Steel ball surface lapping device

By designing an open-ended structure and separate refined research box and drive block, the problem that existing equipment cannot be viewed in real time and multiple product research is solved, and an efficient and flexible steel ball refined research process is achieved.

CN119794942APending Publication Date: 2025-04-11YUYAO YUANCHENG STEEL BALL CO LTD
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Patent Information

Application Number
CN202411749734.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-02
Publication Date
2025-04-11

AI Technical Summary

Technical Problem

The existing steel ball fine research equipment cannot be viewed during work, and can only be individually refined for one product, which reduces the practicality and precision research efficiency of the equipment.

Method used

A steel ball surface fine-graining device is designed, adopting an open fine-graining structure, and the fine-graining box is separated from the drive block. It can be used to check the steel ball at any time during the fine-graining process, and supports different models of steel balls to be refined at the same time.

Benefits of technology

It realizes the status of the steel ball at any time during the careful research process, improves the efficiency of the fine research, and supports multiple steel ball models while simultaneously researching, improving the practicality of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a steel ball surface lapping device. The steel ball surface lapping device comprises a lapping table, a lapping box, a driving block and a removing part. When the driving piece pushes the driving block to move upwards, the driving block is kept to push the lapping box to be close to the removing piece, the elastic piece is compressed, and the lapping box is kept to move around the through hole. According to the steel ball surface lapping device, an open lapping structure is adopted, steel balls which are subjected to lapping can be taken during lapping, steel balls needing lapping can be placed during lapping, normal lapping operation cannot be affected, the steel balls which are being subjected to lapping can be checked in time, and the lapping efficiency of the steel balls is improved. And meanwhile, the lapping box and the driving block are in a separated state, steel balls of different models can be put into different lapping boxes, lapping can be conducted on multiple different steel balls or other products at the same time in the lapping state of one lapping device, and the practicability and lapping efficiency of the lapping device are effectively improved.
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Description

Technical Field

[0001] The invention relates to a steel ball lapping technology, in particular to a steel ball surface lapping device. Background Art

[0002] Steel balls are divided into grinding steel balls, forging steel balls, and casting steel balls according to the production and processing technology. According to the processing materials, they are divided into bearing steel balls, stainless steel balls, carbon steel balls, copper bearing steel balls, alloy balls, etc. Among them, bearing steel balls are important basic parts of the industry. Alloy steel balls are a kind of spherical iron alloy wear-resistant body with carbon, chromium, manganese, molybdenum and other metal elements added as the main elements, and are produced by forging, spinning, rolling and casting. It is the most important component of today's crushing industry mining balls, cement balls, etc.

[0003] In the process of processing steel balls, a lapping device is needed to lap the surface of the steel balls. The current lapping equipment uses a roller, which cannot be taken out for inspection while the equipment is working. It needs to wait until the set time is reached before it can be taken out, which is not convenient for observing the state of the steel balls and also affects the lapping efficiency of the steel balls. In addition, the lapping equipment can only lap one product at a time, which reduces the practicality of the lapping equipment. Summary of the invention

[0004] In order to solve the defects of the prior art mentioned above, the present invention proposes a steel ball surface grinding device.

[0005] The technical solution of the present invention is achieved in this way:

[0006] A steel ball surface lapping device, comprising:

[0007] A lapping table, wherein a through hole is formed in the middle of the lapping table, a driving member is provided at the lower end of the through hole, a driving block is provided on the driving member, and the driving member pushes the driving block to move up and down in the through hole,

[0008] A plurality of movable grooves are arranged on the lapping table, wherein a lapping box is arranged in the movable groove, a receiving chamber for placing steel balls is formed in the middle of the lapping box, a pushing block cooperating with a driving block is arranged at one end of the lapping box, and a release member installed on the lapping table is arranged at the other end, the release member is hinged to the lapping table through a hinge shaft, an elastic area is formed between the release member and the lapping box, an elastic member is arranged on the release member, the elastic member extends into the elastic area and contacts with the outer wall of the lapping box,

[0009] When the driving member pushes the driving block to move upward, the driving block is kept pushing the grinding box close to the releasing member and compressing the elastic member to keep the grinding box moving around the through hole. When the driving member drives the driving block to move downward, the elastic member is kept pushing the grinding box close to the middle of the through hole.

[0010] In the present invention, a sliding groove is provided in the movable groove, a sliding rod is provided in the sliding groove, a spring and a push plate are sleeved on the sliding rod, and the spring pushes the push plate to contact the inner wall of one end of the sliding groove.

[0011] In the present invention, the pushing plate is composed of a guiding section and a pushing section, the pushing section is provided with a sliding hole matched with the sliding rod, and the guiding section is inclined and tilted toward one end of the spring.

[0012] In the present invention, an insertion plate is provided on the lower end surface of the lapping box, and the insertion plate is inserted between the pushing plate and the inner wall of the sliding groove through the guidance of the guide section, and an arc-shaped opening is provided on the insertion plate.

[0013] In the present invention, a symmetrically arranged guide groove is provided on the inner wall of the movable groove, and the guide groove consists of an inclined groove and a transverse groove. The inclined groove is connected to the transverse groove, and the connection point between the inclined groove and the transverse groove is located near the middle of the transverse groove.

[0014] In the present invention, a guide block cooperating with the guide groove is provided on the outer wall of the grinding box. The guide block is inclined and parallel to the inclined groove. The width of the guide block is smaller than the width of the inclined groove, and the height of the guide block is matched with the height of the transverse groove.

[0015] In the present invention, the driving block is provided with multiple pushing surfaces cooperating with the pushing block, the pushing surfaces are arranged obliquely, the driving block is kept small at the top and large at the bottom, the pushing block is provided with a pushing end, and the pushing end is provided with an arc surface cooperating with the inclined pushing surface.

[0016] In the present invention, a blocking block is provided on the lower end surface of the lapping box, and the blocking block is composed of a first inclined surface and a first blocking surface, and the first inclined surface and the first blocking surface are vertically arranged.

[0017] In the present invention, the release member is composed of a release arm, a rotating body and a locking body. The rotating body connects the release arm and the locking body. A fixing groove is provided on the rotating body. The elastic member is installed in the fixing groove. A limit block is provided on the lower end surface of the release arm.

[0018] In the present invention, a locking groove is provided in the middle of the locking body, a second inclined surface matching with the first inclined surface and a second blocking surface matching with the first blocking surface are provided in the locking groove, an extension portion is provided at the lower end of the locking body, a third inclined surface is provided on the extension portion, and the third inclined surface is arranged parallel to the limit block.

[0019] The steel ball surface lapping device of the present invention has the following beneficial effects: the steel ball surface lapping device adopts an open lapping structure, which can not only take the lapping steel balls during lapping, but also put the steel balls that need to be lapping during lapping, which will not affect the normal lapping operation, and can timely check the steel balls being lapped, thereby improving the lapping efficiency of the steel balls. At the same time, the lapping box and the driving block are in a separated state, and different types of steel balls can be put into different lapping boxes, so that one lapping machine can lap a variety of different steel balls or other products at the same time, effectively improving the practicality and lapping efficiency of the lapping device. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a structural schematic diagram of the steel ball surface lapping device of the present invention;

[0021] Figure 2 for Figure 1 A top view of

[0022] Figure 3 for Figure 2 The cross-sectional view at AA in FIG.

[0023] Figure 4 for Figure 3 A local enlarged view of point B in FIG.

[0024] Figure 5 for Figure 1 Exploded diagram of

[0025] Figure 6 for Figure 5 Schematic diagram of the lapping box structure;

[0026] Figure 7 It is a schematic diagram of the structure of the release member in the present invention;

[0027] Figure 8 for Figure 5 Cross-sectional view of the lapping table in;

[0028] Fig. 9 for Figure 8 A local enlarged view of point C in FIG.

[0029] Fig.10 for Figure 8 A local enlarged view of point D in FIG.

[0030] Fig.11 It is a schematic diagram of the installation state of the lapping table, the lapping box and the release member in the present invention;

[0031] Fig.12 It is a schematic diagram of the installation status of the driving block and the lapping box in the present invention.

[0032] In the figure: lapping table 1, lapping box 2, release member 3, through hole 4, drive block 5, drive member 6, spring 7, elastic member 8, storage slot 9, accommodating chamber 10, hinge shaft 11, sliding slot 12, elastic area 13, fixed end 14, elastic end 15, elastic mouth 16, sliding rod 17, push plate 18, guide section 19, push section 20, sliding hole 21, insertion plate 22, arc mouth 23, guide slot 24, inclined slot 25, transverse slot 26, guide block 27, blocking block 28, push block 29, lock The stop body 30, the pushing surface 31, the pushing end 32, the arc surface 33, the first inclined surface 34, the first blocking surface 35, the picking groove 36, the release arm 37, the rotating body 38, the fixing groove 39, the limit block 40, the sinking groove 41, the baffle plate 42, the hinged arc surface 43, the hinged hole 44, the rotating arm 45, the contact surface 46, the locking groove 47, the second inclined surface 48, the second blocking surface 49, the extension portion 50, the third inclined surface 51, the first active area 52, the second active area 53, the active groove 54, and the guide arc surface 55. DETAILED DESCRIPTION

[0033] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0034] like Figures 1 to 12 As shown, the steel ball surface lapping device of the present invention comprises a lapping table 1, a lapping box 2 and a release member 3.

[0035] A through hole 4 is formed in the middle of the lapping table 1, and the through hole 4 is used to keep the driving block 5 able to move up and down normally, pushing the lapping box 2 at the edge of the through hole 4. After the pushing is completed, the driving member 6 drives the driving block 5 to reset downward, and the lapping box 2 is reset to the middle of the through hole 4 under the elastic force of the spring 7 and the elastic member 8, thereby keeping the lapping box 2 in an active state, so that the steel balls in the lapping box 2 are in a rolling state, and the steel balls are lapped so that the surface of the steel balls is polished to a bright finish.

[0036] A driving member 6 is provided at the lower end of the through hole 4 , and a driving block 5 is provided on the driving member 6 . The driving member 6 pushes the driving block 5 to move up and down in the through hole 4 .

[0037] The lapping table 1 is provided with a plurality of movable grooves 12, and a lapping box 2 is provided in each movable groove 12. A receiving chamber 10 for placing steel balls is formed in the middle of the lapping box 2. The steel balls are placed in the receiving chamber 10 for lapping, and lapping materials are placed in the lapping process to assist the lapping of the steel balls.

[0038] Since the lapping device of the present application adopts an open lapping structure, it is possible to not only take out the lapping steel balls during lapping, but also put in the steel balls that need to be lapping during lapping, without affecting the normal lapping operation. It is also possible to timely check the lapping steel balls to observe their lapping status, and to timely take out the lapping steel balls, thus saving lapping time and improving the lapping efficiency of the steel balls.

[0039] At the same time, the grinding box 2 and the driving block 5 are in a separated state, and different types of steel balls can be placed in different grinding boxes 2, so that one grinding box can grind a variety of different steel balls or other products at the same time, effectively improving the practicability and grinding efficiency of the grinding device.

[0040] The other end of the lapping box 2 is provided with a release member 3 mounted on the lapping table 1, and the release member 3 is hinged on the lapping table 1 through a hinge shaft 11. The lapping box 2 can be pushed by rotating the release member 3, so that the lapping box 2 can be taken out of the movable groove 54. An elastic area 13 is formed between the release member 3 and the lapping box 2, and an elastic member 8 is provided on the release member 3, which extends into the elastic area 13 and contacts the outer wall of the lapping box 2.

[0041] The elastic member 8 is composed of a fixed end 14 and an elastic end 15. The elastic end 15 is arranged in an arc shape, and an elastic opening 16 opening upward is formed in the middle of the elastic end 15. When the elastic member 8 is squeezed by the lapping box 2, the elastic member 8 can be kept squeezed by external force, so that the elastic opening 16 is compressed.

[0042] When the driving member 6 pushes the driving block 5 to move upward, the driving block 5 is kept pushing the lapping box 2 close to the release member 3, and the elastic member 8 is compressed, and the spring 7 is compressed at the same time, so as to keep the lapping box 2 moving around the through hole 4. When the driving member 6 drives the driving block 5 to move downward, the elastic member 8 and the spring 7 are kept pushing the lapping box 2 close to the middle of the through hole 4. During the back and forth movement of the lapping box 2, the steel ball in the accommodation chamber 10 is lapped.

[0043] A sliding groove 12 is provided in the movable groove, a sliding rod 17 is provided in the sliding groove 12, a spring 7 and a push plate 18 are sleeved on the sliding rod 17, and the spring 7 pushes the push plate 18 to contact the inner wall of one end of the sliding groove 12. The push plate 18 is composed of a guide section 19 and a push section 20, and the push section 20 is provided with a sliding hole 21 that cooperates with the sliding rod 17, and the guide section 19 is inclined and inclined toward one end of the spring 7.

[0044] An insert plate 22 is provided on the lower end surface of the lapping box 2 . The insert plate 22 is inserted between the push plate 18 and the inner wall of the sliding groove 12 through the guidance of the guide section 19 . An arc-shaped opening 23 is provided on the insert plate 22 .

[0045] When the insert plate 22 of the lapping box 2 is placed between the push plate 18 and the inner wall of the sliding groove 12, the insert plate 22 is kept to push the push plate 18 and compress the spring 7. At the same time, the sliding rod 17 is placed in the arc-shaped opening 23, so that the insert plate 22 can slide on the sliding rod 17.

[0046] The inner wall of the movable groove 54 is provided with a symmetrically arranged guide groove 24, which is composed of an inclined groove 25 and a transverse groove 26. The inclined groove 25 is connected to the transverse groove 26, and the connecting part of the inclined groove 25 and the transverse groove 26 is located near the middle of the transverse groove 26, that is, the end of the inclined groove 25 close to the transverse groove 26 is close to the end of the through hole 4.

[0047] A guide block 27 cooperating with the guide groove 24 is provided on the outer wall of the lapping box 2. The guide block 27 is inclined and parallel to the inclined groove 25. The width of the guide block 27 is smaller than the width of the inclined groove 25. The height of the guide block 27 matches the height of the transverse groove 26.

[0048] The lapping box 2 can be installed from the inclined groove 25 through the guide block 27, and then it can enter the transverse groove 26. During installation, first keep the end of the lapping box 2 with the push block 29 lifted up, and the end with the blocking block 28 is set downward, keep the end with the blocking block 28 first placed on the locking body 30, and then tilt the extrusion elastic member 8 to keep the guide block 27 to reach the notch of the inclined groove 25, and then push the push plate 18 under the guidance of the guide section 19 by the insertion plate 22, and compress the spring 7. At this time, the guide block 27 has entered from the inclined groove 25 to the transverse groove 26, and under the elastic force of the spring 7 and the elastic member 8, the guide block 27 is at the a end of the transverse groove 26, and the a end is the end close to the through hole 4, that is, the end close to the push block 29.

[0049] The driving block 5 is provided with a plurality of pushing surfaces 31 cooperating with the pushing block 29 , and the pushing surfaces 31 are arranged in an inclined manner, and the driving block 5 is arranged to be small at the top and large at the bottom.

[0050] One end of the lapping box 2 is provided with a push block 29 that cooperates with the driving block 5. The pushing block 29 is provided with a push end 32. The pushing end 32 is provided with an arc surface 33 that cooperates with the inclined pushing surface 31. Since the driving block 5 is arranged to be small at the top and large at the bottom, when the driving member 6 drives the driving block 5 to move upward, the driving block 5 can push the lapping box 2 and compress the elastic member 8 and the spring 7.

[0051] A stopper 28 is provided on the lower end surface of the lapping box 2. The stopper 28 is composed of a first inclined surface 34 and a first stopper surface 35. The first inclined surface 34 and the first stopper surface 35 are vertically arranged. The stopper 28 is arranged at one end of the lapping box 2, and the pusher 29 is arranged at the other end of the lapping box 2.

[0052] Removal grooves 36 are also provided on both sides of the movable groove 54 to facilitate taking out the grinding box 2 from the movable groove 54 .

[0053] One end of the sliding groove 12 is provided with a guide arc surface 55 that cooperates with the guide section 19 .

[0054] The release member 3 is composed of a release arm 37, a rotating body 38 and a locking body 30. The rotating body 38 connects the release arm 37 and the locking body 30. A fixing groove 39 is provided on the rotating body 38. The elastic member 8 is installed in the fixing groove 39. A limit block 40 is provided on the lower end surface of the release arm 37.

[0055] A sink 41 is also provided in the movable groove 54, and a baffle 42 is provided on one side of the sink 41. A hinge arc surface 43 is provided at the baffle 42, and hinge holes 44 are provided at both ends of the hinge arc surface 43 to cooperate with the hinge shaft 11. At the same time, a contact surface 46 that cooperates with the rotating arm 45 is provided on the baffle 42.

[0056] A locking groove 47 is provided in the middle of the locking body 30, and a second inclined surface 48 cooperating with the first inclined surface 34 and a second blocking surface 49 cooperating with the first blocking surface 35 are provided in the locking groove 47. An extension portion 50 is provided at the lower end of the locking body 30, and a third inclined surface 51 is provided on the extension portion 50. The third inclined surface 51 is arranged parallel to the limit block 40.

[0057] A b surface is provided on the baffle 42, and a first active area 52 is formed between the b surface and the limit block 40. A c surface is provided on the inner wall of the baffle 42, and a second active area 53 is formed between the third inclined surface 51 and the c surface, and the first active area 52 and the second active area 53 are of the same size. When the lapping box 2 needs to be taken out, the lapping box 2 is directly pulled in the direction of the release member 3, and the elastic member 8 and the spring 7 are kept pressed, so that the guide block 27 reaches the connection between the inclined groove 25 and the transverse groove 26, and one end of the push block 29 is first taken out along the inclined groove 25, and then the rotating arm 45 on the release member 3 is rotated, so that the release member 3 rotates around the hinge shaft 11, and the rotating body 38 rotates on the rotating arc surface, keeping the limit block 40 in contact with the b surface, and the third inclined surface 51 in contact with the c surface, so as to limit the rotation angle of the release member 3. At the same time, the first blocking surface 35 is kept separate from the second blocking surface 49, and the blocking block 28 is disengaged from the locking groove 47, so that the lapping box 2 can be taken out.

[0058] When the lapping box 2 moves in the movable groove 54 , it may be restricted by the position of the transverse groove 26 and will not deviate from the position restriction of the transverse groove 26 .

[0059] In addition, a storage tank 9 is provided on the lapping table 1 and is spaced apart from the movable tank 54 , in which the steel balls to be lapped can be placed.

[0060] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. A steel ball surface lapping device, characterized in that: include: A lapping table, wherein a through hole is formed in the middle of the lapping table, a driving member is provided at the lower end of the through hole, a driving block is provided on the driving member, and the driving member pushes the driving block to move up and down in the through hole, A plurality of movable grooves are arranged on the lapping table, wherein a lapping box is arranged in the movable groove, a receiving chamber for placing steel balls is formed in the middle of the lapping box, a pushing block cooperating with a driving block is arranged at one end of the lapping box, and a release member installed on the lapping table is arranged at the other end, the release member is hinged to the lapping table through a hinge shaft, an elastic area is formed between the release member and the lapping box, an elastic member is arranged on the release member, the elastic member extends into the elastic area and contacts with the outer wall of the lapping box, When the driving member pushes the driving block to move upward, the driving block is kept pushing the grinding box close to the releasing member and compressing the elastic member to keep the grinding box moving around the through hole. When the driving member drives the driving block to move downward, the elastic member is kept pushing the grinding box close to the middle of the through hole.

2. The steel ball surface lapping device according to claim 1, characterized in that: A sliding groove is arranged in the movable groove, a sliding rod is arranged in the sliding groove, a spring and a pushing plate are sleeved on the sliding rod, and the spring pushes the pushing plate to contact the inner wall of one end of the sliding groove.

3. The steel ball surface lapping device according to claim 2, characterized in that: The pushing plate is composed of a guiding section and a pushing section. The pushing section is provided with a sliding hole matched with the sliding rod. The guiding section is arranged in an inclined manner and tilted toward one end of the spring.

4. The steel ball surface lapping device according to claim 3, characterized in that: An insert plate is arranged on the lower end surface of the lapping box. The insert plate is inserted between the pushing plate and the inner wall of the sliding groove through the guidance of the guide section. An arc-shaped opening is arranged on the insert plate.

5. The steel ball surface lapping device according to claim 2, characterized in that: The inner wall of the movable groove is provided with symmetrically arranged guide grooves, which are composed of inclined grooves and transverse grooves. The inclined grooves are connected to the transverse grooves, and the connecting point between the inclined grooves and the transverse grooves is located near the middle of the transverse grooves.

6. The steel ball surface lapping device according to claim 5, characterized in that: A guide block matching the guide groove is provided on the outer wall of the lapping box. The guide block is inclined and parallel to the inclined groove. The width of the guide block is smaller than the width of the inclined groove. The height of the guide block matches the height of the transverse groove.

7. The steel ball surface lapping device according to claim 1, characterized in that: The driving block is provided with a plurality of pushing surfaces cooperating with the pushing block, the pushing surfaces are arranged in an inclined manner, the driving block is kept in a small upper portion and a large lower portion, the pushing block is provided with a pushing end, and the pushing end is provided with an arc surface cooperating with the inclined pushing surface.

8. The steel ball surface lapping device according to claim 1, characterized in that: A blocking block is arranged on the lower end surface of the lapping box, and the blocking block is composed of a first inclined surface and a first blocking surface, and the first inclined surface and the first blocking surface are arranged vertically.

9. The steel ball surface lapping device according to claim 8, characterized in that: The release member is composed of a release arm, a rotating body and a locking body. The rotating body connects the release arm and the locking body. A fixing groove is provided on the rotating body. The elastic member is installed in the fixing groove. A limit block is provided on the lower end surface of the release arm.

10. The steel ball surface lapping device according to claim 9, characterized in that: A locking groove is provided in the middle of the locking body, a second inclined surface matching the first inclined surface and a second blocking surface matching the first blocking surface are provided in the locking groove, an extension portion is provided at the lower end of the locking body, a third inclined surface is provided on the extension portion, and the third inclined surface is arranged parallel to the limit block.