees clockwise; the shooting assembly is used to shoot the appearance dimensions of the center bolt, the through gauge assembly is used to detect the inner hole dimensions of the center bolt, and the dot-marking assembly is used to mark the center bolt that has passed the inspection; the material transfer robot is fixed at the right end of the frame and is located behind the discharge conveyor belt, and is used to remove the inspected center bolt from the turntable assembly and place it on the discharge conveyor belt; the discharge conveyor belt is fixed at the right end of the frame, and is used to transport the center bolt to a designated position for subsequent processing.

[0007] Further, the turntable assembly includes a stepper motor, a rotating disk, a hook ring and a product seat; The stepper motor is fixed at the bottom of the frame and connected to the rotating disk through a cam divider to achieve precise angle control of the rotating disk; the rotating disk is circular and connected to the output shaft of the stepper motor to achieve product station switching; six product seats are provided, evenly fixed at the edge of the rotating disk, and are used to hold center bolt products.

[0008] Furthermore, the shooting assembly includes a shooting bracket, a support adjustment bracket, a camera 1 and a telecentric camera; The shooting bracket is an L-shaped structure and is fixed on the frame; the support adjustment frame is fixed on the horizontal section of the shooting bracket, and is used to adjust the height and angle of camera 1 and the telecentric camera according to the detection requirements; the camera 1 and the telecentric camera are arranged up and down, and are both fixed under the support adjustment frame, the camera 1 is used to shoot the overall appearance of the center bolt product, and the telecentric camera is used to accurately measure the detailed dimensions of the center bolt product.

[0009] Further, the through gauge assembly includes a cylinder 1, a through gauge bracket, a linear guide rail, a through gauge, a slide cylinder and a distance meter; The cylinder is fixed on the frame through a through gauge bracket, and is used to drive the through gauge to move up and down to measure the inner diameter of the product; the linear guide is fixed on the telescopic end of the cylinder; the through gauge is fixed on the linear guide; the slide cylinder is fixed on the upper end of the through gauge bracket, and is used to fix the center bolt to be tested to ensure measurement accuracy; the rangefinder is fixed on the upper end of the through gauge bracket and is located below the slide cylinder, and is used to measure the size.

[0010] Preferably, the dotting assembly comprises a pressure head support, a pressure head cylinder, a pressure head and a cushion block; The pressure head bracket is an L-shaped structure and is fixed on the frame; the pressure head cylinder is fixed on the upper end of the pressure head bracket, and a pressure head is fixed on the telescopic end of the pressure head cylinder, which is used to hold the product under the drive of the pressure head cylinder; the pad is fixed on the horizontal section of the pressure head bracket and is located under the product seat, which is used to support the center bolt to prevent displacement during the dotting process.

[0011] Preferably, the conveying assembly comprises a motor 1, a belt 1, a column 1, a motor 2, a belt 2 and a column 2; The motor 1 and the motor 2 are respectively fixed front and back at the left end of the frame, and are respectively used to drive the belt 1 and the belt 2 to rotate; the column 1 and the column 2 are respectively fixed front and back in the middle of the frame; the belt 1 and the belt 2 are respectively sleeved on the output end of the motor 1, the output end of the column 1 and the motor 2, and the outside of the column 2, and the belt 1 and the belt 2 both pass through the protective cover and the background plate; the belt 1 and the belt 2 are respectively slidably connected inside the fixed arc plate 1 and the fixed arc plate 2 and are respectively supported in an arc shape by the fixed arc plate 1 and the fixed arc plate 2, and the belt 1 and the belt 2 are arranged in parallel, and are used to clamp and convey products.

[0012] Preferably, a plurality of hook rings are evenly arranged on the rotating disk, and the hook rings are semicircular ring structures and correspond one to one with the product seats, and are used to hook the products from the conveying assembly and place them on the product seats.

[0013] Furthermore, a plurality of clamping rings are evenly fixed on the outer side of the second belt, and the clamping rings are semicircular ring structures for clamping the product; the clamping rings include a telescopic rod, an arc plate and a rotating roller; The telescopic rod is fixed on the outer side of the second belt; the arc plate is fixed on the telescopic end of the telescopic rod; the inner wall of the arc plate is rotatably connected with a plurality of rollers, the rollers are evenly arranged along the circumference of the arc plate, and the rollers are in contact with the product.

[0014] Preferably, multiple flexible plates 1 and 2 are evenly fixed on the inner sides of belt 1 and belt 2, respectively. Flexible plate 1 corresponds to the clamping ring one by one, and flexible plate 2 is used to cooperate with flexible plate 1 so that the product will not be displaced.

[0015] Furthermore, a rubber sleeve is fixed on the product seat to position the product and prevent product damage; the rubber sleeve is an annular structure and its interior is a conical inclined surface structure, including a conical iron sheet and a fixing block; The conical iron sheets are provided in multiple groups, arranged up and down, and the radial dimensions of each group of conical iron sheets decrease from bottom to top. Each group of the conical iron sheets is composed of multiple conical iron sheets stacked together to adapt to products of different sizes; the fixing block is a conical structure with a through-hole structure in the middle, which is placed inverted and fixed to the bottom of the rubber sleeve in a detachable manner to fix the bottom of the product.

[0016] The beneficial effects of the present invention are as follows: the automatic transportation and positioning of products are realized through the turntable structure, the time for manual material loading and unloading is reduced, and the detection efficiency is greatly improved; by using a plurality of cameras in combination (including a telecentric camera) for precise measurement, the various dimensional data of the product can be obtained comprehensively and accurately, and the detection precision and accuracy are improved; the products are marked by dotting components, and efficient tracing of the detection conditions of each product is realized, the traceability of the products is enhanced, the interference of human factors is reduced, and the reliability and consistency of the detection results are improved; the turntable layout enables multiple detection stations to be arranged compactly together, optimizes space utilization, and reduces the equipment footprint; the technical effects of optimizing space layout, diversifying detection tools, improving detection efficiency and accuracy, and facilitating accurate tracking and tracing of detected products are realized. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall three-dimensional structure of a center bolt detection device of the present invention.

[0018] Figure 2 It is a partial three-dimensional structural sectional view of a center bolt detection device of the present invention.

[0019] Figure 3 The figure is a top view of a center bolt detection device of the present invention.

[0020] Figure 4 It is a schematic diagram of the three-dimensional structure of a turntable assembly of a center bolt detection device of the present invention.

[0021] Figure 5 It is a schematic diagram of the three-dimensional structure of a shooting component of a center bolt detection device of the present invention.

[0022] Figure 6 It is a three-dimensional structural schematic diagram of a through gauge assembly of a center bolt detection device of the present invention.

[0023] Figure 7 The present invention is a three-dimensional structural schematic diagram of a dot-marking assembly of a center bolt detection device.

[0024] Figure 8 It is a three-dimensional structural schematic diagram of a conveying assembly of a center bolt detection device of the present invention.

[0025] Fig. 9 A central bolt detection device of the present invention Figure 8 A partial enlarged schematic diagram in the middle.

[0026] Fig.10 It is a schematic diagram of the three-dimensional structure of a clamping ring of a center bolt detection device of the present invention.

[0027] Fig.11 This is a schematic diagram of the states of belt 1 and belt 2 of a center bolt detection device of the present invention when clamping and conveying a product.

[0028] Fig.12 This is a schematic diagram of the state of a product of a center bolt detection device of the present invention when it is hooked to a rubber sleeve by a hook ring while being clamped and conveyed to a product seat by belts one and two.

[0029] Fig.13 It is a three-dimensional structural schematic diagram of a product seat and a rubber sleeve of a center bolt detection device of the present invention.

[0030] Fig.14 This is a schematic diagram of the state of a center bolt detection device of the present invention when the product is placed in a rubber sleeve.

[0031] Fig.15 This is a full longitudinal cross-sectional view of a central bolt detection device of the present invention when the product is placed in a rubber sleeve.

[0032] Fig.16 A central bolt detection device of the present invention Fig.15 A partial enlarged schematic diagram of point B in the middle.

[0033] In the accompanying drawings, the components represented by the reference numerals are listed as follows: 100, frame, 110, shield, 120, background plate, 200, conveying assembly, 210, motor 1, 211, belt 1, 212, column 1, 220, motor 2, 221, belt 2, 222, column 2, 230, clamping ring, 231, telescopic rod, 232, curved plate, 233, roller, 240, flexible plate 1, 250, flexible plate 2, 300, turntable assembly, 310, stepping motor, 320, rotating disk, 321, hook ring, 330, product seat, 340, rubber sleeve, 341 , conical iron sheet, 342, fixed block, 400, shooting assembly, 410, shooting bracket, 420, support adjustment bracket, 430, camera one, 440, telecentric camera, 500, through gauge assembly, 510, cylinder one, 511, through gauge bracket, 520, linear guide, 530, through gauge, 540, slide cylinder, 560, rangefinder, 600, dotting assembly, 610, pressure head bracket, 620, pressure head cylinder, 630, pressure head, 640, cushion block, 700, material transfer robot, 800, discharge conveyor belt. DETAILED DESCRIPTION

[0034] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of this application.

[0035] In the description of this application, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, "plurality" means two or more, unless otherwise clearly and specifically defined.

[0036] In the description of the present application, the term "for example" is used to mean "used as an example, illustration or description". Any embodiment described as "for example" in the present application is not necessarily to be construed as being more preferred or advantageous than other embodiments. The following description is given to enable any technician in the field to implement and use the present invention. In the following description, details are listed for the purpose of explanation. It should be understood that a person of ordinary skill in the art can recognize that the present invention can be implemented without using these specific details. In other examples, well-known structures and processes will not be elaborated in detail to avoid unnecessary details to obscure the description of the present invention. Therefore, the present invention is not intended to be limited to the embodiments shown, but is consistent with the widest scope consistent with the principles and features disclosed in the present application.

[0037] See also Figure 1 , which is a schematic diagram of the overall three-dimensional structure of a center bolt detection device of the present invention; the center bolt detection device of the present application manually places the product on the disc product seat 330, and passes through the shooting component 400, the through gauge component 500, and the dotting component 600 in turn, which saves time and space and improves the detection efficiency; the product is dotted by the pressure head 630, and the detection status of each product can be efficiently traced, which is helpful to realize the tracking and tracing of the product; at the same time, the camera 430 in the shooting component 400 and the telecentric camera 440 are used to detect the dimensions of each part of the product, which improves the precision and accuracy of the detection and avoids Repeated manual inspections and the existence of errors ensure the accuracy and reliability of product inspection results; the material transfer robot 700 grabs the material discharging conveyor belt 800 and completes the classification to separate qualified and unqualified products. This method ensures the accuracy of product classification and processing, which is beneficial to subsequent production and quality control, improves inspection efficiency, accuracy and product traceability, and reduces labor costs and error rates, which is beneficial to improving the company's production quality and competitiveness; it can achieve the technical effect of optimizing spatial layout, diversifying inspection tools, improving inspection efficiency and accuracy, and facilitating accurate tracking and tracing of inspected products.

[0038] Example 1 See also Figures 1 to 7 The embodiment of the present invention provides a central bolt detection device, including a frame 100, a shield 110, a background plate 120, a conveying assembly 200, a turntable assembly 300, a shooting assembly 400, a through gauge assembly 500, a dotting assembly 600, a material transfer robot 700 and a discharging conveyor belt 800; The shield 110 is fixed on the frame 100 and is used to accommodate the detection mechanism; The background plate 120 is fixed to the frame 100 and is located inside the shield 110, and is used to cooperate with the shooting assembly 400 to shoot and measure the product; The conveying assembly 200 is fixed on the frame 100 and is located on the left side of the shield 110; The turntable assembly 300 is fixed in the middle of the frame 100 and is used to carry and rotate the central bolt to be tested so as to perform all-round testing; The photographing position of the photographing assembly 400, the through gauge assembly 500 and the dot-marking assembly 600 are all fixed on the frame 100 and arranged along the circumference of the turntable assembly 300 and at intervals of 60 degrees clockwise; the photographing assembly 400 is used to photograph the appearance size of the center bolt, the through gauge assembly 500 is used to detect the inner hole size of the center bolt, and the dot-marking assembly 600 is used to mark the center bolt that has passed the inspection; The material transfer robot 700 is fixed at the right end of the frame 100 and located behind the discharge conveyor belt 800, and is used to remove the inspected center bolt from the turntable assembly 300 and place it on the discharge conveyor belt 800; The discharging conveyor belt 800 is fixed at the right end of the frame 100 and is used to transport the central bolt to a designated location for subsequent processing. The discharging conveyor belt 800 is provided with two sections, which are divided into a qualified placement belt and an unqualified placement belt, and can separate qualified and unqualified products for separate transportation.

[0039] The turntable assembly 300 includes a stepper motor 310, a rotating disk 320, a hook ring 321 and a product seat 330; The stepper motor 310 is fixed to the bottom of the frame 100 and connected to the rotating disk 320 through a cam divider to achieve precise angle control of the rotating disk 320; The rotating disk 320 is circular and connected to the output shaft of the stepping motor 310, and is used to realize product station switching; There are six product seats 330 , which are evenly fixed at the edge of the rotating disk 320 and are used to hold the center bolt products.

[0040] The shooting assembly 400 includes a shooting bracket 410, a support adjustment bracket 420, a camera 1 430 and a telecentric camera 440; The shooting bracket 410 is an L-shaped structure and is fixed on the frame 100; The support adjustment frame 420 is fixed on the horizontal section of the shooting bracket 410, and is used to adjust the height and angle of the camera 1 430 and the telecentric camera 440 according to the detection requirements; The camera 1 430 and the telecentric camera 440 are arranged up and down, and are both fixed under the support adjustment frame 420. The camera 1 430 is used to shoot the overall appearance of the center bolt product, and the telecentric camera 440 is used to accurately measure the detailed dimensions of the center bolt product.

[0041] The through gauge assembly 500 includes a cylinder 510, a through gauge bracket 511, a linear guide rail 520, a through gauge 530, a slide cylinder 540 and a distance meter 560; The cylinder 510 is fixed on the frame 100 through the through gauge bracket 511, and is used to drive the through gauge 530 to move up and down to measure the inner diameter of the product; the linear guide rail 520 is fixed on the telescopic end of the cylinder 510; the through gauge 530 is fixed on the linear guide rail 520; the slide cylinder 540 is fixed on the upper end of the through gauge bracket 511, and is used to fix the center bolt to be tested to ensure measurement accuracy; the rangefinder 560 is fixed on the upper end of the through gauge bracket 511 and is located below the slide cylinder 540, and is used to measure the size.

[0042] The dotting assembly 600 includes a pressure head support 610, a pressure head cylinder 620, a pressure head 630 and a cushion block 640; The pressure head bracket 610 is an L-shaped structure and is fixed on the frame 100; The pressure head cylinder 620 is fixed to the upper end of the pressure head bracket 610, and a pressure head 630 is fixed to the telescopic end of the pressure head cylinder 620, which is used to press the product under the drive of the pressure head cylinder 620; The cushion block 640 is fixed on the horizontal section of the pressure head support 610 and is located below the product seat 330, and is used to support the central bolt to prevent displacement during the dotting process.

[0043] A safety grating is fixed on the rack 100. The safety grating consists of a pair of transmitters and receivers. The transmitter emits an infrared beam and the receiver receives the beam. When an object or a person enters the grating area, the beam will be blocked, so that part or all of the light cannot be received by the receiver. By creating a grating barrier, when a person approaches or passes through the grating, the safety grating can detect and immediately stop the operation of related equipment to prevent personal injury; the rangefinder 560 is used to measure the size of the product, preferably a laser displacement sensor; all of which are prior art and will not be described in detail here.

[0044] When the embodiment of the present application is actually running, the steps are as follows: Step 1: The product is conveyed and placed on the product seat 330 on the rotating disk 320 by the conveying assembly 200. The product is put into the material pit, and the shooting assembly 400 starts to work. The telecentric camera 440 and the camera 1 430 respectively measure the outer dimensions of the product. The support adjustment frame 420 adjusts the shooting positions of the telecentric camera 440 and the camera 1 430 to detect the size data of the hexagonal head at the bottom of the product, the thickness and diameter of the flange, the thickness and width of the hexagonal head, and the diameter and height of the upper end of the product; Step 2: After the camera assembly 400 detects the product appearance data, the rotating disk 320 rotates 60 degrees clockwise to transfer the product to the through gauge assembly 500, the slide cylinder 540 starts to press down to fix the product, and the cylinder 1 510 starts to move up and down to drive the through gauge 530. At the same time, the inner hole of the product is measured by the rangefinder 560, and the rangefinder 560 uses laser displacement sensing to judge whether it is qualified or unqualified; Step 3: After completing the measurement of the through gauge assembly 500, the rotating disk 320 rotates 60 degrees clockwise and begins to enter the workstation where the dotting assembly 600 is to be dotted. Products that have passed the inspections at the previous stations will be dotted by the pressure head 630, otherwise they will not be dotted. When the product is transferred to the position of the dotting assembly 600, the pressure head cylinder 620 is started to push the product against the cushion block 640 through the pressure head 630. The cushion block 640 serves as a support, and the pressure head cylinder 620 drives the pressure head 630 to achieve dotting of the product. Step 4: After the workstation where the dotting assembly 600 has finished dotting, the product has completed the inspection of all workstations, the rotating disk 320 rotates 60 degrees clockwise, and the material transfer robot 700 starts to pick up the material and place it on the outfeed conveyor belt 800, that is, unqualified products detected at different stations are selected and placed on the unqualified placement belt, and qualified products from all stations are placed on the same qualified placement belt; Step 5: After the discharging conveyor belt 800 is full, qualified and unqualified products are taken away manually or by a robot, the rotating disk 320 rotates 180 degrees, and the conveying component 200 discharges the material and continues to cycle the previous actions.

[0045] The technical solutions in the above embodiments of the present application have at least the following technical effects or advantages: The product can be placed on the product seat 330 through the conveying component 200, and rotated in turn through the shooting component 400, the pass gauge component 500, and the dotting component 600. Each inspection station saves time and space greatly. The product is dotted by the pressure head 630, and the inspection status of each product can be efficiently traced; the dimensions of each part of the product are inspected by the camera 430 and the telecentric camera 440 in the shooting component 400, which greatly improves the precision and accuracy of the inspection and reduces manual repeated inspections and errors; the material transfer robot 700 grabs the material to the discharge conveyor belt 800, completes the classification, and separates qualified and unqualified products.

[0046] Example 2 In order to ensure that the product is stably delivered to the rotating disk 320 and improve the flexibility of the device, the present application proposes the following technical solutions for the above technical problems, specifically: See also Figures 8 to 9 The conveying assembly 200 includes a motor 210, a belt 211, a column 212, a motor 220, a belt 221 and a column 222; The motor 1 210 and the motor 2 220 are respectively fixed to the left end of the frame 100, and are used to drive the belt 1 211 and the belt 2 221 to rotate respectively; The first column 212 and the second column 222 are respectively fixed in the middle of the frame 100 in the front and rear; The belt 1 211 and the belt 2 221 are respectively sleeved on the output end of the motor 1 210, the column 1 212 and the output end of the motor 2 20, and the outer side of the column 2 222, and the belt 1 211 and the belt 2 221 both pass through the protective cover 110 and the background plate 120; The belt 1 211 and the belt 2 221 are respectively slidably connected inside the fixed arc plate 1 and the fixed arc plate 2 and are respectively supported in an arc shape by the fixed arc plate 1 and the fixed arc plate 2. The belt 1 211 and the belt 2 221 are arranged in parallel and are used to clamp and convey products.

[0047] A plurality of hook rings 321 are evenly arranged on the rotating disk 320 . The hook rings 321 are semicircular structures and correspond one to one with the product seats 330 . The hook rings 321 are used to hook products from the conveying assembly 200 and place them on the product seats 330 .

[0048] like Fig.11 As shown, it is a schematic diagram of the state of belt 1 211 and belt 2 221 of the present application when clamping and conveying a product. The solid arrows in the figure represent their respective rotation directions. Belt 1 211 and belt 2 221 rotate in opposite directions, and can clamp and convey the product to the position of the rotating disk 320.

[0049] The present application can realize a continuous and stable conveying process through the operation of belt 1 211 and belt 2 221 and the clamping action therebetween, avoiding the discontinuity and instability of manual loading, thereby improving the conveying efficiency. At the same time, it improves the conveying efficiency and positioning accuracy, reduces labor costs and safety risks, and further optimizes the spatial layout and enhances the flexibility of the production line.

[0050] Example 3 Considering that only one-side photography can be performed when the product is transported to the conveying assembly 200, the photography surface is single, there is a blind spot for measurement, and 360° all-round photography and detection cannot be achieved, resulting in inaccurate measurement results. In view of the above technical problems, the present application proposes the following technical solutions, specifically: See also Figures 9 and 10 A plurality of clamping rings 230 are evenly fixed on the outer side of the belt 221, and the clamping ring 230 is a semicircular ring structure for clamping the product; The clamping ring 230 includes a telescopic rod 231, an arc plate 232 and a roller 233; The telescopic rod 231 is fixed on the outside of the belt 221; the arc plate 232 is fixed on the telescopic end of the telescopic rod 231; the inner wall of the arc plate 232 is rotatably connected to a plurality of rollers 233, the rollers 233 are evenly arranged along the circumference of the arc plate 232, and the rollers 233 are in contact with the product.

[0051] In this embodiment, by providing a clamping ring 230 and a roller 233, the product can be conveyed in a rotational manner (that is, the product can rotate during the conveying process) under the joint action of the belt 211, the clamping ring 230 and the roller 233, so that the product can be photographed from all directions when it is conveyed to the shooting position to avoid measurement blind spots. The multi-directional shooting method can capture the appearance characteristics of the product more comprehensively and improve the accuracy and comprehensiveness of the detection. At the same time, the design of the clamping ring 230 and the roller 233 enables the equipment to adapt to products of different shapes and sizes. Since the product can rotate, no matter what its shape is, it can be ensured that each part is fully photographed, thereby enhancing the versatility and adaptability of the equipment and making the equipment suitable for the detection of a variety of products.

[0052] Example 4 Considering that before the product is hooked out by the hook ring 321, the product may be pre-detached from the belt 1 211 and the belt 2 221 (i.e., the clamping ring 230) when it moves to the hooking position, which may cause the product to shift in position, so that the hook ring 321 cannot bring the product out in time or the product cannot be accurately placed in the product seat 330, the application proposes the following technical solutions to the above technical problems, specifically: See also Figure 11 to Figure 12 A plurality of flexible plates 1 240 and flexible plates 2 250 are evenly fixed on the inner sides of the belt 1 211 and the belt 2 221, respectively. The flexible plates 1 240 correspond one-to-one to the clamping ring 230, and the flexible plates 2 250 are used to cooperate with the flexible plates 1 240 so that the product will not be displaced.

[0053] The present application sets the flexible plate 1 240 and the flexible plate 250 so that before and when the product is hooked out by the hook ring 321, the flexible plate 1 240 and the flexible plate 2 250 can make the belt 1 211 and the belt 2 221 slightly deviate when the hook ring 321 hooks out the product. Fig.12 As shown, the solid arrows represent the offset directions of the two belts, and the hollow arrows represent the rotation direction of the rotating disk 320). This offset is in the same direction as the rotating disk 320, thereby compensating for the position offset of the product that may be caused by inertia or insufficient friction, ensuring that the product can be smoothly and accurately brought out from the belt 1 211 and the belt 2 221 by the hook 321 and smoothly placed on the product seat 330, so that the product can be smoothly transported to the product seat 330.

[0054] Example 5 In order to enable the product to fall into the product seat 330 accurately and precisely and prevent the product from being skewed or misaligned, the present application proposes the following technical solutions to the above technical problems, specifically: See also Figures 12 to 16A rubber sleeve 340 is fixed on the product seat 330 for positioning the product and preventing the product from being damaged; the rubber sleeve 340 is an annular structure and its interior is a conical inclined surface structure, including a conical iron sheet 341 and a fixing block 342; The conical iron sheets 341 are provided in multiple groups, arranged up and down, and the radial size of each group of conical iron sheets 341 decreases from bottom to top. Each group of conical iron sheets 341 is formed by stacking multiple conical iron sheets 341 to adapt to products of different sizes. The fixing block 342 is a cone structure with a through-hole structure in the middle. It is placed upside down and fixed to the bottom of the rubber sleeve 340 in a detachable manner to fix the bottom of the product.

[0055] This embodiment effectively solves the problem of product displacement and inaccurate positioning during transportation by providing a rubber sleeve 340. The rubber sleeve 340 provides a buffering effect to ensure the stability of the product during transportation. The inner diameter of the rubber sleeve 340 can be controlled by controlling the number of inserted conical iron sheets 341, so that it is suitable for positioning products of different sizes. At the same time, the conical iron sheets 341 arranged up and down can form an inclined surface with a small gradient, which has a guiding effect on the product falling into the rubber sleeve 340. At the same time, the cylindrical structure in the fixed block 342 can fit the side wall of the product, thereby realizing precise positioning of the product, improving the accuracy and efficiency of detection, reducing detection errors caused by product displacement or inaccurate positioning, and improving the overall detection quality.

[0056] It should be noted that in the above embodiments, the description of each embodiment has its own emphasis, and for parts that are not described in detail in a certain embodiment, reference can be made to the relevant descriptions of other embodiments.

[0057] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.

Claims

1. A center bolt detection device, characterized in that: The invention comprises a frame (100), a protective cover (110), a background plate (120), a conveying assembly (200), a turntable assembly (300), a shooting assembly (400), a gauge assembly (500), a dotting assembly (600), a material transfer robot (700) and a material discharging conveyor belt (800); the protective cover (110) is fixed on the frame (100) and is used to accommodate a detection mechanism; the background plate (120) is fixed on the frame (100) and is located inside the protective cover (110), and is used to cooperate with the shooting assembly (400) to shoot and measure the product; The conveying assembly (200) is fixed on the frame (100) and is located on the left side of the shield (110); the turntable assembly (300) is fixed on the middle of the frame (100) and is used to carry and rotate the central bolt to be inspected so as to perform all-round inspection; the shooting position of the shooting assembly (400), the pass gauge assembly (500) and the dotting assembly (600) are all fixed on the frame (100) and arranged along the circumference of the turntable assembly (300) and at intervals of 60 degrees clockwise; the shooting assembly (400) is used to shoot the appearance size of the central bolt, and the pass gauge assembly (500) and the dotting assembly (600) are all fixed on the frame (100) and are .... The gauge assembly (500) is used to detect the inner hole size of the center bolt, and the dot assembly (600) is used to mark the center bolt that has passed the inspection; the material transfer robot (700) is fixed to the right end of the frame (100) and is located behind the discharge conveyor belt (800), and is used to remove the center bolt that has been inspected from the turntable assembly (300) and place it on the discharge conveyor belt (800); the discharge conveyor belt (800) is fixed to the right end of the frame (100) and is responsible for transporting the center bolt to a designated position for subsequent processing.

2. A center bolt detection device according to claim 1, characterized in that: The turntable assembly (300) comprises a stepper motor (310), a rotating disk (320), a hook ring (321) and a product seat (330); the stepper motor (310) is fixed to the bottom of the frame (100) and connected to the rotating disk (320) via a cam divider, and is used to achieve precise angle control of the rotating disk (320); the rotating disk (320) is circular and is connected to the output shaft of the stepper motor (310), and is used to achieve product station switching; six product seats (330) are provided, which are evenly fixed at the edge of the rotating disk (320) and are used to hold center bolt products.

3. A center bolt detection device according to claim 2, characterized in that: The shooting assembly (400) comprises a shooting bracket (410), a support adjustment bracket (420), a camera 1 (430) and a telecentric camera (440); The shooting bracket (410) is an L-shaped structure and is fixed on the frame (100); the support adjustment bracket (420) is fixed on the horizontal section of the shooting bracket (410) and is used to adjust the height and angle of the camera 1 (430) and the telecentric camera (440) according to the detection requirements; the camera 1 (430) and the telecentric camera (440) are arranged up and down and are both fixed below the support adjustment bracket (420); the camera 1 (430) is used to shoot the overall appearance of the center bolt product, and the telecentric camera (440) is used to accurately measure the detailed dimensions of the center bolt product.

4. A center bolt detection device according to claim 3, characterized in that: The through gauge assembly (500) comprises a cylinder 1 (510), a through gauge bracket (511), a linear guide rail (520), a through gauge (530), a slide cylinder (540) and a distance meter (560); The cylinder one (510) is fixed to the frame (100) through a through gauge bracket (511) and is used to drive the through gauge (530) to move up and down to measure the inner diameter of the product; the linear guide rail (520) is fixed to the telescopic end of the cylinder one (510); the through gauge (530) is fixed to the linear guide rail (520); the slide cylinder (540) is fixed to the upper end of the through gauge bracket (511) and is used to fix the center bolt to be tested to ensure measurement accuracy; the distance meter (560) is fixed to the upper end of the through gauge bracket (511) and is located below the slide cylinder (540) and is used to measure the size.

5. A center bolt detection device according to claim 4, characterized in that: The dotting assembly (600) comprises a ram support (610), a ram cylinder (620), a ram (630) and a cushion block (640); the ram support (610) is an L-shaped structure and is fixed to the frame (100); the ram cylinder (620) is fixed to the upper end of the ram support (610), and the ram (630) is fixed to the telescopic end of the ram cylinder (620) and is used to hold the product under the drive of the ram cylinder (620); the cushion block (640) is fixed to the horizontal section of the ram support (610) and is located below the product seat (330), and is used to support the center bolt to prevent displacement during the dotting process.

6. A center bolt detection device according to claim 5, characterized in that: The conveying assembly (200) comprises a motor 1 (210), a belt 1 (211), a column 1 (212), a motor 2 (220), a belt 2 (221) and a column 2 (222); The motor 1 (210) and the motor 2 (220) are respectively fixed to the left end of the frame (100) front and back, and are respectively used to drive the belt 1 (211) and the belt 2 (221) to rotate; the column 1 (212) and the column 2 (222) are respectively fixed to the middle of the frame (100) front and back; the belt 1 (211) and the belt 2 (221) are respectively sleeved on the output end of the motor 1 (210), the column 1 (212) and the motor 2 (220). At the output end and the outside of the second column (222), the belt one (211) and the belt two (221) both pass through the protective cover (110) and the background plate (120); the belt one (211) and the belt two (221) are respectively slidably connected inside the fixed arc plate one and the fixed arc plate two and are respectively supported in an arc shape by the fixed arc plate one and the fixed arc plate two; the belt one (211) and the belt two (221) are arranged in parallel and are used to clamp and convey products.

7. A center bolt detection device according to claim 6, characterized in that: A plurality of hook rings (321) are evenly arranged on the rotating disk (320); the hook rings (321) are semi-circular structures and correspond one to one with the product seats (330), and are used to hook products from the conveying assembly (200) and place them on the product seats (330).

8. A center bolt detection device according to claim 7, characterized in that: A plurality of clamping rings (230) are evenly fixed on the outer side of the second belt (221), and the clamping rings (230) are semicircular ring structures and are used to clamp products; the clamping rings (230) include a telescopic rod (231), an arc plate (232) and a rotating roller (233); The telescopic rod (231) is fixed on the outside of the second belt (221); the arc plate (232) is fixed on the telescopic end of the telescopic rod (231); the inner wall of the arc plate (232) is rotatably connected to a plurality of rollers (233), the rollers (233) are evenly arranged along the circumference of the arc plate (232), and the rollers (233) are in contact with the product.

9. A center bolt detection device according to claim 8, characterized in that: A plurality of flexible plates 1 (240) and 2 (250) are evenly fixed on the inner sides of the belt 1 (211) and the belt 2 (221), respectively. The flexible plates 1 (240) correspond one-to-one with the clamping rings (230), and the flexible plates 2 (250) are used to cooperate with the flexible plates 1 (240) so that the product will not be displaced.

10. A center bolt detection device according to claim 9, characterized in that: A rubber sleeve (340) is fixed on the product seat (330) for positioning the product and preventing product damage; the rubber sleeve (340) is an annular structure and its interior is a conical inclined surface structure, including a conical iron sheet (341) and a fixing block (342); The conical iron sheets (341) are provided in multiple groups and arranged up and down. The radial dimensions of each group of conical iron sheets (341) decrease from bottom to top. Each group of conical iron sheets (341) is formed by stacking multiple conical iron sheets (341) to accommodate products of different sizes. The fixing block (342) is a conical structure with a through-hole structure in the middle. It is placed upside down and fixed to the bottom of the rubber sleeve (340) in a detachable manner to fix the bottom of the product.

Citation Information

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