Conveying device for ceramic tile production

By designing a conveyor device for ceramic tile production, unqualified tiles are automatically placed on the bearing device, which solves the problem of unqualified products being leaked by staff manually removing tiles, and improves production efficiency and quality.

CN119796944AInactive Publication Date: 2025-04-11JIANGXI JINWEIGUAN BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202510081647.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-20
Publication Date
2025-04-11
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

During the tiles production process, the staff need to manually remove the unqualified tiles, causing the conveying mechanism to transport the uninspected tiles to the next process, causing the unqualified products to flow out. At the same time, the staff are working hard because of the heavy tiles.

Method used

A conveying device for the production of ceramic tiles is designed, including a transfer device, a bearing device and an intercepting device. Through the cooperation of sensors and controllers, unqualified tiles are automatically placed on the bearing device to avoid manual removal by staff.

Benefits of technology

It effectively avoids the outflow of unqualified products, reduces the labor intensity of staff, and improves the efficiency and quality of the tiles production process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The conveying device for ceramic tile production comprises a workbench and a conveying mechanism, and two through grooves are formed in the workbench; the baffle is arranged on the workbench; the transfer device comprises a U-shaped first supporting frame, an intercepting frame, a correcting plate, a first driving device and two second driving devices, the first supporting frame is arranged on the workbench in a sliding mode, a check block and a clamping plate are arranged on the intercepting frame, the correcting plate is arranged on the workbench, and a triangular plate is arranged on one side of the correcting plate; a receiving device; an interception device; the sensors are used for sensing ceramic tiles, and the first driving device, the second driving device, the third driving device and the sensors are electrically connected with the controller. According to the ceramic tile conveying device, when a worker visually inspects that the ceramic tiles on the conveying mechanism are unqualified, the transfer device can place the unqualified ceramic tiles on the bearing device, and the worker does not need to take down the ceramic tiles from the conveying mechanism.
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Description

Technical Field

[0001] The invention relates to the technical field of tile production, in particular to a conveying device for tile production. Background Art

[0002] Ceramic tile is a kind of acid- and alkali-resistant porcelain or stone material, etc., which is formed by grinding, mixing, pressing, glazing and sintering refractory metal oxides and semi-metal oxides. It is called ceramic tile for construction or decoration. Its raw materials are mostly clay, quartz sand, and mixed after high temperature compression, etc., and have very high hardness. The production process of ceramic tiles needs to go through multiple processes. After the ceramic tiles are fired and edged, they are formed into the final product. After the visual inspection process, they flow to the packaging process for packaging. In the process of ceramic tiles flowing from the edge grinding process to the visual inspection process, the ceramic tiles are transported by the conveying mechanism, and the staff observes the ceramic tile glaze layer. When the color of the ceramic tile surface is uneven, the staff needs to remove the unqualified ceramic tiles on the conveying mechanism. During the removal process, the conveying mechanism transports the uninspected ceramic tiles to the next process, resulting in the outflow of unqualified products. In addition, the ceramic tiles are relatively heavy, and it is relatively laborious for the staff to take the ceramic tiles, which is a disadvantage. Summary of the invention

[0003] The purpose of the present invention is to solve the above technical problems and provide a conveying device for tile production.

[0004] The technical solution of the present invention is: a conveying device for producing tiles, comprising a workbench and a conveying mechanism, wherein the conveying mechanism is arranged on the workbench to drive the tiles to move, and the workbench is provided with two through slots; and further comprising:

[0005] A baffle, arranged on the workbench;

[0006] The transfer device comprises a first support frame, an interception frame and a correction plate, a first driving device and two second driving devices, all of which are U-shaped, wherein the first support frame is slidably arranged on the workbench, the first driving device is used to drive the interception frame to move back and forth relative to the first support frame, and the second driving device is used to drive the first support frame to move back and forth on the workbench, the interception frame is provided with a stopper and a clamping plate, the correction plate is arranged on the workbench and a triangular plate is arranged on one side of the correction plate;

[0007] A receiving device, comprising two vertical plates and a plurality of sliding plates, a third driving device and a receiving block, wherein the two vertical plates are oppositely arranged on the workbench, the third driving device is used to drive the sliding plates to move back and forth on the vertical plates, and the receiving blocks are arranged on the sliding plates at intervals;

[0008] An interception device, comprising a U-shaped second support frame and a swing plate, wherein the second support frame is arranged on the workbench, a swing groove is arranged on the second support frame, and one end of the swing plate is rotatably arranged in the swing groove;

[0009] A plurality of sensors and a controller, wherein the sensors are used to sense the tiles, and the first driving device, the second driving device, the third driving device and the plurality of sensors are electrically connected to the controller respectively.

[0010] Preferably, the intercepting device further includes two support blocks, a spring and an I-shaped push rod, the support block is arranged on the second support frame, the push rod is slidably arranged on the support block, and the spring is sleeved on the push rod.

[0011] Preferably, the interception frame is detachably provided with a collection box, which is arranged on one side of the stopper.

[0012] Preferably, the top end of the stopper is an inclined surface.

[0013] Preferably, the conveying mechanism includes two belts and two round rods and four pulleys and four support plates, the support plates are arranged on the workbench, the round rods are rotatably arranged on the two support plates, the pulleys are arranged on the round rods, and the belt cooperates with the two pulleys.

[0014] Preferably, the workbench is provided with two guide rails, and the bottom of the first support frame is provided with a slide groove matched with the guide rails.

[0015] Preferably, the vertical plate is provided with two long slots, the sliding plate is provided with a connecting plate, and the connecting plate passes through the long slots and moves up and down with the third driving device.

[0016] The beneficial effect of the present invention is that in the present invention, when the staff visually inspects that the tiles on the conveying mechanism are unqualified, the transfer device can put the unqualified tiles on the receiving device, and the staff does not need to remove the tiles from the conveying mechanism, thereby avoiding the conveying mechanism transporting the tiles that have not been visually inspected to the next process during the process of removing the tiles, causing unqualified products to flow out. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a top view of the overall structure of a preferred embodiment of the present invention;

[0018] Figure 2 is a cross-sectional view of the overall structure of a preferred embodiment of the present invention;

[0019] Figure 3 is a partial structural sectional view of a transfer device in a preferred embodiment of the present invention;

[0020] Figure 4 yes Figure 3 A partial enlarged view of the middle part;

[0021] Figure 5 is a schematic diagram of an interception frame in a preferred embodiment of the present invention;

[0022] Figure 6 is a cross-sectional view of the structure of the interception device in a preferred embodiment of the present invention;

[0023] Figure 7 yes Figure 6 A partial enlarged view of point B in the middle;

[0024] Figure 8 is a schematic diagram of a correction plate in a preferred embodiment of the present invention;

[0025] Fig. 9 It is a schematic diagram of a vertical plate in a preferred embodiment of the present invention.

[0026] Figure numerals: workbench 10, through groove 101, guide rail 102, conveying mechanism 2, belt 201, round rod 202, pulley 203, support plate 204, baffle 3, first support frame 4, interception frame 5, block 501, card plate 502, collecting box 503, correction plate 6, triangular plate 601, first driving device 7, second driving device 8, vertical plate 9, long groove 901, slide groove 902, sliding plate 11, connecting plate 1101, third driving device 12, receiving block 13, second support frame 14, swing groove 141, swing plate 15, sensor 16, support block 17, spring 18, push rod 19. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0028] Reference Figures 1 to 9 A conveying device for producing tiles, comprising a workbench 10 and a conveying mechanism 2, wherein the conveying mechanism 2 is arranged on the workbench 10 for driving the tiles to move, and the workbench 10 is provided with two through slots 101; and further comprising:

[0029] A baffle 3 is arranged on the workbench 10;

[0030] The transfer device comprises a first support frame 4, an interception frame 5, a correction plate 6, a first driving device 7 and two second driving devices 8, all of which are U-shaped, wherein the first support frame 4 is slidably arranged on the workbench 10, the first driving device 7 is used to drive the interception frame 5 to move back and forth relative to the first support frame 4, and the second driving device 8 is used to drive the first support frame 4 to move back and forth on the workbench 10, the interception frame 5 is provided with a stopper 501 and a clamping plate 502, the correction plate 6 is arranged on the workbench 10 and a triangular plate 601 is provided on one side of the correction plate 6;

[0031] The receiving device comprises two vertical plates 9 and a plurality of sliding plates 11, a third driving device 12 and a receiving block 13, wherein the two vertical plates 9 are oppositely arranged on the workbench 10, the third driving device 12 is used to drive the sliding plates 11 to move back and forth on the vertical plates 9, and the receiving blocks 13 are arranged on the sliding plates 11 at intervals;

[0032] The interception device comprises a U-shaped second support frame 14 and a swing plate 15, wherein the second support frame 14 is arranged on the workbench 10, a swing groove 141 is arranged on the second support frame 14, and one end of the swing plate 15 is rotatably arranged in the swing groove 141;

[0033] A plurality of sensors 16 and a controller, wherein the sensors 16 are used to sense the tiles, and the first driving device 7, the second driving device 8, the third driving device 12 and the plurality of sensors 16 are electrically connected to the controller respectively.In the present invention, the dried tiles need to be edged, and the conveying mechanism 2 is connected to the edge grinding equipment. After the tiles are edged, they flow onto the conveying mechanism 2, and the conveying mechanism 2 drives them to move. The staff observes the glaze layer of the tiles. When the color of the tile surface is uneven, the staff pushes the tile to make it abut against the baffle 3. When the first sensor 16 senses the tile, it sends a signal to the controller to control the first drive device 7 to drive the interception frame 5 to move downward, and the tile moves into the interception frame 5, and the upper end surface of one side of the tile will contact the lower end surface of the card plate 502. When the second sensor 16 in the interception frame 5 senses the tile, it sends a signal to the controller to control the first drive device 7 to drive the interception frame 5 to move upward back to its original position, and the tile moves upward During the movement, the tile contacts with the triangle plate 601 on the correction plate 6. The triangle plate 601 gives a thrust to the tile to make it move in the direction of the card plate 502. The card plate 502 can prevent the tile from tilting, thereby returning the tile to the center position where it just fell on the conveying mechanism 2, which is convenient for the subsequent packaging equipment to pack. After the interception frame 5 moves upward and returns to its original position, the controller controls the second drive device 8 to drive the first support frame 4 to move and then drives the interception frame 5 to move to the left. During the movement of the tile to the left, it contacts with the swing plate 15. After the swing plate 15 is subjected to the thrust of the tile, it rotates clockwise and its bottom contacts the surface of the tile. The bottom of the tile will contact the receiving blocks 13 at the bottom of the two sliding plates 11 respectively. When the tile moves to the middle of the two receiving blocks 13 After that, the swing plate 15 is on the right side of the tile, and the controller controls the second driving device 8 to drive the interception frame 5 to move rightward and return to its original position. At this time, during the movement of the interception frame 5 to the right, the swing plate 15 cannot rotate counterclockwise, so that the tile will not stay on the receiving block 13 with the movement of the interception frame 5 to the right. When there are tiles with uneven surface colors, the tiles will move into the interception frame 5, and the interception frame 5 will first drive the tiles to move upward for correction, and then drive the tiles to move to the left and contact with the previous tiles. The tiles will push the previous tiles to move leftward on the receiving block 13, and then move the previous tiles to the receiving block 13 on the second sliding plate 11. When the tiles move to the middle of the two receiving blocks 13, the second driving device 8 drives the interception frame 5 It moves to the right and returns to its original position. At the same time, the third sensor 16 arranged on the vertical plate 9 senses the pushed tiles and sends a signal to the controller to control the third drive device 12 to drive the sliding plate 11 to move downward. When the fourth sensor 16 arranged on the vertical plate 9 senses the downward tiles, it sends a signal to the controller to control the third drive device 12 to stop working. When the conveying mechanism 2 is no longer conveying tiles and several receiving blocks 13 are placed with unqualified tiles, the power supply of the two sensors on the vertical plate 9 is disconnected, and the staff operates the third drive device 12 to drive the sliding plate 11 to move downward. The tiles on the receiving blocks 13 will fall back onto the conveying mechanism 2 and be transported to the packaging equipment for unified packaging of unqualified tiles.Specifically, the through groove 101 prevents the sliding plate 11 from moving downward and hitting the workbench 10, preventing it from continuing to move downward; the swing groove 141 is L-shaped; the first drive device 7 and the second drive device 8 can be a type of cylinder or a screw mechanism; the third drive device 12 can be a type of cylinder, hydraulic cylinder or screw mechanism, which is arranged on the workbench 10.

[0034] As a preferred embodiment of the present invention, it may also have the following additional technical features:

[0035] In this embodiment, the interception device also includes two support blocks 17, springs 18 and a push rod 19 in an I-shaped shape. The support block 17 is arranged on the second support frame 14, the push rod 19 is slidably arranged on the support block 17, and the spring 18 is sleeved on the push rod 19. When the tile moves to the left, it gives a thrust to the swing plate 15, and at the same time, the swing plate 15 pushes the push rod 19 to move to the left and squeezes the spring 18. The swing plate 15 swings clockwise and its bottom abuts against the upper end surface of the tile. When the spring 18 gives a reaction force to the push rod 19, the bottom of the swing plate 15 is closely fitted with the upper end surface of the tile, so that the upper end surface of the tile is scrubbed. Specifically, a rubber block is provided at the bottom of the swing plate 15, which contacts the upper end surface of the tile.

[0036] In this embodiment, the interception frame 5 is detachably provided with a collection box 503, which is arranged on one side of the stopper 501. After the tile moves to the left, the swing plate 15 is on the right side of the tile, and sweeps the dust on the upper end surface of the tile into the collection box 503. Specifically, the interception frame 5 is provided with a placement groove, and the collection box 503 is placed in the placement groove.

[0037] In this embodiment, the top of the stopper 501 is an inclined surface, so that dust will not accumulate on the stopper 501 .

[0038] In this embodiment, the transmission mechanism 2 includes two belts 201 and round rods 202, four pulleys 203 and support plates 204, the support plates 204 are arranged on the workbench 10, the round rods 202 are rotatably arranged on the two support plates 204, the pulleys 203 are arranged on the round rods 202, and the belt 201 cooperates with the two pulleys 203. A bearing seat is arranged on the support plate 204, the round rods 202 cooperate with the bearings in the bearing seat, and the round rods 202 are driven by an external driving device, such as a motor, to rotate the pulleys 203 and then the belts 201, and the tiles move along with the two belts 201.

[0039] In this embodiment, the workbench 10 is provided with two guide rails 102, and the bottom of the first support frame 4 is provided with a slide groove adapted to the guide rails 102. The second driving device 8 drives the first support frame 4 to move back and forth on the guide rails 102, thereby driving the interception frame 5 to move back and forth.

[0040] In this embodiment, the vertical plate 9 is provided with two long slots 901, and the sliding plate 11 is provided with a connecting plate 1101, and the connecting plate 1101 passes through the long slots 901 and moves up and down with the third driving device 12. The third driving device 12 drives the connecting plate 1101 to move up and down in the long slots 901, thereby driving the sliding plate 11 to move up and down. Specifically, the sliding plate 11 is T-shaped, and the vertical plate 9 is provided with a sliding slot 902 adapted to the sliding plate 11, and the sliding slot 902 is communicated with the long slot 901.

[0041] It should be noted that the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, an element defined by the sentence "comprises a ..." does not exclude the existence of other identical elements in the process, method, article or device including the element.

[0042] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A conveying device for producing ceramic tiles, comprising a workbench (10) and a conveying mechanism (2), wherein the conveying mechanism (2) is arranged on the workbench (10) and is used to drive the ceramic tiles to move, and is characterized in that: The workbench (10) is provided with two through slots (101); and further comprises: A baffle (3) is arranged on the workbench (10); A transfer device, comprising a first support frame (4), an interception frame (5) and a correction plate (6), all of which are U-shaped, a first driving device (7) and two second driving devices (8), wherein the first support frame (4) is slidably arranged on the workbench (10), the first driving device (7) is used to drive the interception frame (5) to move back and forth relative to the first support frame (4), and the second driving device (8) is used to drive the first support frame (4) to move back and forth on the workbench (10), the interception frame (5) is provided with a stopper (501) and a clamping plate (502), the correction plate (6) is arranged on the workbench (10) and a triangular plate (601) is provided on one side of the correction plate (6); A receiving device, comprising two vertical plates (9), a plurality of sliding plates (11), a third driving device (12) and a receiving block (13), wherein the two vertical plates (9) are arranged opposite to each other on the workbench (10), the third driving device (12) is used to drive the sliding plates (11) to move back and forth on the vertical plates (9), and the receiving blocks (13) are arranged at intervals on the sliding plates (11); An interception device, comprising a U-shaped second support frame (14) and a swing plate (15), wherein the second support frame (14) is arranged on the workbench (10), a swing groove (141) is provided on the second support frame (14), and one end of the swing plate (15) is rotatably arranged in the swing groove (141); A plurality of sensors (16) and a controller, wherein the sensors (16) are used to sense tiles, and the first drive device (7), the second drive device (8), the third drive device (12) and the plurality of sensors (16) are electrically connected to the controller respectively.

2. A conveying device for producing tiles according to claim 1, characterized in that: The interception device further comprises two support blocks (17), a spring (18) and an I-shaped push rod (19); the support block (17) is arranged on the second support frame (14); the push rod (19) is slidably arranged on the support block (17); and the spring (18) is sleeved on the push rod (19).

3. A conveying device for producing tiles according to claim 1, characterized in that: The interception frame (5) is detachably provided with a collection box (503), which is arranged on one side of the stopper (501).

4. A conveying device for producing tiles according to claim 3, characterized in that: The top end of the stopper (501) is an inclined surface.

5. A conveying device for producing tiles according to claim 1, characterized in that: The transmission mechanism (2) comprises two belts (201) and round rods (202) and four pulleys (203) and support plates (204), wherein the support plates (204) are arranged on the workbench (10), the round rods (202) are rotatably arranged on the two support plates (204), the pulleys (203) are arranged on the round rods (202), and the belt (201) cooperates with the two pulleys (203).

6. A conveying device for producing tiles according to claim 1, characterized in that: The workbench (10) is provided with two guide rails (102), and the bottom of the first support frame (4) is provided with a slide groove matched with the guide rails (102).

7. A conveying device for producing tiles according to claim 1, characterized in that: The vertical plate (9) is provided with two long slots (901), the sliding plate (11) is provided with a connecting plate (1101), and the connecting plate (1101) passes through the long slots (901) and moves up and down with the third driving device (12).