A fully automatic three-side book trimming machine

Abstract

The application discloses a kind of full-automatic three-face book cutting machine, including control module, book output component, book input component, push book component, book arrangement component, book pressing component, end face book cutting component, side face book cutting component, transmission mechanism, waste collection area and rack;Book is sequentially through book input component, book arrangement component, push book component, book pressing component, end face book cutting component, side face book cutting component is completed after cutting to book output component and moves out;The application realizes the automation operation of book cutting, so that it can automatically complete feeding, neatness, clamping, fixing, positioning, cutting, discharging and waste collection etc.Operation, greatly improves the cutting efficiency of book, improves the cutting quality of book simultaneously, to meet the needs of automated production.

Description

TECHNICAL FIELD

[0001] The present application relates to a kind of full-automatic three-side book cutting machine. BACKGROUND

[0002] Book cutting machine is mainly used for cutting book, so that the end face or side of book is neat and flat, to meet the factory requirements or use requirements;Existing book cutting machine is basically semi-automatic equipment, and the intelligent degree is not high, too much manual intervention is needed in the process of use, so that its production efficiency is limited, and it is more and more unable to meet the needs of automatic production, so a full-automatic three-side book cutting machine needs to be developed. SUMMARY

[0003] The technical problem to be solved by the present application is to provide a full-automatic three-side book cutting machine with high automation degree, which can automatically complete the feeding, neatness, clamping, fixing, cutting and discharging operations of books, greatly improving the production efficiency, and having practicality and wide applicability.

[0004] To solve the above problems, the technical scheme adopted by the present application is as follows:

[0005] A full-automatic three-side book cutting machine comprises a control module, a book output assembly, a book input assembly, a book pushing assembly, a book arranging assembly, a book pressing assembly, an end face book cutting assembly, a side face book cutting assembly, a transmission mechanism, a waste collecting area and a rack.

[0006] The control module is used for adjusting and controlling the whole book cutting machine working process.

[0007] The book input assembly is used for controlling the automatic and stable conveying operation of books.

[0008] The book arranging assembly is used for arranging the stacked books to keep the books in a certain state.

[0009] The book pushing assembly is used for clamping and conveying books, and pushing the books to the set area required for cutting.

[0010] The book pressing assembly is used for fixing books for cutting.

[0011] The end face book cutting assembly is used for cutting and forming two end faces of books.

[0012] The side face book cutting assembly is used for cutting and forming one side face of books.

[0013] The book output assembly is used for moving out the books after cutting.

[0014] The transmission mechanism is used for outputting a power source to the control end face book cutting assembly and the side face book cutting assembly.

[0015] The waste collecting area is used for collecting the waste produced after the book is cut.

[0016] Preferably, the book input assembly comprises a conveying channel, a push rod is arranged in the conveying channel, a jacking conveying mechanism is arranged at the bottom of the push rod, a cylinder one and a sensor are arranged on one side of the conveying channel; the position of the book is detected by the sensor, and the position of the book during input is controlled by the cylinder one; the jacking conveying mechanism drives the push rod to perform up-down and back-and-forth actions, so that the push rod smoothly completes the automatic feeding operation of the book.

[0017] Preferably, the book arranging assembly comprises an end face arranging assembly, a side face arranging assembly and an adjusting assembly.

[0018] The end face arranging assembly comprises a converter, a support, a lead screw one and a motor one, the support is threadedly connected with the lead screw one, the motor one, the converter and the lead screw one are sequentially connected, the motor one drives the lead screw one to rotate through the converter, the support drives the push plate to move horizontally, one end of the support is provided with a push plate, the support drives the push plate to move, and the end face of the book is arranged in order through the push plate, and the book is positioned at the same time.

[0019] The side face arranging assembly comprises a sliding plate, a cylinder two, a rotating shaft and a arranging brush, the rotating shaft mounting seat is arranged on the sliding plate, the rotating shaft is arranged on the rotating shaft mounting seat, the arranging brush is arranged on the rotating shaft, the cylinder two is arranged on the sliding plate, the connecting block is arranged between the cylinder two and the rotating shaft, the cylinder two drives the rotating shaft to rotate through the connecting block, the state of the arranging brush is adjusted through the rotation of the rotating shaft, and the side face of the book is arranged in order through the arranging brush.

[0020] The adjusting assembly comprises a motor two, a synchronous belt pulley assembly, a lead screw two and a guide rail sliding block assembly, the motor two drives the lead screw two to rotate through the synchronous belt pulley assembly, the sliding plate is connected with the lead screw two, and the lead screw two drives the sliding plate to move along the guide rail sliding block assembly; the sliding plate is driven to move through the motor two, so that the whole side face arranging assembly moves, the position of the arranging brush is adjusted for different types and sizes of books, and the side face of the book is accurately arranged in order through the arranging brush.

[0021] Preferably, the book pushing assembly comprises a pushing mechanism and a clamping mechanism, the clamping mechanism is connected with the pushing mechanism; the pushing mechanism comprises a third motor, a transmission wheel, a conveying belt, an auxiliary wheel and a sliding support, the transmission wheel is installed on the third motor, the third motor drives the conveying belt and the auxiliary wheel to rotate through the transmission wheel, the sliding support is two, two sliding supports are arranged on the two sides of the conveying belt respectively, the inner side of the sliding support is provided with a sliding rail, a sliding block is installed on the sliding rail and connected with the conveying belt; through the action of the sliding rail and the sliding block, the stability of the conveying belt in the moving process is improved, so that the conveying belt does not shake too much, the movement of the clamping mechanism is more stable, and the state of the book in the moving process is ensured.

[0022] The clamping mechanism comprises a third cylinder, a mounting plate and a bottom plate, a fixed block is installed on the third cylinder, a stand column, a plug rod and a lower clamping plate are installed on the bottom plate, and the lower end of the plug rod is connected with the conveying belt; a swing rod is installed on the stand column, the two ends of the swing rod are connected with the fixed block and the mounting plate, an upper clamping plate mounting seat is installed on the mounting plate, an upper clamping plate is installed on the upper clamping plate mounting seat, and the contact surfaces of the upper clamping plate mounting seat and the upper clamping plate are both tooth surface structures; the design of the tooth surface structure increases the stability of the upper clamping plate after installation with the upper clamping plate mounting seat, and facilitates the adjustment of the position of the upper clamping plate; meanwhile, through the action of the plug rod, the clamping mechanism can move with the conveying belt.

[0023] The bottom of the upper clamping plate mounting seat is connected with the lower clamping plate, the third cylinder drives the swing rod, the mounting plate, the upper clamping plate mounting seat, the upper clamping plate and the lower clamping plate to move in sequence through the fixed block, and the two sides of the upper clamping plate are provided with baffle plates; through the action of the baffle plates, the sides of the books are facilitated to be neat.

[0024] Preferably, before the books are clamped, the horizontal plane of the clamping surface of the lower clamping plate is lower than the horizontal plane of the upper surface of the sliding support; this arrangement facilitates the movement of the books to the space between the upper clamping plate and the lower clamping plate, and facilitates the clamping of the books.

[0025] After the books are clamped, the horizontal plane of the clamping surface of the lower clamping plate is higher than the horizontal plane of the upper surface of the sliding support; so that the middle of the bottom of the clamped books is slightly raised upward, thereby reducing the contact between the books and the workbench surface.

[0026] Preferably, the book pressing assembly comprises a mounting column and a pressing plate mounting seat, a cylinder is connected to the upper end of the mounting column, the pressing plate mounting seat is installed on the mounting column, and a pressing plate is installed on the pressing plate mounting seat.

[0027] Preferably, the end face book cutting assembly comprises a side cutter mounting mechanism, a side cutter distance automatic adjusting mechanism and a side cutter automatic locking mechanism; the side cutter mounting mechanism comprises a fixed shaft, a side cutter adjusting seat one and a side cutter adjusting seat two, the side cutter adjusting seat one and the side cutter adjusting seat two are mounted on the fixed shaft, the lower ends of the side cutter adjusting seat one and the side cutter adjusting seat two are both provided with a side cutter seat, a side cutter mounting plate is mounted on the side cutter seat, and a side cutter is mounted on the side cutter mounting plate.

[0028] The side cutter adjusting seat one and the side cutter adjusting seat two are both provided with a hook-shaped structure, and the side cutter seat is provided with a wedge-shaped structure matched with the hook-shaped structure; through the action of the hook-shaped structure and the wedge-shaped structure, the installation of the side cutter seat on the side cutter adjusting seat one and / or the side cutter adjusting seat two is facilitated.

[0029] The upper end of the side cutter seat is provided with a boss, and the side cutter adjusting seat one and the side cutter adjusting seat two are both provided with a pressing block; during assembly, the boss is embedded in the pressing block; through the action of the pressing block, the fixation of the side cutter seat is completed, and the convenience during installation is increased.

[0030] The side cutter seat is provided with a limiting groove and an adjusting screw one, the lower end of the adjusting screw one is provided with a stamping block, the stamping block is arranged in the limiting groove, and the lower end of the stamping block is connected with the side cutter mounting plate; through the action of the stamping block, a certain supporting force is given to the side cutter mounting plate, and the impact resistance of the side cutter is increased; through the action of the adjusting screw, the tightness of the connection between the stamping block and the side cutter mounting plate is ensured.

[0031] The side cutter adjusting seat one and the side cutter adjusting seat two are both provided with a cavity and an adjusting screw two, the cavity is provided with an adjusting block, the adjusting block is provided with a positioning column, one end of the adjusting screw two is connected with the adjusting block, the adjusting screw two drives the positioning column to move through the adjusting block, and the side cutter seat is provided with a positioning groove matched with the positioning column; through the action of the positioning column and the positioning groove, the installed side cutter seat is not easy to move horizontally, and a better limiting effect is achieved.

[0032] Preferably, the side cutter automatic locking mechanism comprises a fourth air cylinder, the side cutter adjusting seat one and the side cutter adjusting seat two are provided with an open groove, the side cutter adjusting seat one and the side cutter adjusting seat two are provided with an upper base and a lower base at the upper and lower ends of the open groove, and the two ends of the fourth air cylinder are connected with the upper base and the lower base respectively; the upper base and the lower base are pulled by the fourth air cylinder, so that the open groove is tightened, and the automatic locking operation of the side cutter is completed, and the distance between the side cutters is automatically controlled, so that the adjustment of the distance between the side cutters is facilitated.

[0033] The side cutter distance automatic adjusting mechanism comprises a motor four and a bidirectional screw rod, one end of the motor four is provided with a gear one, one end of the bidirectional screw rod is provided with a gear two, the gear one and the gear two are meshed and connected, the motor four drives the bidirectional screw rod to rotate through the gear one and the gear two, and the bidirectional screw rod is in threaded connection with a side cutter adjusting seat one and a side cutter adjusting seat two.

[0034] Preferably, the side surface book cutting assembly comprises a cutter mounting plate and a cutter, and the cutter is mounted on the cutter mounting plate.

[0035] The rack is provided with vertical guide grooves and oblique guide grooves, both ends of the cutter mounting plate are arranged in the vertical guide grooves, and both ends of the fixed shaft are arranged in the oblique guide grooves.

[0036] Preferably, the transmission mechanism comprises a transmission motor, a gear four, a gear six, a belt wheel mechanism, an end surface book cutting assembly driving mechanism and a side surface book cutting assembly driving mechanism.

[0037] The belt wheel mechanism comprises a synchronous wheel one, a synchronous belt and a synchronous wheel two, the synchronous wheel one and the synchronous wheel two are connected through the synchronous belt, the synchronous wheel one is mounted on the transmission motor, the synchronous wheel two is provided with an axis, the axis is mounted with a gear three, the gear three is in meshed connection with the gear four, one side of the gear four is provided with a gear five, and the gear five is in meshed connection with the gear six.

[0038] The side surface book cutting assembly driving mechanism comprises a gear seven, an eccentric wheel one, a connecting rod one, a curved arm one and a rocker arm, the gear seven is in meshed connection with the gear six, the eccentric wheel one is mounted on one side of the gear seven, one end of the connecting rod one is connected with the eccentric wheel one, the other end of the connecting rod one is connected with the curved arm one, and the curved arm one is connected with the cutter mounting plate.

[0039] The end surface book cutting assembly driving mechanism comprises a gear eight, an eccentric wheel two and a connecting rod two, the gear eight is in meshed connection with the gear six, the eccentric wheel two is mounted on one side of the gear eight, one end of the connecting rod two is connected with the eccentric wheel two, and the other end of the connecting rod two is connected with the fixed shaft.

[0040] The book cutting device has the following beneficial effects:

[0041] 1. Through the action of the book input assembly, automatic book input operation is realized, and the book can be sequentially cut to realize standardized production.

[0042] 2. Through the action of the book arranging assembly, the end surface of the book is arranged in order through the action of the motor one, the screw rod one and the push plate; the side surface of the book is arranged in order through the action of the motor two, the rotating shaft and the arranging brush in the side surface arranging assembly, and the book is positioned between the upper clamp plate and the lower clamp plate, so that the book can be accurately cut.

[0043] 3、Through the setting of the book pushing assembly, the clamping operation of the aligned books is realized, the books are prevented from being disordered, and the books are pushed to the set position, so that the book cutting is facilitated; meanwhile, through the setting of the front and rear holding state of the lower clamping plate, the clamping of the books is facilitated, and the contact area between the bottom of the books after holding and the workbench is reduced, the abrasion of the books is reduced, and the resistance in the moving process of the books is reduced.

[0044] 4、Through the setting of the book pressing assembly, the installation column and the pressing plate are driven to move downward by the air cylinder, and the fixing of the books on the workbench is completed through the action of the pressing plate, so that the side cutter and the cutting knife complete the cutting of the books, and the cutting quality of the books is improved.

[0045] 5、Through the setting of the end surface book cutting assembly and the cooperation with the transmission mechanism, the purpose or effect of completing the cutting of two end surfaces of the books is achieved; meanwhile, through the design of the motor four and the bidirectional screw rod and the action of the air cylinder four, the distance between the side cutters can be automatically and accurately adjusted, and the side cutters after position adjustment can be quickly locked, the stability after locking is good, the whole process does not need too much manual intervention, and the working effect is improved.

[0046] 6、Through the setting of the side surface book cutting assembly and the cooperation with the transmission mechanism, the cutting operation of one side surface of the books is completed.

[0047] 7、Through the setting of the vertical guide groove and the inclined guide groove, the moving direction of the cutting knife mounting plate and the fixed shaft is limited, so that the cutting knife mounting plate and the fixed shaft can only move along the set route.

[0048] 8、Through the setting of the transmission mechanism, the continuous transmission of the gear three, the gear four and the gear five and the like driven by the transmission motor is realized, the up and down and inclined movement operation of the cutting knife mounting plate and the fixed shaft is realized, and the rapid cutting of the books is realized.

[0049] 9、Through the setting of the book output assembly, the sequentially moving out and storage of the cut books are facilitated.

[0050] 10、Through the setting of the waste material collection area, the unified recycling of the waste materials after the book cutting is facilitated. DETAILED DESCRIPTION

[0051] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or prior art description, but is not a limitation on the protection scope of the present application.

[0052] Figure 1 is a structural schematic view of the present application;

[0053] Figure 2 is a structural schematic view of the present application;

[0054] Figure 3 Assembling diagram for each component of the present application;

[0055] Figure 4 Assembling diagram for each component of the present application;

[0056] Figure 5 Assembling diagram for each component of the present application;

[0057] Figure 6 Assembling diagram for each component of the present application;

[0058] Figure 7 Assembling diagram for each component of the present application;

[0059] Figure 8 Assembling diagram for each component of the present application;

[0060] Figure 9 Assembling diagram for each component of the present application;

[0061] Figure 10 Assembling diagram for each component of the present application;

[0062] Figure 11 Assembling diagram for each component of the present application;

[0063] Figure 12 Assembling diagram for each component of the present application;

[0064] Figure 13 Assembling diagram for each component of the present application;

[0065] Figure 14 Assembling diagram for each component of the present application;

[0066] Figure 15 Assembling diagram for each component of the present application;

[0067] Figure 16 Assembling diagram for each component of the present application;

[0068] Wherein, 1. housing, 2. control module, 3. book output assembly, 4. waste collection area, 5. book input assembly, 6. book pushing assembly, 7. book arranging assembly, 8. book pressing assembly, 9. end face book cutting assembly, 10. side face book cutting assembly, 11. frame, 12. vertical guide groove, 13. inclined guide groove, 14. workbench, 15. conveying channel, 16. push rod, 17. air cylinder one, 18. sensor, 19. converter, 20. bracket, 21. lead screw one, 22. motor one, 23. push plate, 24. sliding plate, 25. air cylinder two, 26. rotating shaft mounting seat, 27. connecting block, 28. rotating shaft, 29. arranging brush, 30. motor two, 31. synchronous pulley assembly, 32. lead screw two, 33. guide rail sliding block assembly, 34. motor three, 35. transmission wheel, 36. conveyor belt, 37. sliding bracket, 371. slide rail, 372. sliding block, 38. insertion rod, 39. air cylinder three, 40. fixing block, 41. swing lever, 42. stand, 43. mounting plate, 44. upper clamping plate mounting seat, 45. upper clamping plate, 46. lower clamping plate, 461. bottom plate, 462. tooth surface structure, 463. clamping surface, 47. baffle, 48. mounting column, 49. pressing plate mounting seat, 50. pressing plate, 51. fixing shaft, 52. motor four, 53. gear one, 54. gear two, 55. bidirectional lead screw, 56. side knife adjusting seat one, 57. side knife adjusting seat two, 58. open slot, 59. air cylinder four, 60. upper base, 61. lower base, 62. side knife seat, 63. side knife mounting plate, 64. hook-shaped structure, 65. wedge-shaped structure, 66. boss, 67. pressing block, 68. limiting groove, 69. stamping block, 70. adjusting screw one, 71. positioning column, 72. adjusting screw two, 73. positioning groove, 74. side plate, 75. side knife, 76. cutter mounting plate, 77. synchronous wheel one, 78. synchronous belt, 79. synchronous wheel two, 80. shaft center, 81. gear three, 82. gear four, 83. gear five, 84. gear six, 85. gear seven, 86. eccentric wheel one, 87. connecting rod one, 88. curved arm one, 89. rocker arm, 90. gear eight, 91. eccentric wheel two, 92. connecting rod two. DETAILED DESCRIPTION

[0069] Referring to Figures 1 to 16 The full-automatic three-face book cutting machine shown in the figure comprises a control module 2, a book output assembly 3, a book input assembly 5, a book pushing assembly 6, a book arranging assembly 7, a book pressing assembly 8, an end face book cutting assembly 9, a side face book cutting assembly 10, a transmission mechanism, a waste collection area 4 and a frame 11.

[0070] The books pass through the book input assembly 5, the book arranging assembly 7, the book pushing assembly 6, the book pressing assembly 8, the end face book cutting assembly 9 and the side face book cutting assembly 10 in sequence to complete cutting and then are removed to the book output assembly 3.

[0071] The control module 2 is used for the adjustment and control of the whole book cutting machine workflow.

[0072] The book input assembly 5 is used for the automatic and stable book conveying operation.

[0073] The book arranging assembly 7 is used for the arrangement of the stacked books to keep the books in a certain state.

[0074] The book pushing assembly 6 is used for the clamping and conveying of the books and pushing the books to the set area required for cutting.

[0075] The book pressing assembly 8 is used for the fixing of the books for cutting.

[0076] The end face book cutting assembly 9 is used for the cutting and forming of the two end faces of the books.

[0077] The side face book cutting assembly 10 is used for the cutting and forming of one side face of the books.

[0078] The book output assembly 3 is used for the removal of the books after cutting.

[0079] The transmission mechanism is used for the output of the power source to the control end face book cutting assembly and side face book cutting assembly;

[0080] The waste collecting area 4 is used for the collection of the waste produced after the cutting of the books.

[0081] Further, the book input assembly 5 comprises a conveying channel 5, a push rod 16 is arranged in the conveying channel 5, the bottom of the push rod 16 is provided with a lifting conveying mechanism (not shown), one side of the conveying channel 5 is provided with a cylinder 17 and a sensor 18.

[0082] Further, the book arranging assembly 7 comprises an end face arrangement assembly, a side face arrangement assembly and an adjusting assembly.

[0083] Further, the end face arrangement assembly comprises a converter 19, a support 20, a lead screw 21 and a motor 22, the support 20 is threadedly connected with the lead screw 21, the motor 22, the converter 19 and the lead screw 21 are sequentially connected, the motor 22 drives the lead screw 21 to rotate through the converter 19, the lead screw 21 drives the support 20 to move horizontally, one end of the support 20 is provided with a push plate 23, the support drives the push plate to move horizontally or transversely.

[0084] Further, the side alignment assembly comprises a sliding plate 24, a cylinder 25, a rotating shaft 28 and an alignment brush 29, the rotating shaft mounting seat 26 is mounted on the sliding plate 24, the rotating shaft 28 is mounted on the rotating shaft mounting seat 26, the alignment brush 29 is mounted on the rotating shaft 28, the cylinder 25 is mounted on the sliding plate 24, and the connecting block 27 is connected between the cylinder 25 and the rotating shaft 28, and the cylinder 25 drives the rotating shaft 28 to rotate through the connecting block 27.

[0085] Further, the adjusting assembly comprises a motor 30, a synchronous pulley assembly 31, a screw rod 32 and a guide rail sliding block assembly 33, the motor 30 drives the screw rod 32 to rotate through the synchronous pulley assembly 31, the sliding plate 24 is connected with the screw rod 32, the screw rod 32 drives the sliding plate 24 to move along the guide rail sliding block assembly, and the sliding plate drives the air rod 2 and the rotating shaft to move.

[0086] Further, the book pushing assembly comprises a pushing mechanism and a clamping mechanism, and the clamping mechanism is connected with the pushing mechanism.

[0087] Further, the pushing mechanism comprises a motor 34, a transmission wheel 35, a conveying belt 36, an auxiliary wheel and a sliding support 37, the transmission wheel 35 is mounted on the motor 34, the motor 34 drives the conveying belt 36 and the auxiliary wheel to rotate through the transmission wheel 35, the sliding support 37 is provided at two sides of the conveying belt 36, the inner side of the sliding support 37 is provided with a sliding rail 371, the sliding block 372 is mounted on the sliding rail 371, and the sliding block 372 is connected with the conveying belt 36.

[0088] Further, the clamping mechanism comprises a cylinder 39, a mounting plate 43 and a bottom plate 461, the fixed block 40 is mounted on the cylinder 39, the upright column 42, the inserting rod 38 and the lower clamping plate 46 are mounted on the bottom plate 461, the lower end of the inserting rod 38 is connected with the conveying belt 36, the swing rod 41 is mounted on the upright column 42, the two ends of the swing rod 41 are connected with the fixed block 40 and the mounting plate 43, the upper clamping plate mounting seat 44 is mounted on the mounting plate 43, the upper clamping plate 45 is mounted on the upper clamping plate mounting seat 44, and the contact surfaces of the upper clamping plate mounting seat 44 and the upper clamping plate 45 are all tooth surface structures.

[0089] Further, the bottom of the upper clamping plate mounting seat 44 is connected with the lower clamping plate 46, the swing rod 41, the mounting plate 43, the upper clamping plate mounting seat 44, the upper clamping plate 45 and the lower clamping plate 46 are sequentially moved by the cylinder 39 through the fixed block 40, and the two sides of the upper clamping plate 45 are provided with the baffle 47.

[0090] Further, before the book is clamped, the horizontal plane where the clamping surface of the lower clamping plate 46 is located is lower than the horizontal plane where the upper surface of the sliding support 37 is located.

[0091] Further, the clamping surface of the lower clamping plate 46 is higher than the upper surface of the sliding support 37.

[0092] Further, the book pressing assembly comprises a mounting column 48 and a pressing plate mounting base 49, the upper end of the mounting column 48 is connected with a pneumatic cylinder (not shown), the pressing plate mounting base 49 is mounted on the mounting column 48, and the pressing plate 50 is mounted on the pressing plate mounting base 49.

[0093] Further, the end face book cutting assembly comprises a side cutter mounting mechanism, a side cutter distance automatic adjusting mechanism and a side cutter automatic locking mechanism.

[0094] Further, the side cutter mounting mechanism comprises a fixed shaft 51, a side cutter adjusting base one 56 and a side cutter adjusting base two 57, the side cutter adjusting base one 56 and the side cutter adjusting base two 57 are mounted on the fixed shaft 51, the lower end of the side cutter adjusting base one 56 and the side cutter adjusting base two 57 are both mounted with a side cutter seat 62, the side cutter seat 62 is mounted with a side cutter mounting plate 63, and the side cutter mounting plate 63 is mounted with a side cutter 75.

[0095] Further, the side cutter adjusting base one 56 and the side cutter adjusting base two 57 are both provided with a hook-shaped structure 64, and the side cutter seat 62 is provided with a wedge-shaped structure 65 matched with the hook-shaped structure 64.

[0096] Further, the upper end of the side cutter seat 62 is provided with a boss 66, the side cutter adjusting base one 56 and the side cutter adjusting base two 57 are mounted with a pressing block 67, and the boss 66 is partially embedded in the pressing block 67 during assembly.

[0097] Further, the side cutter seat 62 is provided with a limiting groove 68 and an adjusting screw one 70, the lower end of the adjusting screw one 70 is mounted with a punching block 69, the punching block 69 is arranged in the limiting groove 73, and the lower end of the punching block 73 is connected with the side cutter mounting plate 63.

[0098] Further, the side cutter adjusting base one 56 and the side cutter adjusting base two 57 are provided with a containing cavity and an adjusting screw two 72, the containing cavity is provided with an adjusting block, the adjusting block is mounted with a positioning column 71, one end of the adjusting screw two 72 is connected with the adjusting block, the adjusting screw two 72 drives the positioning column 71 to move through the adjusting block, and the side cutter seat 62 is provided with a positioning groove 73 matched with the positioning column 71.

[0099] Further, the side cutter automatic locking mechanism comprises a pneumatic cylinder four 59, the side cutter adjusting base one 56 and the side cutter adjusting base two 57 are provided with an open groove 58, the side cutter adjusting base one and the side cutter adjusting base two are provided with an upper base 60 and a lower base 61 at the upper and lower ends of the open groove, and the two ends of the pneumatic cylinder four 59 are respectively connected with the upper base 60 and the lower base 61.

[0100] Further, the side cutter distance automatic adjusting mechanism comprises a motor four 52 and a bidirectional screw rod 55, one end of the motor four 52 is provided with a gear one 53, one end of the bidirectional screw rod 55 is provided with a gear two 54, the gear one 53 and the gear two 54 are in meshing connection, the motor four 52 drives the bidirectional screw rod 55 to rotate through the gear one 53 and the gear two 54, the bidirectional screw rod 55 is in screw connection with a side cutter adjusting seat one 56 and a side cutter adjusting seat two 57, the side cutter adjusting seat one 56 and the side cutter adjusting seat two 57 are driven to move reversely by the bidirectional screw rod under the action of the motor four.

[0101] Further, the side cutter distance automatic adjusting mechanism comprises a motor four 52 and a bidirectional screw rod 55, one end of the motor four 52 is provided with a gear one 53, one end of the bidirectional screw rod 55 is provided with a gear two 54, the gear one 53 and the gear two 54 are in meshing connection, the motor four 52 drives the bidirectional screw rod 55 to rotate through the gear one 53 and the gear two 54, the bidirectional screw rod 55 is in screw connection with a side cutter adjusting seat one 56 and a side cutter adjusting seat two 57, the side cutter adjusting seat one 56 and the side cutter adjusting seat two 57 are driven to move reversely by the bidirectional screw rod under the action of the motor four.

[0102] Further, one end of the side cutter adjusting seat one 56 and the side cutter adjusting seat two 57 is provided with a side plate 74, the side plate is used for positioning and limiting the side cutter adjusting seat.

[0103] Further, the rack 11 is provided with a vertical guide slot 12 and an inclined guide slot 13, both ends of the cutter mounting plate 76 are arranged in the vertical guide slot 12, and both ends of the fixed shaft 51 are arranged in the inclined guide slot 13.

[0104] Further, the transmission mechanism comprises a transmission motor (not shown), a gear four 82, a gear six 84, a belt wheel mechanism, an end face book cutting assembly driving mechanism and a side face book cutting assembly driving mechanism.

[0105] Further, the belt wheel mechanism comprises a synchronous wheel one 77, a synchronous belt 78 and a synchronous wheel two 79, the synchronous wheel one 77 and the synchronous wheel two 79 are connected through the synchronous belt 78, the synchronous wheel one 77 is installed on the transmission motor, the synchronous wheel two 79 is provided with an axis 80, the axis 80 is installed with a gear three 81, the gear three 81 is in meshing connection with the gear four 82, one side of the gear four 82 is provided with a gear five 83, the gear five 83 is in meshing connection with the gear six 84, the transmission motor drives the synchronous wheel two 79, the gear three 81, the gear four 82, the gear five 83 and the gear six 84 to rotate through the synchronous wheel one 77, the synchronous belt 78 and the synchronous wheel two 79.

[0106] Further, the side face book cutting assembly driving mechanism comprises a gear seven 85, an eccentric wheel one 86, a connecting rod one 87, a curved arm one 88 and a rocker arm 89, the gear seven 85 is in meshing connection with the gear six 84, the eccentric wheel one 86 is installed on one side of the gear seven 85, one end of the connecting rod one 87 is connected with the eccentric wheel one 86, the other end of the connecting rod one 86 is connected with the curved arm one 88, the curved arm one 88 is connected with the cutter mounting plate 76, the gear six drives the eccentric wheel one 86, the connecting rod one 87, the curved arm one 88 and the cutter mounting plate 76 to move through the gear seven 85, the cutter mounting plate is provided with the rocker arm at the upper end, one end of the rocker arm is connected with the rack.

[0107] Further, the end face book cutting assembly driving mechanism comprises gear eight 90, eccentric wheel two 91 and connecting rod two 92, gear eight 90 is connected with gear six 84, eccentric wheel two 91 is installed on one side of gear eight 90, one end of connecting rod two 92 is connected with eccentric wheel two 91, the other end of connecting rod two 92 is connected with fixed shaft 51, gear six drives eccentric wheel two, connecting rod two and fixed shaft to move through gear eight.

[0108] Further, the outer side of the rack is provided with a shell 1.

[0109] Further, the rack is provided with a workbench 14, and the books are moved on the workbench.

[0110] Further, the two side knives and the cutting knife are arranged in a "pin" shape.

[0111] Further, the book pressing assembly is arranged between the end face book cutting assembly and the side face book cutting assembly.

[0112] Further, the control module is integrated with the control program of the book cutting machine, and the program can be input, modified, imported and the like through the control module.

[0113] Further, the jacking and conveying mechanism comprises a cylinder, a motor, a synchronous belt and a synchronous wheel, and is a conventional transmission mechanism, so it is not described in detail.

[0114] When the book cutting machine is used, the swinging book is moved from the book input assembly through the conveying line, the jacking and conveying mechanism drives the push rod to work, the push rod pushes the book to the book pushing assembly (specifically between the upper clamp plate and the lower clamp plate), meanwhile, the book arranging assembly works, the motor one drives the support to move through the screw one, the support drives the push plate to move, the push plate jacks up the book, and meanwhile, the push plate and the push rod act to complete the alignment of the end face of the book, then the cylinder two drives the rotating shaft to rotate, the rotating shaft drives the arranging brush to rotate, under the action of the arranging brush and the baffle, the alignment of the side face of the book is completed, and meanwhile, the positioning of the book between the upper clamp plate and the lower clamp plate is completed, then the book arranging assembly resets, the cylinder three of the book pushing assembly drives the upper clamp plate mounting seat to move downward through the action of the swing rod, the upper clamp plate mounting seat drives the upper clamp plate to move downward, and meanwhile, one end of the lower clamp plate is extruded, so that one end of the clamping surface of the lower clamp plate is lifted up, and under the action of the upper clamp plate and the lower clamp plate, the clamping of the book is completed, then the motor three drives the conveying belt to rotate, the conveying belt drives the clamping mechanism and the book to move to a specified position, then the pressing plate of the book pressing mechanism moves downward under the action of the cylinder, the book is pressed on the workbench through the pressing plate, meanwhile, the cylinder three drives the upper clamp plate and the lower clamp plate to reset, and the motor three drives the clamping mechanism to reset.

[0115] Subsequently, the transmission mechanism works, the transmission motor of the transmission mechanism drives synchronous wheel one, synchronous wheel two, gear three, gear four, gear five, gear six to rotate, gear six drives gear seven and gear eight to rotate synchronously, gear eight drives connecting rod two and fixed shaft to move; gear seven drives connecting rod one, curved arm one and cutter mounting plate to move, under the action of pulling or jacking, the fixed shaft and the cutter mounting plate are driven to act in sequence; after the side cutter and the cutter complete the cutting operation of the two end faces and one side face of the book (the other side of the book is in a packaging state), the side cutter and the cutter reset, the book pressing assembly resets, and the cut book is pushed onto the book output assembly to move out under the action of the book cutting assembly, or the cut book is pushed onto the book output assembly to move out through the installation of a pneumatic or electric pushing mechanism, and thus the whole book cutting operation is completed.

[0116] The book output assembly of the present application is a conventional conveying line structure, and has the same function and principle, so it is not described in detail.

[0117] When the book size or cutting standard changes, the cylinder four performs jacking operation in a safe state, the upper base and the lower base lose tension, the opening slot changes from the tightened state to the original state, the side cutter adjusting seat one and the side cutter adjusting seat two are in a movable state between the fixed shaft, then the motor four drives the bidirectional screw rod to rotate through gear one and gear two, the bidirectional screw rod drives the side cutter adjusting seat one and the side cutter adjusting seat two to move in opposite directions, when the distance between the side cutters reaches the set distance (the number of revolutions of the motor four is calculated according to the distance to be adjusted), the motor four stops working, then the cylinder four works, the cylinder four tightens the upper base and the lower base, so that the opening slot is closed and the side cutter adjusting seat one and the side cutter adjusting seat two are tightly held on the fixed shaft; the pressure value of the cylinder four needs to be controlled during implementation.

[0118] The fixed shaft and the side cutter adjusting seat one and the side cutter adjusting seat two are also provided with corresponding limiting structures, so that the side cutter adjusting seat one and the side cutter adjusting seat two cannot rotate or swing on the fixed shaft.

[0119] The above is only a specific embodiment of the present application, but the protection scope of the present application is not limited thereto, any change or replacement without creative labor should be covered in the protection scope of the present application. Therefore, the protection scope of the present application should be limited by the protection scope defined in the claims.

Claims

1. A fully automatic three-side trimming book machine, characterized in that: The book cutting machine comprises a control module, a book output assembly, a book input assembly, a book pushing assembly, a book arranging assembly, a book pressing assembly, an end face book cutting assembly, a side face book cutting assembly, a transmission mechanism, a waste collecting area and a frame; The books pass through the book input assembly, the book arranging assembly, the book pushing assembly, the book pressing assembly, the end face book cutting assembly and the side face book cutting assembly in sequence to be cut and then are moved out of the book output assembly; The control module is used for adjusting and controlling the whole working process of the book cutting machine; The book input assembly is used for controlling automatic and stable book conveying operation; The book arranging assembly is used for arranging the stacked books to keep the books in a certain state; The book pushing assembly is used for clamping and conveying the books and pushing the books to a set area required for cutting; The book pressing assembly is used for fixing the books for cutting; The end face book cutting assembly is used for cutting and forming two end faces of the books; The side face book cutting assembly is used for cutting and forming one side face of the books; The book output assembly is used for moving out the books after cutting; The transmission mechanism is used for outputting power source to the end face book cutting assembly and the side face book cutting assembly; The waste collecting area is used for collecting the waste produced after cutting; The end face book cutting assembly comprises a side cutter mounting mechanism, a side cutter distance automatic adjusting mechanism and a side cutter automatic locking mechanism; The side cutter mounting mechanism comprises a fixed shaft, a side cutter adjusting seat one and a side cutter adjusting seat two, the side cutter adjusting seat one and the side cutter adjusting seat two are mounted on the fixed shaft, lower ends of the side cutter adjusting seat one and the side cutter adjusting seat two are both provided with a side cutter seat, the side cutter seat is provided with a side cutter mounting plate, the side cutter mounting plate is provided with a side cutter; The side cutter adjusting seat one and the side cutter adjusting seat two are both provided with a hook-shaped structure, the side cutter seat is provided with a wedge-shaped structure matched with the hook-shaped structure; An end of the side cutter seat is provided with a boss, the side cutter adjusting seat one and the side cutter adjusting seat two are both provided with a pressing block, when assembled, the boss is embedded in the pressing block; The side cutter seat is provided with a limiting groove and an adjusting screw one, a lower end of the adjusting screw one is provided with a stamping block, the stamping block is arranged in the limiting groove, a lower end of the stamping block is connected with the side cutter mounting plate; The side cutter adjusting seat one and the side cutter adjusting seat two are both provided with a cavity and an adjusting screw two, the cavity is provided with an adjusting block, the adjusting block is provided with a positioning column, one end of the adjusting screw two is connected with the adjusting block, the adjusting screw two drives the positioning column to move through the adjusting block, the side cutter seat is provided with a positioning groove matched with the positioning column; The side cutter automatic locking mechanism comprises a fourth air cylinder, the side cutter adjusting seat one and the side cutter adjusting seat two are provided with an open groove, the side cutter adjusting seat one and the side cutter adjusting seat two are provided with an upper base and a lower base at upper and lower ends of the open groove, two ends of the fourth air cylinder are connected with the upper base and the lower base respectively; The side cutter distance automatic adjusting mechanism comprises a fourth motor and a bidirectional screw rod, one end of the fourth motor is provided with a gear one, one end of the bidirectional screw rod is provided with a gear two, the gear one and the gear two are meshed and connected, the fourth motor drives the bidirectional screw rod to rotate through the gear one and the gear two, the bidirectional screw rod is threadedly connected with the side cutter adjusting seat one and the side cutter adjusting seat two. The transmission mechanism comprises a transmission motor, gear four, gear six, a pulley mechanism, an end face book cutting assembly driving mechanism and a side face book cutting assembly driving mechanism; The pulley mechanism comprises a synchronous wheel one, a synchronous belt and a synchronous wheel two, the synchronous wheel one and the synchronous wheel two are connected through the synchronous belt, the synchronous wheel one is installed on the transmission motor, the synchronous wheel two is provided with an axis, the axis is installed with gear three, the gear three is engaged with the gear four, one side of the gear four is provided with gear five, the gear five is engaged with the gear six; The side face book cutting assembly driving mechanism comprises gear seven, eccentric wheel one, connecting rod one, curved arm one and rocker arm, the gear seven is engaged with the gear six, the eccentric wheel one is installed on one side of the gear seven, one end of the connecting rod one is connected with the eccentric wheel one, the other end of the connecting rod one is connected with the curved arm one, the curved arm one is connected with the cutter mounting plate; The end face book cutting assembly driving mechanism comprises gear eight, eccentric wheel two and connecting rod two, the gear eight is engaged with the gear six, the eccentric wheel two is installed on one side of the gear eight, one end of the connecting rod two is connected with the eccentric wheel two, the other end of the connecting rod two is connected with the fixed shaft.

2. A fully automatic three-side trimming book machine according to claim 1, characterized in that: The book input assembly comprises a conveying channel, the conveying channel is provided with a push rod, the bottom of the push rod is installed with a lifting conveying mechanism, one side of the conveying channel is provided with a cylinder one and a sensor.

3. The fully automatic three-side trimmer as claimed in claim 1, wherein: The book arranging assembly comprises an end face neatness assembly, a side face neatness assembly and an adjusting assembly; The end face neatness assembly comprises a converter, a support, a lead screw one and a motor one, the support is threadedly connected with the lead screw one, the motor one, the converter and the lead screw one are connected in sequence, the motor one drives the lead screw one to rotate through the converter, the lead screw one drives the support to move horizontally, one end of the support is installed with a push plate; The side face neatness assembly comprises a sliding plate, a cylinder two, a rotating shaft and a finishing brush, the sliding plate is installed with a rotating shaft mounting seat, the rotating shaft is installed on the rotating shaft mounting seat, the finishing brush is installed on the rotating shaft, the cylinder two is installed on the sliding plate, the cylinder two is connected with the rotating shaft through a connecting block, the cylinder two drives the rotating shaft to rotate through the connecting block; The adjusting assembly comprises a motor two, a synchronous pulley assembly, a lead screw two and a guide rail sliding block assembly, the motor two drives the lead screw two to rotate through the synchronous pulley assembly, the sliding plate is connected with the lead screw two, the lead screw two drives the sliding plate to move along the guide rail sliding block assembly.

4. The fully automatic three-side trimming book machine according to claim 1, characterized in that: The book pushing assembly comprises a pushing mechanism and a clamping mechanism, the clamping mechanism is connected with the pushing mechanism; The pushing mechanism comprises a motor three, a transmission wheel, a conveying belt, an auxiliary wheel and a sliding support, the transmission wheel is installed on the motor three, the motor three drives the conveying belt and the auxiliary wheel to rotate through the transmission wheel, the sliding support is two, the two sliding supports are arranged on the two sides of the conveying belt, the inner side of the sliding support is provided with a sliding rail, the sliding rail is installed with a sliding block, the sliding block is connected with the conveying belt; The clamping mechanism comprises a third air cylinder, a mounting plate and a bottom plate, a fixed block is mounted on the third air cylinder, a stand, a plug rod and a lower clamping plate are mounted on the bottom plate, the lower end of the plug rod is connected with a conveying belt; a swing rod is mounted on the stand, the two ends of the swing rod are connected with the fixed block and the mounting plate, an upper clamping plate mounting seat is mounted on the mounting plate, an upper clamping plate is mounted on the upper clamping plate mounting seat, the contact surfaces of the upper clamping plate mounting seat and the upper clamping plate are all tooth surface structures; The bottom of the upper clamping plate mounting seat is connected with the lower clamping plate, the third air cylinder drives the swing rod, the mounting plate, the upper clamping plate mounting seat, the upper clamping plate and the lower clamping plate to move in sequence through the fixed block, and baffle plates are arranged on the two sides of the upper clamping plate.

5. The full-automatic three-side book trimming machine according to claim 4, characterized in that: Before the book is clamped, the horizontal plane where the clamping surface of the lower clamping plate is located is lower than the horizontal plane where the upper surface of the sliding support is located; After the book is clamped, the horizontal plane where the clamping surface of the lower clamping plate is located is higher than the horizontal plane where the upper surface of the sliding support is located.

6. The fully automatic three-side trimmer according to claim 1, characterized in that: The book pressing assembly comprises a mounting column and a pressing plate mounting seat, an air cylinder is connected with the upper end of the mounting column, the pressing plate mounting seat is mounted on the mounting column, and a pressing plate is mounted on the pressing plate mounting seat.

7. The fully automatic three-side trimmer according to claim 1, characterized in that: The side book trimming assembly comprises a cutter mounting plate and a cutter, the cutter is mounted on the cutter mounting plate; Vertical guide grooves and inclined guide grooves are arranged on the frame, the two ends of the cutter mounting plate are arranged in the vertical guide grooves, and the two ends of the fixed shaft are arranged in the inclined guide grooves.

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