Automatic material cutting and polishing machining equipment
By designing automated material cutting and grinding processing equipment, the continuous operation of cutting and grinding is achieved using rotary switching and moving mechanisms, the damage and accuracy problems caused by material transfer in existing equipment are solved, and the work efficiency and processing accuracy are improved.
Patent Information
- Application Number
- CN202510010156.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-03
- Publication Date
- 2025-04-11
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing automated material processing equipment has transfer problems between cutting and grinding processes, resulting in the material being easily damaged and positional offset, affecting the processing accuracy, and the equipment needs to be shut down and adjusted, and continuous operation cannot be achieved.
An automated material cutting and grinding processing equipment is designed, using a rotary switching mechanism and a moving mechanism to realize cutting and grinding on the same equipment, and material positioning and processing is performed through lifting mechanism and fixture mechanism.
Continuous work of cutting and grinding of materials is realized, damage and positional offset caused by material transfer is avoided, processing accuracy and working efficiency are improved, and production cycle is shortened.
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Figure CN119794990A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of material cutting and grinding, and in particular to an automatic material cutting and grinding processing equipment. Background Art
[0002] In the field of material processing, cutting and grinding are common and critical processes. However, most current automated material processing equipment has obvious shortcomings in handling these two processes.
[0003] However, in the prior art, material cutting and grinding are performed separately on different equipment, which requires that the material be transferred to the grinding equipment after cutting. This not only consumes a lot of manpower and time, but may also cause material damage or position shifting due to transportation, affecting the subsequent processing accuracy.
[0004] Even in some equipment that can simultaneously perform cutting and grinding functions, manual mode switching is often required, which is complicated and inefficient. During the switching process, the equipment needs to be stopped for adjustment, resulting in production interruption and inability to achieve continuous operation. For example, when cutting and grinding some metal materials, after cutting, the wood board needs to be manually moved to the grinding area, and then repositioned and clamped. The whole process is cumbersome, inefficient, and prone to errors. It is impossible to quickly switch to the grinding mode after cutting, which prolongs the production cycle, increases production costs, and reduces market competitiveness.
[0005] Therefore, the present invention proposes an automated material cutting and grinding processing equipment. Summary of the invention
[0006] Based on the technical problems existing in the background technology, the present invention proposes an automatic material cutting and grinding processing equipment.
[0007] The present invention provides an automated material cutting and grinding processing equipment, comprising a machine platform and a cutting and grinding platform fixedly mounted on the machine platform; a fixture mechanism for positioning the material is arranged on the cutting and grinding platform; fixed frames are fixedly mounted on the machine platforms at both sides of the cutting and grinding platform, and L-shaped frames are movably mounted on the inner sides of the two fixed frames through a lifting mechanism; a movable column is movably mounted between the two L-shaped frames through a moving mechanism, a movable frame is fixedly connected between the two movable columns, and a turntable is movably mounted on the front side of the movable frame through a rotating switching mechanism;
[0008] A cutting motor is fixedly mounted on the bottom side of the circumference of the rotating disk through a first mounting frame, and a cutting disc for cutting materials is fixedly sleeved on the output end of the cutting motor;
[0009] A grinding motor is fixedly mounted on the top side of the circumference of the turntable via a second mounting frame, and a grinding disc for grinding the cut end surface of the cut material is fixedly mounted on the output end of the grinding motor.
[0010] As a further feature of the present invention, mounting plates are fixedly mounted on both sides of the circumference of the turntable via a third mounting frame, and a cleaning brush for cleaning the end surfaces of the material after cutting and grinding is fixedly connected to the mounting plate.
[0011] As a further feature of the present invention, the rotary switching mechanism comprises a rotary motor fixedly mounted on the rear side of the movable frame, and the output end of the rotary motor rotates through the front side of the movable frame and is fixedly sleeved with the turntable.
[0012] As a further feature of the present invention, the moving mechanism includes a socket groove provided on one end of two L-shaped frames close to each other, and the outer end of the movable column is movably socketed in the socket groove; a U-shaped groove is provided on the right end of the movable column located in the socket groove, and a plurality of teeth are fixedly provided on the top inner wall and the bottom inner wall of the U-shaped groove, and a driving motor is fixedly installed in the socket groove, and the output end of the driving motor extends into the U-shaped groove and is fixedly socketed with an incomplete gear, and the incomplete gear is respectively meshed with the teeth on the top inner wall and the bottom inner wall of the U-shaped groove for transmission connection.
[0013] As a further feature of the present invention, a sliding sleeve is provided at the opening of the sleeve groove close to one side of the movable frame, and the movable column slides in the horizontal direction and passes through the sliding sleeve; guide sliders are provided at the top and bottom of the movable column, and guide rails are provided on the top inner wall and the bottom inner wall of the sleeve groove, and the guide sliders are installed on the guide rails while sliding in the horizontal direction.
[0014] As a further feature of the present invention, the lifting mechanism includes a mounting groove arranged on the outside of the two fixed frames, a stepper motor is fixedly installed in the mounting groove, a groove is arranged on the outside of the L-shaped frame, a spur rack is fixedly installed in the groove, the output end of the stepper motor rotates through a circular gear fixedly installed in the groove, and the circular gear is meshed with the spur rack.
[0015] As a further feature of the present invention, a vertical slider is fixedly provided on the outer bottom of the L-shaped frame, a vertical slide groove is provided on the inner side of the fixed frame, and the vertical slider is slidably installed in the vertical slide groove along the vertical direction.
[0016] As a further feature of the present invention, the clamping mechanism includes mounting plates fixedly mounted on both ends of the top of the cutting and grinding table, push rod motors are fixedly mounted on the inner sides of the two mounting plates, and the output ends of the push rod motors are fixedly connected to positioning chucks for clamping and positioning the materials; the cutting disc, cleaning brush and grinding disc are all located on the rear side of the machine table and the positioning chucks.
[0017] As a further feature of the present invention, a controller is disposed on the front of the machine, and the controller is electrically controlled and connected to the rotating motor, the grinding motor, the cutting motor, the driving motor, the stepping motor, and the push rod motor respectively.
[0018] The beneficial effects of the present invention are:
[0019] 1. In the present invention, by setting a lifting mechanism, the cutting disc can be moved downward, and the cutting disc is driven to rotate by the cutting motor, so that the material can be cut; by setting a rotation switching mechanism, the grinding disc can be switched from the upper position to the lower position, and then the output end of the grinding motor is used to drive the grinding disc to rotate, so that the cutting end surface of the material after cutting can be rotationally polished;
[0020] 2. In the present invention, by setting a moving mechanism, the grinding disc can be made to grind while rotating in a left-right movement, so as to expand the grinding range and grinding area; similarly, during the cutting process, the moving mechanism can also be used to drive the movable column, the movable frame, the rotating motor, the turntable, the first mounting frame, the cutting motor and the cutting disc to move left-right as a whole, so that the cutting range of the material can be expanded, and the structure is simple, which is convenient for adjustment and use according to actual needs, greatly reducing the limitations in the cutting and grinding process and improving the scope of application;
[0021] 3. In the present invention, the rotary motor in the rotary switching mechanism can be used to drive the rotary disc, the third mounting frame, the mounting plate and the cleaning brush to rotate, so that the position of the cleaning brush can be rotated and switched to the end surface position of the material after grinding, and then the rotary motor can be further used to drive the rotary disc, the third mounting frame, the mounting plate and the cleaning brush to rotate forward and reversely, so as to clean the end surface of the polished material, so as to remove dust and impurities on the cut end surface of the polished material, thereby further improving the practicality and ensuring a better overall use effect;
[0022] To sum up, the present invention can not only make the materials cut and polished on the same cutting and polishing table, avoiding the need to transfer the materials to the polishing equipment after cutting, which may easily cause the materials to be damaged or shifted due to transportation, thereby affecting the subsequent processing accuracy; the materials after cutting and polishing can also be cleaned to ensure better overall use effect; finally, the present invention can automatically switch to the polishing mode immediately after cutting to achieve continuous processing, and through the rotating switching mechanism, the three functions of cutting, polishing, and cleaning can be based on the same equipment, so that after cutting, it is convenient to quickly switch to the polishing mode or the cleaning mode, which shortens the production cycle and greatly improves work efficiency, and solves the problem that in the past, the equipment often needed to be shut down for adjustment during the switching process, resulting in production interruption and difficulty in achieving continuous operation. The structure is simple, easy to switch, and suitable for promotion and application. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a schematic diagram of the structure of an automated material cutting and grinding processing device proposed by the present invention;
[0024] Figure 2 It is a schematic diagram of the fixed frame, L-shaped frame and movable column of the present invention after cross-section;
[0025] Figure 3 For the present invention Figure 2 The structural diagram of the enlarged part A in the middle;
[0026] Figure 4 For the present invention Figure 3 The enlarged structural diagram of part B in the middle;
[0027] Figure 5 It is a structural schematic diagram of local details of the present invention;
[0028] Figure 6 It is a schematic diagram of the structure among the stepping motor, circular gear and spur rack in the present invention.
[0029] In the figure: 1, machine table; 2, cutting and grinding table; 3, mounting plate; 301, push rod motor; 302, positioning chuck; 4, fixing frame; 401, mounting groove; 402, stepping motor; 403, circular gear; 404, spur rack; 405, groove; 406, vertical slider; 407, vertical slide; 5, L-shaped frame; 501, socket groove; 502, driving motor; 503, incomplete gear; 504 , guide slider; 505, guide rail; 506, sleeve; 507, teeth; 6, movable column; 601, U-shaped groove; 7, movable frame; 8, rotating motor; 9, turntable; 10, first mounting frame; 11, cutting motor; 12, cutting blade; 13, cleaning brush; 131, third mounting frame; 132, mounting plate; 14, grinding disc; 141, second mounting frame; 142, grinding motor; 15, controller. DETAILED DESCRIPTION
[0030] The present invention will be further explained below in conjunction with specific embodiments.
[0031] Example
[0032] refer to Figure 1-6In this embodiment, an automated material cutting and grinding processing equipment is proposed, including a machine table 1 and a cutting and grinding table 2 fixedly mounted on the machine table 1; a fixture mechanism for positioning the material is arranged on the cutting and grinding table 2; fixed frames 4 are fixedly mounted on the machine table 1 on both sides of the cutting and grinding table 2, and L-shaped frames 5 are movably mounted on the inner sides of the two fixed frames 4 through a lifting mechanism; a movable column 6 is movably sleeved between the two L-shaped frames 5 through a moving mechanism, a movable frame 7 is fixedly connected between the two movable columns 6, and a turntable 9 is movably mounted on the front side of the movable frame 7 through a rotating switching mechanism; a cutting motor 11 is fixedly mounted on the bottom side of the circumference of the turntable 9 through a first mounting frame 10, and a cutting blade 12 for cutting the material is fixedly sleeved on the output end of the cutting motor 11; a grinding motor 142 is fixedly mounted on the top side of the circumference of the turntable 9 through a second mounting frame 141, and a grinding disc 14 for grinding the cutting end surface of the cut material after cutting is fixedly mounted on the output end of the grinding motor 142.
[0033] like Figure 1 , Figure 5 As shown in the figure, mounting plates 132 are fixedly mounted on both sides of the circumference of the turntable 9 through third mounting frames 131, and a cleaning brush 13 for cleaning the end surface of the material after cutting and grinding is fixedly connected to the mounting plate 132.
[0034] like Figure 1 As shown in the figure, the rotary switching mechanism includes a rotary motor 8 fixedly mounted on the rear side of the movable frame 7, and the output end of the rotary motor 8 rotates through the front side of the movable frame 7 and is fixedly sleeved with the turntable 9.
[0035] like Figure 2 , Figure 3 , Figure 4 As shown in the figure, the moving mechanism includes a socket groove 501 provided on one end of two L-shaped frames 5 close to each other, and the outer end of the movable column 6 is movably socketed in the socket groove 501; a U-shaped groove 601 is provided on the right end of the movable column 6 located in the socket groove 501, and a plurality of teeth 507 are fixedly provided on the top inner wall and the bottom inner wall of the U-shaped groove 601, and a driving motor 502 is fixedly installed in the socket groove 501, and the output end of the driving motor 502 extends into the U-shaped groove 601 and is fixedly socketed with an incomplete gear 503, and the incomplete gear 503 is respectively meshed with the teeth 507 on the top inner wall and the bottom inner wall of the U-shaped groove 601 for transmission connection.
[0036] Among them, a sliding sleeve 506 is provided at the opening of the sleeve groove 501 close to the movable frame 7, and the movable column 6 slides in the horizontal direction and passes through the sliding sleeve 506; the top and bottom of the movable column 6 are provided with guide sliders 504, and the top inner wall and the bottom inner wall of the sleeve groove 501 are provided with guide rails 505, and the guide slider 504 is installed on the guide rails 505 while sliding in the horizontal direction.
[0037] like Figure 2 , Figure 3 As shown in the figure, the lifting mechanism includes a mounting groove 401 arranged on the outer side of the two fixed frames 4, a stepper motor 402 is fixedly installed in the mounting groove 401, a groove 405 is arranged on the outer side of the L-shaped frame 5, a spur rack 404 is fixedly installed in the groove 405, the output end of the stepper motor 402 rotates and passes through the groove 405 to fix a circular gear 403, and the circular gear 403 is meshed with the spur rack 404; a vertical slider 406 is fixedly arranged on the outer bottom of the L-shaped frame 5, a vertical slide groove 407 is arranged on the inner side of the fixed frame 4, and the vertical slider 406 is slidably installed in the vertical slide groove 407 along the vertical direction.
[0038] like Figure 1 As shown in the figure, the clamping mechanism includes mounting plates 3 fixedly mounted on both ends of the top of the cutting and grinding table 2, and push rod motors 301 are fixedly mounted on the inner sides of the two mounting plates 3. The output end of the push rod motor 301 is fixedly connected to a positioning chuck 302 for clamping and positioning the material; the cutting disc 12, the cleaning brush 13 and the grinding disc 14 are all located on the rear side of the machine table 1 and the positioning chuck 302.
[0039] A controller 15 is disposed on the front of the machine 1 , and the controller 15 is electrically controlled and connected to the rotating motor 8 , the grinding motor 142 , the cutting motor 11 , the driving motor 502 , the stepping motor 402 , and the push rod motor 301 .
[0040] like Figure 1-6The automated material cutting and grinding processing equipment shown in the figure, when used for material cutting and grinding processing, uses the push rod motor 301 in the clamping mechanism to push the positioning chuck 302, and then the material to be processed can be clamped and fixed on the inner side of the two positioning chucks 302; then uses the stepping motor 402 in the lifting mechanism to drive the circular gear 403 to rotate, and the circular gear 403 rotates and meshes with the spur rack 404 to drive the spur rack 404 and the L-shaped frame 5 to move downward, and when the L-shaped frame 5 moves downward, it also drives the movable column 6, the movable frame 7, the rotating motor 8, the turntable 9, the first installation The frame 10, the cutting motor 11, and the cutting disc 12 move downward as a whole, and the cutting disc 12 is driven to rotate by the cutting motor 11, so that the cutting disc 12 moves downward during the rotation, and then the material can be cut; then the rotating motor 8 in the rotating switching mechanism is used to drive the turntable 9, the first mounting frame 10, the cutting motor 11, and the cutting disc 12 to rotate. When the turntable 9 rotates, it also drives the second mounting frame 141, the grinding motor 142, and the grinding disc 14 to rotate, so that the upper and lower positions of the grinding disc 14 and the cutting disc 12 can be switched, The grinding disc 14 can be switched from the upper position to the lower position, and then the output end of the grinding motor 142 is used to drive the grinding disc 14 to rotate, so that the cut end surface of the material after cutting can be rotated and polished; at the same time, the driving motor 502 in the moving mechanism can also be used to drive the incomplete gear 503 to rotate, and when the incomplete gear 503 rotates, it meshes with the teeth 507 on the top inner wall and the bottom inner wall of the U-shaped groove 601 respectively, so that the movable column 6, the movable frame 7, the rotating motor 8, the turntable 9 and the second mounting frame 141, the grinding motor 142 The grinding disc 14 moves left and right as a whole, so that the grinding disc 14 can be rotated while moving left and right to perform grinding back and forth, which can expand the grinding range and grinding area; similarly, during the cutting process, the moving mechanism can also be used to drive the movable column 6, the movable frame 7, the rotating motor 8, the turntable 9 and the first mounting frame 10, the cutting motor 11 and the cutting knife disc 12 to move left and right as a whole, which can expand the cutting range of the material, and the structure is simple, which is convenient for adjustment and use according to actual needs, greatly reducing the limitations in the cutting and grinding processes and improving the scope of application.
[0041] As a further improvement, the rotary motor 8 in the rotary switching mechanism can be used to drive the turntable 9, the third mounting frame 131, the mounting plate 132 and the cleaning brush 13 to rotate, so that the position of the cleaning brush 13 can be rotated and switched to the end surface position of the material after grinding, and then the rotary motor 8 is further used to drive the turntable 9, the third mounting frame 131, the mounting plate 132 and the cleaning brush 13 to rotate forward and reverse, and the forward and reverse rotation range of the cleaning brush 13 is located within the arc range of the angle between the grinding disc 14 and the cutting blade disc 12. In this way, the back and forth movement of the cleaning brush 13 can clean the polished end surface of the material, so as to remove dust and impurities on the cut end surface of the polished material, thereby further improving the practicality and ensuring a better overall use effect. In the end, not only can the material cutting and grinding be continuously performed on the same cutting and grinding table 2, but the material after cutting and grinding can also be cleaned, avoiding the need to transfer the material to the grinding equipment after cutting is completed in the past, which is easy to cause the material to be damaged or shifted due to transportation, thereby affecting the subsequent processing accuracy.
[0042] Finally, the present invention can integrate the three functions of cutting, grinding, and cleaning into the same device through a rotating switching mechanism, and has a simple structure and is easy to switch. In this way, it is easy to quickly switch to the grinding mode or the cleaning mode after cutting, thereby shortening the production cycle and greatly improving work efficiency. It solves the problem that in the past, the equipment often needed to be shut down for adjustment during the switching process, resulting in production interruption and difficulty in achieving continuous operation.
[0043] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An automated material cutting and grinding processing device, comprising a machine platform (1) and a cutting and grinding table (2) fixedly mounted on the machine platform (1); characterized in that: The cutting and polishing table (2) is provided with a clamp mechanism for positioning the material; fixed frames (4) are fixedly installed on the machine platforms (1) located on both sides of the cutting and polishing table (2); L-shaped frames (5) are movably installed on the inner sides of the two fixed frames (4) through a lifting mechanism; a movable column (6) is movably mounted between the two L-shaped frames (5) through a moving mechanism; a movable frame (7) is fixedly connected between the two movable columns (6); a turntable (9) is movably installed on the front side of the movable frame (7) through a rotating switching mechanism; A cutting motor (11) is fixedly mounted on the bottom side of the circumference of the rotating disk (9) via a first mounting frame (10), and a cutting disc (12) for cutting materials is fixedly sleeved on the output end of the cutting motor (11); A grinding motor (142) is fixedly mounted on the top side of the circumference of the rotating disk (9) via a second mounting frame (141), and a grinding disk (14) for grinding the cut end surface of the cut material is fixedly mounted on the output end of the grinding motor (142).
2. The automated material cutting and grinding processing equipment according to claim 1, characterized in that: Mounting plates (132) are fixedly mounted on both sides of the circumference of the rotating disk (9) via a third mounting frame (131), and a cleaning brush (13) for cleaning the end surface of the material after cutting and grinding is fixedly connected to the mounting plate (132).
3. The automated material cutting and grinding processing equipment according to claim 1, characterized in that: The rotary switching mechanism comprises a rotary motor (8) fixedly mounted on the rear side of the movable frame (7); the output end of the rotary motor (8) rotates through the front side of the movable frame (7) and is fixedly sleeved with the rotating disk (9).
4. The automated material cutting and grinding processing equipment according to claim 1, characterized in that: The moving mechanism comprises a sleeve groove (501) provided on one end of two L-shaped frames (5) close to each other, and the outer end of the movable column (6) is movably sleeved in the sleeve groove (501); a U-shaped groove (601) is provided on the right end of the movable column (6) located in the sleeve groove (501), and a plurality of teeth (507) are fixedly provided on the top inner wall and the bottom inner wall of the U-shaped groove (601); a driving motor (502) is fixedly installed in the sleeve groove (501), and the output end of the driving motor (502) extends into the U-shaped groove (601) and is fixedly sleeved with an incomplete gear (503), and the incomplete gear (503) is respectively meshed with the teeth (507) on the top inner wall and the bottom inner wall of the U-shaped groove (601) for transmission connection.
5. The automated material cutting and grinding processing equipment according to claim 4, characterized in that: A sliding sleeve (506) is provided at an opening of the sleeve groove (501) close to one side of the movable frame (7), and the movable column (6) slides in the horizontal direction and penetrates the sliding sleeve (506); guide sliders (504) are provided at the top and bottom of the movable column (6), and guide rails (505) are provided on the top inner wall and the bottom inner wall of the sleeve groove (501), and the guide slider (504) is installed on the guide rails (505) in a manner that it slides in the horizontal direction.
6. The automated material cutting and grinding processing equipment according to claim 1, characterized in that: The lifting mechanism comprises a mounting groove (401) arranged on the outside of two fixing frames (4), a stepper motor (402) being fixedly installed in the mounting groove (401), a groove (405) being arranged on the outside of the L-shaped frame (5), a spur rack (404) being fixedly installed in the groove (405), an output end of the stepper motor (402) rotatingly passes through a circular gear (403) fixedly installed in the groove (405), and the circular gear (403) is meshed with the spur rack (404).
7. The automated material cutting and grinding processing equipment according to claim 1, characterized in that: A vertical sliding block (406) is fixedly arranged at the outer bottom of the L-shaped frame (5), a vertical sliding groove (407) is arranged on the inner side of the fixed frame (4), and the vertical sliding block (406) is slidably installed in the vertical sliding groove (407) along the vertical direction.
8. The automated material cutting and grinding processing equipment according to claim 1, characterized in that: The clamp mechanism comprises mounting plates (3) fixedly mounted on both ends of the top of the cutting and grinding table (2); push rod motors (301) are fixedly mounted on the inner sides of the two mounting plates (3); the output end of the push rod motor (301) is fixedly connected to a positioning chuck (302) for clamping and positioning the material; the cutting disc (12), the cleaning brush (13) and the grinding disc (14) are all located on the rear side of the machine table (1) and the positioning chuck (302).
9. The automated material cutting and grinding processing equipment according to any one of claims 1 to 8, characterized in that: A controller (15) is disposed on the front of the machine (1), and the controller (15) is electrically controlled and connected to the rotating motor (8), the grinding motor (142), the cutting motor (11), the driving motor (502), the stepping motor (402), and the push rod motor (301).
Citation Information
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