Tour inspection device and method for tower drum of wind generating set

By designing a tower inspection device for wind turbine sets equipped with cleaning components, the problem of the failure to clean the outer wall of the tower in the prior art is solved, and accurate detection and comprehensive shooting of tower defects are achieved.

CN119801842APending Publication Date: 2025-04-11HUADIAN YUNYANG COUNTY NEW ENERGY CO LTD
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Patent Information

Application Number
CN202411680379.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-22
Publication Date
2025-04-11

AI Technical Summary

Technical Problem

The existing tower inspection device of the wind turbine set cannot clean the outer wall of the tower, causing dust and impurities to cover the tower defects, affecting the accuracy of the detection.

Method used

A patrol device including a first housing, a second housing, a bracket, a camera and a driving assembly is designed, and is equipped with a cleaning assembly, including a moving seat, a telescopic rod, a cleaning brush, a fan, a blowing air through the fan to blow off the floating ash, and the rotating member drives the cleaning brush to move through the rotating member to clean up impurities attached to the tower.

Benefits of technology

It effectively removes dust and impurities on the outer wall of the tower, ensures the accuracy of detection, avoids the problem of dust and impurities covering the tower defects, and at the same time, it realizes comprehensive shooting of the tower, avoiding missed inspections.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of wind generating set tower drum detection, in particular to a wind generating set tower drum inspection device and method.The wind generating set tower drum inspection device comprises a first shell, a second shell, a support, a camera, a driving assembly and a cleaning assembly; air is conveyed to the air blowing pipe through the fan, the air is blown out through the multiple nozzles on the air blowing pipe, then floating ash attached to the outer wall of the tower drum is blown off, when the tower drum needs to be detected, the rotating component is started to drive the movable base to move along the first shell and the second shell, and then the support and the camera are driven to move; the movable seat moves and drives the telescopic rod and the cleaning brush to move at the same time, so that the cleaning brush can brush the surface of the tower drum, impurities attached to the surface of the tower drum are brushed off, finally, the outer wall painting surface of the tower drum is shot through the camera and transmitted to a remote monitoring center, and the purpose of improving the inspection accuracy of the tower drum of the wind generating set is achieved.
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Description

Technical Field

[0001] The present invention relates to the technical field of wind turbine tower inspection, and in particular to a wind turbine tower inspection device and method. Background Art

[0002] As wind turbines grow older, a series of aging problems such as paint peeling and rust will inevitably appear on the tower surface. These problems require us to conduct a comprehensive inspection of the tower status regularly. Traditional inspection methods either rely on manual climbing, which not only has high safety risks but is also inefficient; or use drones for aerial photography, but the flight trajectory of drones is often difficult to accurately control, making it difficult to ensure that every corner of the tower can be fully inspected.

[0003] Prior art CN118361359A discloses a wind turbine tower inspection device, comprising a tower base, a guardrail and a tower arranged on the tower base, and also comprising: a monitoring mechanism, comprising a first pull rope, a docking portion and a first sphere arranged on the first pull rope, a limiting portion arranged on the docking portion, and a detection portion arranged on the first sphere; a driving mechanism, comprising an annular groove arranged on the docking portion, a pull ring arranged inside the annular groove, a driving portion arranged on the pull ring, and a reset portion arranged on the first pull rope; a stabilizing mechanism, comprising a short rod and a long rod arranged on the docking portion, a locking portion arranged on the short rod, a rolling portion arranged on the long rod, a stabilizing portion arranged on the rolling portion, and a fixing portion arranged on the driving portion, thereby realizing the lifting and lowering control of the camera; the driving mechanism uses the cooperation of the annular groove, the pull ring, the driving portion and the reset portion to provide power for the movement of the camera. The monitoring mechanism in the above patent is through the first pull rope, the docking part, the first sphere and the detection part; while the stabilizing mechanism ensures the stability and reliability of the entire inspection process through the combined effects of the short rod, the long rod, the locking part, the rolling part, the stabilizing part and the fixing part.

[0004] The above device can replace manual climbing to inspect the outer wall of the tower, but the outer wall of the tower will be attached with dust and impurities due to long-term exposure to the outside world. The above device cannot clean the outer wall of the tower, resulting in dust and impurities covering up tower defects and affecting the accuracy of detection. Summary of the invention

[0005] The purpose of the present invention is to provide a wind turbine tower inspection device and method, which solves the problem that an existing wind turbine tower inspection device cannot clean the outer wall of the tower, resulting in dust and impurities covering tower defects and affecting the accuracy of detection.

[0006] To achieve the above-mentioned objectives, the present invention provides a wind turbine tower inspection device and method, comprising a first shell, a second shell, a bracket, a camera and a drive assembly, wherein the first shell is rotatably connected to the second shell, the drive assembly is arranged on the first shell, the camera is installed on the bracket, and also includes a cleaning assembly located between the bracket and the first shell; the cleaning assembly includes a movable seat, a telescopic rod, a cleaning brush, a fan, a blowing pipe and a rotating component, the movable seat is slidably connected to the first shell, and is slidably connected to the second shell, and is fixedly connected to the bracket, the telescopic rod is rotatably connected to the movable seat, and is arranged on the movable seat, the cleaning brush is connected to the telescopic rod, and is located at one end of the telescopic rod, the fan is connected to the first shell, and is located on one side of the first shell; the blowing pipe is connected to the first shell, and is connected to the second shell, and is connected to the output end of the fan, and the rotating component is arranged on the movable seat.

[0007] Wherein, the rotating component includes a driving bevel gear, a driven bevel gear and a servo motor, the driving bevel gear is rotatably connected to the moving seat and is located inside the moving seat; the driven bevel gear is fixedly connected to the telescopic rod and meshes with the driving bevel gear, and is located at one end of the telescopic rod away from the cleaning brush; the servo motor is connected to the moving seat and is located on one side of the moving seat, and the output end of the servo motor is connected to the driving bevel gear.

[0008] Wherein, the rotating component also includes a first rack, a second rack and a rotating gear, the first rack is fixedly connected to the first shell and is arranged on the first shell; the second rack is fixedly connected to the second shell and is arranged on the second shell; the rotating gear is connected to the output end of the servo motor and meshes with the first rack.

[0009] Wherein, the telescopic rod includes a rotating sleeve, a spring and a connecting rod, the rotating sleeve is rotatably connected to the moving seat, and is fixedly connected to the driven bevel gear, and is located on one side of the driven bevel gear; the spring is connected to the rotating sleeve and is located inside the rotating sleeve; the connecting rod is slidably connected to the rotating sleeve, and is connected to the spring, and is fixedly connected to the cleaning brush.

[0010] Wherein, the blowing pipe includes a first tube body, a second tube body and a connecting tube, the first tube body is connected to the first shell, communicated with the output end of the blower, and is located inside the first shell; the second tube body is connected to the second shell, and is located inside the second shell; the two ends of the connecting tube are respectively connected to the first tube body and the second tube body, and the connecting tube communicates the first tube body and the second tube body.

[0011] Among them, the driving assembly includes a moving rod, an abutment wheel and a moving component. The moving rod is slidingly connected to the first shell and passes through the first shell; the abutment wheel is rotationally connected to the moving rod and is located at one end of the moving rod. The moving component is arranged on the first shell and drives the moving rod to move.

[0012] The present invention also includes a wind turbine tower inspection method, comprising the following steps:

[0013] Placing the first shell and the second shell outside the tower, and connecting the first shell and the second shell by bolts;

[0014] Starting the plurality of driving components to drive the first shell and the second shell to slowly rise along the outer wall of the tower until they reach a predetermined detection position;

[0015] During the rising process of the first shell and the second shell, the fan is started to suck in air and transport it to the blowing pipe, and the nozzle on the blowing pipe blows out air to blow off the floating dust and impurities on the outer wall of the tower;

[0016] When the first shell and the second shell reach a predetermined position, the rotating member is started to move the moving seat, the bracket and the camera along the outer wall of the tower;

[0017] The moving seat drives the telescopic rod and the cleaning brush to move during the movement, so as to remove impurities and stubborn stains attached to the tower.

[0018] The camera continuously captures images of the tower surface while moving, and transmits the images to a remote monitoring center in real time.

[0019] The present invention provides a wind turbine tower inspection device and method. When in use, the first shell and the second shell are placed outside the tower, and the first shell and the second shell are connected by bolts. At this time, the first shell and the second shell are driven to rise along the tower by the driving component, thereby driving the moving seat, the bracket and the camera to rise. During the rising process, the air is transported to the blowing pipe by the fan, and the air is blown out by multiple nozzles on the blowing pipe, thereby blowing off the floating dust attached to the outer wall of the tower. When the tower needs to be inspected, the rotating component is started to drive the The movable seat moves along the first shell and the second shell, thereby driving the bracket and the camera to move. When the movable seat moves, it also drives the telescopic rod and the cleaning brush to move, so that the cleaning brush can brush across the surface of the tower, thereby brushing off the impurities attached to the surface of the tower. Finally, the camera captures the image of the outer wall of the tower and transmits it to the remote monitoring center, thereby avoiding the problem of dust and impurities covering up tower defects and affecting detection. At the same time, the camera can rotate along the tower to take a comprehensive picture of the tower, further avoiding the problem of missed detection and achieving the purpose of improving the accuracy of wind turbine tower inspection. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art are briefly introduced below.

[0021] Figure 1 It is a schematic diagram of the overall structure of a wind turbine tower inspection device according to the first embodiment of the present invention.

[0022] Figure 2 It is a schematic diagram of the installation structure of the mobile base according to the first embodiment of the present invention.

[0023] Figure 3 It is a schematic diagram of the installation structure of the blowing pipe according to the first embodiment of the present invention.

[0024] Figure 4 It is a schematic diagram of the installation structure of the rotating component of the first embodiment of the present invention.

[0025] Figure 5 It is a schematic diagram of the installation structure of the driving motor according to the second embodiment of the present invention.

[0026] Figure 6 It is a schematic diagram of the installation structure of the driving gear according to the second embodiment of the present invention.

[0027] Figure 7 It is a schematic diagram of the installation structure of the third rack of the second embodiment of the present invention.

[0028] Figure 8Schematic diagram of the installation structure of the pressure sensor according to the second embodiment of the present invention.

[0029] Fig. 9 It is a flow chart of a wind turbine tower inspection method according to a third embodiment of the present invention.

[0030] In the figure: 101-first housing, 102-second housing, 103-bracket, 104-camera, 105-driving assembly, 106-cleaning assembly, 107-moving seat, 108-telescopic rod, 109-cleaning brush, 110-blower, 111-blowing pipe, 112-rotating member, 113-driving bevel gear, 114-driven bevel gear, 115-servo motor, 116-first rack, 117-second rack, 1 18-rotating gear, 119-rotating sleeve, 120-spring, 121-connecting rod, 122-first tube body, 123-second tube body, 124-connecting tube, 201-moving rod, 202-abutting wheel, 203-moving member, 204-rotating motor, 205-third rack, 206-driving gear, 207-driving gear, 208-driving motor, 209-rod body, 210-support, 211-pressure sensor. DETAILED DESCRIPTION

[0031] Embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, but should not be construed as limiting the present invention.

[0032] First embodiment:

[0033] See also Figures 1 to 4 ,in Figure 1 This is the overall structural diagram of the wind turbine tower inspection device. Figure 2 This is a schematic diagram of the installation structure of the mobile seat. Figure 3 This is a schematic diagram of the installation structure of the blowpipe. Figure 4 It is a schematic diagram of the installation structure of the rotating component.

[0034] The present invention provides a wind turbine tower inspection device and method, comprising a first shell 101, a second shell 102, a bracket 103, a camera 104, a driving assembly 105 and a cleaning assembly 106, wherein the cleaning assembly 106 comprises a moving seat 107, a telescopic rod 108, a cleaning brush 109, a fan 110, a blowing pipe 111 and a rotating member 112, wherein the rotating member 112 comprises an active bevel gear 113, a driven bevel gear 114, a servo motor 115, a first rack 116, a second rack 117 and a rotating gear 118, wherein the telescopic rod 108 comprises a rotating sleeve 119, a spring 120 and a connecting rod 121, wherein the blowing pipe 111 comprises a first tube body 122, a second tube body 123 and a connecting pipe 124, wherein air is transported to the blowing pipe 111 through the fan 110, thereby making the blowing pipe 111 The nozzle on the tube 111 blows out air to first clean the floating dust attached to the outer wall surface of the tower, and then drives the moving seat 107 to move along the slide grooves at the bottom of the first shell 101 and the second shell 102 through the rotating member 112, thereby driving the bracket 103 and the camera 104 to move, so that the camera 104 can take a comprehensive picture of the tower. During the movement of the moving seat 107, it also drives the telescopic rod 108 and the cleaning brush 109 to move, so that the cleaning brush 109 can brush across the surface of the tower, further brush off the impurities attached to the surface of the tower, and avoid dust and impurities affecting the detection of the tower. It can be understood that the above scheme can be used to improve the accuracy of tower detection, and can also be used to drive the first shell 101 and the second shell 102 to rise and fall along the tower.

[0035] According to the present specific embodiment, the first shell 101 is rotatably connected with the second shell 102, the driving assembly 105 is arranged on the first shell 101, the camera 104 is mounted on the bracket 103, one end of the first shell 101 and the second shell 102 are rotatably connected by a hinge, and the other end of the first shell 101 and the second shell 102 can be fixed by bolts, so that the first shell 101 and the second shell 102 form a ring, and the bottom of the first shell 101 and the second shell 102 are both provided with a slide groove, when the first shell 101 is rotated, the first shell 101 and the second shell 102 are rotated. After the first shell 101 and the second shell 102 are combined, the slide grooves at the bottom of the first shell 101 and the second shell 102 are connected; the camera 104 is used to shoot the surface of the tower of the wind turbine generator set, and send the picture to the remote monitoring center via wireless transmission, so that the operator can view and analyze the status of the tower surface in real time; there are multiple drive components 105, and the multiple drive components 105 are divided into two groups and arranged on the first shell 101 and the second shell 102, and the drive components 105 can drive the first shell 101 and the second shell 102 to rise and fall on the tower.

[0036] The movable seat 107 is slidably connected to the first shell 101, and is slidably connected to the second shell 102, and is fixedly connected to the bracket 103; the telescopic rod 108 is rotatably connected to the movable seat 107 and is arranged on the movable seat 107; the cleaning brush 109 is connected to the telescopic rod 108 and is located at one end of the telescopic rod 108; the fan 110 is connected to the first shell 101 and is located at one side of the first shell 101; the blowing pipe 111 is connected to the first shell 101, and is connected to the second shell 102, and is connected to the output end of the fan 110. , the rotating member 112 is arranged on the moving seat 107; the telescopic rod 108 is elastic and can be telescopic, and a plurality of air outlet nozzles are arranged on the blowing pipe 111. The air is transported to the blowing pipe 111 through the fan 110, and the air is blown out through the plurality of nozzles on the blowing pipe 111. The rotating member 112 can drive the moving seat 107 to move along the slide grooves on the first shell 101 and the second shell 102, thereby driving the bracket 103 and the camera 104 to move; when in use, the first shell 101 and the second shell 102 are placed outside the tower, and the screw The first shell 101 and the second shell 102 are connected by bolts. At this time, the first shell 101 and the second shell 102 are driven to rise along the tower by the driving component 105, thereby driving the moving seat 107, the bracket 103 and the camera 104 to rise. During the rising process, the air is transported to the blowing pipe 111 by the fan 110, and the air is blown out through the multiple nozzles on the blowing pipe 111, thereby blowing off the floating dust attached to the outer wall of the tower. When the tower needs to be inspected, the rotating component 112 is started to drive the moving seat 107 to move along the first shell 101 and the second shell 1 02 moves, thereby driving the bracket 103 and the camera 104 to move. When the moving seat 107 moves, it also drives the telescopic rod 108 and the cleaning brush 109 to move, so that the cleaning brush 109 can brush across the surface of the tower, thereby brushing off the impurities attached to the surface of the tower. Finally, the camera 104 takes a picture of the outer wall of the tower and transmits it to the remote monitoring center, so as to avoid the problem that dust and impurities cover the defects of the tower and affect the detection. At the same time, the camera 104 can rotate along the tower to take a comprehensive picture of the tower, further avoiding the problem of missed detection and achieving the purpose of improving the accuracy of wind turbine tower inspection.

[0037] Secondly, the active bevel gear 113 is rotationally connected to the moving seat 107 and is located inside the moving seat 107; the driven bevel gear 114 is fixedly connected to the telescopic rod 108, meshes with the active bevel gear 113, and is located at the end of the telescopic rod 108 away from the cleaning brush 109; the servo motor 115 is connected to the moving seat 107 and is located on one side of the moving seat 107, and the output end of the servo motor 115 is connected to the active bevel gear 113; the servo motor 115 drives the driven bevel gear 114 to rotate, and then the driven bevel gear 114 drives the telescopic rod 108 to rotate, and the telescopic rod 108 drives the cleaning brush 109 to rotate, so that the cleaning brush 109 rotates when brushing along the surface of the tower, thereby improving the cleaning effect of the cleaning brush 109 on the tower.

[0038] At the same time, the first rack 116 is fixedly connected to the first housing 101 and is arranged on the first housing 101; the second rack 117 is fixedly connected to the second housing 102 and is arranged on the second housing 102; the rotating gear 118 is connected to the output end of the servo motor 115 and meshes with the first rack 116; the first rack 116 and the second rack 117 are arranged in the sliding grooves at the bottom of the first housing 101 and the second housing 102. When the first housing 101 and the second housing 102 are combined, It is a circular ring and is sleeved on the outside of the tower. The first rack 116 is connected to the second rack 117. When the servo motor 115 is working, it also drives the rotating gear 118 to rotate. Since the rotating gear 118 is engaged with the first rack 116 and the second rack 117, the rotating gear 118 can move along the first rack 116 and the second rack 117, thereby driving the moving seat 107 to move, thereby driving the bracket 103 and the camera 104 to move, and achieving the purpose of driving the moving seat 107 to move.

[0039] In addition, the rotating sleeve 119 is rotationally connected to the moving seat 107, and is fixedly connected to the driven bevel gear 114, and is located on one side of the driven bevel gear 114; the spring 120 is connected to the rotating sleeve 119, and is located inside the rotating sleeve 119; the connecting rod 121 is slidably connected to the rotating sleeve 119, and is connected to the spring 120, and is fixedly connected to the cleaning brush 109; the spring 120 applies force to the connecting rod 121, so that the connecting rod 121 drives the cleaning brush 109 to move, thereby enabling the cleaning brush 109 to always be in close contact with the outer wall of the tower, further improving the cleaning effect of the cleaning brush 109 on the outer wall of the tower.

[0040] Finally, the first tube body 122 is connected to the first shell 101, and is communicated with the output end of the fan 110, and is located inside the first shell 101; the second tube body 123 is connected to the second shell 102, and is located inside the second shell 102; the two ends of the connecting pipe 124 are respectively connected to the first tube body 122 and the second tube body 123, and the connecting pipe 124 communicates the first tube body 122 and the second tube body 123; the connecting pipe 124 is a telescopic tube that can be bent and telescoped, and a plurality of nozzles are evenly arranged on the first tube body 122 and the second tube body 123. Through the telescoping and bending of the connecting pipe 124, when the first shell 101 and the second shell 102 are opened, the blowing pipe 111 will not interfere with the movement of the first shell 101 and the second shell 102, and at the same time, after the first shell 101 and the second shell 102 are combined, the connecting pipe 124 will not be squeezed to affect the air flow.

[0041] When using the wind turbine tower inspection device of the present embodiment, first, the first shell 101 and the second shell 102 are separated and placed on the outside of the tower, and then the first shell 101 and the second shell 102 are fixedly connected by bolts to form a complete ring. At this time, the slide grooves at the bottom of the first shell 101 and the second shell 102 are connected to each other, providing a track for the sliding of the moving seat 107; then, the plurality of driving components 105 are started to drive the first shell 101 and the second shell 102 to slowly rise along the outer wall of the tower. During the rising process, the fan 110 inhales and transports air to the blowing pipe 111, and the plurality of nozzles on the blowing pipe 111 simultaneously spray airflow to blow off the floating dust and impurities on the outer wall of the tower; when the device rises to a predetermined position, the servo motor 115 is started to drive the active bevel gear 113 to rotate, and since the active bevel gear 113 is meshed with the driven bevel gear 114, the telescopic rod 108 and the cleaning brush 10 are driven. 9 rotates together, and at the same time, the output end of the servo motor 115 also drives the rotating gear 118 to rotate, and the rotating gear 118 is meshed with the first rack 116 and the second rack 117, and moves along the slide slot, thereby driving the moving seat 107, the bracket 103 and the camera 104 to move along the outer wall of the tower. During the movement of the moving seat 107, the telescopic rod 108 and the cleaning brush 109 also move accordingly. The cleaning brush 109 fits tightly on the outer wall of the tower, and continuously brushes the surface of the tower to brush off the impurities and stubborn stains attached thereto. Since the cleaning brush 109 is moving while rotating, it can clean the surface of the tower more comprehensively and improve the cleaning effect. At the same time, the camera 104 is also constantly shooting the picture of the tower surface, and sending the picture to the remote monitoring center through wireless transmission. The operator can view the picture in real time at the monitoring center, and carefully analyze and judge the condition of the tower surface, thereby achieving the purpose of improving the efficiency and accuracy of tower detection.

[0042] Second embodiment:

[0043] Based on the first embodiment, please refer to Figures 5 to 8 , Figure 5 is a schematic diagram of the installation structure of the drive motor of the second embodiment, Figure 6 2 is a schematic diagram of the installation structure of the driving gear of the second embodiment. Figure 7 is a schematic diagram of the installation structure of the third rack of the second embodiment, Figure 8It is a schematic diagram of the installation structure of the pressure sensor of the second embodiment. The driving assembly 105 of this embodiment includes a moving rod 201, an abutment wheel 202 and a moving member 203. The moving member 203 includes a third rack 205 and a driving gear 206. The moving rod 201 includes a rod body 209, a support 210 and a pressure sensor 211.

[0044] According to this specific embodiment, the moving rod 201 is slidably connected to the first shell 101 and passes through the first shell 101; the abutment wheel 202 is rotationally connected to the moving rod 201 and is located at one end of the moving rod 201; the moving component 203 is arranged on the first shell 101 and drives the moving rod 201 to move; a rotating motor 204 is also installed on the moving rod 201, and the output end of the rotating motor 204 is connected to the abutment wheel 202. Since the bottom diameter of the tower is large and the top diameter is small, the moving rod 201 is driven to move by the moving component 203, thereby driving the abutment wheel 202 to move, so that the abutment wheel 202 always abuts against the outer wall of the tower; the abutment wheel 202 is driven to rotate by the operation of the rotating motor 204, and then the abutment wheel 202 is lifted and lowered along the outer wall of the tower, thereby driving the first shell 101 and the second shell 102 to lift and lower, and achieving the purpose of driving the first shell 101 and the second shell 102 to lift and lower along the tower.

[0045] The driving gear 206 is rotatably connected to the first shell 101 and is located inside the first shell 101; the third rack 205 is fixedly connected to the moving rod 201, meshed with the driving gear 206, and located on one side of the moving rod 201; two of the third rack 205 and the driving gear 206 are respectively provided and are respectively located on both sides of the moving rod 201; the moving member 203 also includes two driving gears 207, the two driving gears 207 are meshed with each other and are respectively connected to the two driving gears 206; a driving motor 208 is also installed on the first shell 101, and the output end of the driving motor 208 is connected to the output end of the driving motor 208. The driving gears 207 are connected to one of the driving gears 207, and one of the driving gears 207 is driven to rotate by the driving motor 208, thereby driving the corresponding driving gear 206 to rotate. Since the two driving gears 207 are meshed, when one driving gear 207 rotates, it will drive the other driving gear 207 to rotate, thereby driving the other corresponding driving gear 206 to rotate, so that the two driving gears 206 rotate in opposite directions, thereby driving the two third racks 205 to move, so that the third racks 205 drive the moving rod 201 to move, thereby driving the abutment wheel 202 to move, so that the abutment wheel 202 always abuts against the tower surface.

[0046] Secondly, the rod body 209 is slidably connected to the first shell 101, and is fixedly connected to the third rack 205, and penetrates the first shell 101; the support 210 is slidably connected to the rod body 209, and is rotationally connected to the abutment wheel 202, and is located at one end of the rod body 209; the pressure sensor 211 is fixedly connected to the rod body 209, abuts against the support 210, and is located inside the rod body 209; the pressure sensor 211 is electrically connected to the multiple drive motors 208, and is electrically connected to the multiple drive motors 208. When the abutment wheel 202 abuts against the surface of the tower, the abutment wheel 202 drives the support 210 to move, and the support 210 applies force to the pressure sensor 211, monitors the pressure of the abutment wheel 202 on the tower surface in real time through the pressure sensor 211, and feeds back the pressure value to the drive motor 208. When the pressure value reaches the preset range, it indicates that the abutment wheel 202 is in good contact with the tower surface. When the pressure value exceeds the preset range, it indicates that the contact state between the abutment wheel 202 and the tower surface is abnormal. At this time, the drive motor 208 and the rotating motor 204 receive the signal from the pressure sensor 211 and automatically adjust the working state, such as ensuring that the first shell 101 and the second shell 102 are in a horizontal state, slowing down the lifting speed, suspending work, and other measures to ensure the stability of the device during operation.

[0047] Third embodiment:

[0048] A wind turbine tower inspection method comprises the following steps:

[0049] S101: placing the first shell 101 and the second shell 102 outside the tower, and connecting the first shell 101 and the second shell 102 by bolts;

[0050] S102: starting the plurality of driving components 105 to drive the first shell 101 and the second shell 102 to slowly rise along the outer wall of the tower until they reach a predetermined detection position;

[0051] S103: the fan 110 is started during the ascending process of the first shell 101 and the second shell 102 to suck in air and transport it to the blowing pipe 111. The nozzle on the blowing pipe 111 blows out air to blow off the floating dust and impurities on the outer wall of the tower;

[0052] S104: when the first shell 101 and the second shell 102 reach a predetermined position, start the rotating member 112 to move the moving seat 107, the bracket 103 and the camera 104 along the outer wall of the tower;

[0053] S105: The moving seat 107 moves the telescopic rod 108 and the cleaning brush 109 to remove impurities and stubborn stains attached to the tower;

[0054] S106: The camera 104 continuously captures images of the tower surface while moving, and transmits the images to a remote monitoring center in real time.

[0055] What is disclosed above is only one or more preferred embodiments of the present application, and cannot be used to limit the scope of rights of the present application. Ordinary technicians in this field can understand that all or part of the processes of implementing the above embodiments and equivalent changes made according to the claims of the present application are still within the scope covered by the present application.

Claims

1. A wind turbine tower inspection device, comprising a first shell, a second shell, a bracket, a camera and a drive assembly, wherein the first shell is rotatably connected to the second shell, the drive assembly is arranged on the first shell, and the camera is installed on the bracket, characterized in that: Also included is a cleaning assembly located between the bracket and the first housing; The cleaning assembly includes a movable seat, a telescopic rod, a cleaning brush, a fan, a blowing pipe and a rotating component. The movable seat is slidably connected to the first shell and the second shell, and is fixedly connected to the bracket. The telescopic rod is rotatably connected to the movable seat and is arranged on the movable seat. The cleaning brush is connected to the telescopic rod and is located at one end of the telescopic rod. The fan is connected to the first shell and is located at one side of the first shell; the blowing pipe is connected to the first shell and the second shell, and is connected to the output end of the fan. The rotating component is arranged on the movable seat.

2. The wind turbine tower inspection device according to claim 1, characterized in that: The rotating component includes a driving bevel gear, a driven bevel gear and a servo motor. The driving bevel gear is rotatably connected to the moving seat and is located inside the moving seat; the driven bevel gear is fixedly connected to the telescopic rod and meshes with the driving bevel gear, and is located at one end of the telescopic rod away from the cleaning brush; the servo motor is connected to the moving seat and is located on one side of the moving seat, and the output end of the servo motor is connected to the driving bevel gear.

3. The wind turbine tower inspection device according to claim 2, characterized in that: The rotating component also includes a first rack, a second rack and a rotating gear. The first rack is fixedly connected to the first housing and is arranged on the first housing; the second rack is fixedly connected to the second housing and is arranged on the second housing; the rotating gear is connected to the output end of the servo motor and meshes with the first rack.

4. The wind turbine tower inspection device according to claim 2, characterized in that: The telescopic rod includes a rotating sleeve, a spring and a connecting rod. The rotating sleeve is rotatably connected to the moving seat and is fixedly connected to the driven bevel gear and is located on one side of the driven bevel gear; the spring is connected to the rotating sleeve and is located inside the rotating sleeve; the connecting rod is slidably connected to the rotating sleeve, connected to the spring, and fixedly connected to the cleaning brush.

5. The wind turbine tower inspection device according to claim 1, characterized in that: The blowing pipe includes a first pipe body, a second pipe body and a connecting pipe, wherein the first pipe body is connected to the first shell, communicates with the output end of the blower, and is located inside the first shell; The second tube body is connected to the second shell and is located inside the second shell; both ends of the connecting tube are respectively connected to the first tube body and the second tube body, and the connecting tube communicates the first tube body and the second tube body.

6. The wind turbine tower inspection device according to claim 1, characterized in that: The driving assembly includes a moving rod, an abutment wheel and a moving component. The moving rod is slidably connected to the first shell and penetrates the first shell; the abutment wheel is rotationally connected to the moving rod and is located at one end of the moving rod. The moving component is arranged on the first shell and drives the moving rod to move.

7. A wind turbine tower inspection method, applied to the wind turbine tower inspection device as claimed in any one of claims 1 to 6, characterized in that: The following steps are involved: Placing the first shell and the second shell outside the tower, and connecting the first shell and the second shell by bolts; Starting the plurality of driving components to drive the first shell and the second shell to slowly rise along the outer wall of the tower until they reach a predetermined detection position; During the rising process of the first shell and the second shell, the fan is started to suck in air and transport it to the blowing pipe, and the nozzle on the blowing pipe blows out air to blow off the floating dust and impurities on the outer wall of the tower; When the first shell and the second shell reach a predetermined position, the rotating member is started to move the moving seat, the bracket and the camera along the outer wall of the tower; The moving seat drives the telescopic rod and the cleaning brush to move during the movement, so as to remove impurities and stubborn stains attached to the tower. The camera continuously captures images of the tower surface while moving, and transmits the images to a remote monitoring center in real time.

Citation Information

Patent Citations

  • Tower drum inspection device for wind generating set

    CN118361359A