Carriage outer side plate deformation measuring method, device, equipment and medium
By using an angle adjustment device and a measurement plate on the outer side of the car, combined with the angle of the laser source and the rotation shaft, accurately measuring the deformation amount of the outer side of the car, the problems of incorrect reference surfaces and poor measurement accuracy in the prior art are solved, and higher measurement accuracy is achieved.
Patent Information
- Application Number
- CN202411969484.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2044-12-30
AI Technical Summary
In the prior art, the method for measuring the deformation amount of the outer side plate of the car is based on the ground, which has poor accuracy and is relatively rough in operation, which cannot accurately reflect the deformation amount of the plane where the outer side plate of the car is located.
The angle adjustment device and the measurement plate are used to form the overlap of the emission line and the reflective line by the laser source, and the total height of the light spot formed by the laser source irradiating on the measurement board relative to the plane where the outer panel of the car is located. Combined with the angle of the rotation axis and the position of the laser source, the deformation amount of the deformation area to be measured is calculated.
The measurement is achieved using the plane where the outer side panel of the car is located as the reference surface, which improves the accuracy and simplicity of measurement and avoids reference surface errors of the ground projection method.
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Figure CN119779182A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of vehicle detection technology, and in particular to a method, device, equipment and computer-readable storage medium for measuring deformation of an outer side panel of a vehicle compartment. Background Art
[0002] For some vehicles with multi-layered side panels, such as refrigerated trucks, the deformation of the side panels needs to be measured after the strength test. However, the deformation of the inner side panels caused by the pressure applied inside the compartment during the strength test is inconsistent with the deformation of the outer side panels. Therefore, the internal deformation cannot be used to replace the external deformation. How to accurately measure the deformation of the outer side panels of the compartment has become an urgent problem to be solved.
[0003] In the related art, the test method for the deformation of the vehicle's outer panel is mainly a ground projection measurement method, which uses a plumb line to project the plane where the vehicle's outer panel is located to the ground to obtain a projection line; then, the relative highest point in the deformation area of the vehicle's outer panel is projected to the ground using a plumb line to obtain a projection point; then, the distance between the projection point and the projection line is measured, and the distance is used as the deformation of the vehicle's outer panel deformation area.
[0004] However, the deformation amount of the deformation area of the outer panel of the carriage is measured with the ground as the reference plane, while theoretically the plane where the outer panel of the carriage is located should be the reference plane, and the operation method of ground projection is relatively rough, and the measurement accuracy is poor. Summary of the invention
[0005] The present application provides a method, device, equipment and computer-readable storage medium for measuring the deformation of the outer side panel of a vehicle compartment, which can solve the technical problems existing in the prior art, such as incorrect reference surface, rough operation method and poor measurement accuracy.
[0006] In a first aspect, an embodiment of the present application provides a method for measuring the deformation of an outer side panel of a vehicle compartment, the method comprising:
[0007] When the emission lines formed by each laser source on the angle adjustment device coincide with the reflection lines reflected by the measuring plates corresponding to each laser source, determine the total height of the light spot formed by the laser source irradiating on the measuring plate relative to the plane where the outer plate of the carriage is located, wherein the measuring plate is arranged at the edge line in the length direction and the edge line in the height direction of the outer plate of the carriage, the angle adjustment device is arranged in the deformation area to be measured of the outer plate of the carriage, the angle adjustment device includes a base, an angle adjustment block and a laser source fixing block, the base and the angle adjustment block are connected by a first rotating shaft, the angle adjustment block and the laser source fixing block are connected by a second rotating shaft, the first rotating shaft is used to rotate the angle adjustment block in the horizontal direction, the second rotating shaft is used to rotate the laser source fixing block in the vertical direction, two laser sources are arranged on the laser source fixing block, and the angle between the emission lines formed by the two laser sources is a right angle;
[0008] Determining a first rotation angle of the angle adjustment block and a second rotation angle of the laser source fixing block;
[0009] Based on the first rotation angle, determine that the first line segment is converted to a first height perpendicular to the plane where the outer side panel of the carriage is located, and the first line segment is a line segment corresponding to the height between the first rotation axis and the base of the angle adjustment device;
[0010] Based on the second rotation angle, determine that the second line segment is converted to a second height perpendicular to the plane where the outer side panel of the carriage is located, and the second line segment is a line segment corresponding to the height of the second rotation axis from the first rotation axis;
[0011] The deformation amount of the deformation area to be measured is determined by combining the total height, the first height, the second height and the third height, wherein the third height is the height of the laser source from the second rotation axis.
[0012] In combination with the first aspect, in one implementation, the first line segment is determined to be converted to a first height perpendicular to the plane where the outer side panel of the vehicle compartment is located based on the first rotation angle, and the corresponding formula is:
[0013] l a1 ′=l a1 *cosθ1
[0014] Among them, l a1 ' is the first height, l a1 is the length of the first line segment, and θ1 is the first rotation angle.
[0015] In combination with the first aspect, in one implementation, the second line segment is determined to be converted to a second height perpendicular to the plane where the outer side panel of the vehicle compartment is located based on the second rotation angle, and the corresponding formula is:
[0016] l a2 ′=l a2 *cosθ2
[0017] Among them, l a2 ' is the second height, l a2 is the length of the second line segment, and θ2 is the second rotation angle.
[0018] In combination with the first aspect, in one implementation, the total height, the first height, the second height and the third height are comprehensively considered to determine the deformation amount of the deformation area to be measured, and the corresponding formula is:
[0019] d = l c -l ′ a1 -l ′ a2 -l a3
[0020] Where d is the deformation of the deformation area to be measured, l c is the total height, l a1 ' is the first height, l a2 ' is the second height, l a3 The third height.
[0021] In combination with the first aspect, in one embodiment, a scale plate and a measuring rail are further arranged on the measuring board, the scale plate is arranged in a direction perpendicular to the plane direction of the outer panel of the carriage, and the measuring rail is arranged in a direction parallel to the plane direction of the outer panel of the carriage, and the total height of the light spot formed by the laser source irradiating the measuring board relative to the plane of the outer panel of the carriage is determined, including:
[0022] After the measuring slide rail is moved to the position of the light spot formed by the laser source on the measuring plate, the first value corresponding to the measuring slide rail on the scale plate is determined, and the first value is used as the total height of the light spot relative to the plane where the outer side plate of the carriage is located.
[0023] In combination with the first aspect, in one implementation, the method further includes:
[0024] The arrangement position of the angle adjustment device in the deformation area to be measured of the outer side panel of the vehicle compartment is adjusted, and the maximum value of the deformation amounts of the deformation area to be measured at different arrangement positions is determined, and the maximum value is used as the maximum deformation amount of the deformation area to be measured.
[0025] In a second aspect, an embodiment of the present application provides a vehicle compartment outer side plate deformation measuring device, the vehicle compartment outer side plate deformation measuring device comprising:
[0026] A first determination module is used to determine the total height of the light spot formed by the laser source irradiating the measuring plate relative to the plane where the outer panel of the carriage is located when the emission lines formed by each laser source on the angle adjustment device coincide with the reflection lines reflected by the measuring plate corresponding to each laser source, wherein the measuring plate is arranged at the edge line in the length direction and the edge line in the height direction of the outer panel of the carriage, the angle adjustment device is arranged in the deformation area to be measured of the outer panel of the carriage, the angle adjustment device includes a base, an angle adjustment block and a laser source fixing block, the base and the angle adjustment block are connected by a first rotating shaft, the angle adjustment block and the laser source fixing block are connected by a second rotating shaft, the first rotating shaft is used to rotate the angle adjustment block in the horizontal direction, the second rotating shaft is used to rotate the laser source fixing block in the vertical direction, two laser sources are arranged on the laser source fixing block, and the angle between the emission lines formed by the two laser sources is a right angle;
[0027] A second determining module, used to determine a first rotation angle of the angle adjustment block and a second rotation angle of the laser source fixing block;
[0028] A third determination module is used to determine, based on the first rotation angle, that the first line segment is converted to a first height perpendicular to the plane where the outer side panel of the carriage is located, wherein the first line segment is a line segment corresponding to the height between the first rotation axis and the base of the angle adjustment device;
[0029] A fourth determination module, configured to determine, based on the second rotation angle, that the second line segment is converted to a second height perpendicular to the plane where the outer side panel of the vehicle compartment is located, wherein the second line segment is a line segment corresponding to the height of the second rotation axis from the first rotation axis;
[0030] The fifth determination module is used to determine the deformation amount of the deformation area to be measured by comprehensively considering the total height, the first height, the second height and the third height, wherein the third height is the height of the laser source from the second rotation axis.
[0031] In combination with the second aspect, in one implementation, the vehicle compartment outer side panel deformation measurement device further includes a sixth determination module, and the sixth determination module is specifically configured to:
[0032] The arrangement position of the angle adjustment device in the deformation area to be measured of the outer side panel of the vehicle compartment is adjusted, and the maximum value of the deformation amounts of the deformation area to be measured at different arrangement positions is determined, and the maximum value is used as the maximum deformation amount of the deformation area to be measured.
[0033] In a third aspect, an embodiment of the present application provides a vehicle compartment outer panel deformation measuring device, the vehicle compartment outer panel deformation measuring device comprising a processor, a memory, and a vehicle compartment outer panel deformation measuring program stored in the memory and executable by the processor, wherein when the vehicle compartment outer panel deformation measuring program is executed by the processor, the steps of the vehicle compartment outer panel deformation measuring method as described in any one of the first aspects are implemented.
[0034] In a fourth aspect, an embodiment of the present application provides a computer-readable storage medium, on which a vehicle exterior panel deformation measurement program is stored. When the vehicle exterior panel deformation measurement program is executed by a processor, the steps of the vehicle exterior panel deformation measurement method as described in any one of the first aspects are implemented.
[0035] The beneficial effects brought by the technical solution provided in the embodiments of the present application include:
[0036] The total height of the light spot formed by the laser source irradiating the measuring plate relative to the plane of the outer panel of the carriage is determined by when the emission lines formed by each laser source on the angle adjustment device coincide with the reflection lines reflected by the measuring plates corresponding to each laser source, wherein the measuring plates are arranged at the edge lines in the length direction and the height direction of the outer panel of the carriage, the angle adjustment device is arranged in the deformation area to be measured of the outer panel of the carriage, the angle adjustment device comprises a base, an angle adjustment block and a laser source fixing block, the base and the angle adjustment block are connected by a first rotating shaft, the angle adjustment block and the laser source fixing block are connected by a second rotating shaft, the first rotating shaft is used to rotate the angle adjustment block in the horizontal direction, the second rotating shaft is used to rotate the laser source fixing block in the vertical direction, two laser sources are arranged on the laser source fixing block, and the angle between the emission lines formed by the two laser sources is a right angle; determine A first rotation angle of the angle adjustment block and a second rotation angle of the laser source fixing block; based on the first rotation angle, determining that the first line segment is converted to a first height perpendicular to the plane where the outer panel of the car is located, the first line segment is a line segment corresponding to the height between the first rotation axis and the base of the angle adjustment device; based on the second rotation angle, determining that the second line segment is converted to a second height perpendicular to the plane where the outer panel of the car is located, the second line segment is a line segment corresponding to the height of the second rotation axis from the first rotation axis; combining the total height, the first height, the second height and the third height, determining the deformation amount of the deformation area to be measured, the third height is the height of the laser source from the second rotation axis, so that the plane where the outer panel of the car is located is used as the reference plane, the measurement method is relatively simple, and the deformation amount of the deformation area to be measured is determined by mathematical operation, which can improve the measurement accuracy. BRIEF DESCRIPTION OF THE DRAWINGS
[0037] Figure 1 This is a schematic flow chart of a first embodiment of a method for measuring deformation of a vehicle compartment outer panel of the present application;
[0038] Figure 2 A schematic diagram of the structure of an angle adjustment device provided in one embodiment of the present application;
[0039] Figure 3 A schematic diagram of the working condition of the method for measuring the deformation of the outer side panel of the vehicle compartment of this application;
[0040] Figure 4 A schematic diagram of the structure of a measurement board provided in one embodiment of the present application;
[0041] Figure 5 This is a schematic diagram of the functional modules of an embodiment of a vehicle compartment outer panel deformation measurement device of the present application;
[0042] Figure 6 This is a schematic diagram of the hardware structure of the vehicle compartment outer panel deformation measurement device involved in the embodiment of the present application. DETAILED DESCRIPTION
[0043] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0044] In order to make the objectives, technical solutions and advantages of the present application clearer, the implementation methods of the present application will be further described in detail below with reference to the accompanying drawings.
[0045] In a first aspect, an embodiment of the present application provides a method for measuring the deformation of an outer side panel of a vehicle compartment.
[0046] In one embodiment, referring to Figure 1 , Figure 1 This is a flow chart of the first embodiment of the method for measuring the deformation of the outer side panel of a vehicle compartment of the present application. Figure 1 As shown, the method for measuring the deformation of the outer side panel of the carriage includes:
[0047] Step 110, when the emission lines formed by each laser source on the angle adjustment device coincide with the reflection lines reflected by the measuring plates corresponding to each laser source, determine the total height of the light spot formed by the laser source irradiating on the measuring plate relative to the plane where the outer plate of the carriage is located, wherein the measuring plate is arranged at the edge line in the length direction and the edge line in the height direction of the outer plate of the carriage, the angle adjustment device is arranged in the deformation area to be measured of the outer plate of the carriage, the angle adjustment device includes a base, an angle adjustment block and a laser source fixing block, the base and the angle adjustment block are connected by a first rotating shaft, the angle adjustment block and the laser source fixing block are connected by a second rotating shaft, the first rotating shaft is used to rotate the angle adjustment block in the horizontal direction, the second rotating shaft is used to rotate the laser source fixing block in the vertical direction, two laser sources are arranged on the laser source fixing block, and the angle between the emission lines formed by the two laser sources is a right angle;
[0048] The deformation region to be measured of the outer panel of the vehicle compartment is usually in the shape of a conical protrusion, and the angle adjustment device is arranged in the deformation region to be measured of the outer panel of the vehicle compartment, usually on an inclined surface of the conical protrusion.
[0049] It should be noted that the method for measuring the deformation of the outer side panel of the vehicle compartment in the present application requires the use of a dedicated angle adjustment device and a measuring plate.
[0050] Figure 2 A schematic diagram of the structure of an angle adjustment device provided in one embodiment of the present application is shown in FIG. Figure 2 Serial number 1 is the first laser source, serial number 2 is the second laser source, serial number 3 is the second rotation axis, serial number 4 is the second angle marking ring, serial number 5 is the first rotation axis, serial number 6 is the first angle marking ring, and serial number 7 is the base. Preferably, the base is a magnetic base, which is adsorbed on the deformation area to be measured on the outer side panel of the car when in use. The T-shaped component in the figure is the laser source fixing block, and the V-shaped component is the angle adjustment block. The angle adjustment block is provided with two rotation axes in different directions, namely the first rotation axis and the second rotation axis. These two rotation axes provide two degrees of freedom of rotation in different directions. Each rotation axis has an angle marking ring at one end, and the original position of the angle marking ring is 0 scale. The laser source is responsible for emitting a linear laser beam, and the angles of the two emitted laser lines are right angles.
[0051] Figure 3 This is a schematic diagram of the working condition of the method for measuring the deformation of the outer side panel of the carriage in this application. Figure 3 Among them, serial number 12 is an angle adjustment device, serial number 13 is a measuring plate, and serial number 14 is an outer side plate of the carriage.
[0052] By adjusting the first rotating shaft and the second rotating shaft on the angle adjusting device, the emission lines formed by the laser sources on the angle adjusting device and the reflection lines reflected by the corresponding measuring plates of the laser sources are made to coincide with each other. When coincident, the laser source fixing block is perpendicular to the plane where the outer side plate of the carriage is located.
[0053] The measuring plate is a flat reflective plate, and the total height of the light spot formed by the laser source irradiating the measuring plate relative to the plane where the outer side plate of the carriage is located can be determined by image processing technology.
[0054] Furthermore, the measuring plate is also provided with a scale plate and a measuring slide rail, the scale plate is arranged in a direction perpendicular to the plane direction of the outer side plate of the carriage, and the measuring slide rail is arranged in a direction parallel to the plane direction of the outer side plate of the carriage. Figure 4 A schematic diagram of the structure of a measurement board provided in one embodiment of the present application, Figure 4Serial number 8 is a scale plate, serial number 9 is a measuring plate, serial number 10 is a measuring slide rail, and serial number 11 is a measuring plate base. Preferably, the measuring plate base is a magnetic base for fixing, and is adsorbed on the edge line of the length direction and the edge line of the height direction of the outer plate of the carriage when in use; the scale plate can be millimeter-level, used to indicate the reading; the measuring slide rail can slide parallel to the scale plate direction, used to assist in reading.
[0055] When a scale plate and a measuring slide rail are arranged on the measuring plate, the method of determining the total height of the light spot formed by the laser source irradiating the measuring plate relative to the plane where the outer side plate of the carriage is located includes:
[0056] After the measuring slide is moved to the position of the light spot formed by the laser source on the measuring plate, the first value corresponding to the measuring slide on the scale plate is determined, and the first value is used as the total height of the light spot relative to the plane where the outer side plate of the car is located, so that relevant personnel can quickly and accurately read the total height of the light spot relative to the plane where the outer side plate of the car is located from the scale plate.
[0057] Step 120, determining a first rotation angle of the angle adjustment block and a second rotation angle of the laser source fixing block;
[0058] In a specific implementation, the first rotation angle of the angle adjustment block is determined by reading the value of the first angle mark ring, and the second rotation angle of the laser source fixing block is determined by reading the value of the second angle mark ring.
[0059] Step 130: Based on the first rotation angle, determine that the first line segment is converted to a first height perpendicular to the plane where the outer side panel of the vehicle compartment is located, and the first line segment is a line segment corresponding to the height between the first rotation axis and the base of the angle adjustment device;
[0060] In a specific implementation, based on the first rotation angle, it is determined that the first line segment is converted to a first height perpendicular to the plane where the outer side panel of the vehicle compartment is located, in preparation for determining the deformation amount of the deformation area to be measured.
[0061] Based on the first rotation angle, the first line segment is determined to be converted to a first height perpendicular to the plane where the outer side panel of the carriage is located. The corresponding formula is:
[0062] l a1 ′=l a1 *cosθ1
[0063] Among them, l a1 ' is the first height, l a1 is the length of the first line segment, and θ1 is the first rotation angle.
[0064] Step 140: Based on the second rotation angle, determine that the second line segment is converted to a second height perpendicular to the plane where the outer side panel of the vehicle compartment is located, and the second line segment is a line segment corresponding to the height of the second rotation axis from the first rotation axis;
[0065] In a specific implementation, based on the second rotation angle, it is determined that the second line segment is converted to a second height perpendicular to the plane where the outer side panel of the vehicle compartment is located, in preparation for determining the deformation amount of the deformation area to be measured.
[0066] The second line segment is determined to be converted to a second height perpendicular to the plane where the outer side panel of the carriage is located based on the second rotation angle. The corresponding formula is:
[0067] l a2 ′=l a2 *cosθ2
[0068] Among them, l a2 ' is the second height, l a2 is the length of the second line segment, and θ2 is the second rotation angle.
[0069] Step 150: Determine the deformation amount of the deformation area to be measured by comprehensively considering the total height, the first height, the second height and the third height, wherein the third height is the height of the laser source from the second rotation axis.
[0070] Because when the emission lines formed by each laser source on the angle adjustment device coincide with the reflected lines reflected by the measuring plates corresponding to each laser source, the laser source fixing block is perpendicular to the plane where the outer side plate of the carriage is located, so the third height directly selects the height of the laser source from the second rotation axis without the need for conversion.
[0071] Among them, the measurement reference planes of the total height, the first height, the second height and the third height are unified, which are all the planes where the outer side panels of the carriage are located.
[0072] The total height, the first height, the second height and the third height are comprehensively considered to determine the deformation amount of the deformation area to be measured, and the corresponding formula is:
[0073] d = l c -l ′ a1 -l ′ a2 -l a3
[0074] Where d is the deformation of the deformation area to be measured, l c is the total height, l a1 ' is the first height, l a2 ' is the second height, l a3 The third height.
[0075] In this embodiment, when the emission lines formed by each laser source on the angle adjustment device coincide with the reflection lines reflected by the measurement plates corresponding to each laser source, the total height of the light spot formed by the laser source irradiating on the measurement plate relative to the plane where the outer side plate of the carriage is located is determined, wherein the measurement plate is arranged at the edge line in the length direction and the edge line in the height direction of the outer side plate of the carriage, the angle adjustment device is arranged in the deformation area to be measured of the outer side plate of the carriage, the angle adjustment device includes a base, an angle adjustment block and a laser source fixing block, the base and the angle adjustment block are connected by a first rotating axis, the angle adjustment block and the laser source fixing block are connected by a second rotating axis, the first rotating axis is used to rotate the angle adjustment block in the horizontal direction, and the second rotating axis is used to rotate the laser source fixing block in the vertical direction, two laser sources are arranged on the laser source fixing block, and the angle between the emission lines formed by the two laser sources is a right angle ; Determine a first rotation angle of the angle adjustment block and a second rotation angle of the laser source fixing block; based on the first rotation angle, determine that the first line segment is converted to a first height perpendicular to the plane where the outer panel of the car is located, the first line segment is a line segment corresponding to the height between the first rotation axis and the base of the angle adjustment device; based on the second rotation angle, determine that the second line segment is converted to a second height perpendicular to the plane where the outer panel of the car is located, the second line segment is a line segment corresponding to the height of the second rotation axis from the first rotation axis; comprehensively determine the total height, the first height, the second height and the third height, determine the deformation amount of the deformation area to be measured, the third height is the height of the laser source from the second rotation axis, and the plane where the outer panel of the car is located is used as the reference plane. The measurement method is relatively simple, and the deformation amount of the deformation area to be measured is determined by mathematical operation, which can improve the measurement accuracy.
[0076] In actual situations, since the plane of the outer panel of the carriage is uneven, after the angle adjustment device is arranged in the deformation area to be measured on the outer panel of the carriage, it is necessary to adjust the angle of the outer panel of the carriage. a1 , l a2 and a3 The actual length is checked. The actual sum is obtained by adding the actual values of the three, and the theoretical sum is obtained by adding the theoretical values of the three, and the difference between the actual sum and the theoretical sum is determined. When determining the deformation amount of the deformation area to be measured, the influence of the above difference is considered to further improve the accuracy of the measurement. The corresponding formula is:
[0077] d = l c -l ′ a1 -l ′ a2 -l a3 -s
[0078] Where d is the deformation of the deformation area to be measured, l c is the total height, l a1 ' is the first height, la2 ' is the second height, l a3 is the third height and s is the difference.
[0079] Furthermore, in one embodiment, the method further includes:
[0080] The arrangement position of the angle adjustment device in the deformation area to be measured of the outer side panel of the vehicle compartment is adjusted, and the maximum value of the deformation amounts of the deformation area to be measured at different arrangement positions is determined, and the maximum value is used as the maximum deformation amount of the deformation area to be measured.
[0081] Because the deformation area to be measured of the outer panel of the vehicle compartment is usually in the shape of a conical protrusion, the angle adjustment device is usually arranged on the inclined surface of the conical protrusion. In order to determine the maximum deformation of the deformation area to be measured, it is necessary to adjust the arrangement position of the angle adjustment device in the deformation area to be measured of the outer panel of the vehicle compartment for multiple times, and determine the maximum value of the deformation of the deformation area to be measured at different arrangement positions. The maximum deformation of the deformation area to be measured determined in the above manner is also based on the plane where the outer panel of the vehicle compartment is located as the reference plane, which can improve the measurement accuracy.
[0082] In a second aspect, an embodiment of the present application also provides a device for measuring the deformation of an outer side panel of a vehicle compartment.
[0083] In one embodiment, referring to Figure 5 , Figure 5 This is a functional module diagram of an embodiment of a vehicle compartment outer panel deformation measurement device of the present application. Figure 5 As shown, the vehicle compartment outer side plate deformation measuring device 500 includes:
[0084] The first determination module 501 is used to determine the total height of the light spot formed by the laser source irradiating the measuring plate relative to the plane where the outer panel of the carriage is located when the emission lines formed by each laser source on the angle adjustment device coincide with the reflection lines reflected by the measuring plate corresponding to each laser source, wherein the measuring plate is arranged at the edge line in the length direction and the edge line in the height direction of the outer panel of the carriage, the angle adjustment device is arranged at the deformation area to be measured of the outer panel of the carriage, the angle adjustment device includes a base, an angle adjustment block and a laser source fixing block, the base and the angle adjustment block are connected by a first rotating shaft, the angle adjustment block and the laser source fixing block are connected by a second rotating shaft, the first rotating shaft is used to rotate the angle adjustment block in the horizontal direction, the second rotating shaft is used to rotate the laser source fixing block in the vertical direction, two laser sources are arranged on the laser source fixing block, and the angle between the emission lines formed by the two laser sources is a right angle;
[0085] A second determination module 502, used to determine a first rotation angle of the angle adjustment block and a second rotation angle of the laser source fixing block;
[0086] A third determination module 503 is used to determine, based on the first rotation angle, that the first line segment is converted to a first height perpendicular to the plane where the outer side panel of the carriage is located, wherein the first line segment is a line segment corresponding to the height between the first rotation axis and the base of the angle adjustment device;
[0087] A fourth determination module 504 is used to determine, based on the second rotation angle, that the second line segment is converted to a second height perpendicular to the plane where the outer side panel of the vehicle compartment is located, wherein the second line segment is a line segment corresponding to the height of the second rotation axis from the first rotation axis;
[0088] The fifth determination module 505 is used to determine the deformation amount of the deformation area to be measured by comprehensively considering the total height, the first height, the second height and the third height, wherein the third height is the height of the laser source from the second rotation axis.
[0089] Further, in one embodiment, the third determination module is specifically used to determine the first height of the first line segment converted to a plane perpendicular to the outer side panel of the vehicle compartment according to the following formula:
[0090] l a1 ′=l a1 *cosθ1
[0091] Among them, l a1 ' is the first height, l a1 is the length of the first line segment, and θ1 is the first rotation angle.
[0092] Further, in one embodiment, the fourth determination module is specifically used to determine the second height at which the second line segment is converted to be perpendicular to the plane where the outer side panel of the vehicle compartment is located according to the following formula:
[0093] l a2 ′=l a2 *cosθ2
[0094] Among them, l a2 ' is the second height, l a2 is the length of the second line segment, and θ2 is the second rotation angle.
[0095] Furthermore, in one embodiment, the fifth determination module is specifically used to determine the deformation amount of the deformation area to be measured according to the following formula:
[0096] d = l c -l ′ a1 -l ′ a2 -l a3
[0097] Where d is the deformation of the deformation area to be measured, l c is the total height, l a1 ' is the first height, la2 ' is the second height, l a3 The third height.
[0098] Furthermore, in one embodiment, a scale plate and a measuring rail are arranged on the measuring plate, the scale plate is arranged in a direction perpendicular to the plane direction of the outer side plate of the carriage, and the measuring rail is arranged in a direction parallel to the plane direction of the outer side plate of the carriage, and the first determining module is specifically used for:
[0099] After the measuring slide rail is moved to the position of the light spot formed by the laser source on the measuring plate, the first value corresponding to the measuring slide rail on the scale plate is determined, and the first value is used as the total height of the light spot relative to the plane where the outer side plate of the carriage is located.
[0100] Furthermore, in one embodiment, the vehicle compartment outer side panel deformation measurement device further includes a sixth determination module, and the sixth determination module is specifically used for:
[0101] The arrangement position of the angle adjustment device in the deformation area to be measured of the outer side panel of the vehicle compartment is adjusted, and the maximum value of the deformation amounts of the deformation area to be measured at different arrangement positions is determined, and the maximum value is used as the maximum deformation amount of the deformation area to be measured.
[0102] Among them, the functional implementation of each module in the above-mentioned vehicle compartment outer panel deformation measuring device corresponds to the various steps in the above-mentioned vehicle compartment outer panel deformation measuring method embodiment, and its functions and implementation processes will not be repeated here one by one.
[0103] In a third aspect, an embodiment of the present application provides a device for measuring the deformation of an outer panel of a vehicle compartment. The device for measuring the deformation of an outer panel of a vehicle compartment may be a personal computer (PC), a laptop computer, a server, or other device having a data processing function.
[0104] Reference Figure 6 , Figure 6 The hardware structure diagram of the vehicle compartment outer panel deformation measurement device involved in the embodiment of the present application is shown in FIG. In the embodiment of the present application, the vehicle compartment outer panel deformation measurement device may include a processor, a memory, a communication interface, and a communication bus.
[0105] The communication bus may be of any type and is used to interconnect the processor, the memory, and the communication interface.
[0106] The communication interface includes an input / output (I / O) interface, a physical interface, and a logical interface, which are used to interconnect the devices inside the vehicle outer panel deformation measurement device, and an interface used to interconnect the vehicle outer panel deformation measurement device with other devices (such as other computing devices or user devices). The physical interface can be an Ethernet interface, an optical fiber interface, an ATM interface, etc.; the user device can be a display, a keyboard, etc.
[0107] The memory can be various types of storage media, such as random access memory (RAM), read-only memory (ROM), non-volatile RAM (NVRAM), flash memory, optical storage, hard disk, programmable ROM (PROM), erasable PROM (EPROM), electrically erasable PROM (EEPROM), etc.
[0108] The processor may be a general-purpose processor, which may call the vehicle compartment outer panel deformation measurement program stored in the memory and execute the vehicle compartment outer panel deformation measurement method provided in the embodiment of the present application. For example, the general-purpose processor may be a central processing unit (CPU). The method executed when the vehicle compartment outer panel deformation measurement program is called may refer to the various embodiments of the vehicle compartment outer panel deformation measurement method of the present application, which will not be described in detail here.
[0109] Those skilled in the art will understand that Figure 6 The hardware structure shown in the figure does not constitute a limitation on the present application, and may include more or less components than shown in the figure, or combine certain components, or arrange the components differently.
[0110] In a fourth aspect, an embodiment of the present application also provides a computer-readable storage medium.
[0111] The computer-readable storage medium of the present application stores a vehicle compartment outer panel deformation measurement program, wherein when the vehicle compartment outer panel deformation measurement program is executed by a processor, the steps of the vehicle compartment outer panel deformation measurement method as described above are implemented.
[0112] Among them, the method implemented when the vehicle compartment outer panel deformation measurement program is executed can refer to the various embodiments of the vehicle compartment outer panel deformation measurement method of the present application, and will not be repeated here.
[0113] It should be noted that the serial numbers of the above-mentioned embodiments of the present application are only for description and do not represent the advantages or disadvantages of the embodiments.
[0114] The terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned drawings are intended to cover non-exclusive inclusions. For example, a process, method, system, product or device that includes a series of steps or units is not limited to the listed steps or units, but optionally includes steps or units that are not listed, or optionally includes other steps or units inherent to these processes, methods, products or devices. The terms "first", "second" and "third" are used to distinguish different objects, etc., and do not represent a sequence, nor do they limit "first", "second" and "third" to different types.
[0115] In the description of the embodiments of the present application, "exemplary", "for example" or "for example" are used to indicate examples, illustrations or descriptions. Any embodiment or design described as "exemplary", "for example" or "for example" in the embodiments of the present application should not be interpreted as being more preferred or more advantageous than other embodiments or designs. Specifically, the use of words such as "exemplary", "for example" or "for example" is intended to present related concepts in a specific way.
[0116] In the description of the embodiments of the present application, unless otherwise specified, “ / ” means or, for example, A / B can mean A or B; the “and / or” in the text is merely a description of the association relationship of associated objects, indicating that three relationships may exist, for example, A and / or B can mean: A exists alone, A and B exist at the same time, and B exists alone. In addition, in the description of the embodiments of the present application, “multiple” refers to two or more than two.
[0117] In some processes described in the embodiments of the present application, multiple operations or steps that appear in a specific order are included, but it should be understood that these operations or steps may not be executed in the order in which they appear in the embodiments of the present application or in parallel, and the sequence number of the operation is only used to distinguish the different operations, and the sequence number itself does not represent any execution order. In addition, these processes may include more or fewer operations, and these operations or steps may be executed in sequence or in parallel, and these operations or steps may be combined.
[0118] Through the description of the above implementation methods, those skilled in the art can clearly understand that the above-mentioned embodiment methods can be implemented by means of software plus a necessary general hardware platform, and of course by hardware, but in many cases the former is a better implementation method. Based on such an understanding, the technical solution of the present application is essentially or the part that contributes to the prior art can be embodied in the form of a software product, which is stored in a storage medium (such as ROM / RAM, disk, CD) as described above, and includes a number of instructions for a terminal device to execute the methods described in each embodiment of the present application.
[0119] The above are only preferred embodiments of the present application, and are not intended to limit the patent scope of the present application. Any equivalent structure or equivalent process transformation made using the contents of the present application specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present application.
Claims
1. A method for measuring the deformation of a car compartment outer panel, characterized in that: The method for measuring the deformation of the outer side panel of the carriage comprises: When the emission lines formed by each laser source on the angle adjustment device coincide with the reflection lines reflected by the measuring plates corresponding to each laser source, determine the total height of the light spot formed by the laser source irradiating on the measuring plate relative to the plane where the outer plate of the carriage is located, wherein the measuring plate is arranged at the edge line in the length direction and the edge line in the height direction of the outer plate of the carriage, the angle adjustment device is arranged in the deformation area to be measured of the outer plate of the carriage, the angle adjustment device includes a base, an angle adjustment block and a laser source fixing block, the base and the angle adjustment block are connected by a first rotating shaft, the angle adjustment block and the laser source fixing block are connected by a second rotating shaft, the first rotating shaft is used to rotate the angle adjustment block in the horizontal direction, the second rotating shaft is used to rotate the laser source fixing block in the vertical direction, two laser sources are arranged on the laser source fixing block, and the angle between the emission lines formed by the two laser sources is a right angle; Determining a first rotation angle of the angle adjustment block and a second rotation angle of the laser source fixing block; Based on the first rotation angle, determine that the first line segment is converted to a first height perpendicular to the plane where the outer side panel of the carriage is located, and the first line segment is a line segment corresponding to the height between the first rotation axis and the base of the angle adjustment device; Based on the second rotation angle, determine that the second line segment is converted to a second height perpendicular to the plane where the outer side panel of the carriage is located, and the second line segment is a line segment corresponding to the height of the second rotation axis from the first rotation axis; The deformation amount of the deformation area to be measured is determined by combining the total height, the first height, the second height and the third height, wherein the third height is the height of the laser source from the second rotation axis.
2. The method for measuring the deformation of the outer side panel of a vehicle compartment according to claim 1, characterized in that: Based on the first rotation angle, the first line segment is determined to be converted to a first height perpendicular to the plane where the outer side panel of the carriage is located. The corresponding formula is: l a1 ′=l a1 *cosθ1 Among them, l a1 ' is the first height, l a1 is the length of the first line segment, and θ1 is the first rotation angle.
3. The method for measuring the deformation of the outer side panel of a vehicle compartment according to claim 1, characterized in that: Based on the second rotation angle, the second line segment is determined to be transformed to a second height perpendicular to the plane where the outer side panel of the carriage is located. The corresponding formula is: the a2 ′=l a2 *cosθ2 Among them, l a2 ' is the second height, l a2 is the length of the second line segment, and θ2 is the second rotation angle.
4. The method for measuring the deformation of the outer side panel of a vehicle compartment according to claim 1, characterized in that: The total height, the first height, the second height and the third height are comprehensively considered to determine the deformation amount of the deformation area to be measured, and the corresponding formula is: d=l c -l ′ a1 -l ′ a2 -l a3 Where d is the deformation of the deformation area to be measured, l c is the total height, l a1 ' is the first height, l a2 ' is the second height, l a3 The third height.
5. The method for measuring deformation of the outer side panel of a vehicle compartment according to claim 1, characterized in that: The measuring board is also provided with a scale plate and a measuring slide rail, the scale plate is arranged in a direction perpendicular to the plane where the outer panel of the carriage is located, and the measuring slide rail is arranged in a direction parallel to the plane where the outer panel of the carriage is located. The total height of the light spot formed by the laser source irradiating the measuring board relative to the plane where the outer panel of the carriage is located is determined, including: After the measuring slide rail is moved to the position of the light spot formed by the laser source on the measuring plate, the first value corresponding to the measuring slide rail on the scale plate is determined, and the first value is used as the total height of the light spot relative to the plane where the outer side plate of the carriage is located.
6. The method for measuring deformation of the outer side panel of a vehicle compartment according to claim 1, characterized in that: The method further comprises: The arrangement position of the angle adjustment device in the deformation area to be measured of the outer side panel of the vehicle compartment is adjusted, and the maximum value of the deformation amounts of the deformation area to be measured at different arrangement positions is determined, and the maximum value is used as the maximum deformation amount of the deformation area to be measured.
7. A vehicle compartment outer panel deformation measuring device, characterized in that: The vehicle compartment outer side plate deformation measuring device comprises: A first determination module is used to determine the total height of the light spot formed by the laser source irradiating the measuring plate relative to the plane where the outer panel of the carriage is located when the emission lines formed by each laser source on the angle adjustment device coincide with the reflection lines reflected by the measuring plate corresponding to each laser source, wherein the measuring plate is arranged at the edge line in the length direction and the edge line in the height direction of the outer panel of the carriage, the angle adjustment device is arranged in the deformation area to be measured of the outer panel of the carriage, the angle adjustment device includes a base, an angle adjustment block and a laser source fixing block, the base and the angle adjustment block are connected by a first rotating shaft, the angle adjustment block and the laser source fixing block are connected by a second rotating shaft, the first rotating shaft is used to rotate the angle adjustment block in the horizontal direction, the second rotating shaft is used to rotate the laser source fixing block in the vertical direction, two laser sources are arranged on the laser source fixing block, and the angle between the emission lines formed by the two laser sources is a right angle; A second determining module, used to determine a first rotation angle of the angle adjustment block and a second rotation angle of the laser source fixing block; A third determination module is used to determine, based on the first rotation angle, that the first line segment is converted to a first height perpendicular to the plane where the outer side panel of the carriage is located, wherein the first line segment is a line segment corresponding to the height between the first rotation axis and the base of the angle adjustment device; A fourth determination module, configured to determine, based on the second rotation angle, that the second line segment is converted to a second height perpendicular to the plane where the outer side panel of the vehicle compartment is located, wherein the second line segment is a line segment corresponding to the height of the second rotation axis from the first rotation axis; The fifth determination module is used to determine the deformation amount of the deformation area to be measured by comprehensively considering the total height, the first height, the second height and the third height, wherein the third height is the height of the laser source from the second rotation axis.
8. The vehicle compartment outer panel deformation measuring device according to claim 7, characterized in that: The vehicle compartment outer side plate deformation measurement device further includes a sixth determination module, and the sixth determination module is specifically used for: The arrangement position of the angle adjustment device in the deformation area to be measured of the outer side panel of the vehicle compartment is adjusted, and the maximum value of the deformation amounts of the deformation area to be measured at different arrangement positions is determined, and the maximum value is used as the maximum deformation amount of the deformation area to be measured.
9. A vehicle compartment outer panel deformation measurement device, characterized in that: The vehicle exterior panel deformation measuring device includes a processor, a memory, and a vehicle exterior panel deformation measuring program stored in the memory and executable by the processor, wherein when the vehicle exterior panel deformation measuring program is executed by the processor, the steps of the vehicle exterior panel deformation measuring method as described in any one of claims 1 to 6 are implemented.
10. A computer-readable storage medium, characterized in that: The computer-readable storage medium stores a vehicle compartment outer panel deformation measurement program, wherein when the vehicle compartment outer panel deformation measurement program is executed by a processor, the steps of the vehicle compartment outer panel deformation measurement method according to any one of claims 1 to 6 are implemented.
Citation Information
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