Automatic ditch cleaning device and cleaning method thereof
By designing an automatic ditch cleaning device containing multiple cleaning mechanisms, the problem of low efficiency of ditch cleaning in the prior art is solved, automatic cleaning is realized, and efficiency and safety are improved.
Patent Information
- Application Number
- CN202411953278.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-04-11
AI Technical Summary
At this stage, ditch cleaning mainly relies on manual labor, and the work efficiency is low, making it difficult to effectively solve the problem of drainage obstruction caused by silt accumulation in the ditch.
An automatic ditch cleaning device is designed, including a support frame, a ditch-side telescopic support mechanism, a ditch bottom cleaning mechanism, a ditch side cleaning mechanism, a silt cleaning mechanism, a silt cleaning mechanism, a silt loading and unloading mechanism and a walking mechanism. Through the coordinated work of these mechanisms, automatic movement and silt cleaning are achieved.
The automatic loosening and carrying of silt in the ditch is achieved, cleaning efficiency is improved, dependence on labor is reduced, cleaning costs is saved, and construction safety and efficiency is improved.
Smart Images

Figure CN119801117A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of ditch cleaning construction equipment, and in particular relates to an automatic ditch cleaning device and a cleaning method thereof. Background Art
[0002] As the main drainage device, the ditch plays a very important role. During long-term use, silt accumulates inside the ditch, causing drainage obstruction, which requires regular cleaning of the ditch. At present, the cleaning of the ditch mainly relies on manual cleaning, which has low work efficiency. Summary of the invention
[0003] In view of the above problems, the purpose of the present invention is to provide an automatic ditch cleaning device and a cleaning method thereof. The cleaning device of the present invention can realize automatic movement in the ditch. While moving, the cleaning device can loosen the silt and other debris attached to the inner periphery of the ditch and carry them out of the ditch. The present invention does not require workers to clean and has high work efficiency.
[0004] In order to achieve the above object, the technical solution adopted by the present invention is as follows:
[0005] First, the present invention provides an automatic ditch cleaning device, comprising:
[0006] Support frame;
[0007] The ditch side telescopic support mechanism is arranged on both sides of the upper end of the support frame, and includes positioning wheels, which are slidably arranged on the support frame and are used to telescopically move to the side wall of the ditch and slide in contact with it to support the support frame;
[0008] A ditch bottom cleaning mechanism is arranged at the front end of the support frame, and comprises a first rotary tillage component, which is laterally hinged to the lower side of the support frame and is used to extend into the bottom of the ditch and rotate to loosen the sludge;
[0009] The ditch side cleaning mechanism is arranged on both sides of the support frame, and includes a pair of relatively spaced second rotary tilling components, the pair of second rotary tilling components are respectively hinged to the vertical direction of the support frame, and are used to extend into the side wall of the ditch and rotate to loosen the sludge;
[0010] A sludge cleaning mechanism is arranged at the rear end of the support frame, and comprises a spiral cleaning component, wherein the spiral cleaning component is arranged laterally at the lower side of the support frame and is used to rotate at the bottom of the ditch to clean the sludge;
[0011] A sludge loading and unloading mechanism is arranged at the rear end of the support frame, and comprises a loading and storage bucket, the loading and storage bucket is arranged at the lower side of the support frame and at the rear side of the cleaning component, and is used to load the cleaned sludge and carry the sludge out of the ditch;
[0012] The walking mechanism is arranged at the lower end of the support frame and is used to drive the ditch side telescopic supporting mechanism, the ditch bottom cleaning mechanism, the ditch side cleaning mechanism, the sludge cleaning mechanism and the sludge loading and unloading mechanism to move.
[0013] Furthermore, the ditch bottom cleaning mechanism also includes a transmission gear box, a flat roller motor and a first electric telescopic component. At least one pair of the transmission gear boxes are laterally spaced and one end is respectively hinged to the support frame, and the other end is respectively slidably connected to the first rotary tillage component. The first electric telescopic component is laterally spaced and one end is respectively hinged to the support frame, and the other end is respectively hinged to the transmission gear box located at its lower end. Each of the transmission gear boxes is provided with the flat roller motor transmission-connected thereto, and the flat roller motor drives the transmission gear box to drive the first rotary tillage component to rotate axially.
[0014] Furthermore, the ditch side cleaning mechanism includes a vertical roller motor, a horizontal sliding sleeve, a horizontal sliding rod and a second electric telescopic assembly. At least one pair of the horizontal sliding sleeves are arranged on the support frame at an interval up and down. Both ends of each of the horizontal sliding sleeves are slidably nested in the horizontal sliding rod. Both ends of each of the horizontal sliding sleeves are hinged to one end of the second electric telescopic assembly. The other end of the second electric telescopic assembly is hinged to the horizontal sliding rod extending from the same end of the horizontal sliding sleeve. The end of the horizontal sliding rod located on the same side of the support frame extending from the horizontal sliding sleeve is slidably connected to the second rotary tillage component. The vertical roller motor is arranged at the end of at least one horizontal sliding rod located on the same side of the support frame. The vertical roller motor is used to drive the second rotary tillage component to rotate axially.
[0015] Furthermore, the sludge cleaning mechanism also includes a third electric telescopic assembly and a cleaning motor. The third electric telescopic assembly is arranged at the rear end of the support frame and is perpendicular to the first rotary tillage component. One end of the third electric telescopic assembly is fixed to the support frame, and the other end extends to the bottom of the support frame and is slidably connected to the spiral cleaning component. The cleaning motor is arranged at the other end of the third electric telescopic assembly, and the cleaning motor is used to drive the spiral cleaning component to rotate axially.
[0016] Furthermore, the sludge loading and unloading mechanism also includes a fourth electric telescopic component, which is arranged at the rear end of the support frame, one end of the fourth electric telescopic component is fixed to the support frame, and the other end extends to the bottom of the support frame and is hinged to the loading and storage bucket, so as to drive the loading and storage bucket to move up and down.
[0017] Furthermore, the sludge loading and unloading mechanism also includes a fifth electric telescopic assembly and a fixed rod, one end of the fixed rod and one end of the fifth electric telescopic assembly are both fixed to the other end of the fourth electric telescopic assembly, and the other end of the fixed rod and the other end of the fifth electric telescopic assembly are both hinged to the loading and storage bucket.
[0018] Furthermore, a filter screen is provided on the loading and storage bucket.
[0019] Furthermore, the groove side telescopic support mechanism also includes a screw motor, a screw nut mechanism and a positioning wheel frame, the positioning wheel is slidably nested on the positioning wheel frame, the screw motor is arranged on the horizontal sliding sleeve, the screw nut mechanism is arranged on the horizontal sliding sleeves on both sides of the screw motor, the positioning wheel frame is slidably arranged on the screw nut mechanism, and the screw motor drives the screw nut mechanism to drive the positioning wheel to move laterally along the support frame.
[0020] Furthermore, the walking mechanism includes a driving wheel frame, a driving wheel and a driving motor. The driving wheel frames are arranged around the bottom of the support frame, and the driving wheel is slidably nested in each driving wheel frame. The driving motor connected to the driving wheel is arranged on at least a pair of driving wheel frames located at the same longitudinal end of the support frame.
[0021] Secondly, the present invention also provides a method for automatically cleaning a ditch using the automatic ditch cleaning device, comprising the following steps:
[0022] Step 1), placing the automatic cleaning device in the ditch to be cleaned;
[0023] Step 2), adjusting the positioning wheel to move and fit with the two side walls of the ditch, and the positioning wheel supports and limits the support frame in the ditch;
[0024] Step 3), starting the first rotary tillage component and the second rotary tillage component to rotate, and then adjusting the first rotary tillage component to descend to the bottom of the ditch and the second rotary tillage component to extend to the two side walls of the ditch;
[0025] Step 4), starting the walking mechanism to move the automatic cleaning device longitudinally along the ditch;
[0026] Step 5), starting the loading and storage bucket to descend to the bottom of the ditch;
[0027] The spiral cleaning component is started to rotate and then descends to load the loose silt at the bottom of the ditch into the loading and storage bucket;
[0028] Step 6), after the automatic cleaning device moves a certain distance along the ditch, the loading and storage bucket is adjusted to rise and then the sludge in the loading and storage bucket is unloaded.
[0029] The present invention adopts the above technical solution, which has the following advantages and effects:
[0030] (1) The automatic ditch cleaning device of the present invention supports the automatic cleaning device in a limited position in the ditch through a ditch side telescopic support mechanism. The first rotary tillage component of the ditch bottom cleaning mechanism and the second rotary tillage component of the ditch side cleaning mechanism simultaneously loosen the sludge at the bottom and side walls of the ditch. The spiral cleaning component of the sludge cleaning mechanism then cleans the loosened sludge into the loading and storage bucket of the sludge loading and unloading mechanism. Finally, the loading and storage bucket transports the sludge out of the ditch, thereby completing the cleaning of the inner periphery of the ditch.
[0031] (2) The automatic ditch cleaning device of the present invention is easy to operate. When cleaning a ditch, one only needs to place the cleaning device at one end of the ditch. The cleaning device will perform orderly cleaning operations according to a pre-edited program, thereby realizing fully automatic self-service cleaning of the ditch without the need for manual operation. This not only saves cleaning construction costs, but also makes the cleaning construction safe and efficient, and is suitable for large-scale promotion and use. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Figure 1 It is a schematic structural diagram of the automatic ditch cleaning device of the present invention.
[0033] Figure 2 for Figure 1 Side view of.
[0034] 1-support frame, 2-drive wheel, 3-drive motor, 4-drive wheel frame, 5-transmission gear box, 6-control box, 7-second electric telescopic assembly, 8-first electric telescopic assembly, 9-horizontal slide bar, 10-horizontal slide sleeve, 11-flat roller motor, 12-vertical roller motor, 13 first rotary tillage component, 14-second rotary tillage component, 15-connecting plate, 16-bearing, 17-groove side drive gear, 18-groove side transmission gear, 19-third electric telescopic assembly, 20-support Plate, 21-screw motor, 22-screw, 23-nut, 24-positioning wheel frame, 25-smooth plate, 26-spiral cleaning component, 27-cleaning motor, 28-cleaning chain, 29-positioning wheel, 30-lifting motor, 31-loading storage bucket, 32-filter net, 33-support wheel, 34-fixing rod, 35-fifth electric telescopic component, 36-fixed slide pipe, 37-lifting slide rod, 38-limit switch, 39-distance sensor, 40-lifting rack. DETAILED DESCRIPTION
[0035] The embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings so that the purpose, features and advantages of the present invention can be more clearly understood. It should be understood that the embodiments shown in the accompanying drawings are not intended to limit the scope of the present invention, but are only intended to illustrate the essential spirit of the technical solution of the present invention.
[0036] like Figure 1 , Figure 2 As shown. An automatic ditch cleaning device of the present invention comprises a support frame 1, a ditch side telescopic support mechanism, a ditch bottom cleaning mechanism, a ditch side cleaning mechanism, a sludge cleaning mechanism, a sludge loading and unloading mechanism and a walking mechanism, wherein the ditch side telescopic support mechanism is arranged on both sides of the support frame 1 for supporting the support frame 1 of the cleaning device in the ditch, the ditch bottom cleaning mechanism is arranged on the lower side of the front end of the support frame 1 for loosening the sludge at the bottom of the ditch, the ditch side cleaning mechanism is arranged on both sides of the support frame 1 for loosening the sludge on the side wall of the ditch, the sludge cleaning mechanism is arranged on the lower side of the rear end of the support frame 1 for cleaning the loosened sludge, the sludge loading and unloading mechanism is arranged at the rear end of the support frame 1 for loading the sludge cleaned by the sludge cleaning mechanism and carrying the sludge out of the ditch, and the walking mechanism is arranged at the lower end of the support frame 1 for driving the ditch side telescopic support mechanism, the ditch side cleaning mechanism, the ditch bottom cleaning mechanism, the sludge cleaning mechanism and the sludge loading and unloading mechanism to move.
[0037] The ditch side telescopic support mechanism includes a positioning wheel 29, which is slidably arranged on the support frame 1, and the positioning wheel 29 is telescopically moved along the lateral sides of the support frame 1. When the positioning wheel 29 is telescopically moved to the side wall of the ditch, it slides and fits with the side wall to support the support frame 1. The ditch bottom cleaning mechanism includes a first rotary tillage component 13, which is laterally hinged at the lower side of the front end of the support frame 1, and the axial direction of the first rotary tillage component 13 is consistent with the lateral direction of the ditch. When the automatic cleaning device is located in the ditch, the first rotary tillage component 13 is opposite to the two side walls of the ditch, and the first rotary tillage component 13 is used to extend into the bottom of the ditch and rotate to loosen the silt. The ditch side cleaning mechanism includes a pair of relatively spaced second rotary tillage components 14, a pair of second rotary tillage components 14 are respectively hinged at the two sides of the support frame 1 vertically, and the second rotary tillage component 14 is used to extend into the side wall of the ditch and rotate to loosen the silt. The sludge cleaning mechanism includes a spiral cleaning component 26, which is arranged in parallel with the first rotary tillage component 13, and is arranged transversely at the lower side of the rear end of the support frame 1. The spiral cleaning component 26 is used to rotate at the bottom of the ditch to clean the sludge. The sludge loading and unloading mechanism includes a loading and storage bucket 31, which is arranged at the rear end of the support frame 1 and at the rear side of the spiral cleaning component 26. The loading and storage bucket 31 is used to load the sludge cleaned by the spiral cleaning component 26 and can move up and down to carry the sludge out of the ditch.
[0038] Specifically, the support frame 1 is a rectangular parallelepiped frame structure. The first rotary tillage component 13 and the second rotary tillage component 14 both include a rotating shaft and a rotary tillage blade, the rotary tillage blade is evenly arranged on the rotating shaft according to a multi-start spiral, and the rotating shaft drives the rotary tillage blade to rotate to complete the sludge crushing and loosening operation, thereby achieving sludge loosening.
[0039] The spiral cleaning component 26 includes a drum and blades. The blades are arranged in a spiral shape on the outer circumference of the drum. The drum drives the blades to rotate to push and throw the loose silt at the bottom of the ditch into the loading and storage bucket 31.
[0040] The cross-section of the loading and storage bucket 31 is a C-shaped structure, and the open end of the C-shaped structure faces one side of the spiral cleaning component 26. A filter net 32 is provided at the bottom of the loading and storage bucket 31 to filter moisture in the sludge. Support wheels 33 are provided on the outer side of the bottom of the loading and storage bucket 31, and the support wheels 33 can support the movement of the loading and storage bucket 31.
[0041] Furthermore, the ditch bottom cleaning mechanism also includes a transmission gear box 5, a flat roller motor 11 and a first electric telescopic assembly 8. At least one pair of transmission gear boxes 5 are arranged horizontally at intervals and one end is respectively hinged on the support frame 1, and the other end is respectively slidably connected to the first rotary tillage component 13. The first electric telescopic assembly 8 is arranged horizontally at intervals and one end is respectively hinged on the support frame 1, and the other end is respectively hinged to the transmission gear box 5 at its lower end. Each transmission gear box 5 is provided with a flat roller motor 11 transmission-connected thereto. The flat roller motor 11 drives the transmission gear box 5 to drive the first rotary tillage component 13 to rotate axially.
[0042] Specifically, the transmission gear box 5 includes a bar-shaped box body, a groove bottom gear and a groove bottom chain. A pair of groove bottom gears are slidably arranged at the two ends of the box body, respectively. The groove bottom chain is sleeved on the outer periphery of the pair of groove bottom gears in the box body. One end of the box body is hinged on the support frame 1. A flat roller motor 11 is arranged on the outer periphery of the box body near one end of the support frame 1. The output end of the flat roller motor 11 is connected to the groove bottom gear at one end of the box body. The rotating shaft of the first rotary tillage component 13 passes through the other end of the box body. The rotating shaft is slidably connected to the box body through a bearing. The rotating shaft is also embedded in the groove bottom gear at the other end of the box body. The flat roller motor 11 drives the pair of groove bottom gears and the groove bottom chain transmission to drive the first rotary tillage component 13 to rotate axially.
[0043] The fixed end of the first electric telescopic component 8 is hinged on the support frame 1 at the upper end of the box body, and the telescopic end of the first electric telescopic component 8 is hinged on the box body. The telescopic movement of the first electric telescopic component 8 drives the first rotary tillage component 13 to rotate and move around the hinge axis of the box body and the support frame 1.
[0044] Furthermore, the ditch side cleaning mechanism includes a vertical roller motor 12, a horizontal sleeve 10, a horizontal slide rod 9 and a second electric telescopic assembly 7. At least one pair of horizontal sleeves 10 are arranged on the support frame 1 at intervals up and down. Both ends of each horizontal sleeve 10 are slidably nested in the horizontal slide rod 9. Both ends of each horizontal sleeve 10 are hinged to one end of the second electric telescopic assembly 7. The other end of the second electric telescopic assembly 7 is hinged to the horizontal slide rod 9 extending from the same end of the horizontal sleeve 10. The end of the horizontal slide rod 9 located on the same side of the support frame 1 extending from the horizontal sleeve 10 is slidably connected to the second rotary tillage component 14. A vertical roller motor 12 is arranged at the end of at least one horizontal slide rod 9 located on the same side of the support frame 1. The vertical roller motor 12 drives the second rotary tillage component 14 to rotate axially through the ditch side drive assembly.
[0045] Specifically, the ditch side cleaning mechanism of the present invention includes a pair of horizontal sleeves 10, which are vertically spaced apart on the support frame 1. Both ends of each horizontal sleeve 10 are inserted into horizontal slide bars 9. The horizontal slide bars 9 can move axially along the horizontal sleeves 10. One end of the horizontal slide bar 9 extending out of the horizontal sleeve 10 is provided with a connecting plate 15. The connecting plate 15 is an L-shaped plate. The upper end of the connecting plate 15 at the uppermost end of the support frame 1 is installed with a vertical roller motor 12. The output end of the vertical roller motor 12 is provided with a ditch side driving gear 17. The lower end of the connecting plate 15 is slidably provided with the rotating shaft of the second rotary tillage component 14 through a bearing 16. The end of the rotating shaft of the second rotary tillage component 14 extending out of the uppermost connecting plate 15 is provided with a ditch side transmission gear 18. The ditch side transmission gear 18 and the ditch side driving gear 17 are meshed to form a ditch side driving assembly.
[0046] Furthermore, in order to facilitate the second rotary tillage component 14 to fit the side wall of the ditch, the extension length of the horizontal slide bar 9 can be adjusted by the second electric telescopic assembly 7 so that the second rotary tillage component 14 fits the silt on the side wall of the ditch. When the side wall of the ditch is a vertical wall, the extension length of the horizontal slide bar 9 on each side of the support frame 1 is the same; when the side wall of the ditch is an inclined wall, the extension length of the horizontal slide bar 9 on each side of the support frame 1 is different.
[0047] Furthermore, the sludge cleaning mechanism also includes a third electric telescopic assembly 19 and a cleaning motor 27. The third electric telescopic assembly 19 is arranged at the rear end of the support frame 1 and is perpendicular to the first rotary tillage component 13. One end of the third electric telescopic assembly 19 is fixed on the support frame 1, and the other end extends out of the bottom of the support frame 1 and is slidably connected to the spiral cleaning component 26. A cleaning motor 27 is arranged at the other end of the third electric telescopic assembly 19, and the cleaning motor 27 drives the spiral cleaning component 26 to rotate axially through the cleaning drive assembly.
[0048] Specifically, the fixed end of the third electric telescopic assembly 19 is connected to the support frame 1, the telescopic end of the third electric telescopic assembly 19 extends toward the bottom of the support frame 1, the telescopic end of the third electric telescopic assembly 19 is connected to the support plate 20, the lower end of the support plate 20 is slidably sleeved with a roller of a spiral cleaning component 26, and the cleaning motor 27 is arranged on one side of the upper end of the support plate 20. The cleaning drive assembly includes a first cleaning sprocket, a second cleaning sprocket and a cleaning chain 28, the output end of the cleaning motor 27 is installed with the first cleaning sprocket, the end of the roller is sleeved with a second cleaning sprocket, and the first cleaning sprocket and the second cleaning sprocket are connected by the cleaning chain 28.
[0049] In order to control the descending height of the spiral cleaning component 26, a distance sensor 39 is provided at the lower end of the support plate 1. The distance sensor 39 is used to control the telescopic length of the third electric telescopic assembly 19 to locate the distance between the spiral cleaning component 26 and the bottom surface of the ditch.
[0050] Furthermore, the sludge loading and unloading mechanism also includes a fourth electric telescopic assembly, which is vertically arranged at the rear end of the support frame 1 and parallel to the third electric telescopic assembly 19. One end of the fourth electric telescopic assembly is fixed to the support frame 1, and the other end extends to the bottom of the support frame and is hinged to the loading and storage bucket 31. The fourth electric telescopic assembly is used to drive the loading and storage bucket 31 to move up and down.
[0051] Specifically, the fixed end of the fourth electric telescopic assembly is connected to the support frame 1, and the telescopic end of the fourth electric telescopic assembly extends to the bottom of the support frame 1. When the sludge in the loading storage bucket 31 is full, the fourth electric telescopic assembly drives the loading storage bucket 31 to move up to the top of the ditch. At this time, a collection cart is placed on the top of the ditch to unload the sludge into the collection cart.
[0052] As a preferred embodiment, the fourth electric telescopic component includes a fixed slide tube 36, a lifting slide rod 37 and a lifting motor 30. The fixed slide tube 36 is connected to the support frame 1 as the fixed end of the fourth electric telescopic component. The lifting slide rod 37 is slidably nested in the fixed slide tube 36 as the telescopic end of the fourth electric telescopic component. A lifting rack 40 is axially arranged on the lifting slide rod 37. The lifting motor 30 is arranged on the outer periphery of the upper end portion of the fixed slide tube 36. A lifting gear meshing with the lifting rack 40 is arranged at the output end of the lifting motor 30. The lifting motor 30 drives the lifting gear to mesh with the lifting rack to move so that the lifting slide rod 37 moves axially along the fixed slide tube 36.
[0053] Furthermore, a limit switch 38 is provided at the lower side of the rear end of the support frame 1 , and the limit switch 38 is opposite to the telescopic end of the fourth electric telescopic assembly. The limit switch 38 is used to position the lifting height of the loading storage bucket 31 .
[0054] Specifically, when the telescopic end of the fourth electric telescopic component telescopically moves to drive the loading and storage bucket 31 to move downward, the start and stop of the fourth electric telescopic component is controlled by the limit switch 38. When the telescopic end of the fourth electric telescopic component touches the limit switch 38, the telescopic end of the fourth electric telescopic component stops telescoping and remains fixed to determine the horizontal position of the loading and storage bucket 31.
[0055] Furthermore, in order to facilitate the loading and unloading of silt in the loading and storage bucket 31, the silt loading and unloading mechanism also includes a fifth electric telescopic assembly 35 and a fixed rod 34, one end of the fixed rod 34 and one end of the fifth electric telescopic assembly 35 are both fixed to the other end of the fourth electric telescopic assembly, and the other end of the fixed rod 34 and the other end of the fifth electric telescopic assembly 35 are both hinged to the loading and storage bucket 31.
[0056] Specifically, the fixed end of the fifth electric telescopic assembly 35 and one end of the fixed rod 34 are fixed on the telescopic end of the fourth electric telescopic assembly, the telescopic end of the fifth electric telescopic assembly and the other end of the fixed rod are hinged to one side of the opening end of the loading and storage bucket 31, the fixed rod 34 and the fifth electric telescopic assembly are spaced apart up and down, and the telescopic end of the fifth electric telescopic assembly 35 telescopically moves to drive the loading and storage bucket 31 to rotate around the hinge axis of the fixed rod 34 and the loading and storage bucket 31 to flip the loading and storage bucket 31.
[0057] Furthermore, the groove side telescopic support mechanism includes a screw motor 21, a screw nut mechanism and a positioning wheel frame 24. The positioning wheel 29 is slidably nested on the positioning wheel frame 24. The screw motor 21 is arranged on the horizontal sleeve 10. The screw nut mechanism is arranged on the horizontal sleeves 10 on both sides of the screw motor 21. The positioning wheel frame 24 is slidably arranged on the screw nut mechanism. The screw motor 21 drives the screw nut mechanism to drive the positioning wheel 29 to move laterally along the support frame 1.
[0058] Specifically, the screw nut mechanism includes a screw 22, a nut 23 and a flat plate 25. A screw motor 21 is installed at the center of the upper end of each horizontal sleeve 10. The output ends of the screw motor 21 on both sides are connected to one end of the screw 22. Smooth plates 25 are slidably arranged on the horizontal sleeves 10 on both sides of the screw motor 21. The smooth plates 25 are slidably connected to the two ends of the upper surface of the horizontal sleeve 10 through guide rails. The outer side of the smooth plate 25 is fixed with a positioning wheel frame 24. The positioning wheel frame 24 is an L-shaped structure. The upper end of the positioning wheel frame 24 is slidably sleeved with a positioning wheel 29, and the lower end is connected to the upper end surface of one side of the smooth plate 25. The upper end surface of the other side of the smooth plate 25 is connected to a nut 23, and the nut 23 is threadedly sleeved with the screw 22 on the upper end of the smooth plate. The screw motor 21 drives a pair of screw nut mechanisms to drive the positioning wheel frame 24 to telescopically move so that the positioning wheel 29 slides and fits the side wall of the ditch.
[0059] Furthermore, the walking mechanism includes a driving wheel frame 4, a driving wheel 2 and a driving motor 3. The driving wheel frames 4 are arranged around the bottom of the support frame 1, and the driving wheel 2 is slidably nested in each driving wheel frame 4. The driving motor 3 connected to the driving wheel 2 is arranged on at least a pair of driving wheel frames 4 located at the same longitudinal end of the support frame 1.
[0060] Specifically, the driving wheel frame 4 is a U-shaped structure, the top of the driving wheel frame 4 is connected to the support frame 1, the output end of the driving motor 3 is sleeved with a travel driving gear, the wheel axle of the driving wheel 2 is slidably arranged on both sides of the U-shaped structure of the driving wheel frame 4, and one end of the wheel axle extending out of the U-shaped structure is sleeved with a travel transmission gear, and the travel transmission gear is meshed with the travel driving gear. The driving motor 3 drives the driving wheel 2 to rotate by meshing the travel driving gear with the travel transmission gear to realize the movement of the automatic cleaning device.
[0061] Furthermore, the first electric telescopic assembly 8, the second electric telescopic assembly 7, the third electric telescopic assembly 19, the fourth electric telescopic assembly and the fifth electric telescopic assembly 35 are preferably electric telescopic rods or electric telescopic cylinders.
[0062] Furthermore, in order to realize the control of the entire automatic cleaning device, a control box 6 is provided at the top center of the support frame 1. The electric components such as the driving motor 3, the flat roller motor 11, the vertical roller motor 12, the screw motor 21, the cleaning motor 27, the lifting motor 30, the first electric telescopic assembly 8, the second electric telescopic assembly 7, the third electric telescopic assembly 19, the fourth electric telescopic assembly and the fifth electric telescopic assembly 35 are all electrically connected to the control box 6. The control box 6 realizes the orderly action of each component by editing the program, and the action of each component can be controlled by a wireless remote controller.
[0063] Since the automatic cleaning device of the present invention operates in water, each component has a certain waterproof function to avoid damage.
[0064] The present invention also provides an automatic ditch cleaning method, which is implemented using the automatic cleaning device of the present invention. The cleaning method specifically includes the following steps:
[0065] Step 1), placing the automatic cleaning device at the starting end of the ditch to be cleaned;
[0066] Step 2), the screw motor 21 of the telescopic support mechanism on the ditch side is controlled by the control box 6 to start, the screw motor 21 drives the screw 22 to rotate and adjust the screw nut mechanism to drive the positioning wheel 29 to move and fit the two side walls of the ditch respectively, and then the screw motor 21 is controlled to stop, at which time the positioning wheel 29 supports the support frame 1 to be limited in the ditch;
[0067] Step 3), firstly, the flat roller motor 11 of the ditch bottom cleaning mechanism is controlled to start through the control box 6, and the flat roller motor 11 drives the first rotary tillage component 13 to rotate, and then the first electric telescopic component 8 of the ditch bottom cleaning mechanism is controlled to start through the control box 6, and the first electric telescopic component 8 adjusts the first rotary tillage component 13 to descend to the bottom of the ditch and rotate to loosen the silt at the bottom of the ditch;
[0068] At the same time, the vertical roller motor 12 of the ditch side cleaning mechanism is started by the control box 6, and the vertical roller motor 12 drives the second rotary tillage component 14 to rotate, and then the second electric telescopic component 7 of the ditch side cleaning mechanism is started by the control box 6, and the second electric telescopic component 7 adjusts the second rotary tillage component 14 to extend to the two side walls of the ditch to rotate and loosen the silt on the side walls of the ditch;
[0069] Step 4), the driving motor 3 of the walking mechanism is started by the control box 6, and the driving motor 3 drives the driving wheel 2 to rotate and drive the automatic cleaning device to move longitudinally along the ditch. At this time, the second rotary tillage component 14 of the ditch side cleaning mechanism and the first rotary tillage component 13 of the ditch bottom cleaning mechanism respectively loosen the silt on the side wall and the bottom of the ditch continuously, and the silt on the side wall falls to the bottom of the ditch.
[0070] Step 5), the fourth electric telescopic assembly of the sludge loading and unloading mechanism is started by controlling the control box 6, and the fourth electric telescopic assembly adjusts the loading and storage bucket 31 to descend to the bottom of the ditch. The descending height of the loading and storage bucket 31 is controlled by the limit switch 38. When the telescopic end of the fourth electric telescopic assembly is extended to touch the limit switch 38, the limit switch 38 sends a signal to the control box 6, and the control box 6 controls the fourth electric telescopic assembly to stop, so that the loading and storage bucket 31 reaches the position;
[0071] After the automatic cleaning device travels a certain distance, the cleaning motor 27 of the sludge cleaning mechanism is first controlled by the control box 6 to start, and the cleaning motor 27 drives the spiral cleaning component 26 to rotate, and then the third electric telescopic component 19 of the sludge cleaning mechanism is controlled by the control box 6 to start, and the third electric telescopic component 19 adjusts the spiral cleaning component 26 to fall to the bottom of the ditch. The descending height of the spiral cleaning component 26 is controlled by the distance sensor 39. When the spiral cleaning component 26 reaches the position, the distance sensor 39 sends a signal to the control box 6, and the control box 6 controls the third electric telescopic component 19 to stop; after the spiral cleaning component 26 descends, it rotates to throw the loose sludge at the bottom of the ditch to the rear of the center of the ditch and load it into the loading and storage bucket 31 of the sludge loading and unloading mechanism.
[0072] Step 6), when the automatic cleaning device moves a certain distance along the ditch, the sludge in the loading and storage bucket 31 is filled, and the fourth electric telescopic component is controlled to start through the control box 6. The fourth electric telescopic component adjusts the loading and storage bucket 31 to rise and extend out of the ditch and then stops. A moving trolley is set up above the ditch, and then the fifth electric telescopic component 35 is controlled to start through the control box 6. The fifth electric telescopic component 35 telescopes and adjusts the loading and storage bucket 31 to flip over the trolley to unload the sludge, thereby completing the cleaning of a section of the ditch.
[0073] Step 7), the fourth electric telescopic assembly is started again by controlling the control box 6, and the fourth electric telescopic assembly adjusts the loading storage bucket 31 to descend and extend into the bottom of the ditch again to continue cleaning the ditch.
[0074] Step 8), repeat step 6) to step 7) until the automatic cleaning device reaches the end position of the ditch, completing the cleaning of the entire ditch.
[0075] Step 9), when the sludge is cleaned, the first rotary tillage component 13, the second rotary tillage component 14 and the spiral cleaning component 26 are controlled by the control box 6 to return to their original positions and stop running, and the positioning wheel 29 is adjusted to move and separate from the two side walls of the ditch.
[0076] Step 10), take out the entire automatic cleaning device from the end of the ditch.
[0077] In the cleaning method of the present invention, the control box 6 controls the actions of all moving parts, which belongs to the automatic control of the prior art, and the present invention will not be described in detail here. The cleaning method of the present invention can realize automatic cleaning of the ditch through the control box programming program.
[0078] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. An automatic ditch cleaning device, characterized in that: include: Support frame; The ditch side telescopic support mechanism is arranged on both sides of the upper end of the support frame, and includes positioning wheels, which are slidably arranged on the support frame and are used to telescopically move to the side wall of the ditch and slide in contact with it to support the support frame; A ditch bottom cleaning mechanism is arranged at the front end of the support frame, and comprises a first rotary tillage component, which is laterally hinged to the lower side of the support frame and is used to extend into the bottom of the ditch and rotate to loosen the silt; The ditch side cleaning mechanism is arranged on both sides of the support frame, and includes a pair of relatively spaced second rotary tilling components, the pair of second rotary tilling components are respectively hinged to the vertical direction of the support frame, and are used to extend into the side wall of the ditch and rotate to loosen the sludge; A sludge cleaning mechanism is arranged at the rear end of the support frame, and comprises a spiral cleaning component, wherein the spiral cleaning component is arranged laterally at the lower side of the support frame and is used to rotate at the bottom of the ditch to clean the sludge; A sludge loading and unloading mechanism is arranged at the rear end of the support frame, and comprises a loading and storage bucket, the loading and storage bucket is arranged at the lower side of the support frame and at the rear side of the cleaning component, and is used to load the cleaned sludge and carry the sludge out of the ditch; The walking mechanism is arranged at the lower end of the support frame and is used to drive the ditch side telescopic supporting mechanism, the ditch bottom cleaning mechanism, the ditch side cleaning mechanism, the sludge cleaning mechanism and the sludge loading and unloading mechanism to move.
2. The automatic ditch cleaning device according to claim 1, characterized in that: The ditch bottom cleaning mechanism also includes a transmission gear box, a flat roller motor and a first electric telescopic component. At least one pair of the transmission gear boxes are arranged laterally at intervals and one end is respectively hinged to the support frame, and the other end is respectively slidably connected to the first rotary tillage component. The first electric telescopic component is arranged laterally at intervals and one end is respectively hinged to the support frame, and the other end is respectively hinged to the transmission gear box located at the lower end thereof. Each of the transmission gear boxes is provided with the flat roller motor transmission-connected thereto, and the flat roller motor drives the transmission gear box to drive the first rotary tillage component to rotate axially.
3. An automatic ditch cleaning device according to claim 1 or 2, characterized in that: The ditch side cleaning mechanism includes a vertical roller motor, a horizontal sliding sleeve, a horizontal sliding rod and a second electric telescopic component. At least one pair of the horizontal sliding sleeves are arranged on the support frame at an upper and lower interval. Both ends of each of the horizontal sliding sleeves are slidably nested in the horizontal sliding rod. Both ends of each of the horizontal sliding sleeves are hinged to one end of the second electric telescopic component. The other end of the second electric telescopic component is hinged to the horizontal sliding rod extending from the same end of the horizontal sliding sleeve. The end of the horizontal sliding rod located on the same side of the support frame extending from the horizontal sliding sleeve is slidably connected to the second rotary tillage component. The vertical roller motor is arranged at the end of at least one horizontal sliding rod located on the same side of the support frame. The vertical roller motor is used to drive the second rotary tillage component to rotate axially.
4. An automatic ditch cleaning device according to any one of claim 3, characterized in that: The sludge cleaning mechanism also includes a third electric telescopic component and a cleaning motor. The third electric telescopic component is arranged at the rear end of the support frame and is perpendicular to the first rotary tillage component. One end of the third electric telescopic component is fixed to the support frame, and the other end extends to the bottom of the support frame and is slidably connected to the spiral cleaning component. The cleaning motor is arranged at the other end of the third electric telescopic component, and the cleaning motor is used to drive the spiral cleaning component to rotate axially.
5. The automatic ditch cleaning device according to claim 4, characterized in that: The sludge loading and unloading mechanism also includes a fourth electric telescopic component, which is arranged at the rear end of the support frame. One end of the fourth electric telescopic component is fixed to the support frame, and the other end extends to the bottom of the support frame and is hinged to the loading and storage bucket, so as to drive the loading and storage bucket to move up and down.
6. The automatic ditch cleaning device according to claim 5, characterized in that: The sludge loading and unloading mechanism also includes a fifth electric telescopic assembly and a fixed rod, one end of the fixed rod and one end of the fifth electric telescopic assembly are both fixed to the other end of the fourth electric telescopic assembly, and the other end of the fixed rod and the other end of the fifth electric telescopic assembly are both hinged to the loading and storage bucket.
7. The automatic ditch cleaning device according to claim 6, characterized in that: The loading and storage bucket is provided with a filter screen.
8. The automatic ditch cleaning device according to claim 5, characterized in that: The groove side telescopic support mechanism also includes a screw motor, a screw nut mechanism and a positioning wheel frame. The positioning wheel is slidably nested on the positioning wheel frame. The screw motor is arranged on the horizontal sliding sleeve. The screw nut mechanism is arranged on the horizontal sliding sleeves on both sides of the screw motor. The positioning wheel frame is slidably arranged on the screw nut mechanism. The screw motor drives the screw nut mechanism to drive the positioning wheel to move laterally along the support frame.
9. An automatic ditch cleaning device according to claim 1 or 8, characterized in that: The walking mechanism includes a driving wheel frame, a driving wheel and a driving motor. The driving wheel frames are arranged around the bottom of the supporting frame. The driving wheel is slidably nested in each driving wheel frame. The driving motor connected to the driving wheel is arranged on at least a pair of driving wheel frames located at the same longitudinal end of the supporting frame.
10. An automatic ditch cleaning method using the automatic ditch cleaning device according to any one of claims 1 to 9, characterized in that: The steps include: Step 1), placing the automatic cleaning device in the ditch to be cleaned; Step 2), adjusting the positioning wheel to move and fit with the two side walls of the ditch, and the positioning wheel supports and limits the support frame in the ditch; Step 3), starting the first rotary tillage component and the second rotary tillage component to rotate, and then adjusting the first rotary tillage component to descend to the bottom of the ditch and the second rotary tillage component to extend to the two side walls of the ditch; Step 4), starting the walking mechanism to move the automatic cleaning device longitudinally along the ditch; Step 5), starting the loading and storage bucket to descend to the bottom of the ditch; The spiral cleaning component is started to rotate and then descend to load the loose silt at the bottom of the ditch into the loading and storage bucket; Step 6), after the automatic cleaning device moves a certain distance along the ditch, the loading and storage bucket is adjusted to rise and then the sludge in the loading and storage bucket is unloaded.