Wire drawing system

By setting up a rotating barrel and cooling pipeline in the wire drawing system, the problem of overheating of steel wire during continuous wire drawing operations is solved, the equipment length is shortened, the cooling efficiency is improved, and the floor area is reduced.

CN119794100APending Publication Date: 2025-04-11YI CHANG SHI HENG CHANG BIAO ZHUN JIAN YOU XIAN ZE REN GONG SI
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Patent Information

Application Number
CN202510099491.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-22
Publication Date
2025-04-11

AI Technical Summary

Technical Problem

In the prior art, steel wires are prone to overheating during continuous wire drawing operations, resulting in excessive equipment length and large area.

Method used

A wire drawing system is designed. By setting a rotating barrel between each wire drawing box and installing cooling water and cooling pipelines in the rotating barrel, the steel wire is wound on the rotating barrel for cooling, while shortening the distance between adjacent wire drawing boxes and reducing the overall equipment length.

Benefits of technology

It effectively solves the problem of steel wire overheating, shortens the equipment length, reduces the floor area, and improves the cooling efficiency of steel wire.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides a wire drawing system which comprises a mounting table, a plurality of wire drawing assemblies are arranged on the mounting table from one end to the other end at equal intervals, each wire drawing assembly comprises a wire drawing box and a rotating cylinder, and a driver for driving each rotating cylinder to rotate is further arranged below the mounting table; cooling water is contained in the rotating cylinder, a cooling pipeline fixed relative to the mounting table is further arranged in the rotating cylinder, the two ends of the cooling pipeline extend out of the rotating cylinder, and the middle section of the cooling pipeline is located in the cooling water. An inlet plate and an outlet plate are fixedly connected to the two ends of the mounting table respectively, all the wire drawing assemblies are located between the inlet plate and the outlet plate, an inlet hole is formed in the inlet plate, an outlet hole is formed in the outlet plate, and a steel wire enters the first wire drawing box through the inlet hole, then is wound around the first rotating cylinder and then enters the second wire drawing box. And finally, the wire is guided out from the last wire drawing box and then is guided away through the outlet hole. The invention solves the problem of large occupied area of the whole equipment caused by continuous wire drawing operation in the prior art.
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Description

Technical Field

[0001] The invention relates to the technical field of steel wire drawing equipment, and in particular to a wire drawing system. Background Art

[0002] Steel wire is the raw material for processing standard parts such as springs, spring washers, and cotter pins. After processing, the steel wire is generally of a fixed wire diameter. When further processed into standard parts, it needs to be drawn again to become thinner and meet the wire diameter requirements of standard parts. In the prior art, wire drawing is generally performed through a wire drawing box. The wire drawing box generally includes a powder box portion containing wire drawing powder, and a wire drawing die connected to the powder box portion. The steel wire passes through the powder box portion and then passes through the wire drawing die so that the wire diameter becomes smaller. In the actual operation process, the steel wire and the wire drawing die react extremely violently during the wire drawing process, which will generate a large amount of heat. It is generally difficult to complete the final wire drawing through one wire drawing. It is necessary to perform continuous operation through multiple sets of wire drawing boxes. After the previous wire drawing box is drawn, a large distance is required to allow the steel wire to cool down before entering the next wire drawing box. This can prevent the steel wire from overheating due to continuous wire drawing, but it also causes the overall equipment to be too long and occupy a large area. Summary of the invention

[0003] In view of the deficiencies in the prior art, the present invention provides a wire drawing system, which solves the problem in the prior art that the continuous wire drawing operation causes the overall equipment to occupy a large area.

[0004] According to an embodiment of the present invention, a wire drawing system includes a mounting table, on which a plurality of wire drawing components are equidistantly arranged from one end to the other end, each wire drawing component includes a wire drawing box and a rotating cylinder, and a driver for driving each rotating cylinder to rotate is also arranged under the mounting table; cooling water is filled in the rotating cylinder, and a cooling pipeline fixed relative to the mounting table is also arranged in the rotating cylinder, and both ends of the cooling pipeline extend to the outside of the rotating cylinder and the middle section is located in the cooling water; both ends of the mounting table are fixedly connected with an inlet plate and an outlet plate, and all wire drawing components are located between the inlet plate and the outlet plate, an inlet hole is arranged on the inlet plate, and an outlet hole is arranged on the outlet plate, and the steel wire enters the first wire drawing box through the inlet hole and is then wound on the first rotating cylinder, and then enters the second wire drawing box, and finally is led out of the last wire drawing box and separated through the outlet hole.

[0005] In the above embodiment, there is a rotating drum between the multiple wire drawing boxes for winding the steel wire, and a cooling pipeline and cooling water are provided in the rotating drum, which can provide cooling for the wound steel wire, so that the steel wire can be quickly cooled at the rotating drum. At the same time, the distance between adjacent wire drawing boxes is also made closer through winding, thereby greatly shortening the length of the overall equipment, solving the problem of large occupation of the overall equipment due to continuous wire drawing operations in the prior art.

[0006] Furthermore, the wire drawing box includes a powder box part and a slag box part. A wire drawing die is also arranged in the slag box part. The steel wire passes through the wire drawing die through the powder box part and then passes through the slag box part. The slag box part is also connected to a water inlet pipe and a water outlet pipe.

[0007] Furthermore, the powder box part is fixedly connected to a mounting arm, and the mounting arm is rotatably connected to a rotating wheel, and the steel wire enters the powder box part after passing through the rotating wheel.

[0008] Furthermore, an inner cylinder is fixedly arranged in the rotating cylinder, and the cooling pipeline is spirally wrapped around the inner cylinder. The upper end of the inner cylinder is fixedly connected to a top plate, and the top plate is fixedly connected to a mounting shaft, and the mounting shaft is fixedly extended downward to the outside of the rotating cylinder and connected to the driver.

[0009] Furthermore, a winding portion is recessed in the outer wall of the middle section of the rotating cylinder, and the steel wire is arranged on the winding portion in multiple circles.

[0010] Furthermore, a water outlet pipe is connected to the side wall of the slag box part, a water inlet pipe is connected to the bottom of the slag box part and fixedly extends to the bottom of the mounting platform, the wire drawing die is provided with a wire drawing hole located above the water outlet pipe, a lead-out hole is also provided on the slag box part, and a roller group is also provided in the slag box part so that the steel wire is submerged in water.

[0011] Furthermore, the roller group includes a pair of upper rollers and a pair of lower rollers which are respectively rotatably connected to the inner wall of the slag box, the two upper rollers are located above the water surface and on both sides of the two lower rollers, and the two lower rollers are located below the water surface.

[0012] Furthermore, the winding portion is a structure with large ends and a small middle and an arc-shaped transition.

[0013] Furthermore, the water outlet pipe is also connected to a filter tank, and also includes a liquid receiving tank installed on the side of the mounting platform, and all the filter tanks are connected to the liquid receiving tank.

[0014] Furthermore, the cooling pipeline includes an inlet pipe and an outlet pipe extending from the upper end of the rotating cylinder to the outside thereof, so as to introduce and guide the refrigerant.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] By arranging a rotating drum between each wire drawing box, and filling the rotating drum with cooling water and a cooling pipeline, the wound steel wire can be cooled, so that the steel wire can be quickly cooled at the rotating drum. At the same time, the distance between adjacent wire drawing boxes is made closer through winding, thereby greatly shortening the length of the overall equipment, solving the problem of large occupation of the overall equipment due to continuous wire drawing operations in the prior art. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present invention;

[0018] Figure 2 The structure of the rotating drum according to the embodiment of the present invention is shown in FIG. Figure 1 ;

[0019] Figure 3 The structure of the rotating drum according to the embodiment of the present invention is shown in FIG. Figure 2 ;

[0020] Figure 4 A schematic diagram of the structure of a wire drawing box according to an embodiment of the present invention;

[0021] Figure 5 A schematic diagram of the structure of a rotating wheel according to an embodiment of the present invention;

[0022] In the above drawings:

[0023] Mounting table 1, drawing box 2, rotating drum 3, cooling pipeline 4, inlet plate 5, outlet plate 6, steel wire 7, inner drum 8, top plate 9, mounting shaft 10, inlet pipe 11, outlet pipe 12, winding part 13, powder box part 14, slag box part 15, drawing die 16, water inlet pipe 17, water outlet pipe 18, lead-out hole 19, upper roller 20, lower roller 21, filter tank 22, liquid receiving tank 23, filter plate 24, mounting arm 25, and rotating wheel 26. DETAILED DESCRIPTION

[0024] The technical solution of the present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0025] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0026] like Figure 1-3As shown, the present embodiment provides a wire drawing system, which includes a mounting table 1, which is in the shape of an elongated strip, and a plurality of wire drawing components are equidistantly arranged on the mounting table 1 from one end to the other end, each wire drawing component includes a wire drawing box 2 and a rotating cylinder 3, and a driver for driving each rotating cylinder 3 to rotate is also arranged under the mounting table 1; cooling water is filled in the rotating cylinder 3, and a cooling pipeline 4 fixed relative to the mounting table 1 is also arranged in the rotating cylinder 3, and both ends of the cooling pipeline 4 extend to the outside of the rotating cylinder 3 and the middle section is located in the cooling water; both ends of the mounting table 1 are fixedly connected with an inlet plate 5 and an outlet plate 6, respectively, and all the wire drawing components are located between the inlet plate 5 and the outlet plate 6, and an inlet plate 5 is provided with The outlet plate 6 is provided with an outlet hole, the steel wire 7 enters the first drawing box 2 through the inlet hole, is then wound on the first rotating drum 3, and then enters the second drawing box 2, and is finally led out of the last drawing box 2 and separated through the outlet hole. A rotating drum 3 is provided between two adjacent drawing boxes 2, and multiple turns of steel wire 7 can be wound around the rotating drum 3, and the cooling water in the rotating drum 3 indirectly cools the steel wire 7 through the wall of the rotating drum 3, so that the steel wire 7 can efficiently achieve the cooling purpose, that is to say, the two adjacent drawing boxes 2 in this scheme can be arranged closer, so that the length of the overall mounting table 1 can be shortened, the overall equipment occupies a smaller area, and the existing The continuous wire drawing operation in the existing technology leads to the problem that the overall equipment occupies a large area; at the same time, a cooling pipeline 4 is also provided in the present scheme, into which a refrigerant can be introduced, and a compressor is used externally to make the refrigerant in a circulating state, similar to the operation mode of a refrigeration air conditioner, so that the cooling water is continuously kept at a low temperature to maintain the cooling effect on the steel wire 7; in a more detailed scheme, an inner cylinder 8 is also fixedly provided in the rotating cylinder 3, and the cooling pipeline 4 is spirally wrapped around the outside of the inner cylinder 8, and a top plate 9 is fixedly connected to the upper end of the inner cylinder 8, and a mounting shaft 10 is fixedly connected to the top plate 9 and the mounting shaft 10 is fixedly extended downward to the outside of the rotating cylinder 3 and connected to the driver, and the cooling pipeline 4 includes a pipe extending from the upper end of the rotating cylinder 3 to the outside of the rotating cylinder 3. The inlet pipe 11 and the outlet pipe 12 outside are used to import and export the refrigerant. The inner cylinder 8 cooperates with the installation shaft 10 to make the rotating cylinder 3 more stably driven by the driver. The driver can be a driving motor. The installation shaft 10 extends to the bottom of the mounting platform 1. The driver is arranged under the mounting platform 1 and connected to the installation shaft 10 (it can be achieved by conventional methods such as gear transmission, belt transmission, etc.), so as to smoothly realize the drive; further, the setting of the inner cylinder 8 also makes the space inside the rotating cylinder 3 become a smaller ring, so that less cooling water is loaded, but the contact efficiency with the cooling pipeline 4 is better, and the cooling water can better exchange heat with the cooling pipeline 4, thereby further ensuring the cooling effect on the steel wire 7.

[0027] like Figure 1-3As shown, in a further scheme, a winding portion 13 is recessed in the outer wall of the middle section of the rotating cylinder 3, and the winding portion 13 is a structure with large ends and a small middle and an arc-shaped transition, so that the steel wire 7 can gather toward the middle during winding, and the cooling water also contacts the corresponding position in the rotating cylinder 3 to achieve cooling of the steel wire 7. During the wire drawing process, the driver also drives the rotating cylinder 3 to be in a synchronous operation state, so that the steel wire 7 can maintain relative static contact with the rotating cylinder 3 during the movement, avoiding friction between the two and inducing new friction heat.

[0028] like Figure 1 , 4 As shown in Figure 5, the wire drawing box 2 includes a powder box portion 14 and a slag box portion 15. A wire drawing die 16 is also arranged in the slag box portion 15. The steel wire 7 passes through the wire drawing die 16 through the powder box portion 14 and then passes through the slag box portion 15. The slag box portion 15 is also connected to a water inlet pipe 17 and a water outlet pipe 18. The powder box portion 14 is similar to that in the prior art and is filled with wire drawing powder. The steel wire 7 adheres to the wire drawing powder after passing through the powder box portion 14, and then enters the wire drawing die 16 for wire drawing. Flowing water can be introduced into the slag box portion 15 through the water inlet pipe 17 and the water outlet pipe 18. In this way, the wire drawing powder, debris, etc. adhered to the steel wire 7 after passing through the wire drawing die 16 and entering the slag box portion 15 will be taken away by the flowing water, and pre-cooling is also performed. In this way, the cooling effect is better in combination with the subsequent cooling at the rotating drum 3. In particular, the wire drawing die 16 is also partially When immersed in flowing water, the wire drawing die 16 can also be cooled, thereby preventing the wire drawing die 16 from overheating; in more detail, the water outlet pipe 18 is connected to the side wall of the slag box part 15, and the water inlet pipe 17 is connected to the bottom of the slag box part 15 and fixedly extends to the bottom of the mounting platform 1 to facilitate the introduction of flowing water. The wire drawing die 16 is provided with a wire drawing hole located above the water outlet pipe 18, so that water can be prevented from entering the wire drawing hole. The slag box part 15 is also provided with an outlet hole 19, and the slag box part 15 is also provided with a roller group that allows the steel wire 7 to be immersed in water, thereby ensuring that the flowing water can smoothly carry away the wire drawing powder and debris. The roller group includes a pair of upper rollers 20 and a pair of lower rollers 21 respectively rotatably connected to the inner wall of the slag box part 15, the two upper rollers 20 are located above the water surface and on both sides of the two lower rollers 21, and the two lower rollers 21 are located below the water surface.

[0029] like Figure 1 , 4As shown, the outlet pipe 18 is also connected to a filter tank 22, and also includes a liquid receiving tank 23 installed on the side of the mounting platform 1, and all the filter tanks 22 are connected to the liquid receiving tank 23. The water in the slag box part 15 first enters the filter tank 22, and then enters the liquid receiving tank 23 after being filtered. The filtered water can be reused, thereby saving water resources; in more detail, the filter tank 22 is also installed on the mounting platform 1, and is close to the side of the mounting platform 1. The side of the filter tank 22 close to the side is located directly above the liquid receiving tank 23, and this side is set as a filter plate 24. The water in the filter tank 22 falls into the liquid receiving tank 23 below after passing through the filter plate 24.

[0030] like Figure 1 , 5 As shown, the powder box portion 14 is also fixedly connected to a mounting arm 25, and the mounting arm 25 is also rotatably connected to a rotating wheel 26. The steel wire 7 enters the powder box portion 14 after passing through the rotating wheel 26. After the steel wire 7 leaves the rotating drum 3, it is guided by the rotating wheel 26 and then enters the powder box portion 14 of the wire pull box, thereby ensuring that the steel wire 7 stably enters the powder box portion 14.

[0031] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solution of the present invention can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the present invention, which should be included in the scope of the claims of the present invention.

Claims

1. A wire drawing system, characterized in that: It comprises a mounting table, on which a plurality of wire drawing components are equidistantly arranged from one end to the other end, each of the wire drawing components comprises a wire drawing box and a rotating cylinder, and a driver for driving each rotating cylinder to rotate is also arranged under the mounting table; cooling water is filled in the rotating cylinder, and a cooling pipeline fixed relative to the mounting table is also arranged in the rotating cylinder, and both ends of the cooling pipeline extend to the outside of the rotating cylinder and the middle section is located in the cooling water; both ends of the mounting table are fixedly connected with an inlet plate and an outlet plate, and all the wire drawing components are located between the inlet plate and the outlet plate, an inlet hole is arranged on the inlet plate, and an outlet hole is arranged on the outlet plate, the steel wire enters the first wire drawing box through the inlet hole and is then wound on the first rotating cylinder, and then enters the second wire drawing box, and finally is guided out of the last wire drawing box and separated through the outlet hole.

2. The wire drawing system according to claim 1, characterized in that: The wire drawing box includes a powder box part and a slag box part. A wire drawing die is also arranged in the slag box part. The steel wire passes through the powder box part, the wire drawing die and then the slag box part. The slag box part is also connected to a water inlet pipe and a water outlet pipe.

3. The wire drawing system according to claim 2, characterized in that: The powder box part is also fixedly connected to a mounting arm, and the mounting arm is also rotatably connected to a rotating wheel, and the steel wire enters the powder box part after passing through the rotating wheel.

4. The wire drawing system according to claim 1, characterized in that: An inner cylinder is fixedly arranged in the rotating cylinder, the cooling pipeline is spirally wrapped around the outer side of the inner cylinder, a top plate is fixedly connected to the upper end of the inner cylinder, a mounting shaft is fixedly connected to the top plate, and the mounting shaft is fixedly extended downward to the outside of the rotating cylinder and connected to the driver.

5. The wire drawing system according to claim 4, characterized in that: A winding portion is recessed in the outer wall of the middle section of the rotating cylinder, and the steel wire is wound around the winding portion in multiple circles.

6. The wire drawing system according to claim 2, characterized in that: The water outlet pipe is connected to the side wall of the slag box part, the water inlet pipe is connected to the bottom of the slag box part and fixedly extends to the bottom of the mounting platform, the wire drawing die is provided with a wire drawing hole located above the water outlet pipe, the slag box part is also provided with a lead-out hole, and a roller group for submerging the steel wire in water is also provided in the slag box part.

7. The wire drawing system according to claim 6, characterized in that: The roller group includes a pair of upper rollers and a pair of lower rollers which are respectively rotatably connected to the inner wall of the slag box part, the two upper rollers are located above the water surface and on both sides of the two lower rollers, and the two lower rollers are located below the water surface.

8. The wire drawing system according to claim 5, characterized in that: The winding portion is a structure that is large at both ends and small in the middle with an arc-shaped transition.

9. The wire drawing system according to claim 2, characterized in that: The water outlet pipe is also connected to a filter tank, and also includes a liquid receiving tank installed on the side of the installation platform, and all the filter tanks are connected to the liquid receiving tank.

10. The wire drawing system according to any one of claims 1 to 9, characterized in that: The cooling pipeline includes an inlet pipe and an outlet pipe extending from the upper end of the rotating cylinder to the outside thereof, so as to introduce and guide the refrigerant.