Fabricated building wallboard keel welding device

By designing prefabricated building wall panel keel welding device, using clamping mechanism, welding mechanism and cleaning mechanism, the problems of long clamping time, welding deformation and defects during the existing welding process are solved, and efficient and high-quality welding effects are achieved.

CN119794644AActive Publication Date: 2025-04-11JILIN ZHONGKUN CONSTR CO LTD

Patent Information

Application Number
CN202510307833.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-17
Publication Date
2025-04-11
Estimated Expiration
2045-03-17

AI Technical Summary

Technical Problem

During the welding process of light steel keels of existing prefabricated building wall panels, the long clamping time of the fixture affects efficiency, the unbalanced welding stress leads to welding deformation, and the verticality is insufficient.

Method used

A prefabricated building wall panel keel welding device is designed, including a cross-shaped operating panel surface, a clamping mechanism, a welding mechanism and a cleaning mechanism. The clamping mechanism achieves rapid clamping through the outer frame and inner frame clamping assembly, the welding mechanism achieves symmetric welding and vertical calibration through the welding robot and the stable assembly, and the cleaning mechanism cleans the welded surface with horizontal and vertical cleaning brushes.

Benefits of technology

Welding efficiency and quality are improved, preparation time is reduced through rapid clamping, welding stress balance reduces welding deformation, vertical calibration improves welding accuracy, and cleaning mechanisms avoid welding defects.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an assembly type building wallboard keel welding device, and relates to the technical field of assembly type building wallboard keel machining, the assembly type building wallboard keel welding device comprises an operation panel and a welding mechanism, the cross-shaped operation panel is provided with a plurality of vertically through rectangular grooves, and the operation panel is provided with a clamping mechanism; and a cleaning mechanism is arranged on the welding mechanism. Through cooperation of the outer frame clamping assembly and the inner frame clamping assembly, an outer frame and an inner frame are rapidly clamped and limited at the same time, the clamping efficiency is improved, and the welding machining time is saved; symmetrical welding is carried out through cooperation of the first welding manipulator and the second welding manipulator, so that welding stress is balanced. The upper stabilizing assembly and the lower stabilizing assembly are matched to vertically calibrate the welding position and keep the welding stability; and through cooperation of the welding mechanism and the cleaning mechanism, the horizontal welding position and the vertical welding position are brushed and cleaned, and the welding quality is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of prefabricated building wall panel keel processing, and in particular to a prefabricated building wall panel keel welding device. Background Art

[0002] Prefabricated buildings are constructed through on-site assembly of prefabricated components. They have the advantages of fast construction speed, easy quality control, and reduced on-site wet work. The keel of prefabricated building wall panels is an important component of the prefabricated building system. It is mainly used to support and fix wall panels. The types of prefabricated building wall panel keels include light steel keels, wooden keels, aluminum alloy keels, etc. In order to ensure the stability and durability of the keel structure, the keel often needs to be welded.

[0003] In the welding process of the light steel keel of the current prefabricated building wall panels, the required light steel pipe fittings are usually prepared first, the light steel pipe fittings are placed and fixed in position according to the design requirements, and clamps or other fixing devices are used to prevent movement during welding. The joints between each light steel pipe fitting are welded manually or by a welding robot; however, when using a clamp for clamping, it takes a lot of preparation time to clamp and fix each pipe fitting one by one using multiple clamps, which affects the efficiency of welding; secondly, when welding one section at a time, the welding stress on both sides is unbalanced, welding deformation will occur, and the verticality of the weld needs to be improved.

[0004] Therefore, in order to improve welding efficiency and welding quality, the present invention provides a prefabricated building wall panel keel welding device. Summary of the invention

[0005] In order to solve the problems existing in the prior art, the present invention provides a welding device for assembled building wall panel keels.

[0006] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: an assembled building wall panel keel welding device, including an operating panel and a welding mechanism, the cross-shaped operating panel is provided with a plurality of rectangular grooves running through the upper and lower parts, and a clamping mechanism is provided on the operating panel, and a cleaning mechanism is provided on the welding mechanism.

[0007] The clamping mechanism includes an outer frame clamping assembly for clamping an outer frame and an inner frame clamping assembly for clamping an inner frame. The plurality of rectangular grooves on the operating panel are arranged below the locations where the light steel pipe fittings constituting the outer frame and inner frame of the assembled building wall panel keel are to be welded.

[0008] The welding mechanism includes support platform 1 and support platform 2, and support platform 1 and support platform 2 are relatively distributed up and down. A welding robot 1 is installed on the bottom wall of support platform 1, and a welding robot 2 is installed on the top wall of support platform 2. The welding mechanism also includes an upper stabilization component and a lower stabilization component that cooperate with each other to stabilize and calibrate the verticality of the welding position of the light steel pipe fitting.

[0009] In the above-mentioned assembled building wall panel keel welding device, the outer frame clamping assembly includes a clamping fixing plate, and the top wall of the cross end of the operating panel surface is evenly fixedly connected with a plurality of clamping fixing plates, and the top wall of the cross end of the operating panel surface is slidably connected with a plurality of external clamping movable plates corresponding to the clamping fixing plates through a spring, and the plurality of corresponding clamping fixing plates and the external clamping movable plates on the same end of the cross end of the operating panel surface clamp the corresponding light steel pipe fittings constituting the keel outer frame.

[0010] In the above-mentioned assembled building wall panel keel welding device, the top wall of the cross end of the operating panel surface is provided with multiple sliding grooves corresponding to the clamping fixed plate and the outer clamping movable plate, and the sliding grooves on the same end of the cross end of the operating panel surface are slidably connected with the corresponding U-shaped slide through an electric slider.

[0011] In the above-mentioned prefabricated building wall panel keel welding device, the inner frame clamping assembly includes a rack group, and a plurality of rack groups slidably connected to the bottom wall of the operating panel are fixed on the U-shaped slide, each of the rack groups is composed of two symmetrically distributed gear conditions, and the bottom wall of the operating panel is rotatably connected to a gear corresponding to the gear conditions one by one.

[0012] In the above-mentioned assembled building wall panel keel welding device, the shaft of the gear rotates and penetrates the operating panel, and the top wall of the shaft of the gear is fixedly connected to a cam arranged above the operating panel, and the two cams corresponding to the same rack group are symmetrically distributed, and the two corresponding symmetrically distributed cams are each provided with an inner clamping movable plate slidably connected to the top wall of the operating panel through a spring on one side close to each other, and the inner clamping movable plates corresponding to each other clamp the corresponding light steel pipe fittings constituting the inner frame of the keel.

[0013] In the above-mentioned prefabricated building wall panel keel welding device, the upper stabilizing component includes a hydraulic rod, and a hydraulic rod is installed on the bottom wall of a support platform away from a welding robot, the bottom wall of the output end of the hydraulic rod is fixedly connected to an inverted U-shaped stabilizing frame, and the bottom wall heights of the vertical sections of the inverted U-shaped stabilizing frame are different, and the side wall of the long vertical section of the inverted U-shaped stabilizing frame is horizontally slidably connected to a locking slider through an electric slider.

[0014] In the above-mentioned prefabricated building wall panel keel welding device, the lower stabilizing assembly includes two hydraulic rods, and the second hydraulic rod is installed on the top wall of the second support platform away from the second welding robot. The top wall of the output end of the second hydraulic rod is fixedly connected to a U-shaped stabilizing frame, and the top wall heights of the vertical sections of the U-shaped stabilizing frame are different. The side walls of the long vertical sections of the U-shaped stabilizing frame are horizontally slidably connected to the second engaging slider through an electric slider.

[0015] In the above-mentioned assembled building wall panel keel welding device, grooves for sliding of the first and second engaging sliders are opened inside the inverted U-shaped stabilizing frame and the long vertical section of the U-shaped stabilizing frame, and the first engaging slider is in a convex shape, and the second engaging slider is in a concave shape that is compatible with the second engaging slider.

[0016] In the above-mentioned prefabricated building wall panel keel welding device, the cleaning mechanism includes a horizontal cleaning brush, and the bottom wall of the short vertical section of the inverted U-shaped stable frame and the top wall of the short vertical section of the U-shaped stable frame are both connected to the horizontal cleaning brush by a motor-driven rotation, and the brushing surface of the horizontal cleaning brush on the inverted U-shaped stable frame faces downward, and the brushing surface of the horizontal cleaning brush on the U-shaped stable frame faces upward.

[0017] In the above-mentioned prefabricated building wall panel keel welding device, the bottom wall and top wall corresponding to the horizontal cleaning brush on the inverted U-shaped stabilizing frame and the U-shaped stabilizing frame are fixedly connected with horizontal cleaning brushes. The horizontal cleaning brush is used to clean the horizontal surface of the light steel pipe welding place, and the horizontal cleaning brush is used to clean the vertical surface of the light steel pipe welding place.

[0018] Compared with the existing technology, the advantages of the present invention are: 1. Through the cooperation of the outer frame clamping assembly and the inner frame clamping assembly, the outer frame and the inner frame can be clamped and limited quickly at the same time, the clamping efficiency is improved, and the welding processing time is saved; the outer clamping movable plate and the corresponding clamping fixed plate clamp the corresponding light steel pipe fittings constituting the outer frame, and the inner clamping movable plate clamps the light steel pipe fittings constituting the inner and outer frames. The clamping fixed plates and the outer clamping movable plates are provided with multiple groups to increase the stability of clamping.

[0019] 2. Symmetrical welding is performed by cooperating with welding manipulator 1 and welding manipulator 2 to balance welding stress; the upper stabilizing assembly and the lower stabilizing assembly are coordinated to vertically calibrate the welding point and maintain stability during welding; when welding the four corners and T-shaped welding points of the outer frame, the U-shaped stabilizing frame and the inverted U-shaped stabilizing frame are vertically calibrated at the four corners or T-shaped welding points of the outer frame, and when welding the cross-shaped welding points of the inner frame, the U-shaped stabilizing frame and the inverted U-shaped stabilizing frame are vertically calibrated at the four angles of the cross-shaped welding points; welding is performed on both sides simultaneously to balance welding stress.

[0020] 3. Through the cooperation of the welding mechanism and the cleaning mechanism, when the welding point is vertically calibrated, the horizontal and vertical welding positions are brushed and cleaned to improve the quality of welding; in the process of support platform 1 and support platform 2 driving the upper stable component and the lower stable component to move, the rotating horizontal cleaning brush and vertical cleaning roller clean the oil, rust or moisture on the welding surface of the light steel pipe fittings to avoid welding defects such as welding pores, cracks, slag inclusions, etc. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The specific embodiments of the present invention are further described in detail below in conjunction with the accompanying drawings, wherein: Figure 1 A schematic diagram of the overall structure.

[0022] Figure 2 Schematic diagram of the changes before and after welding of light steel pipe fittings that make up the keel of prefabricated building wall panels.

[0023] Figure 3 It is a partial structural schematic diagram of the clamping mechanism.

[0024] Figure 4 It is a schematic diagram of the structure of the inner frame clamping assembly.

[0025] Figure 5 It is a partial structural schematic diagram of the inner frame clamping assembly.

[0026] Figure 6 It is a schematic diagram of the structure of the welding mechanism and the cleaning mechanism.

[0027] Figure 7 It is a structural schematic diagram of the engaging slider 1 and the engaging slider 2.

[0028] Figure 8 It is a structural schematic diagram of the welding mechanism processing the four corners or T-shaped welding points of the outer frame.

[0029] Fig. 9 It is a structural schematic diagram when the welding mechanism processes the cross-shaped welding point of the inner frame.

[0030] In the figure: 1. operation panel; 2. clamping mechanism; 21. outer frame clamping assembly; 211. clamping fixed plate; 212. slide; 213. U-shaped slide; 214. outer clamping movable plate; 22. inner frame clamping assembly; 221. rack group; 222. gear; 223. cam; 224. inner clamping movable plate; 3. welding mechanism; 31. support table one; 32. welding manipulator one; 33. upper stabilizing assembly; 331. hydraulic rod one; 332. inverted U-shaped stabilizing frame; 333. engaging slide block one; 34. lower stabilizing assembly; 341. hydraulic rod two; 342. U-shaped stabilizing frame; 343. engaging slide block two; 35. support table two; 36. welding manipulator two; 4. cleaning mechanism; 41. horizontal cleaning brush; 42. vertical cleaning roller. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0032] Reference Figure 1 to Figure 2 A prefabricated building wall panel keel welding device includes an operating panel 1 and a welding mechanism 3. The cross-shaped operating panel 1 is provided with a plurality of rectangular grooves running through the upper and lower parts. The operating panel 1 is provided with a clamping mechanism 2, and the welding mechanism 3 is provided with a cleaning mechanism 4.

[0033] The keel of the prefabricated building wall panel is composed of an outer frame formed by four light steel pipe fittings connected end to end and an inner frame formed by multiple longitudinally distributed and transversely distributed light steel pipe fittings welded together.

[0034] The light steel pipe fittings required for welding the prefabricated building wall panel keel are placed on the top of the operation panel 1, and the outer frame and the inner frame of the prefabricated building wall panel keel are synchronously clamped and fixed by the clamping mechanism 2. The welding mechanism 3 is installed on the external equipment, and the welding mechanism 3 is driven by the external equipment to move up, down, left and right. The welding mechanism 3 is used to perform symmetrical welding up and down, and the welding point is vertically calibrated before welding. The welding point is cleaned by the cleaning mechanism 4.

[0035] Reference Figure 1 The clamping mechanism 2 includes an outer frame clamping assembly 21 for clamping the outer frame and an inner frame clamping assembly 22 for clamping the inner frame. The rectangular grooves on the multiple operation panels 1 are arranged below the welding position of the light steel pipe fittings constituting the outer frame and the inner frame of the assembled building wall panel keel.

[0036] Reference Figure 1 and Figure 3The outer frame clamping assembly 21 includes a clamping fixing plate 211, and the top wall of the cross end of the operating panel surface 1 is fixedly connected with multiple clamping fixing plates 211 at equal intervals. The top wall of the cross end of the operating panel surface 1 is slidably connected with multiple external clamping movable plates 214 corresponding to the clamping fixing plates 211 through a spring 1 (not shown in the figure). The multiple corresponding clamping fixing plates 211 and the external clamping movable plates 214 on the same end of the cross end of the operating panel surface 1 clamp the corresponding light steel pipe fittings constituting the keel outer frame; the top wall of the cross end of the operating panel surface 1 is provided with multiple sliding grooves 212 corresponding to the clamping fixing plates 211 and the external clamping movable plates 214, and the sliding grooves 212 on the same end of the cross end of the operating panel surface 1 are slidably connected with corresponding U-shaped slides 213 through electric sliders.

[0037] Reference Figures 1 to 5 The inner frame clamping assembly 22 includes a rack group 221, and multiple rack groups 221 slidably connected to the bottom wall of the operating panel 1 are fixed on the U-shaped slide 213. Each rack group 221 consists of two symmetrically distributed rack conditions. The bottom wall of the operating panel 1 is rotatably connected to a gear 222 corresponding to the rack conditions; the shaft of the gear 222 rotates and penetrates the operating panel 1, and the top wall of the shaft of the gear 222 is fixedly connected to a cam 223 arranged above the operating panel 1. The two cams 223 corresponding to the same rack group 221 are symmetrically distributed, and the sides of the two corresponding cams 223 symmetrically distributed that are close to each other are each provided with an inner clamping movable plate 224 slidably connected to the top wall of the operating panel 1 through a spring 2 (not shown in the figure), and the corresponding inner clamping movable plates 224 clamp the corresponding light steel pipe fittings constituting the inner frame of the keel.

[0038] When the light steel pipe fitting is placed on the top of the operating panel 1, the U-shaped slide 213 slides on the slide groove 212 driven by the electric slider, and the U-shaped slide 213 approaches the outer clamping movable plate 214 and pushes the outer clamping movable plate 214 to move toward the light steel pipe fitting. The outer clamping movable plate 214 and the corresponding clamping fixed plate 211 clamp the corresponding light steel pipe fitting constituting the outer frame to ensure that it will not be displaced during welding. The clamping fixed plate 211 and the outer clamping movable plate 214 are provided with multiple groups to increase the stability of clamping.

[0039] When the U-shaped slide 213 moves, it synchronously drives the rack set 221 to slide on the bottom wall of the operating panel 1. The movement of the rack set 221 drives the corresponding gear 222 to rotate, and the gear 222 drives the cam 223 to rotate on the operating panel 1. During the rotation process, the cam 223 pushes the inner clamping movable plate 224 to approach the corresponding side wall of the light steel pipe fitting that constitutes the inner frame. When the two symmetrical inner clamping movable plates 224 approach each other, the light steel pipe fitting therebetween is clamped, so as to realize rapid clamping and limiting of the outer frame and the inner frame at the same time, improve the clamping efficiency, and save the time of welding processing.

[0040] Reference Figure 1 and Figure 6 The welding mechanism 3 includes a support platform 1 31 and a support platform 2 35 installed on external equipment. The support platform 1 31 and the support platform 2 35 are relatively distributed up and down. A welding robot 1 32 is installed on the bottom wall of the support platform 1 31, and a welding robot 2 36 is installed on the top wall of the support platform 2 35. The welding mechanism 3 also includes an upper stabilizing component 33 and a lower stabilizing component 34 that cooperate with each other to stabilize the welding position and calibrate the verticality of the light steel pipe fitting.

[0041] Reference Figures 6 to 9 The upper stabilizing component 33 includes a hydraulic rod 331. The hydraulic rod 331 is installed on the bottom wall of the support platform 31 away from the welding robot 32. The bottom wall of the output end of the hydraulic rod 331 is fixedly connected to an inverted U-shaped stabilizing frame 332. The bottom walls of the vertical sections of the inverted U-shaped stabilizing frame 332 have different heights. The side walls of the long vertical sections of the inverted U-shaped stabilizing frame 332 are horizontally slidably connected to a locking slider 333 through an electric slider.

[0042] Reference Figures 6 to 9 The lower stabilizing assembly 34 includes a hydraulic rod 2 341, and a hydraulic rod 2 341 is installed on the top wall of the support platform 2 35 away from the welding robot 2 36. The top wall of the output end of the hydraulic rod 2 341 is fixedly connected to a U-shaped stabilizing frame 342, and the top walls of the vertical sections of the U-shaped stabilizing frame 342 have different heights. The side walls of the long vertical sections of the U-shaped stabilizing frame 342 are horizontally slidably connected to a locking slider 2 343 through an electric slider; slots for the locking slider 1 333 and the locking slider 2 343 to slide are provided inside the long vertical sections of the inverted U-shaped stabilizing frame 332 and the U-shaped stabilizing frame 342, and the locking slider 1 333 is in a convex shape, and the locking slider 2 343 is in a concave shape that matches the locking slider 2 343.

[0043] When the outer frame and the inner frame are clamped, the welding mechanism 3 and the cleaning mechanism 4 are driven by external equipment to move to different welding positions. The external equipment drives the support platform 1 31, the welding robot 1 32 and the upper stabilizing component 33 from top to bottom to approach the light steel pipe fittings, and drives the lower stabilizing component 34, the support platform 2 35 and the welding robot 2 36 from bottom to top through the corresponding rectangular groove of the operating panel 1 and approach the light steel pipe fittings.

[0044] When welding is performed on the four corners and T-shaped welding joints of the outer frame, the support platform 1 31 drives the hydraulic rod 1 331, the inverted U-shaped stabilizing frame 332 and the engaging slider 1 333 to move downward, and the support platform 2 35 drives the hydraulic rod 2 341, the U-shaped stabilizing frame 342 and the engaging slider 2 343 to move upward, the engaging slider 2 343 and the engaging slider 1 333 engage with each other, the U-shaped stabilizing frame 342 and the inverted U-shaped stabilizing frame 332 are parallel to each other, the inverted U-shaped stabilizing frame 332, the U-shaped stabilizing frame 342 and the engaging slider 2 343 and the engaging slider 1 333 are vertically distributed, the U-shaped stabilizing frame 342 and the inverted U-shaped stabilizing frame 332 perform vertical calibration on the four corners or T-shaped welding joints of the outer frame and maintain stability during welding.

[0045] Specifically, one of the light steel pipe fittings is clamped between the two vertical sections of the inverted U-shaped stabilizing frame 332, and the other light steel pipe fitting is clamped between the two corresponding vertical sections of the inverted U-shaped stabilizing frame 332 and the U-shaped stabilizing frame 342. At the same time, the engaging slider 1 333 and the engaging slider 2 343 cooperate to tighten the corresponding pipe ends, thereby achieving vertical calibration.

[0046] When welding is performed on the cross-shaped welding part of the inner frame, the engaging slider 2 343 is driven by the electric slider to enter the slot of the vertical section of the U-shaped stabilizing frame 342, and the engaging slider 1 333 is driven by the electric slider to enter the slot of the vertical section of the inverted U-shaped stabilizing frame 332, and the support platform 1 31 drives the hydraulic rod 1 331, the inverted U-shaped stabilizing frame 332 and the engaging slider 1 333 to move downward, and the support platform 2 35 drives the hydraulic rod 2 341, the U-shaped stabilizing frame 342 and the engaging slider 2 343 to move upward, and the U-shaped stabilizing frame 342 and the inverted U-shaped stabilizing frame 332 are parallel to each other, and the U-shaped stabilizing frame 342 and the inverted U-shaped stabilizing frame 332 clamp the four angles of the cross-shaped welding, and perform vertical calibration and maintain stability during welding.

[0047] Specifically, one of the light steel pipe fittings is clamped between the two vertical sections of the U-shaped stabilizing frame 342 and between the two vertical sections of the inverted U-shaped stabilizing frame 332, and the other light steel pipe fitting and the above-mentioned light steel pipe fitting are distributed in a cross shape. The light steel pipe fitting is clamped from the left and right sides by the U-shaped stabilizing frame 342 and the inverted U-shaped stabilizing frame 332, and the four intersecting corners of the two light steel pipe fittings are attached to the side walls of the vertical sections of the U-shaped stabilizing frame 342 and the inverted U-shaped stabilizing frame 332, thereby achieving vertical calibration.

[0048] During welding, the upper welding robot 32 and the lower welding robot 2 36 synchronously perform symmetrical welding processing on the upper and lower horizontal surfaces of the welding position. After the upper and lower surfaces are welded, the output end of the hydraulic rod 1 331 moves upward and the output end of the hydraulic rod 2 341 moves downward, driving the inverted U-shaped stabilizing frame 332 and the U-shaped stabilizing frame 342 away from the side of the welding position. When the inverted U-shaped stabilizing frame 332 and the U-shaped stabilizing frame 342 no longer block the vertical welding position, the welding robot 1 32 and the welding robot 2 36 respectively perform symmetrical welding synchronously from the left and right sides, so as to achieve simultaneous welding on both sides to balance the welding stress.

[0049] Reference Figure 6 The cleaning mechanism 4 includes a horizontal cleaning brush 41. The bottom wall of the short vertical section of the inverted U-shaped stabilizing frame 332 and the top wall of the short vertical section of the U-shaped stabilizing frame 342 are both driven and rotated by a motor (not shown in the figure) to be connected with the horizontal cleaning brush 41. The brushing surface of the horizontal cleaning brush 41 on the inverted U-shaped stabilizing frame 332 faces downward, and the brushing surface of the horizontal cleaning brush 41 on the U-shaped stabilizing frame 342 faces upward; the bottom wall and the top wall corresponding to the horizontal cleaning brushes 41 on the inverted U-shaped stabilizing frame 332 and the U-shaped stabilizing frame 342 are fixedly connected with a vertical cleaning roller 42. The horizontal cleaning brush 41 is used to clean the horizontal surface of the welding part of the light steel pipe fittings, and the vertical cleaning roller 42 is used to clean the vertical surface of the welding part of the light steel pipe fittings.

[0050] In the process of support platform 1 31 and support platform 2 35 driving the upper stabilizing component 33 and the lower stabilizing component 34 to move, the cleaning mechanism 4 gradually approaches the welding position, and the horizontal cleaning brush 41 approaches the horizontal welding position. When the two horizontal cleaning brushes 41 are close to the horizontal welding position from the upper and lower directions, the vertical cleaning roller 42 approaches the vertical welding position, and support platform 1 31 and support platform 2 35 stop moving. The horizontal cleaning brush 41 and the vertical cleaning roller 42 are driven by a motor to rotate synchronously. The rotating horizontal cleaning brush 41 and the vertical cleaning roller 42 brush and clean the horizontal and vertical welding positions to clean the oil, rust or moisture on the welding surface of the light steel pipe fittings to avoid welding defects such as welding pores, cracks, slag inclusions, etc.

[0051] It should be noted that when the motor stops driving the horizontal cleaning brush 41 and the vertical cleaning roller 42 to rotate, the horizontal cleaning brush 41 is interlaced with the light steel pipe. When the cleaning is completed and the horizontal cleaning brush 41 does not hinder the movement of the inverted U-shaped stabilizing frame 332 and the U-shaped stabilizing frame 342, the support platform 1 31 and the support platform 2 35 continue to drive the inverted U-shaped stabilizing frame 332 and the U-shaped stabilizing frame 342 to move.

[0052] Reference Figure 1-Figure 9The specific operation steps of the prefabricated building wall panel keel welding device are as follows: the light steel pipe fittings required for the prefabricated building wall panel keel welding are placed on the top of the operation panel 1, and the electric slider drives the U-shaped slide 213, driving the outer clamping movable plate 214 and the corresponding clamping fixed plate 211 to clamp the corresponding light steel pipe fittings constituting the outer frame, and at the same time drives the rack group 221 to slide, driving the symmetrical inner clamping movable plate 224 to clamp the corresponding light steel pipe fittings.

[0053] When the outer frame and the inner frame are clamped, the external equipment drives the support platform 1 31, the welding robot 1 32 and the upper stabilizing assembly 33 to move from top to bottom close to the light steel pipe fitting, and drives the lower stabilizing assembly 34, the support platform 2 35 and the welding robot 2 36 to move from bottom to top through the rectangular groove corresponding to the operating panel 1 close to the light steel pipe fitting, and the motor drives the horizontal cleaning brush 41 and the vertical cleaning roller 42 to rotate to brush and clean the horizontal and vertical welding positions.

[0054] Symmetrical welding is performed synchronously by welding robot 1 32 and welding robot 2 36, and the light steel pipe fittings at the welding point are vertically calibrated and supported by U-shaped stabilizing frame 342 and inverted U-shaped stabilizing frame 332 to maintain stability during welding.

[0055] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A prefabricated building wall panel keel welding device, comprising an operating panel and a welding mechanism, characterized in that: The cross-shaped operation panel is provided with a plurality of rectangular grooves penetrating vertically, and a clamping mechanism is provided on the operation panel, and a cleaning mechanism is provided on the welding mechanism; The clamping mechanism includes an outer frame clamping assembly for clamping the outer frame and an inner frame clamping assembly for clamping the inner frame, and a plurality of rectangular grooves on the operation panel are arranged below the places where the light steel pipes constituting the outer frame and the inner frame of the assembled building wall panel keel are to be welded; The welding mechanism includes support platform 1 and support platform 2, and support platform 1 and support platform 2 are relatively distributed up and down. A welding robot 1 is installed on the bottom wall of support platform 1, and a welding robot 2 is installed on the top wall of support platform 2. The welding mechanism also includes an upper stabilization component and a lower stabilization component that cooperate with each other to stabilize and calibrate the verticality of the welding position of the light steel pipe fitting.

2. The assembled building wall panel keel welding device according to claim 1, characterized in that: The outer frame clamping assembly includes a clamping fixing plate, and the top wall of the cross end of the operating panel surface is equidistantly fixedly connected with a plurality of clamping fixing plates, and the top wall of the cross end of the operating panel surface is slidably connected with a plurality of external clamping movable plates corresponding to the clamping fixing plates through a spring, and the plurality of corresponding clamping fixing plates and the external clamping movable plates on the same end of the cross end of the operating panel surface clamp the corresponding light steel pipe fittings constituting the outer frame of the keel.

3. The assembled building wall panel keel welding device according to claim 2, characterized in that: The top wall of the cross end of the operating panel surface is provided with a plurality of slide grooves corresponding to the clamping fixed plate and the outer clamping movable plate, and the slide grooves on the same end of the cross end of the operating panel surface are slidably connected with corresponding U-shaped slide frames through electric sliders.

4. The assembled building wall panel keel welding device according to claim 2, characterized in that: The inner frame clamping assembly includes a rack group, and multiple rack groups slidably connected to the bottom wall of the operating panel are fixed on the U-shaped slide. Each rack group consists of two symmetrically distributed rack conditions, and the bottom wall of the operating panel is rotatably connected to a gear corresponding to the rack conditions.

5. The assembled building wall panel keel welding device according to claim 4, characterized in that: The shaft of the gear rotates and penetrates the operating panel, and the top wall of the shaft of the gear is fixedly connected to a cam arranged above the operating panel. The two cams corresponding to the same rack group are symmetrically distributed, and the two corresponding cams symmetrically distributed are each provided with an inner clamping movable plate slidably connected to the top wall of the operating panel through a second spring on one side thereof, and the inner clamping movable plates corresponding to each other clamp the corresponding light steel pipe fittings constituting the inner frame of the keel.

6. The assembled building wall panel keel welding device according to claim 1, characterized in that: The upper stabilizing assembly includes a hydraulic rod 1, and a hydraulic rod 1 is installed on the bottom wall of a support platform 1 away from a welding robot 1. The bottom wall of the output end of the hydraulic rod 1 is fixedly connected to an inverted U-shaped stabilizing frame, and the bottom walls of the vertical sections of the inverted U-shaped stabilizing frame have different heights. The side walls of the long vertical sections of the inverted U-shaped stabilizing frame are horizontally slidably connected to a locking slider 1 through an electric slider.

7. The assembled building wall panel keel welding device according to claim 6, characterized in that: The lower stabilizing assembly includes two hydraulic rods, and the second hydraulic rod is installed on the top wall of the second support platform away from the second welding robot. The top wall of the output end of the second hydraulic rod is fixedly connected to a U-shaped stabilizing frame, and the top walls of the vertical sections of the U-shaped stabilizing frame have different heights. The side walls of the long vertical section of the U-shaped stabilizing frame are horizontally slidably connected to the second engaging slider through an electric slider.

8. The assembled building wall panel keel welding device according to claim 7, characterized in that: The long vertical sections of the inverted U-shaped stabilizing frame and the U-shaped stabilizing frame are provided with slots for sliding the first and second engaging slide blocks, and the first engaging slide block is in a convex shape, and the second engaging slide block is in a concave shape matched with the second engaging slide block.

9. The assembled building wall panel keel welding device according to claim 8, characterized in that: The cleaning mechanism includes a horizontal cleaning brush, and the bottom wall of the short vertical section of the inverted U-shaped stabilizing frame and the top wall of the short vertical section of the U-shaped stabilizing frame are both connected to the horizontal cleaning brush through motor-driven rotation, the brushing surface of the horizontal cleaning brush on the inverted U-shaped stabilizing frame faces downward, and the brushing surface of the horizontal cleaning brush on the U-shaped stabilizing frame faces upward.

10. The assembled building wall panel keel welding device according to claim 9, characterized in that: The bottom wall and top wall corresponding to the inverted U-shaped stabilizing frame and the horizontal cleaning brush on the U-shaped stabilizing frame are fixedly connected with vertical cleaning rollers. The horizontal cleaning brush is used to clean the horizontal surface of the welding place of the light steel pipe fittings, and the vertical cleaning roller is used to clean the vertical surface of the welding place of the light steel pipe fittings.

Citation Information

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