Method for prolonging service life of disposable gun cap

By applying glass water to the contact surface of the disposable gun slag iron, the problem of disposable gun caps being easily burned when blocking the iron mouth of the blast furnace is solved, the service life and safety are improved, and the cost of iron smelting is reduced.

CN119800002APending Publication Date: 2025-04-11CHONGQING IRON & STEEL CO LTD
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Patent Information

Application Number
CN202411935806.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2025-04-11

AI Technical Summary

Technical Problem

Disposable cannon caps are easily burned when blocking the iron mouth when the blast furnace is blocked, resulting in insufficient blocking and shallowing the depth of the iron mouth, affecting the safety of iron production and increasing the cost of iron smelting.

Method used

By evenly applying the glass water to the contact surface of the disposable cannon slag iron, a protective layer of glass water is formed to prevent the disposable cannon body from directly contacting the iron, and protecting the cannon cap for a short time.

Benefits of technology

It effectively improves the service life of the disposable cannon cap, reduces burning and consumption of cannon caps, improves the safety when blocking the iron mouth, and reduces the cost of iron smelting.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the field of blast furnace ironmaking, and relates to a method for prolonging the service life of a disposable cannon cap, after a molten iron contact surface of the disposable cannon cap is coated with glass water (a high-temperature-resistant mixture and is sticky), the front surface of the disposable cannon cap can be prevented from being in contact with molten iron, and the cannon cap is effectively protected in a short time; direct contact between the disposable gun cap and molten iron can be avoided, and the gun cap is prevented from being burnt; the service life of the disposable gun cap can be prolonged after the disposable gun cap is brushed with windshield washer fluid, one disposable gun cap can be used for three times sometimes in production practice, the consumption of the disposable gun cap is effectively reduced, the molten iron cost can be reduced, and obvious economic benefits are achieved.
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Description

Technical Field

[0001] The invention belongs to the field of blast furnace ironmaking and relates to a method for improving the service life of a disposable blasting cap. Background Art

[0002] Disposable blasting caps are easy to use, so Chongqing Iron and Steel blast furnaces use disposable blasting caps instead of permanent blasting caps. Disposable blasting caps are easy to replace and cheaper than permanent blasting caps. At the same time, they can increase safety when plugging the mouth.

[0003] The existing disposable blast cap is a consumable in the daily production of the blast furnace. A disposable blast cap needs to be replaced each time the iron mouth is blocked. If the disposable blast cap is burned out during blocking, mud will leak from the blast furnace blockage, resulting in insufficient mud removal and a shallower iron mouth depth, which will affect the safety of iron tapping. During the iron tapping process of the blast furnace, large flow will escape, iron removal time will be short, and slag iron cannot be completely discharged, affecting the smooth operation of the blast furnace. Summary of the invention

[0004] In view of this, an object of the present invention is to provide a method for increasing the service life of a disposable blasting cap, which can prevent the front of the disposable blasting cap from contacting molten iron and effectively protect the blasting cap in a short time.

[0005] To achieve the above object, the present invention provides the following technical solution: a method for improving the service life of a disposable blasting cap, comprising a disposable blasting cap body, the disposable blasting cap body comprising a disposable blasting cap slag iron contact surface arranged at one end, the method further comprising the following steps:

[0006] S1, heating the disposable gun cover body at high temperature;

[0007] S2, evenly apply the glass water on the contact surface of the disposable blasting slag iron, apply it 1-3 times, and form a glass water protective layer after cooling;

[0008] S3, installing the processed disposable gun cover body on the gun nozzle to fix it to prevent the disposable gun cover body from falling off;

[0009] S4. After the blasting is withdrawn, remove the disposable blasting cover body, use a crowbar to remove all the slag and iron on the surface of the disposable blasting cover body, re-apply windshield washer water, and then use it again.

[0010] Optionally, the heating method is placed on the slag trench cover, using the heat radiated by the high-temperature slag for heating, without the need for additional heat consumption for heating.

[0011] Optionally, the glass water is a high temperature resistant mixture, which is viscous and is shaped and attached to the contact surface of the disposable blasting slag iron after cooling.

[0012] The beneficial effects of the present invention are as follows: the present invention improves the safety during iron hole blocking, reduces the phenomenon of disposable blasting cap burning and missing, increases the service life of the disposable blasting cap, reduces the consumption of the disposable blasting cap, and reduces the ironmaking cost.

[0013] Other advantages, objectives and features of the present invention will be described in the following description to some extent, and to some extent, will be obvious to those skilled in the art based on the following examination and study, or can be taught from the practice of the present invention. The objectives and other advantages of the present invention can be realized and obtained through the following description. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to make the purpose, technical solutions and advantages of the present invention more clear, the present invention will be described in detail below in conjunction with the accompanying drawings, wherein:

[0015] Figure 1 It is an overall schematic diagram of the present invention;

[0016] Figure 2 It is the front view of the present invention.

[0017] Figure numerals: disposable blasting slag-iron contact surface 1, disposable blasting main body 2, glass water protective layer 3. DETAILED DESCRIPTION

[0018] The following describes the embodiments of the present invention by specific examples, and those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. The present invention can also be implemented or applied through other different specific embodiments, and the details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present invention. It should be noted that the illustrations provided in the following embodiments only illustrate the basic concept of the present invention in a schematic manner, and the following embodiments and features in the embodiments can be combined with each other without conflict.

[0019] Among them, the drawings are only used for illustrative explanations, and they only represent schematic diagrams rather than actual pictures, and should not be understood as limitations on the present invention. In order to better illustrate the embodiments of the present invention, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of actual products. For those skilled in the art, it is understandable that some well-known structures and their descriptions in the drawings may be omitted.

[0020] The same or similar numbers in the drawings of the embodiments of the present invention correspond to the same or similar parts; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right", "front", "rear", etc. indicate the orientation or position relationship, they are based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation. Therefore, the terms describing the position relationship in the drawings are only used for illustrative purposes and cannot be understood as limiting the present invention. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.

[0021] See also Figure 1-2 , a method for improving the service life of a disposable blasting cap, comprising a disposable blasting cap body 2, the disposable blasting cap body 2 comprising a disposable blasting cap slag iron contact surface 1 arranged at one end, the method further comprising the following steps:

[0022] S1, heating the disposable gun cover body 2 at high temperature;

[0023] S2, evenly apply glass water to the disposable blasting slag iron contact surface 1, apply 1-3 times, and form a glass water protective layer 3 after cooling;

[0024] S3, installing the processed disposable gun cover body 2 on the gun nozzle to fix it to prevent the disposable gun cover body 2 from falling off;

[0025] S4, after the blasting is withdrawn, the disposable blasting cap body 2 is removed, and the slag iron on the surface of the disposable blasting cap body 2 is removed with a crowbar, and the blasting cap body 2 is re-applied with windshield washer water before use.

[0026] In this embodiment, the heating method is placed on the slag trench cover, using the heat radiated by the high-temperature slag for heating, without the need for additional heat consumption for heating.

[0027] In this embodiment, the glass water is a high temperature resistant mixture in a viscous state, and is formed and attached to the disposable blasting slag iron contact surface 1 after cooling.

[0028] After the disposable blasting cap of the present invention is treated with windshield water, the disposable blasting cap can be effectively prevented from directly contacting with slag iron when plugging, the disposable blasting cap can be effectively protected for a short time, the disposable blasting cap can be prevented from being burned, the safety during plugging can be improved, and the disposable blasting cap can be prevented from being corroded by slag iron, the number of times the disposable blasting cap can be used can be increased, and the disposable blasting cap can be increased after being treated with windshield water. In production practice, one disposable blasting cap can sometimes be used 3 times, the consumption of the disposable blasting cap can be effectively reduced, the cost of molten iron can be reduced, and obvious economic benefits can be achieved.

[0029] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solution of the present invention can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution, which should be included in the scope of the claims of the present invention.

Claims

1. A method for increasing the service life of a disposable blasting cap, characterized in that: The method comprises a disposable blasting cover body, wherein the disposable blasting cover body comprises a disposable blasting cover slag iron contact surface arranged at one end, and the method further comprises the following steps: S1, heating the disposable gun cover body at high temperature; S2, evenly apply the glass water on the contact surface of the disposable blasting slag iron, apply it 1-3 times, and form a glass water protective layer after cooling; S3, installing the processed disposable gun cover body on the gun nozzle to fix it to prevent the disposable gun cover body from falling off; S4. After the blasting is withdrawn, remove the disposable blasting cover body, use a crowbar to remove all the slag and iron on the surface of the disposable blasting cover body, re-apply windshield washer water, and then use it again.

2. A method for increasing the service life of a disposable blasting cap according to claim 1, characterized in that: The heating method is to place it on the slag ditch cover and use the heat radiated by the high-temperature slag for heating, without the need for additional heat consumption for heating.

3. A method for increasing the service life of a disposable blasting cap according to claim 1, characterized in that: Glass water is a high temperature resistant mixture that is viscous. After cooling, it takes shape and adheres to the contact surface of the disposable blasting slag iron.