Strength detection device for generation and processing of PE (Poly Ethylene) film
By designing a PE film strength detection device integrating guide screw, servo motor, synchronous pulley, loading device, detection device and tear-resistant detection device, the problem of difficulty in batch testing of compressive strength and tear-resistant performance in existing equipment is solved, and a more efficient and accurate detection effect is achieved.
Patent Information
- Application Number
- CN202510012134.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-06
- Publication Date
- 2025-04-11
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing PE film strength detection equipment is not convenient for batch testing of the compressive strength and tear resistance of PE films, which reduces the practical performance of the equipment.
A strength detection device for PE film generation and processing is designed, including a fixed locker, a guide screw, a servo motor, a synchronous pulley, a feeding device, a detection device and a tear-resistant detection device. Through the collaborative work of these components, accurate detection of PE membrane strength and tear resistance is achieved.
The batch inspection efficiency of PE film strength and tear resistance is improved, the practical performance of the equipment is enhanced, and different models of PE films are adapted to the removable detection head.
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Figure CN119804150A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of PE film detection equipment, in particular to a strength detection device for PE film generation and processing. Background Art
[0002] PE film, the full name of which is polyethylene film, is a thermoplastic polymer obtained by polymerization of ethylene. It is one of the most widely used polymer materials in the world today. After the production of PE film is completed, the film body needs to be tested for strength. PE film strength testing equipment is a special instrument used to measure the mechanical properties of PE film. It can quickly test PE film, thereby improving the qualified rate of PE film production.
[0003] For example, the publication number is CN215727301U, which discloses a strength detection device for PE film generation and processing, including a base plate, a bracket and a tester. The bracket is L-shaped, and the bracket is fixedly mounted on the left wall of the base plate. A buffer frame is fixedly mounted on the right bottom wall of the bracket. The upper and lower ends of the tester are respectively fixedly mounted with a buffer rod and a pull rod. The top of the buffer rod is set on the buffer frame, and the bottom of the buffer rod is provided with two limit mechanisms. This kind of strength detection device for PE film generation and processing, the utility model is provided with a buffer frame, a buffer plate, a rubber pad and a buffer spring. When the tested PE film is tempered, the buffer plate pushes the rubber pad by pressing, and the rubber pad then produces a violent impact on the buffer spring, thereby realizing the elastic buffering and protection of the buffer rod and the tester. The utility model realizes the protection of the tester when the PE film is broken during the test, thereby improving the service life of the tester.
[0004] Although the above equipment can perform detection operations on PE films, it is not convenient for batch detection of the compressive strength of PE films, nor is it convenient for batch detection of the tear resistance of PE films, which reduces the practical performance of the equipment. Therefore, a strength detection device for PE film generation and processing is needed to solve the above problems. Summary of the invention
[0005] The object of the present invention is to provide a strength detection device for PE film production and processing to solve the problems raised in the above-mentioned background technology.
[0006] To achieve the above object, the present invention provides the following technical solution: a strength detection device for PE film production and processing, comprising a fixed card seat for support, a guide screw rod rotatably connected at the center of the inner end surface of the fixed card seat, and a servo motor is arranged at the lower end surface of the fixed card seat, the output ends of the guide screw rod and the servo motor are both provided with a first synchronous pulley, and two groups of the first synchronous pulleys are meshed and connected through a first synchronous belt, characterized in that:
[0007] A guide device, wherein the guide device is fixedly arranged on the upper end surface of the fixed base;
[0008] The feeding device is provided with two groups in total, and the two groups of the feeding devices are threadedly connected to the inner end surface of the fixed base through the guide screw.
[0009] Preferably, the guiding device includes a supporting guide seat, the inner end surface of the supporting guide seat is rotatably clamped with two groups of second synchronous pulleys, and the two groups of the second synchronous pulleys are meshed and connected by a second synchronous belt, the inner end surfaces of the two groups of the second synchronous pulleys are fixedly provided with a transmission screw, and a stepping motor is arranged at the upper end surface of the supporting guide seat opposite to the transmission screw, the lower end surface of the supporting guide seat is threadedly connected to a threaded guide seat through the transmission screw, and five groups of detection devices are equidistantly arranged on the inner end surface of the threaded guide seat.
[0010] Preferably, the detection device includes a card-joining slide, two groups of spring pins are provided on the side end surface of the card-joining slide, and a detection head is fixedly card-joined at the center of the lower end surface of the card-joining slide, a limiting sliding shaft is fixedly provided at the center of the upper end surface of the card-joining slide, and a spring clamping ring is provided in the middle of the upper end surface of the card-joining slide, and a first pressure sensor is provided on the top of the spring clamping ring.
[0011] Preferably, the feeding device includes a ball slide, the front end face of the ball slide is equidistantly provided with five groups of reduction motors, and a bidirectional screw is fixedly provided at the output end of the reduction motor, the inner end face of the ball slide is equidistantly threadedly connected with five groups of threaded guide seats through the bidirectional screw, and an anti-tear detection device is elastically slidably clamped on the inner end face of the threaded guide seat.
[0012] Preferably, the anti-tear detection device includes a guide slide, the upper end face of the guide slide is provided with a clamping cylinder, and the front end face of the clamping cylinder is provided with two groups of limit clamps for clamping, a spring guide shaft is fixedly provided at the center of the rear end face of the clamping cylinder, and a limit stop seat is provided at the tail end of the spring guide shaft, and a second pressure sensor is fixedly provided on the inner end face of the limit stop seat.
[0013] Preferably, the lower end surface of the threaded guide seat is fixedly connected to the first pressure sensor, and the snap-fit slide is slidably snap-fitted to the inside of the threaded guide seat through the limiting slide shaft. The first pressure sensor is fixed at the bottom of the threaded guide seat, which can facilitate the detection head to detect the strength of the PE film. The first pressure sensor can sense the elastic force of the spring clamp compression, and then accurately sense the strength of the PE film.
[0014] Preferably, the side end surface of the snap-in slide is fixedly snapped into the interior of the detection head through the spring pin, and the detection head can be elastically fixedly snapped into the interior of the snap-in slide by the spring pin, so that subsequent staff can replace different detection heads according to needs to detect different types of PE films.
[0015] Preferably, the second pressure sensor is fixedly connected to the inside of the threaded guide seat, and the ball slide is threadably connected to the inside of the fixed clamp through the guide screw. The second pressure sensor is fixed inside the threaded guide seat. When the threaded guide seat is pulled outward, it can drive the spring guide shaft to elastically contract. The second pressure sensor can accurately sense the tension of the limit clamp, which is convenient for subsequent testing of the tear resistance of the PE film.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] 1. The present invention is provided with two groups of feeding devices, so that the two groups of feeding devices can be staggeredly positioned at the bottom of the guide device, which effectively improves the efficiency of the guide device in batch cycle detection of the strength of the PE film inside the feeding device, and also improves the efficiency of the equipment in feeding the PE film, thereby improving the speed of the overall detection of the PE film.
[0018] 2. The present invention sets a detection device and an anti-tear detection device. The two sets of relative anti-tear detection devices can accurately detect the tear resistance of the PE film. At the same time, the anti-tear detection device clamps and limits the PE film, and then cooperates with the detection device to detect the strength of the PE film, thereby effectively improving the practical performance of the equipment.
[0019] 3. The detection head of the present invention is detachable, which can facilitate subsequent staff to replace different types of detection heads according to different types of PE films for strength testing, effectively improving the adaptability of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0021] Figure 1 A disassembled diagram of the main body of the present invention;
[0022] Figure 2 It is a structural schematic diagram of the main body of the present invention;
[0023] Figure 3 It is a structural schematic diagram of the guide device of the present invention;
[0024] Figure 4 It is a structural schematic diagram of the detection device of the present invention;
[0025] Figure 5 is a side view of the detection device of the present invention;
[0026] Figure 6 It is a structural schematic diagram of the feeding device of the present invention;
[0027] Figure 7 It is a schematic structural diagram of the tear resistance detection device of the present invention.
[0028] In the figure: 1-guide screw, 2-guide device, 3-feeding device, 4-fixed card seat, 5-first synchronous pulley, 6-first synchronous belt, 7-servo motor, 21-threaded guide seat, 22-detection device, 23-stepping motor, 24-support guide seat, 25-transmission screw, 26-second synchronous belt, 27-second synchronous pulley, 221-limit slide shaft, 222-first pressure sensor, 223-spring clamp, 224-detection head, 225-spring latch, 226-clamping slide seat, 31-tear-resistant detection device, 32-threaded guide seat, 33-ball slide seat, 34-reduction motor, 35-bidirectional screw, 311-limit clamp, 312-clamping cylinder, 313-spring guide shaft, 314-limit block seat, 315-second pressure sensor, 316-guide slide seat. DETAILED DESCRIPTION
[0029] In order to enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of this application.
[0030] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequential order. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the present application described here. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device comprising a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.
[0031] The present invention is further described below in conjunction with the accompanying drawings.
[0032] Example 1
[0033] See also Figure 1-7 The present invention provides an embodiment: a strength detection device for PE film production and processing, comprising a fixed card seat 4 for support, a guide screw rod 1 is rotatably connected at the center of the inner end surface of the fixed card seat 4, and a servo motor 7 is arranged at the lower end surface of the fixed card seat 4, and the output ends of the guide screw rod 1 and the servo motor 7 are both provided with a first synchronous pulley 5, and two sets of first synchronous pulleys 5 are meshed and connected through a first synchronous belt 6, characterized in that:
[0034] A guide device 2, the guide device 2 is fixedly arranged on the upper end surface of the fixed base 4;
[0035] The feeding device 3 is provided with two groups in total, and the two groups of feeding devices 3 are threadedly connected to the inner end surface of the fixed base 4 through the guide screw rod 1.
[0036] The guide device 2 includes a support guide seat 24, and two sets of second synchronous pulleys 27 are rotatably clamped on the inner end surface of the support guide seat 24, and the two sets of second synchronous pulleys 27 are meshed and connected by a second synchronous belt 26. The inner end surfaces of the two sets of second synchronous pulleys 27 are fixedly provided with a transmission screw 25, and a stepper motor 23 is arranged at the upper end surface of the support guide seat 24 opposite to the transmission screw 25, the lower end surface of the support guide seat 24 is threadedly connected to the threaded guide seat 21 through the transmission screw 25, and five sets of detection devices 22 are equidistantly arranged on the inner end surface of the threaded guide seat 21.
[0037] The detection device 22 includes a clamping slide 226, two groups of spring pins 225 are arranged on the side end surface of the clamping slide 226, and a detection head 224 is fixedly clamped at the center of the lower end surface of the clamping slide 226, a limiting slide shaft 221 is fixedly arranged at the center of the upper end surface of the clamping slide 226, and a spring clamp ring 223 is arranged in the middle of the upper end surface of the clamping slide 226, and a first pressure sensor 222 is arranged on the top of the spring clamp ring 223.
[0038] The feeding device 3 includes a ball slide 33, the front end face of the ball slide 33 is equidistantly provided with five groups of reduction motors 34, and a bidirectional screw 35 is fixedly provided at the output end of the reduction motor 34, the inner end face of the ball slide 33 is equidistantly threadedly connected with five groups of threaded guide seats 32 through the bidirectional screw 35, and the inner end face of the threaded guide seat 32 is elastically slidably clamped with an anti-tear detection device 31.
[0039] The anti-tear detection device 31 includes a guide slide 316, a clamping cylinder 312 is arranged on the upper end face of the guide slide 316, and two sets of limit clamps 311 for clamping are arranged on the front end face of the clamping cylinder 312, a spring guide shaft 313 is fixedly arranged at the center of the rear end face of the clamping cylinder 312, and a limit stop seat 314 is arranged at the tail end of the spring guide shaft 313, and a second pressure sensor 315 is fixedly arranged on the inner end face of the limit stop seat 314.
[0040] The lower end surface of the threaded guide seat 21 is fixedly connected to the first pressure sensor 222, and the clamping slide 226 is slidably clamped in the interior of the threaded guide seat 21 through the limiting slide shaft 221. The first pressure sensor 222 is fixed at the bottom of the threaded guide seat 21, which can facilitate the detection head 224 to detect the strength of the PE film. The first pressure sensor 222 can sense the elastic force of the compression of the spring clamp 223, and then accurately sense the strength of the PE film.
[0041] The side end surface of the snap-in slide 226 is fixedly snapped into the inside of the detection head 224 through the spring pin 225. The detection head 224 can be elastically fixedly snapped into the inside of the snap-in slide 226 through the spring pin 225, so that subsequent staff can replace different detection heads 224 according to needs to detect different types of PE films.
[0042] The second pressure sensor 315 is fixedly connected to the inside of the threaded guide seat 32, and the ball slide seat 33 is threadedly connected to the inside of the fixed clamp 4 through the guide screw 1. The second pressure sensor 315 is fixed inside the threaded guide seat 32. When the threaded guide seat 32 is pulled outward, it can drive the spring guide shaft 313 to elastically contract. The second pressure sensor 315 can accurately sense the pulling force of the limit clamp 311, which is convenient for the subsequent detection of the tear resistance of the PE film.
[0043] Working principle: When testing multiple groups of PE films, the staff can position the multiple groups of PE films to be tested between the two groups of limit clamps 311, and then start the clamping cylinder 312. The clamping cylinder 312 can fix and limit the PE films to be tested through the limit clamps 311. Then, the tearing strength of the PE films is tested first, and the reduction motor 34 is started. The five groups of reduction motors 34 can drive the bidirectional screw rod 35 to rotate. At the same time, the bidirectional screw rod 35 can be connected with the two groups of threaded guide seats 32 through threads, thereby synchronously driving the two groups of threaded guide seats 32. The thread guide seat 32 is centrifugally displaced, and the limit clamp 311 can be relatively displaced with the thread guide seat 32 driven by the PE film. At this time, the guide slide 316 inside the thread guide seat 32 can drive the spring guide shaft 313 to lengthen, thereby driving the limit stopper 314 to press the second pressure sensor 315 at the rear of the thread guide seat 32. When the preset value of the second pressure sensor 315 is reached, the reduction motor 34 is closed, and the ruptured PE film is unqualified. After the tear resistance performance test is completed, the staff can start the servo motor 7. The servo motor 7 can drive the guide screw 1 to rotate through the first synchronous pulley 5 and the first synchronous belt 6. The guide screw 1 can be connected with the ball slide 33 through a thread, thereby driving the PE film that has been tested to be positioned directly below the guide device 2. The other set of ball slides 33 can synchronously perform the above-mentioned steps of testing the tear resistance of the PE film. When the PE film is positioned at the bottom of the guide device 2, the stepper motor 23 is started, and the stepper motor 23 can drive the two sets of transmission screws 25 to move forward through the second synchronous pulley 27 and the second synchronous belt 26. The two sets of transmission screw rods 25 can be connected with the threaded guide seat 21 through threads, thereby synchronously driving the threaded guide seat 21 and the five sets of detection devices 22 to move downward, and the detection head 224 can press the PE film when moving downward. At the same time, the first pressure sensor 222 can judge the pressing strength through the spring clamp 223. When the preset strength is reached, the stepper motor 23 stops running, and the PE film that is not broken meets the composite detection requirements. The staff can also pull the two sets of spring pins 225 to quickly and conveniently replace different types of detection heads 224.
[0044] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A strength detection device for PE film production and processing, comprising a fixed card seat (4) for support, a guide screw (1) rotatably connected at the center of the inner end surface of the fixed card seat (4), and a servo motor (7) is arranged at the lower end surface of the fixed card seat (4), the output ends of the guide screw (1) and the servo motor (7) are both provided with a first synchronous pulley (5), and two groups of the first synchronous pulleys (5) are meshed and connected through a first synchronous belt (6), characterized in that: A guide device (2), wherein the guide device (2) is fixedly arranged on the upper end surface of the fixed base (4); A feeding device (3), wherein the feeding device (3) is provided with two groups in total, and the two groups of the feeding device (3) are threadedly connected to the inner end surface of the fixed clamping seat (4) through the guide screw rod (1).
2. A PE film production and processing strength detection device according to claim 1, characterized in that: The guide device (2) comprises a support guide seat (24), the inner end surface of the support guide seat (24) is rotatably engaged with two groups of second synchronous belt pulleys (27), and the two groups of the second synchronous belt pulleys (27) are meshedly connected via a second synchronous belt (26), the inner end surfaces of the two groups of the second synchronous belt pulleys (27) are fixedly provided with a transmission screw (25), and a stepping motor (23) is provided at the upper end surface of the support guide seat (24) opposite to the transmission screw (25), the lower end surface of the support guide seat (24) is threadedly connected to a threaded guide seat (21) via the transmission screw (25), and five groups of detection devices (22) are equidistantly provided on the inner end surface of the threaded guide seat (21).
3. A PE film production and processing strength detection device according to claim 2, characterized in that: The detection device (22) comprises a snap-fit slide (226), the side end face of the snap-fit slide (226) is provided with two groups of spring pins (225), and a detection head (224) is fixedly snap-fitted at the center of the lower end face of the snap-fit slide (226), a limit slide shaft (221) is fixedly provided at the center of the upper end face of the snap-fit slide (226), and a spring retaining ring (223) is provided in the middle of the upper end face of the snap-fit slide (226), and a first pressure sensor (222) is provided at the top of the spring retaining ring (223).
4. A PE film production and processing strength detection device according to claim 3, characterized in that: The feeding device (3) comprises a ball bearing slide (33), the front end surface of the ball bearing slide (33) is equidistantly provided with five groups of reduction motors (34), and a bidirectional screw rod (35) is fixedly provided at the output end of the reduction motor (34), the inner end surface of the ball bearing slide (33) is equidistantly threadedly connected with five groups of thread guide seats (32) through the bidirectional screw rod (35), and the inner end surface of the thread guide seat (32) is elastically slidably clamped with an anti-tear detection device (31).
5. A PE film production and processing strength detection device according to claim 4, characterized in that: The tear resistance detection device (31) comprises a guide slide (316), the upper end surface of the guide slide (316) is provided with a clamping cylinder (312), and the front end surface of the clamping cylinder (312) is provided with two groups of limit clamps (311) for clamping, a spring guide shaft (313) is fixedly provided at the center of the rear end surface of the clamping cylinder (312), and a limit stop seat (314) is provided at the tail end of the spring guide shaft (313), and a second pressure sensor (315) is fixedly provided at the inner end surface of the limit stop seat (314).
6. A PE film production and processing strength detection device according to claim 5, characterized in that: The lower end surface of the threaded guide seat (21) is fixedly connected to the first pressure sensor (222), and the engaging slide seat (226) is slidably engaged with the interior of the threaded guide seat (21) via the limiting slide shaft (221).
7. A PE film production and processing strength detection device according to claim 5, characterized in that: The side end surface of the clamping slide seat (226) is fixedly clamped inside the detection head (224) through the spring latch (225).
8. A PE film production and processing strength detection device according to claim 5, characterized in that: The second pressure sensor (315) is fixedly connected to the inside of the threaded guide seat (32), and the ball sliding seat (33) is threadedly slidably connected to the inside of the fixed clamping seat (4) through the guide screw rod (1).