Aluminum profile cutting die with adjusting mechanism and using method of aluminum profile cutting die
By designing an aluminum profile cutting mold with an adjustment mechanism and integrating mechanical adjustment and automated control technology, the cutting error problem caused by manual alignment of traditional cutting devices is solved, efficient and accurate aluminum profile cutting is achieved, and the service life of the equipment is extended.
Patent Information
- Application Number
- CN202510300051.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-14
- Publication Date
- 2025-04-11
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Traditional aluminum profile cutting devices require manual alignment during batch cutting, resulting in large cutting errors and short equipment service life.
An aluminum profile cutting mold with an adjustment mechanism is designed. Through the integrated mechanical adjustment and automated control technology, multi-angle adjustment and rapid positioning functions are realized, and combined with composite mechanisms and calibration mechanisms, the accuracy and standardization of cutting are ensured.
It significantly improves the efficiency and accuracy of aluminum profile cutting, reduces the time and error of manual adjustment, extends the service life of the equipment, and maintains the stability and safety of the cutting process.
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Figure CN119794475A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of cutting, in particular to an aluminum profile cutting die with an adjusting mechanism and a use method thereof. Background Art
[0002] Aluminum profiles are basic materials for industrial and civil use. The precision and efficiency of their cutting directly affect the quality and production cycle of subsequent products. In traditional cutting processes, when the end of a profile needs to be processed into an inclined surface, the position of the profile needs to be adjusted repeatedly by hand, which is not only time-consuming and labor-intensive, but also prone to cutting errors due to positioning deviations. To address this pain point, this design integrates mechanical adjustment and automated control technology to develop an aluminum profile cutting mold with multi-angle adjustment and rapid positioning functions, which significantly improves the processing efficiency and precision of complex cross-section profiles.
[0003] As a basic material in military and civilian industries, aluminum profiles have developed extremely rapidly and are widely used. In the aluminum profile processing process, the aluminum rod is firstly melted and extruded by an extruder to form aluminum materials with different cross-sectional shapes, and then the aluminum profile is cooled. The length of the produced aluminum profile is generally long, and it needs to be cut into different lengths according to the needs when it is used.
[0004] However, the traditional adjustable cutting device for aluminum profiles often needs to be manually aligned when performing batch cutting. This manual control method has a large error, which leads to inconsistent specifications of the aluminum profiles after cutting. Therefore, a new design was developed to address this situation. Summary of the invention
[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: an aluminum profile cutting mold with an adjustment mechanism and a method for using the same, comprising a mold device, wherein a workbench is fixedly connected to the bottom of the mold device, a composite mechanism is fixedly connected to the top of the workbench near the mold device, and a conveying mechanism is fixedly connected to the top of the workbench away from the composite mechanism. The cylindrical aluminum material is conveyed by the conveying mechanism, the aluminum material is fixed by the mold device, and then the composite mechanism and the mold device are adapted to achieve the cutting effect on the aluminum material, thereby meeting the working requirements; The mold device includes a lower mold, and a first electric push rod is fixedly connected to the top of the lower mold. The upper mold is lifted by controlling the first electric push rod to expand the space between the upper mold and the lower mold, so as to meet the fixed clamping function of the equipment for cylindrical aluminum materials of different sizes and improve the applicability of the equipment. The upper mold is fixedly connected to the side of the first electric push rod away from the lower mold. The arc-shaped parts of the upper and lower molds are fixedly connected with a buffer mechanism. In the process of docking and clamping the upper and lower molds through the extension and retraction of the first electric push rod, the buffer mechanism contacts the surface of the material, so as to buffer the clamping speed and pressure of the component, avoid excessive clamping and thus damage the equipment and The material causes damage or excessive wear, thereby affecting the service life of the equipment and the operating efficiency of the equipment. The upper mold and the lower mold are fixedly connected to the side away from the conveying mechanism. After clamping the material, the composite mechanism and the calibration mechanism are adapted to ensure the precise cutting effect, thereby satisfying the positioning cutting effect and maintaining the standardization of the cutting. Certain debris will be generated during the cutting process. The bottom of the lower half of the calibration mechanism is fixedly connected to a sliding frame, and the inner side of the sliding frame is slidably connected to a closing plate. The bottom of the calibration mechanism is closed by the closing plate to collect debris, avoid scattering debris and affect the safety of the equipment, and maintain continuous operation of the equipment.
[0006] Preferably, an external ring is fixedly connected to the side of the outside of the calibration mechanism away from the buffer mechanism, and the closing plate slides on the inside of the sliding frame to close the bottom of the lower half of the calibration mechanism, thereby realizing the collection and storage of debris, but avoiding excessive internal impurities after long-term operation, thereby affecting the cutting effect, and avoiding excessive friction between components and debris, thereby affecting the cutting efficiency and service life of the components. The inner side of the external ring is plugged in and connected to a fan. By plugging the fan into the inner side of the external ring, a pipe can be installed on the outer side of the external ring, and the fan generates wind to absorb the debris inside the calibration mechanism, thereby achieving the effect of cleaning the debris and avoiding excessive accumulation of debris to affect the equipment.
[0007] Preferably, the buffer mechanism comprises an arc-shaped plate, one side of the outer side of the arc-shaped plate is fixedly connected with a connecting rod, the side of the connecting rod away from the arc-shaped plate is slidably connected with the arc-shaped parts of the upper mold and the lower mold, and the side of the outer side of the connecting rod close to the arc-shaped plate is sleeved with a first spring. When the arc-shaped plate is pressed against the surface of the material, the reaction of the surface of the material causes the connecting rod to slide toward the surface of the component, and at the same time drives the first spring to be pressed and contracted, thereby achieving a shock-absorbing and buffering effect, playing a certain protective role for the material, preventing deformation of the material due to excessive pressure, and reducing scratches on the surface of the material. Secondly, it plays a certain protective role for the mold, reducing the vibration amplitude generated during the cutting process, and improving the stability during the cutting process.
[0008] Preferably, an arc-shaped silicone block is fixedly connected to the side of the outer part of the arc plate away from the connecting rod, and the wear resistance of the arc-shaped silicone block is increased by the silicone material of the arc-shaped silicone block. The surface hard parts directly rub against the surface of the material. The friction force of silicone is lower when it contacts the metal, which can reduce the mechanical wear between the surface of the aluminum profile and the clamp, and prevent scratches or damage to the oxide layer. At the same time, the buffering effect is further improved by the silicone material. The vibration or instantaneous impact force generated during cutting will be partially absorbed through the elastic deformation of the silicone block, thereby reducing the rigid impact on the mold and equipment and extending the life of the mold. A block surface incision is opened on the side of the outer part of the arc-shaped silicone block away from the arc plate. The elastic deformation capacity is enhanced by opening the block surface incision and grooving. The groove structure locally thins the thickness of the silicone block, making it easier to elastically deform when it is under pressure, thereby more effectively absorbing the vibration and impact force during the cutting process. Secondly, a certain anti-slip effect is achieved by opening the groove.
[0009] Preferably, the calibration mechanism includes an external end block, the outer side of the external end block is fixedly connected to a telescopic rod, the outside of the external end block is fixedly connected to both ends of the telescopic rod, the calibration shell adopts an upper and lower layered structure, and is adjusted along with the upper mold and the lower mold through the telescopic rod to ensure the integrity of the components, and the calibration shell is fixedly connected between the opposite surfaces of the telescopic rod, and the composite mechanism enters from the top of the calibration shell, and the internal components of the composite mechanism are docked through the calibration shell, so as to guide the components to cut the material, prevent the tool from shifting during the cutting process, improve the safety during the cutting process, and prevent the tool from losing control. Sudden impact or material clamping the tool may cause the tool to fly out and cause a safety accident.
[0010] Preferably, the composite mechanism includes a support column, the top of the support column is fixedly connected to a composite top plate, the middle of the bottom of the composite top plate is slidably connected to a hydraulic rod, the cutting block is controlled to rise and fall by the hydraulic rod, and the cutting block slides toward the inside of the calibration shell to achieve the purpose of cutting the material, thereby meeting the working requirements, a receiving plate is fixedly connected to the side of the outside of the hydraulic rod away from the composite top plate, the bottom of the receiving plate is threadedly connected to the cutting block, and the cutting block and the receiving plate are threadedly connected, which is convenient for replacement after the components are severely worn after long-term operation, thereby maintaining the cutting quality, and limiting mechanisms are fixedly connected to both sides of the top of the receiving plate, and when the hydraulic rod drives the receiving plate to press down, it drives the limiting mechanism to operate, and the limiting mechanism plays a role in limiting the sliding range of the components to avoid excessive downward pressure of the components, thereby maintaining the stability of the equipment during operation.
[0011] Preferably, the limiting mechanism comprises a limiting shell, the inner side of which is slidably connected to a sliding rod, the top of the sliding rod is fixedly connected to the bottom of the composite top plate, the bottom of the sliding rod is fixedly connected to a circular plate, and the outer side of the sliding rod is sleeved with a second spring. The top of the sliding rod is arranged at the bottom of the composite top plate, and the bottom of the limiting shell moves along with the receiving plate, so that the sliding rod slides inside the limiting shell, and the second spring is squeezed and contracted, thereby playing a role in safety protection and risk control, preventing components from moving beyond the limit, and avoiding excessive descent of the pressure head due to control system failure, causing damage to the workpiece, mold cracking or casualties, thereby ensuring continuous operation of the equipment.
[0012] Preferably, the conveying mechanism includes a conveying bottom plate, a receiving platform is fixedly connected to the middle of the top of the conveying bottom plate, the top of the receiving platform is fixedly connected to a support rod, the outer side of the support rod is sleeved with a third spring, and the third spring plays a shock-absorbing and buffering role, thereby reducing the amplitude of material movement and improving the stability of the conveying component; an arc-shaped receiving block is fixedly connected to one side of the outside of the support rod, and the columnar aluminum material is received by the arc-shaped receiving block, and the arc-shaped receiving block is supported by the support rod; the top of the arc-shaped receiving block is rotatably connected to a ball bearing, and the ball bearing rotates on the top of the arc-shaped receiving block, thereby reducing the friction of the conveyed material and improving the conveying efficiency; the two sides of the top of the conveying bottom plate are fixedly connected with a clamping mechanism, and the material is clamped by the clamping mechanism, thereby driving the material to slide on the top of the arc-shaped receiving block, so that the conveying mechanism and the composite mechanism are cut and adapted, thereby achieving the effect of automatic feeding.
[0013] Preferably, the clamping mechanism includes a support table, the top of the support table is fixedly connected with a slide rail block, the outer side of the slide rail block is slidably connected with a sliding block, and the arc bracket is controlled by the second electric push rod to drive the friction column to clamp the material, so as to achieve the effect of clamping the material. After clamping the material, the second electric push rod is driven by the sliding block to slide on the outer side of the slide rail block, so as to achieve the effect of driving the material to move, so that the material can be continuously conveyed after cutting. A second electric push rod is fixedly connected to one side of the outside of the sliding block, and a side of the outside of the second electric push rod away from the sliding block is fixedly connected to the arc bracket, and friction columns are fixedly connected to both ends of the outside of the arc bracket, and a cylindrical groove is provided on the outer side of the friction column. By providing the cylindrical groove, the contact area is increased by providing the groove, the friction performance is enhanced, and the clamping and fixing effect is further improved. At the same time, a certain anti-slip effect is achieved by providing the
[0014] A method for using an aluminum profile cutting die with an adjustment mechanism comprises the following steps: Step 1: conveying: the columnar aluminum material enters from the side away from the composite mechanism, and the material is conveyed by the conveying mechanism; Step 2: Fixing: When the cylindrical aluminum material is transported to the inside of the mold device through the conveying mechanism, the material is clamped and fixed by the mold device to facilitate subsequent processing; Step three, cutting, the material is clamped and fixed by the mold device, and then cut by the composite mechanism to meet the work requirements.
[0015] The present invention provides an aluminum profile cutting die with an adjustment mechanism, which has the following beneficial effects: 1. The aluminum profile cutting mold with an adjustment mechanism is designed through a mold device, and the cylindrical aluminum material is conveyed through a conveying mechanism, and the aluminum material is fixed through the mold device, and then the composite mechanism is adapted to the mold device to achieve the cutting effect on the aluminum material, thereby meeting the working requirements, and the upper mold is controlled to be lifted through the first electric push rod to expand the space between the upper mold and the lower mold, thereby meeting the equipment's fixed clamping effect on cylindrical aluminum materials of different sizes, and improving the applicability of the equipment. In the process of docking and clamping the upper mold and the lower mold through the extension and retraction of the first electric push rod, the buffer mechanism contacts the material surface, thereby buffering the clamping speed and pressure of the component, avoiding excessive clamping to cause damage or excessive wear to the equipment and materials, thereby affecting the service life of the equipment and the operating efficiency of the equipment, and after clamping the material, the composite mechanism It is adapted to the calibration mechanism to ensure precise cutting, thereby satisfying the function of positioning cutting and maintaining the standardization of cutting. A certain amount of debris will be generated during the cutting process. The bottom of the calibration mechanism is closed by a closing plate to collect the debris and avoid scattering of debris to affect the safety of the equipment and maintain continuous operation of the equipment. The closing plate slides on the inside of the sliding frame to close the bottom of the lower half of the calibration mechanism, thereby collecting and storing the debris. However, it avoids excessive internal impurities after long-term operation, thereby affecting the cutting effect, and avoiding excessive friction between components and debris, thereby affecting the cutting efficiency and service life of the components. By plugging the fan into the inside of the external ring and installing a pipe on the outside of the external ring, the fan generates wind to absorb the debris inside the calibration mechanism, thereby cleaning the debris and avoiding excessive accumulation of debris to affect the equipment.
[0016] Second, the aluminum profile cutting mold with an adjustment mechanism is designed with a buffer mechanism. When the arc plate is squeezed with the material surface, the reaction of the material surface causes the connecting rod to slide toward the surface of the component, and at the same time drives the first spring to squeeze and contract, thereby achieving the effect of shock absorption and buffering, which plays a certain protective role on the material, prevents the material from being deformed due to excessive pressure, and reduces scratches on the material surface. Secondly, it plays a certain protective role on the mold, reduces the vibration amplitude generated during the cutting process, and improves the stability during the cutting process. The wear resistance is increased by the silicone material of the arc-shaped silicone block, and the hard surface parts directly rub against the material surface. The friction force is low when the glue contacts the metal, which can reduce the mechanical wear between the surface of the aluminum profile and the fixture, prevent scratches or damage to the oxide layer, and further improve the buffering effect through the silicone material. The vibration or instantaneous impact force generated during cutting will be partially absorbed through the elastic deformation of the silicone block, reducing the rigid impact on the mold and equipment and extending the life of the mold. By opening incisions on the block surface and grooving, the elastic deformation capacity is enhanced. The groove structure locally thins the thickness of the silicone block, making it easier to elastically deform when under pressure, thereby more effectively absorbing the vibration and impact force during the cutting process. Secondly, the opening of the groove has a certain anti-slip effect.
[0017] 3. The aluminum profile cutting mold with an adjustment mechanism is designed with a composite mechanism. The hydraulic rod controls the lifting and lowering of the cutting block. The cutting block slides toward the inside of the calibration shell to cut the material to meet work needs. The cutting block and the receiving plate are connected by threads. When the parts are severely worn after long-term operation, they are easy to replace to maintain the cutting quality. Secondly, when the hydraulic rod drives the receiving plate to press down, it drives the limiting mechanism to operate. The limiting mechanism limits the sliding range of the parts to avoid excessive downward pressure of the parts, thereby maintaining the stability of the equipment during operation.
[0018] Fourth, the aluminum profile cutting mold with an adjustment mechanism is designed through a conveying mechanism. The columnar aluminum material is received by an arc-shaped receiving block, and the arc-shaped receiving block is supported by a support rod. The third spring plays a role of shock absorption and buffering, thereby reducing the amplitude of material movement and improving the stability of the conveying components. At the same time, the ball rotates on the top of the arc-shaped receiving block to reduce the friction of the conveyed material and improve the conveying efficiency. The material is clamped by the clamping mechanism to drive the material to slide on the top of the arc-shaped receiving block, so that the conveying mechanism and the composite mechanism are cut and adapted, thereby achieving the effect of automatic feeding.
[0019] 5. The aluminum profile cutting mold with an adjustment mechanism is designed with a clamping mechanism. The arc-shaped bracket is controlled by the second electric push rod to drive the friction column to clamp the material, so as to achieve the function of clamping the material. After the material is clamped, the second electric push rod is driven by the sliding block to slide on the outside of the slide rail block, so as to achieve the function of driving the material to move, so that the material can be continuously conveyed after cutting. By opening a cylindrical groove, the contact area is increased by opening the groove, the friction performance is enhanced, and the clamping and fixing effect is further improved. At the same time, a certain anti-slip effect is achieved by opening, ensuring the stability of the conveyed material. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 Schematic diagram of the external structure of the aluminum profile cutting mold of the present invention; Figure 2 It is a schematic diagram of the structure of the mold device of the present invention; Figure 3 It is a schematic diagram of the structure of the buffer mechanism of the present invention; Figure 4 It is a schematic diagram of the calibration mechanism structure of the present invention; Figure 5 It is a schematic diagram of the composite mechanism structure of the present invention; Figure 6 It is a schematic diagram of the cross-sectional structure of the limiting mechanism of the present invention; Figure 7 It is a schematic diagram of the structure of the conveying mechanism of the present invention; Figure 8 It is a schematic diagram of the structure of the clamping mechanism of the present invention; Fig. 9 The figure is a schematic flow chart of the method for using the aluminum profile cutting mold of the present invention.
[0021] In the figure: 1, mold device; 2, composite mechanism; 3, conveying mechanism; 4, workbench; 11, lower mold; 12, upper mold; 13, first electric push rod; 14, buffer mechanism; 15, calibration mechanism; 16, external ring; 17, fan; 18, sliding frame; 19, closing plate; 141, curved plate; 142, connecting rod; 143, first spring; 144, curved silicone block; 145, block surface cut; 151, external end block; 152, telescopic rod; 153, calibration shell; 21, support column; 22, composite Closing top plate; 23, hydraulic rod; 24, cutting block; 25, receiving plate; 26, limiting mechanism; 261, limiting shell; 262, sliding rod; 263, circular plate; 264, second spring; 31, conveying bottom plate; 32, receiving platform; 33, supporting rod; 34, third spring; 35, arc-shaped receiving block; 36, ball bearing; 37, clamping mechanism; 371, supporting platform; 372, slide block; 373, sliding block; 374, second electric push rod; 375, arc-shaped bracket; 376, friction column; 377, cylindrical groove. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0023] The first embodiment, as Figures 1 to 4 As shown, the present invention provides a technical solution: an aluminum profile cutting mold with an adjustment mechanism and a method for using the same, comprising a mold device 1, a workbench 4 is fixedly connected to the bottom of the mold device 1, a composite mechanism 2 is fixedly connected to the top of the workbench 4 close to the mold device 1, and a conveying mechanism 3 is fixedly connected to the top of the workbench 4 away from the composite mechanism 2; The mold device 1 includes a lower mold 11, a first electric push rod 13 is fixedly connected to the top of the lower mold 11, an upper mold 12 is fixedly connected to the side of the first electric push rod 13 away from the lower mold 11, a buffer mechanism 14 is fixedly connected to the arc-shaped part of the upper mold 12 and the lower mold 11, a calibration mechanism 15 is fixedly connected to the side of the upper mold 12 and the lower mold 11 away from the conveying mechanism 3, a sliding frame 18 is fixedly connected to the bottom of the lower half of the calibration mechanism 15, and a closing plate 19 is slidably connected to the inner side of the sliding frame 18. The cylindrical aluminum material is transported by the conveying mechanism 3, and the aluminum material is fixed by the mold device 1. Then, the composite mechanism 2 is adapted to the mold device 1 to achieve the cutting effect on the aluminum material, thereby meeting the working requirements. The upper mold 12 is controlled to be lifted by the first electric push rod 13 to expand the space between the upper mold 12 and the lower mold 11, thereby meeting the fixed clamping effect of the equipment on cylindrical aluminum materials of different sizes and improving the applicability of the equipment. In the process of the upper mold 12 and the lower mold 11 being docked and clamped by the first electric push rod 13, the buffer mechanism 14 is brought into contact with the The surface of the material, thereby buffering the clamping speed and pressure of the components, avoids excessive clamping and thus causing damage or excessive wear to the equipment and materials, thereby affecting the service life of the equipment and the operating efficiency of the equipment. After clamping the material, the composite mechanism 2 is adapted to the calibration mechanism 15 to ensure the role of precise cutting, thereby satisfying the role of positioning cutting and maintaining the standardization of cutting. A certain amount of debris will be generated during the cutting process, and the bottom of the calibration mechanism 15 is closed by the closing plate 19 to achieve the role of collecting debris, avoiding the scattering of debris to affect the safety of the equipment and maintaining the continuous operation of the equipment.
[0024] An external ring 16 is fixedly connected to the side of the calibration mechanism 15 away from the buffer mechanism 14, and a fan 17 is plugged into the inner side of the external ring 16. The closing plate 19 slides inside the sliding frame 18, closing the bottom of the lower half of the calibration mechanism 15, thereby collecting and storing the debris, but avoiding excessive internal impurities after long-term operation, thereby affecting the cutting effect, and avoiding excessive friction between the parts and the debris, thereby affecting the cutting efficiency and service life of the parts. By plugging the fan 17 into the inner side of the external ring 16, a pipe can be set on the outer side of the external ring 16, and the wind generated by the fan 17 is used to absorb the debris inside the calibration mechanism 15, so as to achieve the effect of cleaning the debris and avoid excessive accumulation of debris to affect the equipment.
[0025] The buffer mechanism 14 includes an arc plate 141, a connecting rod 142 is fixedly connected to one side of the outer side of the arc plate 141, and the side of the connecting rod 142 away from the arc plate 141 is slidably connected to the arc of the upper mold 12 and the lower mold 11, and a first spring 143 is sleeved on the side of the outer side of the connecting rod 142 close to the arc plate 141. When the arc plate 141 is pressed against the surface of the material, the connecting rod 142 slides toward the surface of the component through the reaction of the surface of the material, and at the same time drives the first spring 143 to be pressed and contracted, thereby achieving the effect of shock absorption and buffering, playing a certain protective role on the material, preventing the material from being deformed due to excessive pressure, and reducing scratches on the surface of the material. Secondly, it plays a certain protective role on the mold, reducing the vibration amplitude generated during the cutting process, and improving the stability during the cutting process.
[0026] The arc-shaped plate 141 is fixedly connected to a side of the arc-shaped plate 141 away from the connecting rod 142, and a block surface cutout 145 is provided on the side of the arc-shaped plate 141 away from the arc-shaped plate 141. The wear-resistant effect is increased by the silicone material of the arc-shaped silicone block 144, and the hard parts on the surface directly rub against the surface of the material. When the silicone contacts the metal, the friction is low, which can reduce the mechanical wear between the surface of the aluminum profile and the clamp, and prevent scratches or damage to the oxide layer. At the same time, the buffering effect is further improved by the silicone material. The vibration or instantaneous impact force generated during cutting will be partially absorbed by the elastic deformation of the silicone block, reducing the rigid impact on the mold and equipment and extending the life of the mold. By opening the block surface cutout 145 and grooving to enhance the elastic deformation capacity, the groove structure locally reduces the thickness of the silicone block, making it easier to elastically deform when under pressure, thereby more effectively absorbing the vibration and impact force during the cutting process. Secondly, the groove has a certain anti-slip effect.
[0027] The calibration mechanism 15 includes an external end block 151, a telescopic rod 152 is fixedly connected to the outside of the external end block 151, the outside of the external end block 151 is fixedly connected to the two ends of the telescopic rod 152, and a calibration housing 153 is fixedly connected between the opposite surfaces of the telescopic rod 152. The composite mechanism 2 enters from the top of the calibration housing 153, and the internal components of the composite mechanism 2 are docked through the calibration housing 153, so as to guide the components to cut the material, prevent the tool from offset during the cutting process, improve the safety during the cutting process, prevent the tool from losing control, sudden impact or material clamping the tool may cause the tool to fly out and cause a safety accident. The calibration housing 153 adopts an upper and lower layered structure, and is adjusted with the upper mold 12 and the lower mold 11 through the telescopic rod 152, so as to ensure the integrity of the components.
[0028] The second embodiment is based on the first embodiment. Figures 5 and 6 As shown, the composite mechanism 2 includes a support column 21, the top of the support column 21 is fixedly connected to a composite top plate 22, a hydraulic rod 23 is slidably connected to the middle of the bottom of the composite top plate 22, a receiving plate 25 is fixedly connected to the side of the hydraulic rod 23 away from the composite top plate 22, a cutting block 24 is threadedly connected to the bottom of the receiving plate 25, and a limiting mechanism 26 is fixedly connected to both sides of the top of the receiving plate 25. The cutting block 24 is controlled to rise and fall by the hydraulic rod 23, and the cutting block 24 slides toward the inside of the calibration housing 153, so as to achieve cutting of the material, so as to meet the working requirements, the cutting block 24 and the receiving plate 25 are threadedly connected, when the parts are seriously worn after long-term operation, they are easy to replace, so as to maintain the cutting quality, and secondly, when the hydraulic rod 23 drives the receiving plate 25 to press down, it drives the limiting mechanism 26 to operate, and the limiting mechanism 26 plays a role in limiting the sliding range of the parts, avoiding excessive downward pressure of the parts, so as to maintain the stability of the equipment during operation.
[0029] The limiting mechanism 26 includes a limiting shell 261, a sliding rod 262 is slidably connected to the inner side of the limiting shell 261, the top of the sliding rod 262 is fixedly connected to the bottom of the composite top plate 22, a circular plate 263 is fixedly connected to the bottom of the sliding rod 262, and a second spring 264 is sleeved on the outer side of the sliding rod 262. The top of the sliding rod 262 is set at the bottom of the composite top plate 22, and the bottom of the limiting shell 261 moves with the receiving plate 25, so that the sliding rod 262 slides inside the limiting shell 261, and the second spring 264 is squeezed and contracted, so as to play a role in safety protection and risk control, prevent the parts from moving beyond the limit, and avoid excessive drop of the pressure head due to control system failure, causing damage to the workpiece, mold cracking or casualties, thereby ensuring the continuous operation of the equipment.
[0030] The third embodiment is based on the first and second embodiments. Figures 7 to 9As shown, the conveying mechanism 3 includes a conveying bottom plate 31, a receiving platform 32 is fixedly connected to the middle of the top of the conveying bottom plate 31, a support rod 33 is fixedly connected to the top of the receiving platform 32, a third spring 34 is sleeved on the outer side of the support rod 33, an arc-shaped receiving block 35 is fixedly connected to one side of the outer side of the support rod 33, a ball 36 is rotatably connected to the top of the arc-shaped receiving block 35, and a clamping mechanism 37 is fixedly connected to both sides of the top of the conveying bottom plate 31. The columnar aluminum material is received by the arc-shaped receiving block 35, the arc-shaped receiving block 35 is supported by the support rod 33, the third spring 34 plays a role of shock absorption and buffering, reduces the amplitude of material movement, and improves the stability of the conveying component, while the ball 36 rotates on the top of the arc-shaped receiving block 35 to reduce the friction of the conveyed material and improve the conveying efficiency, and the material is clamped by the clamping mechanism 37 to drive the material to slide on the top of the arc-shaped receiving block 35, so that the conveying mechanism 3 and the composite mechanism 2 are cut and adapted, thereby achieving the role of automatic feeding.
[0031] The clamping mechanism 37 includes a support table 371, the top of the support table 371 is fixedly connected to a slide block 372, the outer side of the slide block 372 is slidably connected to a sliding block 373, a second electric push rod 374 is fixedly connected to one side of the outside of the sliding block 373, an arc-shaped bracket 375 is fixedly connected to the side of the outside of the second electric push rod 374 away from the sliding block 373, friction columns 376 are fixedly connected to the two ends of the outside of the arc-shaped bracket 375, and a cylindrical groove 377 is provided on the outside of the friction column 376. The arc-shaped bracket 375 is controlled by the second electric push rod 374 to drive the friction column 376 to clamp the material, so as to achieve the effect of clamping the material. After the material is clamped, the second electric push rod 374 is driven by the sliding block 373 to slide on the outside of the slide rail block 372, so as to achieve the effect of driving the material to move, so that the material can be continuously conveyed after cutting. By opening the cylindrical groove 377, the contact area is increased by opening the groove, the friction performance is enhanced, and the clamping and fixing effect is further improved. At the same time, the opening has a certain anti-slip effect to ensure the stability of conveying materials.
[0032] A method for using an aluminum profile cutting die with an adjustment mechanism comprises the following steps: Step 1: conveying: the columnar aluminum material enters from the side away from the composite mechanism 2, and the material is conveyed by the conveying mechanism 3; Step 2: Fixing: When the cylindrical aluminum material is transported to the inside of the mold device 1 by the conveying mechanism 3, the material is clamped and fixed by the mold device 1 to facilitate subsequent processing; Step three, cutting: the material is clamped and fixed by the mold device 1, and then the material is cut by the composite mechanism 2 to meet the work requirements.
[0033] When in use, the staff places the cylindrical aluminum material on the top of the conveying mechanism 3, moves the material to the mold device 1 through the conveying mechanism 3, clamps and fixes the material through the mold device 1, and then cuts the mold device 1 through the composite mechanism 2, so as to achieve the cutting effect of the aluminum material and realize the adaptation operation between the three devices. The material is placed on the top of the arc-shaped receiving block 35 inside the conveying mechanism 3, and then the material is clamped and moved by the clamping mechanism 37. The arc-shaped bracket 375 is controlled by the second electric push rod 374 to drive the friction column 376 to clamp the material, so as to achieve the function of clamping the material. After the material is clamped, the second electric push rod 374 is driven by the sliding block 373 to slide on the outside of the slide rail block 372, so as to achieve the function of driving the material to move, so that the material is continuously conveyed after cutting, and then the clamping is released, and the clamping position is adjusted according to the length of the material, so as to achieve the function of automatic conveying. Then, the material is clamped by the mold device 1, and the upper mold 12 is controlled to rise and fall by the first electric push rod 13, so as to achieve the function of adjusting the mold clamping range, thereby improving the application range of the equipment. The equipment can meet the clamping function of materials of different sizes. When clamping the material, the buffer mechanism 14 first contacts the surface of the material, and the buffer mechanism 14 protects the material to prevent deformation of the material due to excessive pressure and reduces scratches on the surface of the material. Secondly, it protects the mold to reduce the vibration amplitude generated during the cutting process and improves the stability during the cutting process. After the mold device 1 fixes the material, the composite mechanism 2 cuts the material fixed by the mold device 1, and the cutting block 24 is controlled to rise and fall by the hydraulic rod 23. The cutting block 24 slides toward the inside of the calibration shell 153 to cut the material, thereby meeting the work requirements. After the composite mechanism 2 cuts the material, the material is then transported by the conveying mechanism 3 to perform reciprocating operations.
[0034] Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without creative work should fall within the scope of protection of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention are implemented according to the conventional means in the field unless otherwise specified and limited.
Claims
1. An aluminum profile cutting die with an adjustment mechanism, characterized in that: It comprises a mould device (1), the bottom of the mould device (1) is fixedly connected to a workbench (4), the top of the workbench (4) close to the mould device (1) is fixedly connected to a composite mechanism (2), and the top of the workbench (4) away from the composite mechanism (2) is fixedly connected to a conveying mechanism (3); The mold device (1) comprises a lower mold (11), a first electric push rod (13) is fixedly connected to the top of the lower mold (11), an upper mold (12) is fixedly connected to the side of the first electric push rod (13) away from the lower mold (11), a buffer mechanism (14) is fixedly connected to the arc-shaped parts of the upper mold (12) and the lower mold (11), a calibration mechanism (15) is fixedly connected to the side of the upper mold (12) and the lower mold (11) away from the conveying mechanism (3), a sliding frame (18) is fixedly connected to the bottom of the lower half of the calibration mechanism (15), and a closing plate (19) is slidably connected to the inner side of the sliding frame (18).
2. The aluminum profile cutting die with an adjustment mechanism according to claim 1, characterized in that: An external ring (16) is fixedly connected to the side of the calibration mechanism (15) away from the buffer mechanism (14), and a fan (17) is plugged into the inner side of the external ring (16).
3. The aluminum profile cutting die with an adjustment mechanism according to claim 2, characterized in that: The buffer mechanism (14) comprises an arc-shaped plate (141), a connecting rod (142) being fixedly connected to one side of the outside of the arc-shaped plate (141), a side of the connecting rod (142) away from the arc-shaped plate (141) being slidably connected to the arcs of the upper mold (12) and the lower mold (11), and a first spring (143) being sleeved on one side of the outside of the connecting rod (142) close to the arc-shaped plate (141).
4. The aluminum profile cutting die with an adjustment mechanism according to claim 3, characterized in that: A curved silicone block (144) is fixedly connected to the side of the curved plate (141) away from the connecting rod (142), and a block surface cutout (145) is provided on the side of the curved silicone block (144) away from the curved plate (141).
5. The aluminum profile cutting die with an adjustment mechanism according to claim 2, characterized in that: The calibration mechanism (15) comprises an external end block (151), a telescopic rod (152) being fixedly connected to the outside of the external end block (151), an outside of the external end block (151) being fixedly connected to both ends of the telescopic rod (152), and a calibration housing (153) being fixedly connected between opposite surfaces of the telescopic rod (152).
6. The aluminum profile cutting die with an adjustment mechanism according to claim 1, characterized in that: The composite mechanism (2) comprises a support column (21), the top of the support column (21) is fixedly connected to a composite top plate (22), a hydraulic rod (23) is slidably connected to the middle of the bottom of the composite top plate (22), a receiving plate (25) is fixedly connected to the outside of the hydraulic rod (23) on a side away from the composite top plate (22), a cutting block (24) is threadedly connected to the bottom of the receiving plate (25), and limiting mechanisms (26) are fixedly connected to both sides of the top of the receiving plate (25).
7. The aluminum profile cutting die with an adjustment mechanism according to claim 6, characterized in that: The limiting mechanism (26) comprises a limiting shell (261), the inner side of the limiting shell (261) is slidably connected to a sliding rod (262), the top of the sliding rod (262) is fixedly connected to the bottom of the composite top plate (22), the bottom of the sliding rod (262) is fixedly connected to a circular plate (263), and the outer side of the sliding rod (262) is sleeved with a second spring (264).
8. The aluminum profile cutting die with an adjustment mechanism according to claim 1, characterized in that: The conveying mechanism (3) comprises a conveying bottom plate (31), a receiving platform (32) is fixedly connected to the middle of the top of the conveying bottom plate (31), a support rod (33) is fixedly connected to the top of the receiving platform (32), a third spring (34) is sleeved on the outer side of the support rod (33), an arc-shaped receiving block (35) is fixedly connected to one side of the outer side of the support rod (33), a ball (36) is rotatably connected to the top of the arc-shaped receiving block (35), and clamping mechanisms (37) are fixedly connected to both sides of the top of the conveying bottom plate (31).
9. The aluminum profile cutting die with an adjustment mechanism according to claim 8, characterized in that: The clamping mechanism (37) comprises a support platform (371), the top of the support platform (371) is fixedly connected to a slide rail block (372), the outer side of the slide rail block (372) is slidably connected to a slide block (373), a second electric push rod (374) is fixedly connected to an outer side of the slide block (373), an arc-shaped bracket (375) is fixedly connected to an outer side of the second electric push rod (374) away from the slide block (373), friction columns (376) are fixedly connected to the outer ends of the arc-shaped bracket (375), and a cylindrical groove (377) is provided on the outer side of the friction column (376).
10. A method for using an aluminum profile cutting die with an adjustment mechanism, using the aluminum profile cutting die with an adjustment mechanism according to any one of claims 1 to 9, characterized in that: The following steps are involved: Step 1: conveying: the columnar aluminum material enters from the side away from the composite mechanism (2), and the material is conveyed by the conveying mechanism (3); Step 2: fixing: when the columnar aluminum material is transported to the interior of the mold device (1) through the transport mechanism (3), the material is clamped and fixed by the mold device (1) to facilitate subsequent processing; Step three, cutting, the material is clamped and fixed by the mold device (1), and then the material is cut by the composite mechanism (2) to meet the work requirements.
Citation Information
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