Equipment for manufacturing wallboards by recycling construction wastes as raw materials

Abstract

The invention provides equipment for manufacturing wallboards by recycling construction waste as a raw material, and relates to the technical field of wallboard processing. The bottom of the base is fixedly connected with the vibration platform, and the wallboard forming die is placed on the top of the base. The top of the base is connected with a U-shaped movable piece, and the end of the U-shaped movable piece is connected with a tension spring. The top of the base is connected with four movable locking blocks, the movable locking blocks are connected with the wallboard forming die, and the U-shaped movable piece is connected with the movable locking blocks. When the wallboard forming die is placed at the top of the base, the U-shaped movable part moves inwards under the influence of the tension of the tension spring, the U-shaped movable part drives the four movable locking blocks to move inwards synchronously, the ends of the movable locking blocks are inserted into the limiting grooves, the effect of fixing the wallboard forming die is achieved, and operation is easy and convenient. The problems that in the application process of an existing wallboard manufacturing mold, in order to guarantee the firmness of connection between the mold and a vibration bubble removing platform, bolts are usually adopted for fixing, and time consumed for disassembly and assembly is long are solved.

Description

Technical Field

[0001] The invention relates to the technical field of wallboard processing, in particular to a device for manufacturing wallboards by recycling construction waste as raw materials. Background Art

[0002] Recycled wall panels from construction waste are an environmentally friendly and resource-saving way of producing building materials. Waste construction waste is mixed with concrete and made into recycled concrete wall panels through a specific ratio and mixing process. Recycled wall panels from construction waste not only help solve the problem of construction waste disposal, but also promote the recycling of resources and reduce production costs. They have significant economic and social benefits.

[0003] In the application process of existing wall panel production molds, in order to ensure the firmness of the connection between the mold and the vibration defoaming platform, bolts are usually used to fix the mold. After the concrete raw materials mixed with construction waste inside the mold are defoamed, the bolts used to fix the mold need to be removed with a wrench before the mold can be transferred from the defoaming platform to other locations for natural static solidification. This is time-consuming and affects the efficiency of wall panel production. Summary of the invention

[0004] The invention relates to a device for making wall panels by recycling construction waste as raw materials, which solves the problem that in the application process of existing wall panel making molds, in order to ensure the firmness of the connection between the mold and a vibrating defoaming platform, bolts are usually used to fix the mold. After the concrete raw materials mixed with construction waste in the mold are defoamed, the bolts used to fix the mold need to be removed by a wrench before the mold can be transferred from the defoaming platform to other positions for natural static solidification, which is time-consuming and affects the efficiency of wall panel production.

[0005] The present invention provides a wall panel manufacturing device using construction waste as recycled raw materials, which specifically comprises: a base, a wall panel forming mold, a U-shaped movable part, a movable locking block, a tension spring, a gravity pin and a bolt; the bottom of the base is fixedly connected to a vibration platform, and a wall panel forming mold is placed on the top of the base; the top of the base is connected to a U-shaped movable part, and the end of the U-shaped movable part is connected to a tension spring; the top of the base is connected to four movable locking blocks, the movable locking blocks are connected to the wall panel forming mold, and the U-shaped movable part is connected to the movable locking blocks; the outside of the U-shaped movable part is connected to a gravity pin, and the gravity pin is connected to the base; the top of the wall panel forming mold is connected to two bolts.

[0006] Furthermore, two straight baffles and four L-shaped baffles are provided on the top of the base, and the wall panel forming mold is in contact with the two straight baffles on two opposite sides, and the four ends of the wall panel forming mold are in contact with the four L-shaped baffles. The straight baffles and the L-shaped baffles cooperate to limit the wall panel forming mold, and when the vibration platform drives the base to vibrate at high frequency, horizontal movement of the wall panel forming mold is avoided.

[0007] Furthermore, a guide hole is provided inside the straight baffle plate, and the movable locking block slides through the guide hole provided in the straight baffle plate. Limiting grooves are provided on opposite sides of the wall panel forming mold, and the limiting grooves are connected to the guide hole. The end of the movable locking block is inserted into the limiting groove provided in the wall panel forming mold.

[0008] Furthermore, the U-shaped movable part is in sliding contact with the base, a limit block is provided on the outer side of the straight baffle, a movable hole is provided inside the U-shaped movable part, and the limit block is slidably connected to the movable hole provided in the U-shaped movable part. The limit block and the movable hole are slidably cooperated, thereby guiding the inward and outward movement of the U-shaped movable part.

[0009] Furthermore, an oblique connecting hole is provided on the outside of the U-shaped movable part, and two connecting blocks are provided on the outside of the movable locking block. The connecting blocks are slidably connected to the oblique connecting hole provided on the U-shaped movable part. Through the sliding cooperation between the connecting blocks and the oblique connecting holes, the U-shaped movable part can drive the movable locking block to move in and out of the guide hole.

[0010] Furthermore, a movable pulling hole is provided at the end of the U-shaped movable part, one end of the tension spring is connected to the movable pulling hole provided in the U-shaped movable part, a fixed pulling hole is provided on the outside of the L-shaped baffle plate, and the other end of the tension spring is connected to the fixed pulling hole provided in the L-shaped baffle plate. When the wall panel forming mold is placed on the top of the base, the U-shaped movable part moves inward under the influence of the tension of the tension spring, and the connecting block moves in the oblique connecting hole. The U-shaped movable part drives the four movable locking blocks to move inward synchronously, so that the end of the movable locking block is inserted into the limit groove, thereby fixing the wall panel forming mold.

[0011] Furthermore, the U-shaped movable part is provided with a socket inside, and the gravity pin is slidably inserted in the socket provided in the U-shaped movable part, and a positioning groove is provided at one end of the top of the base. When the U-shaped movable part slides to the outermost end, the socket is connected with the positioning groove, and the end of the gravity pin is inserted in the positioning groove provided in the base. After the concrete raw materials mixed with construction waste inside the wall panel forming mold are defoamed, the U-shaped movable part is pulled outward, and the tension spring is stretched under force. The U-shaped movable part drives the four movable locking blocks to move outward synchronously, so that the ends of the movable locking blocks are separated from the limit grooves, and the socket and the positioning groove are in a connected state. The gravity pin moves downward under the influence of its own gravity, so that the end of the gravity pin is inserted into the positioning groove, which has the effect of fixing the U-shaped movable part, and the wall panel forming mold can be lifted from the top of the base by the lifting equipment.

[0012] Furthermore, two inner frames are provided inside the wall panel forming mold, and semicircular grooves are provided on the outside of the inner frames in a circumferential shape. The semicircular grooves provided on the two inner frames constitute a circular hole structure, and the ends of the steel bars are located in the circular holes formed by the semicircular grooves. A screw hole is provided on the top of the wall panel forming mold, and the bolts are threadedly connected to the screw holes provided in the wall panel forming mold. The ends of the bolts are in contact with the tops of the inner frames. The steel bars used for reinforcing the wall panels are located inside the wall panel forming mold, and the ends of the steel bars are located in the inner frames. After the wall panels are manufactured, the inner frames are removed from the periphery of the wall panels to expose the ends of the steel bars. When the wall panels are installed, the ends of the steel bars can be connected to other building components to ensure the firmness of the edge of the wall panels. The inner frame is located inside the wall panel forming mold, and is fixed by bolts.

[0013] The present invention provides a wallboard manufacturing device using construction waste as raw materials for recycling, which has the following beneficial effects:

[0014] When the present invention is in use, the straight baffle plate and the L-shaped baffle plate cooperate to limit the wall panel forming mold. When the vibration platform drives the base to vibrate at high frequency, the wall panel forming mold is prevented from moving horizontally, thereby realizing the defoaming operation of the concrete raw materials mixed with construction waste inside the wall panel forming mold; the limiting block and the movable hole are slidably cooperated to guide the inward and outward movement of the U-shaped movable part, and the connecting block and the oblique connecting hole are slidably cooperated to enable the U-shaped movable part to drive the movable locking block to move inward and outward along the guide hole.

[0015] In addition, when the wall panel forming mold is placed on the top of the base, the U-shaped movable part moves inward under the influence of the tension of the tension spring, and the connecting block moves in the oblique connecting hole. The U-shaped movable part drives the four movable locking blocks to move inward synchronously, so that the ends of the movable locking blocks are inserted into the limiting grooves, thereby fixing the wall panel forming mold and ensuring the firmness of the connection between the wall panel forming mold and the base during the vibration and defoaming operation of the wall panel forming mold; after the concrete raw materials mixed with construction waste inside the wall panel forming mold are defoamed, the U-shaped movable part is pulled outward, the tension spring is stretched under force, and the U-shaped movable part drives the four movable locking blocks to move outward synchronously, so that the ends of the movable locking blocks are separated from the limiting grooves, and the insertion holes and the positioning grooves are in a connected state. The gravity pin moves downward under the influence of its own gravity, so that the ends of the gravity pin are inserted into the positioning grooves, thereby fixing the U-shaped movable part, and the wall panel forming mold can be lifted off from the top of the base by a lifting device, so that the concrete raw materials mixed with construction waste inside the wall panel forming mold are naturally allowed to stand and solidify.

[0016] In addition, the steel bars used to reinforce the wall panels are located inside the wall panel forming mold, and the ends of the steel bars are located inside the inner frame. After the wall panels are completed, the inner frame is removed from the outer periphery of the wall panels to expose the ends of the steel bars. When the wall panels are installed, the ends of the steel bars can be connected to other building components to ensure the firmness of the edge of the wall panels. The inner frame is located inside the wall panel forming mold and is fixed by bolts to ensure the stability of the two inner frames inside the wall panel forming mold.

[0017] Other advantages, objectives and features of the present invention will be embodied in part through the following description, and in part will be understood by those skilled in the art through study and practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solution of the embodiment of the present invention, the drawings of the embodiment are briefly introduced below.

[0019] The drawings described below are only related to some embodiments of the present invention, but are not intended to limit the present invention.

[0020] In the attached picture:

[0021] Figure 1 The overall axial side structure schematic diagram of the present application is shown;

[0022] Figure 2 A schematic diagram of the base axial side structure of the present application is shown;

[0023] Figure 3 A schematic diagram of the axial side structure of the wallboard forming mold of the present application is shown;

[0024] Figure 4 A schematic diagram of the split structure of the inner frame of the wallboard forming mold of the present application is shown;

[0025] Figure 5 A schematic diagram of the connection structure of the U-shaped movable member, movable locking block and gravity pin of the present application is shown;

[0026] Figure 6 A schematic diagram of the split structure of the U-shaped movable part and the gravity pin of the present application is shown;

[0027] Figure 7 A schematic diagram of the axial structure of the movable locking block of the present application is shown.

[0028] Reference numerals list

[0029] 1. Base; 11. Straight baffle; 111. Limit block; 112. Guide hole; 12. L-shaped baffle; 121. Fixed pull hole; 13. Positioning groove; 2. Wall panel forming mold; 21. Limit groove; 22. Inner frame; 221. Semicircular groove; 23. Screw hole; 3. U-shaped movable part; 31. Movable hole; 32. Oblique connecting hole; 33. Movable pull hole; 34. Plug hole; 4. Movable locking block; 41. Connecting block; 5. Tension spring; 6. Gravity pin; 7. Bolt. DETAILED DESCRIPTION

[0030] Example 1: Please refer to Figures 1 to 7 :

[0031] The present invention proposes a wall panel manufacturing equipment using construction waste as raw materials for recycling, comprising: a base 1, a wall panel forming mold 2, a U-shaped movable part 3, a movable locking block 4, a tension spring 5, a gravity pin 6 and a bolt 7; the bottom of the base 1 is fixedly connected to the vibration platform, and the wall panel forming mold 2 is placed on the top of the base 1; the top of the base 1 is connected to the U-shaped movable part 3, and the end of the U-shaped movable part 3 is connected to the tension spring 5; the top of the base 1 is connected to four movable locking blocks 4, the movable locking blocks 4 are connected to the wall panel forming mold 2, and the U-shaped movable part 3 is connected to the movable locking block 4; the outside of the U-shaped movable part 3 is connected to the gravity pin 6 and the bolt 7; Pin 6, the gravity pin 6 is connected to the base 1; two bolts 7 are connected to the top of the wall panel forming mold 2; two straight baffles 11 and four L-shaped baffles 12 are arranged on the top of the base 1, the opposite sides of the wall panel forming mold 2 are in contact with the two straight baffles 11, and the four ends of the wall panel forming mold 2 are in contact with the four L-shaped baffles 12. The straight baffles 11 and the L-shaped baffles 12 cooperate to limit the wall panel forming mold 2. When the vibration platform drives the base 1 to vibrate at a high frequency, the wall panel forming mold 2 is prevented from moving horizontally, so as to realize the defoaming operation of the concrete raw materials mixed with construction waste inside the wall panel forming mold 2.

[0032] In the disclosed embodiment, a guide hole 112 is provided inside the straight baffle 11, and the movable locking block 4 slides through the guide hole 112 provided on the straight baffle 11. The wall panel forming mold 2 is provided with a limiting groove 21 on opposite sides, and the limiting groove 21 is connected to the guide hole 112. The end of the movable locking block 4 is inserted into the limiting groove 21 provided in the wall panel forming mold 2, and the U-shaped movable part 3 is in sliding contact with the base 1. A limiting block 111 is provided on the outside of the straight baffle 11, and a movable hole 31 is provided inside the U-shaped movable part 3. The limiting block 111 is slidably connected to the base 1. It is connected to the movable hole 31 provided in the U-shaped movable part 3, and an oblique connecting hole 32 is provided on the outside of the U-shaped movable part 3. Two connecting blocks 41 are provided on the outside of the movable locking block 4, and the connecting block 41 is slidably connected to the oblique connecting hole 32 provided in the U-shaped movable part 3; by adopting the above technical scheme, the limit block 111 is slidably matched with the movable hole 31, so as to guide the inward and outward movement of the U-shaped movable part 3, and the connecting block 41 is slidably matched with the oblique connecting hole 32, so that the U-shaped movable part 3 can drive the movable locking block 4 to move inward and outward along the guide hole 112.

[0033] In the disclosed embodiment, a movable pulling hole 33 is provided at the end of the U-shaped movable part 3, one end of the tension spring 5 is connected to the movable pulling hole 33 provided on the U-shaped movable part 3, a fixed pulling hole 121 is provided on the outside of the L-shaped baffle 12, and the other end of the tension spring 5 is connected to the fixed pulling hole 121 provided on the L-shaped baffle 12; adopting the above technical scheme, when the wall panel forming mold 2 is placed on the top of the base 1, the U-shaped movable part 3 moves inward under the influence of the tension of the tension spring 5, the connecting block 41 moves in the oblique connecting hole 32, and the U-shaped movable part 3 drives the four movable locking blocks 4 to move inward synchronously, so that the end of the movable locking block 4 is inserted into the limiting groove 21, which has the effect of fixing the wall panel forming mold 2, and ensures the firmness of the connection between the wall panel forming mold 2 and the base 1 during the vibration and defoaming operation of the wall panel forming mold 2.

[0034] In the embodiment of the present disclosure, a socket 34 is provided inside the U-shaped movable part 3, and the gravity pin 6 is slidably inserted into the socket 34 provided on the U-shaped movable part 3. A positioning groove 13 is provided at one end of the top of the base 1. When the U-shaped movable part 3 slides to the outermost end, the socket 34 is connected to the positioning groove 13, and the end of the gravity pin 6 is inserted into the positioning groove 13 provided on the base 1. By adopting the above technical solution, after the concrete raw materials mixed with construction waste inside the wall panel forming mold 2 are defoamed, the U-shaped movable part 3 is pulled outward. The tension spring 5 is stretched by the force, and the U-shaped movable part 3 drives the four movable locking blocks 4 to move outward synchronously, so that the end of the movable locking block 4 is separated from the limit groove 21, and the socket 34 is in a connected state with the positioning groove 13. The gravity pin 6 moves downward under the influence of its own gravity, so that the end of the gravity pin 6 is inserted into the positioning groove 13, which has the effect of fixing the U-shaped movable part 3. The wall panel forming mold 2 can be lifted off the top of the base 1 by the lifting equipment, so that the concrete raw materials mixed with construction waste inside the wall panel forming mold 2 can be naturally left to stand and solidify.

[0035] Embodiment 2, on the basis of embodiment 1, two inner frames 22 are provided inside the wall panel forming mold 2, and semicircular grooves 221 are provided on the outside of the inner frames 22 in a circumferential shape, and the semicircular grooves 221 provided on the two inner frames 22 constitute a circular hole structure, and the ends of the steel bars are located in the circular holes formed by the semicircular grooves 221, and a screw hole 23 is provided on the top of the wall panel forming mold 2, and the bolt 7 is threadedly connected to the screw hole 23 provided on the wall panel forming mold 2, and the end of the bolt 7 is in contact with the top of the inner frame 22; adopting the above technical scheme, the steel bars used for wall panel reinforcement are located inside the wall panel forming mold 2, and the ends of the steel bars are located in the inner frames 22. After the wall panel is manufactured, the inner frames 22 are removed from the periphery of the wall panel so that the ends of the steel bars can be exposed. When the wall panel is installed, the ends of the steel bars can be connected to other building components to ensure the firmness of the edge of the wall panel. The inner frames 22 are located inside the wall panel forming mold 2, and the inner frames 22 are fixed by bolts 7 to ensure the stability of the two inner frames 22 inside the wall panel forming mold 2.

[0036] The working principle of this embodiment is as follows: first, the wall panel forming mold 2 is placed on the top of the base 1, and the straight baffle plate 11 and the L-shaped baffle plate 12 cooperate to limit the wall panel forming mold 2; the gravity pin 6 is pulled upward to separate the end of the gravity pin 6 from the positioning groove 13, and the U-shaped movable part 3 moves inward under the influence of the tension of the tension spring 5, and the connecting block 41 moves in the oblique connecting hole 32, and the U-shaped movable part 3 drives the four movable locking blocks 4 to move inward synchronously, so that the ends of the movable locking blocks 4 are inserted into the limiting grooves 21, which has a fixing effect on the wall panel forming mold 2; the steel bars used for wall panel reinforcement are located inside the wall panel forming mold 2, and the ends of the steel bars are located in the inner frame 22, and the bolts 7 fix the inner frame 22, and the concrete raw materials mixed with construction waste are poured into the wall panel forming mold 2, and the vibration platform drives the base 1 to vibrate at a high frequency to remove bubbles; after the wall panel forming mold 2 is mixed with After the concrete raw materials of construction waste are defoamed, the U-shaped movable part 3 is pulled outward, the tension spring 5 is stretched, and the U-shaped movable part 3 drives the four movable locking blocks 4 to move outward synchronously, so that the ends of the movable locking blocks 4 are separated from the limiting grooves 21, and the jacks 34 are in a connected state with the positioning grooves 13. The gravity pin 6 moves downward under the influence of its own gravity, so that the ends of the gravity pin 6 are inserted into the positioning grooves 13, which plays a role in fixing the U-shaped movable part 3. The wall panel forming mold 2 can be lifted off from the top of the base 1 by a lifting device, so that the concrete raw materials mixed with construction waste inside the wall panel forming mold 2 are naturally left to solidify; after the wall panels inside the wall panel forming mold 2 are solidified, the bolts 7 are removed to separate the wall panels from the wall panel forming mold 2, and finally the inner frame 22 is removed from the periphery of the wall panels to expose the ends of the steel bars, so that the finished wall panels made of construction waste can be obtained, which is more environmentally friendly.

Claims

1. A wallboard manufacturing equipment using construction waste as raw materials for recycling, comprising: A base (1), a wall panel forming mold (2), a U-shaped movable part (3), a movable locking block (4), a tension spring (5), a gravity pin (6) and a bolt (7); characterized in that the bottom of the base (1) is fixedly connected to the vibration platform, and the wall panel forming mold (2) is placed on the top of the base (1); the top of the base (1) is connected to the U-shaped movable part (3), and the end of the U-shaped movable part (3) is connected to the tension spring (5); the top of the base (1) is connected to four movable locking blocks (4), the movable locking blocks (4) are connected to the wall panel forming mold (2), and the U-shaped movable part (3) is connected to the movable locking blocks (4); the outside of the U-shaped movable part (3) is connected to a gravity pin (6), and the gravity pin (6) is connected to the base (1); the top of the wall panel forming mold (2) is connected to two bolts (7).

2. The equipment for making wall panels by recycling construction waste as raw materials according to claim 1 is characterized in that: Two straight baffles (11) and four L-shaped baffles (12) are arranged on the top of the base (1); opposite sides of the wall panel forming mold (2) are in contact with the two straight baffles (11); and four ends of the wall panel forming mold (2) are in contact with the four L-shaped baffles (12).

3. The wallboard manufacturing equipment using construction waste as raw materials for recycling according to claim 2 is characterized in that: The straight baffle plate (11) is provided with a guide hole (112) inside, and the movable locking block (4) slides through the guide hole (112) provided in the straight baffle plate (11), and the wall panel forming mold (2) is provided with limiting grooves (21) on opposite sides, the limiting grooves (21) are connected with the guide hole (112), and the end of the movable locking block (4) is inserted into the limiting groove (21) provided in the wall panel forming mold (2).

4. The wallboard manufacturing equipment using construction waste as raw materials for recycling according to claim 2 is characterized in that: The U-shaped movable part (3) is in sliding contact with the base (1); a limit block (111) is arranged outside the straight baffle (11); a movable hole (31) is arranged inside the U-shaped movable part (3); and the limit block (111) is slidably connected to the movable hole (31) provided in the U-shaped movable part (3).

5. The wallboard manufacturing equipment using construction waste as raw materials for recycling according to claim 1 is characterized in that: The U-shaped movable part (3) is provided with an oblique connection hole (32) on the outside, and the movable locking block (4) is provided with two connection blocks (41) on the outside. The connection blocks (41) are slidably connected to the oblique connection hole (32) provided on the U-shaped movable part (3).

6. The wallboard manufacturing equipment using construction waste as raw materials for recycling according to claim 1 is characterized in that: The end of the U-shaped movable part (3) is provided with a movable pulling hole (33), one end of the tension spring (5) is connected to the movable pulling hole (33) provided on the U-shaped movable part (3), the outside of the L-shaped baffle plate (12) is provided with a fixed pulling hole (121), and the other end of the tension spring (5) is connected to the fixed pulling hole (121) provided on the L-shaped baffle plate (12).

7. The equipment for making wall panels by recycling construction waste as raw materials according to claim 1 is characterized in that: The U-shaped movable part (3) is provided with an insertion hole (34) inside, and the gravity pin (6) is slidably inserted into the insertion hole (34) provided in the U-shaped movable part (3). A positioning groove (13) is provided at one end of the top of the base (1). When the U-shaped movable part (3) slides to the outermost end, the insertion hole (34) is connected to the positioning groove (13), and the end of the gravity pin (6) is inserted into the positioning groove (13) provided in the base (1).

8. The wallboard manufacturing equipment using construction waste as raw materials for recycling according to claim 1 is characterized in that: Two inner frames (22) are arranged inside the wall panel forming mold (2), and semicircular grooves (221) are arranged on the outside of the inner frames (22) in a circumferential shape. The semicircular grooves (221) arranged on the two inner frames (22) form a circular hole structure, and the ends of the steel bars are located in the circular holes formed by the semicircular grooves (221). A screw hole (23) is arranged on the top of the wall panel forming mold (2), and a bolt (7) is threadedly connected to the screw hole (23) arranged on the wall panel forming mold (2), and the end of the bolt (7) contacts the top of the inner frame (22).

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