Stainless steel welded pipe welding seam laser cleaning machine

By designing a stainless steel welded steel pipe welded laser cleaning machine with synchronous electric guide rail and rotating mechanism, the laser beam deviation problem caused by manual push is solved, and automated 360-degree cleaning is achieved, and cleaning quality and efficiency are improved.

CN119819656APending Publication Date: 2025-04-15上上德盛集团股份有限公司

Patent Information

Application Number
CN202510041326.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-10
Publication Date
2025-04-15

AI Technical Summary

Technical Problem

The existing laser cleaning equipment for welds of stainless steel welded steel pipes requires manual push, resulting in a distance deviation between the laser beam and the weld position, affecting the cleaning quality.

Method used

A laser cleaning machine is designed including a base, support table, material rack, slider, laser cleaning head, weld scanning camera, hard wire tube, fiber optic cable drag chain and laser cleaning machine cabinet. The weld scanning camera is driven by synchronous electric guide rail to scan and position, so that the laser cleaning head corresponds to the weld, and the rotation mechanism is used to realize 360-degree rotation of the welded steel pipe, realizing automatic cleaning.

Benefits of technology

Automatic 360-degree laser cleaning of stainless steel welded steel pipe welded seams is realized, ensuring the distance between the laser cleaning head and the weld seams, and improving the cleaning quality and efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a stainless steel welded pipe weld joint laser cleaning machine which comprises a supporting table composed of a base, a first supporting table and a second supporting table and further comprises a material frame composed of a rotating shaft, a first material disc and a second material disc. The laser cleaning machine is composed of a sliding base, a laser cleaning head, a welding seam scanning camera, a hard wire pipe, an optical fiber cable drag chain and a laser cleaning machine cabinet, the material frame is rotationally installed on the supporting table, and a synchronous belt electric guide rail used for adjusting the position of the laser cleaning head is fixedly installed on the supporting table; according to the stainless steel welded steel pipe laser cleaning device, welded steel pipes only need to be orderly placed in the corresponding material grooves in the first material disc and the second material disc, then the welding seam scanning camera is driven by the synchronous belt electric guide rail to conduct scanning positioning on welding seams, and the laser cleaning head corresponds to the welding seams on the stainless steel welded steel pipes; and finally, the stainless steel welded steel pipe is driven to rotate through the first rotating mechanism and the second rotating mechanism, and 360-degree laser cleaning can be automatically conducted on the welding seam of the stainless steel welded steel pipe.
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Description

Technical Field

[0001] The invention relates to the field of welding stainless steel processing, in particular to a stainless steel welded steel pipe weld seam laser cleaning machine. Background Art

[0002] Stainless steel welded steel pipe weld seam laser cleaning machine is a kind of equipment that uses laser technology for surface cleaning. It is specially used to remove welding slag, oxides and other contaminants at the weld seam of stainless steel welded steel pipes to improve the weld quality and surface treatment effect.

[0003] After searching, it is found that a laser cleaning device for cleaning stainless steel welds disclosed in Chinese patent number CN 213997061 U includes a U-shaped frame, two U-shaped frames are provided, and two rotating shafts are symmetrically connected at the top center of the opposite sides of the two U-shaped frames. In the utility model, by providing a U-shaped frame, a first rectangular frame, a support plate, an L-shaped plate, a second rectangular frame, an internal threaded hole and a threaded rod, the second rectangular frame is convenient for personnel to place the laser emission head of the laser cleaning machine of the prior art, and the rotation connection between the support plate and the first rectangular frame facilitates the angle adjustment of the laser emission head, thereby facilitating personnel to clean the butt weld.

[0004] However, the above-mentioned laser cleaning device for cleaning stainless steel welds needs to be manually pushed to move the entire device during the cleaning process of the stainless steel welds. Due to the manual push, a distance deviation will be caused between the laser beam and different positions of the stainless steel welds, thereby affecting the cleaning quality.

[0005] Therefore, it is very necessary to invent a multi-purpose hydraulic engineering slope protection device. Summary of the invention

[0006] The purpose of the present invention is to provide a laser cleaning machine for the weld of a stainless steel welded steel pipe, so as to solve the problem that in the existing laser cleaning equipment for cleaning stainless steel welds, manual pushing is required to move the whole machine during the cleaning process of the stainless steel welds. Due to the manual pushing, the distance deviation between the laser beam and different positions of the stainless steel welds will be caused, thereby affecting the cleaning quality.

[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a stainless steel welded steel pipe weld seam laser cleaning machine: comprising a support platform consisting of a base, a support platform 1 and a support platform 2, a material rack consisting of a rotating shaft, a material tray 1 and a material tray 2, and a laser cleaning machine consisting of a slide seat, a laser cleaning head, a weld seam scanning camera, a hard wire tube, an optical fiber cable drag chain and a laser cleaning machine cabinet, wherein: the material rack is rotatably mounted on the support platform, and a synchronous belt electric guide rail for adjusting the position of the laser cleaning head is fixedly mounted on the support platform;

[0008] Preferably, the bottom between the support platform 1 and the support platform 2 is fixedly connected through a base, a power mechanism for driving the material rack to rotate is fixedly installed on the base, the power mechanism is meshed and connected with the material rack, the power mechanism is between the support platform 1 and the support platform 2, the synchronous belt electric guide rail is above the support platform 1, the support platform 2 and the power mechanism, and the synchronous belt electric guide rail is fixedly connected to the top of the support platform 1 and the support platform 2;

[0009] Preferably, the outer sides of the support platform 1 and the support platform 2 are respectively fixedly mounted with a first rotating mechanism and a second rotating mechanism for driving the welded steel pipe to rotate;

[0010] Preferably, the material tray 1 and the material tray 2 are fixedly mounted on both ends of the rotating shaft by bolts, and a gear is fixedly mounted on the rotating shaft. The surfaces of the material tray 1 and the material tray 2 are inclined and are evenly distributed with a plurality of material troughs for placing welded steel pipes. The rotating shaft is rotatably mounted in the support platform 1, the support platform 2 and the power mechanism, and the gear is meshed and connected with the power mechanism. The synchronous belt electric guide rail is between the material tray 1 and the material tray 2, and the material tray 1 and the material tray 2 are between the first rotating mechanism and the second rotating mechanism.

[0011] Preferably, the slide is fixedly mounted on the output end of the synchronous belt electric guide rail, the laser cleaning head and the weld scanning camera are fixedly mounted on the upper surface of the slide, a hard wire tube is fixedly mounted on the tail end of the laser cleaning head, the wire harness of the laser cleaning head passes through the hard wire tube and is electrically connected to the laser cleaning machine cabinet through the optical fiber cable drag chain, and the hard wire tube is close to one side of the base;

[0012] Preferably, the first rotating mechanism comprises a Z-shaped plate frame, a cylinder and an electric rotating table, one end of the bottom of the Z-shaped plate frame is fixedly connected to the outer side of the bottom of the support platform, the cylinder is fixedly installed above the other end of the Z-shaped plate frame, the output end of the cylinder is fixedly installed with an electric rotating table for driving the welding steel pipe to rotate, and the electric rotating table is slidably installed on the Z-shaped plate frame;

[0013] Preferably, the second rotating mechanism comprises a second Z-shaped plate frame, a second cylinder and a second electric rotating table, one end of the bottom of the second Z-shaped plate frame is fixedly connected to the outer side of the bottom of the second support table, the second cylinder is fixedly installed above the other end of the second Z-shaped plate frame, the output end of the second cylinder is fixedly installed with a second electric rotating table for driving the welding steel pipe to rotate, and the second electric rotating table is slidably installed on the second Z-shaped plate frame;

[0014] Preferably, a control box is fixedly installed below the top of the Z-shaped plate frame, and the control line of the weld scanning camera passes through the hard wire tube and is electrically connected to the controller inside the control box through the optical fiber cable drag chain for communication, and the synchronous belt electric guide rail, laser cleaning machine cabinet, power mechanism, cylinder one, electric turntable one, cylinder two and electric turntable two are electrically connected to the controller inside the control box for communication.

[0015] Preferably, the power mechanism includes a gearbox and a motor, and the gearbox is fixedly mounted on the base, and the motor is fixedly mounted on the outside of the gearbox; the output end of the motor rotates and extends into the interior of the gearbox and is fixedly connected to the input gear inside the gearbox, and an axial hole is penetrated through the gearbox, and the partial rotation of the output gear inside the gearbox is in the axial hole; the part of the rotating shaft with the gear is rotatably mounted in the axial hole on the gearbox, and the gear is meshed and connected with the output gear inside the gearbox.

[0016] Preferably, an axial hole is penetrated through the top of each of the support platform one and the support platform two, and bearings are fixedly installed in the axial holes; the rotating shaft is rotatably installed in the axial holes at the top of the support platform one and the support platform two through the bearings, and both ends of the rotating shaft are evenly extended from the axial holes at the top of the support platform one and the support platform two.

[0017] Preferably, threaded holes are respectively provided at both ends of the rotating shaft, and a plurality of slots are evenly distributed on the circumferential surfaces of both ends of the rotating shaft; the bolts are fixedly installed in the corresponding threaded holes; and the material tray 1 and the material tray 2 are snap-connected with the corresponding slots.

[0018] Preferably, a countersunk hole is formed through the center of the surface of the first and second material trays, and a shaft sleeve is fixedly installed on the inner side of the surface of the first and second material trays, and a plurality of protrusions corresponding to the slots are fixedly installed on the inner surface of the shaft sleeve; the countersunk hole is connected to the corresponding shaft sleeve; the bolt is fixedly installed in the corresponding countersunk hole; the first and second material trays are mounted on both ends of the rotating shaft through the shaft sleeve; the protrusions are stuck in the corresponding slots.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] Through the overall arrangement of the present invention, when laser cleaning the welds of stainless steel welded steel pipes, the welded steel pipes only need to be placed in the corresponding material troughs on the material tray one and the material tray two in order, and then the weld scanning camera is driven by the synchronous belt electric guide rail to scan and position the welds, so that the laser cleaning head corresponds to the welds on the stainless steel welded steel pipes, and finally the stainless steel welded steel pipes are driven to rotate by the first rotating mechanism and the second rotating mechanism, so that the welds of the stainless steel welded steel pipes can be automatically laser cleaned 360 degrees, and the distance between the laser cleaning head and the welds on the stainless steel welded steel pipes can be ensured, thereby improving the cleaning quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0022] Figure 2 It is a schematic diagram of the exploded structure of the support platform and the material rack of the present invention.

[0023] Figure 3 It is a schematic diagram of the explosion structure of the material rack of the present invention.

[0024] Figure 4 It is a schematic diagram of the structure of the slide seat, laser cleaning head and weld scanning camera of the present invention.

[0025] Figure 5 It is a schematic diagram of the gear box and rotating shaft structure of the present invention.

[0026] Figure 6 It is a schematic diagram of the local enlarged structure of location A of the present invention.

[0027] Figure 7 It is a schematic diagram of the local enlarged structure of point B of the present invention.

[0028] In the figure:

[0029] Base 1, support table 1 2, support table 2 3, Z-shaped plate frame 1 4, Z-shaped plate frame 2 5, gear box 6, input gear 61, output gear 62, motor 7, rotating shaft 8, gear 81, threaded hole 82, slot 83, material tray 1 9, material tray 2 10, cylinder 1 11, electric rotary table 1 12, cylinder 2 13, electric rotary table 2 14, synchronous belt electric guide rail 15, slide seat 16, laser cleaning head 17, weld scanning camera 18, hard wire tube 19, drag chain 20, laser cleaning machine cabinet 21, control box 22, countersunk hole 23, bolt 24, bushing 25, protrusion 26, material trough 27, shaft hole 28, bearing 29, welded steel pipe 30, weld 31. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0031] Implementation column:

[0032] As attached Figure 1-7 Shown

[0033] The present invention provides a laser cleaning machine for weld seams of stainless steel welded steel pipes, comprising a support table consisting of a base 1, a support table 1 2 and a support table 2 3, a material rack consisting of a rotating shaft 8, a material tray 1 9 and a material tray 2 10, and a laser cleaning machine consisting of a slide 16, a laser cleaning head 17, a weld scanning camera 18, a hard wire tube 19, an optical fiber cable drag chain 20 and a laser cleaning machine cabinet 21, wherein: the material rack is rotatably mounted on the support table, and a synchronous belt electric guide rail 15 for adjusting the position of the laser cleaning head 17 is fixedly mounted on the support table, so that the laser cleaning head 17 is driven to move by the synchronous belt electric guide rail 15, so that the laser cleaning head 17 corresponds to the position of the weld seam 31 on the stainless steel welded steel pipe;

[0034] It should be noted that the high-energy laser beam of the laser cleaning head 17 irradiates the surface of the weld 31, causing the dirt, rust spots or coating on the surface to evaporate or peel off instantly, and quickly and effectively removes the surface attachments or surface coating, thereby achieving a clean process;

[0035] It is a new technology based on the interaction effect between laser and material. Different from the traditional mechanical cleaning method, chemical cleaning method and ultrasonic cleaning method (wet cleaning process), it does not require any CFC organic solution that destroys the ozone layer, is pollution-free, noise-free, harmless to the human body and the environment, and is a "green" cleaning technology.

[0036] Specifically, the bottom between the support platform 1 2 and the support platform 2 3 is fixedly connected through the base 1, and a power mechanism for driving the material rack to rotate is fixedly installed on the base 1. The power mechanism is meshed and connected with the material rack, and can drive the material rack to rotate as a whole through the power mechanism, so that the stainless steel welded steel pipe on the material rack is moved to the top of the laser cleaning head 17, and the distance between the welded steel pipe 30 and the laser cleaning head 17 is ensured, so as to perform accurate and high-quality laser cleaning on the weld 31 on the stainless steel welded steel pipe. The power mechanism is between the support platform 1 2 and the support platform 2 3, and the synchronous belt electric guide rail 15 is above the support platform 1 2, the support platform 2 3 and the power mechanism. The synchronous belt electric guide rail 15 is fixedly connected to the top of the support platform 1 2 and the support platform 2 3; so as to ensure the stability of the material rack, the power mechanism and the synchronous belt electric guide rail 15 during operation;

[0037] Specifically, the outer sides of the support platform 1 2 and the support platform 2 3 are respectively fixedly installed with a first rotating mechanism and a second rotating mechanism for driving the welded steel pipe 30 to rotate, so as to drive the stainless steel welded steel pipe to rotate 360 ​​degrees on the material rack alone, so that the laser cleaning head 17 can perform laser cleaning on the weld 31 on the stainless steel welded steel pipe;

[0038] Specifically, the material tray 1 9 and the material tray 2 10 are fixedly installed at both ends of the rotating shaft 8 by bolts 24, respectively. The bolts 24 are set so that the material tray 1 9 and the material tray 2 10 can be disassembled, assembled and replaced separately. A gear 81 is fixedly installed on the rotating shaft 8. The surfaces of the material tray 1 9 and the material tray 2 10 are inclined and evenly distributed with a plurality of material troughs 27 for placing the welded steel pipes 30, so as to provide a placement space for the welded steel pipes 30 and ensure the stability of the welded steel pipes 30 during the rotation of the material rack. The rotating shaft 8 is rotatably installed in the support platform 1 2, the support platform 2 3 and the power mechanism. The gear 81 is meshed and connected with the power mechanism for power transmission. The synchronous belt electric guide rail 15 is between the material tray 1 9 and the material tray 2 10, and the material tray 1 9 and the material tray 2 10 are between the first rotating mechanism and the second rotating mechanism.

[0039] Specifically, the slide 16 is fixedly mounted on the output end of the synchronous belt electric guide rail 15, so that the laser cleaning head 17 and the weld scanning camera 18 can move simultaneously under the drive of the synchronous belt electric guide rail 15. The laser cleaning head 17 and the weld scanning camera 18 are fixedly mounted on the upper surface of the slide 16. The weld scanning camera 18 is on the front side of the laser cleaning head 17, so that the stability of the laser cleaning head 17 and the weld scanning camera 18 can be ensured by the slide 16. A hard wire tube 19 is fixedly mounted on the tail end of the laser cleaning head 17 so that the hard wire tube 19 supports and limits the wiring harness of the laser cleaning head 17 and the weld scanning camera 18, and always keeps the wiring harness of the laser cleaning head 17 and the weld scanning camera 18 on the inner side of the welding steel pipe 30 on the material rack to prevent the wiring harness of the laser cleaning head 17 and the weld scanning camera 18 from being entangled with the material rack and affecting the rotation of the material rack. The wiring harness of the laser cleaning head 17 passes through the hard wire tube 19 and is electrically connected to the laser cleaning machine cabinet 21 through the optical fiber cable drag chain 20. The hard wire tube 19 is on the side close to the base 1.

[0040] Specifically, the first rotating mechanism includes a Z-shaped plate frame 4, a cylinder 11 and an electric rotating table 12. One end of the bottom of the Z-shaped plate frame 4 is fixedly connected to the outer side of the bottom of the support platform 2, so that the stability of the cylinder 11 and the electric rotating table 12 during operation can be ensured by the Z-shaped plate frame 4. The cylinder 11 is fixedly installed above the other end of the Z-shaped plate frame 4, so that the electric rotating table 12 can be driven by the cylinder 11 to approach one end of the welded steel pipe 30, so that the output end of the electric rotating table 12 contacts one end of the welded steel pipe 30. The output end of the cylinder 11 is fixedly installed with an electric rotating table 12 for driving the welded steel pipe 30 to rotate, so that after the output end of the electric rotating table 12 contacts one end of the welded steel pipe 30, the welded steel pipe 30 can be driven to rotate 360 ​​degrees. The electric rotating table 12 is slidably installed on the Z-shaped plate frame 4.

[0041] Specifically, the second rotating mechanism includes a Z-shaped plate frame 25, a cylinder 213 and an electric rotating table 214. One end of the bottom of the Z-shaped plate frame 25 is fixedly connected to the outer side of the bottom of the support table 23, so that the stability of the cylinder 213 and the electric rotating table 214 during operation is ensured by the Z-shaped plate frame 25. The cylinder 213 is fixedly installed above the other end of the Z-shaped plate frame 25, so that the electric rotating table 214 is driven by the cylinder 213 to approach one end of the welded steel pipe 30, so that the output end of the electric rotating table 214 contacts the other end of the welded steel pipe 30. The cylinder 213 The output end of the electric rotating table 14 for driving the welded steel pipe 30 to rotate is fixedly installed, so that after the output end of the electric rotating table 14 contacts the other end of the welded steel pipe 30, the welded steel pipe 30 is squeezed and fixed in cooperation with the electric rotating table 12, so that the welded steel pipe 30 can be driven to rotate 360 ​​degrees under the rotation of the electric rotating table 12 and the electric rotating table 14, so that the weld 31 on the welded steel pipe 30 can be cleaned 360 degrees by the laser cleaning head 17, and the electric rotating table 14 is slidably installed on the Z-shaped plate frame 2 5;

[0042] Specifically, a control box 22 is fixedly installed below the top of the Z-shaped plate frame 4, and the control line of the weld scanning camera 18 passes through the hard wire tube 19 and is electrically connected to the controller inside the control box 22 through the optical fiber cable drag chain 20 for communication, and the synchronous belt electric guide rail 15, the laser cleaning machine cabinet 21, the power mechanism, the cylinder 11, the electric rotating table 12, the cylinder 2 13 and the electric rotating table 2 14 are electrically connected to the controller inside the control box 22 for communication; the controller adopts existing technology, such as the PLC controller in the existing technology, so it will not be described in detail here.

[0043] Specifically, the power mechanism includes a gear box 6 and a motor 7, and the gear box 6 is fixedly mounted on the base 1, and the motor 7 is fixedly mounted on the outside of the gear box 6; the output end of the motor 7 rotates and extends into the interior of the gear box 6 and is fixedly connected to the input gear 61 inside the gear box 6, and an axial hole 28 is opened through the gear box 6, so that the stability between the gear box 6 and the rotating shaft 8 and the smoothness during the rotation process can be ensured through the axial hole 28, and the partial rotation of the output gear 62 inside the gear box 6 is in the axial hole 28; the part of the rotating shaft 8 with the gear 81 is rotatably mounted in the axial hole 28 on the gear box 6, and the gear 81 is meshed and connected with the output gear 62 inside the gear box 6; the input gear 61 is meshed and connected with the output gear 62; so that the motor 7 transmits power to the gear 81 through the input gear 61 and the output gear 62 inside the gear box 6, thereby rotating the rotating shaft 8.

[0044] Specifically, an axial hole 28 is respectively formed at the top of support platform 1 2 and support platform 2 3, and a bearing 29 is fixedly installed in the axial hole 28; the rotating shaft 8 is rotatably installed in the axial hole 28 at the top of support platform 1 2 and support platform 2 3 through the bearing 29, and both ends of the rotating shaft 8 are evenly extended from the axial hole 28 at the top of support platform 1 2 and support platform 2 3; so that the stability between the rotating shaft 8 and support platform 1 2 and support platform 2 3 and the smoothness during rotation are ensured through the axial hole 28 and the bearing 29.

[0045] Specifically, threaded holes 82 are respectively provided at both ends of the rotating shaft 8, and a number of slots 83 are evenly distributed on the circumferential surfaces of both ends of the rotating shaft 8; bolts 24 are fixedly installed in the corresponding threaded holes 82 to facilitate the disassembly and assembly of material tray 1 9 and material tray 2 10; material tray 1 9 and material tray 2 10 are snap-fitted with the corresponding slots 83.

[0046] Specifically, a countersunk hole 23 is formed through the center of the surface of the material tray 1 9 and the material tray 2 10 to hide the bolt 24, and a shaft sleeve 25 is fixedly installed on the inner side of the surface of the material tray 1 9 and the material tray 2 10 to ensure the stability between the material tray 1 9 and the material tray 2 10 and the rotating shaft 8, and a plurality of protrusions 26 corresponding to the slots 83 are fixedly installed on the inner surface of the shaft sleeve 25; the countersunk hole 23 is connected to the corresponding shaft sleeve 25; the bolt 24 is fixedly installed in the corresponding countersunk hole 23; the material tray 1 9 and the material tray 2 10 are sleeved on both ends of the rotating shaft 8 through the shaft sleeve 25; the protrusion 26 is stuck in the corresponding slot 83 to prevent the material tray 1 9 and the material tray 2 10 from rotating.

[0047] In this embodiment, when the weld 31 of the welded steel pipe 30 is laser cleaned, it can be used in conjunction with an external automatic loading device and unloading equipment, such as a robotic arm; when in use, the external loading robotic arm device is placed on the front side of the material rack, and the unloading robotic arm device is placed on the rear side of the material rack, and the welding steel pipe 30 is placed in the corresponding material trough 27 on the front side of the material tray 1 9 and the material tray 2 10 in order by the loading robotic arm device, and the welding steel pipe 30 between the material tray 1 9 and the material tray 2 10 that has been laser cleaned can be removed by the unloading robotic arm device;

[0048] At the same time, manual loading is also possible. When loading, the welded steel pipe 30 is placed in the corresponding material trough 27 on the front side of the material tray 1 9 and the material tray 2 10, and the weld 31 on the welded steel pipe 30 is between the material tray 1 9 and the material tray 2 10;

[0049] After placement, the material rack is driven to rotate by the power mechanism, so that the welded steel pipes 30 on the material tray 1 9 and the material tray 2 10 are moved to the top of the laser cleaning head 17 and stop rotating;

[0050] Then, the cylinder 1 11 and the cylinder 2 13 drive the electric rotating table 1 12 and the electric rotating table 2 14 to clamp the welded steel pipe 30;

[0051] At this time, the slide 16 is driven by the synchronous belt electric guide rail 15 to simultaneously drive the laser cleaning head 17 and the weld scanning camera 18 to move, so that the weld scanning camera 18 scans and locates the weld 31 on the welded steel pipe 30. When the weld scanning camera 18 scans the weld 31 on the welded steel pipe 30, the controller receives the signal transmitted by the weld scanning camera 18 and stops the synchronous belt electric guide rail 15 from moving. At this time, the position of the laser cleaning head 17 just corresponds to the weld on the welded steel pipe 30.

[0052] Finally, the electric rotating table 12 and the electric rotating table 2 14 drive the welded steel pipe 30 to rotate 360 ​​degrees. During the rotation, the laser cleaning head 17 can be used to laser clean the weld on the welded steel pipe 30.

[0053] During the cleaning process, the welded steel pipe 30 can be placed in the corresponding material trough 27 at the front side of the material tray 1 9 and the material tray 2 10 in advance;

[0054] In this way, after the weld 31 on the previous welded steel pipe 30 is laser cleaned, the material rack is driven to rotate by the power mechanism, so that the next welded steel pipe 30 on the material tray 1 9 and the material tray 2 10 is moved to the top of the laser cleaning head 17 and stops rotating;

[0055] The weld 31 on the welded steel pipe 30 is laser cleaned in the above manner;

[0056] During the process of cleaning the weld seam on the welded steel pipe 30, the welded steel pipe 30 whose weld seam has been cleaned before can be removed; and then the cycle can be run in the above manner.

[0057] When it is necessary to laser clean the welds on welded steel pipes 30 of different sizes, the material tray 1 9 and the material tray 2 10 matching the size of the welded steel pipe 30 can be replaced so as to laser clean the welds on welded steel pipes 30 of various sizes, thereby improving the overall applicability.

[0058] Installation environment requirements:

[0059] The ambient temperature is required to be between 15-30℃, and it is recommended to be installed in an air-conditioned room.

[0060] The humidity requirement is 40%-80% with no condensation, and a dehumidifier should be installed.

[0061] Power supply grid requirements: 220V50HZ (grounding required).

[0062] Power grid fluctuation: ±5%, the grid ground line meets international requirements. In areas where the voltage amplitude exceeds 5%, electronic automatic voltage and current stabilization devices should be installed.

[0063] There should be no strong electromagnetic signal interference near the installation equipment, and there should be no radio transmission stations or transfer stations around the installation site.

[0064] The foundation amplitude should be less than 50um, the vibration acceleration should be less than 0.05g, and large stamping machines and other equipment should be avoided nearby.

[0065] The space of the laser cleaning machine must be smoke-free and dust-free, and avoid working environments with severe dust such as metal polishing and grinding.

[0066] Anti-static floors should be installed in certain environments to enhance shielding.

[0067] Technical parameters:

[0068] Laser power 500-2000 watts optional Laser wavelength 1064nm Laser Type CW fiber laser Laser life About 100,000 hours Fiber length (working radius 8-10 meters, different lengths can be customized. Power Range 10%-100% Power consumption 3KW-4.5KW (full power light output) Standby power About 1.5KW Power supply requirements Two-phase 220V / 50HZ Cooling method Water Cooling Cooling water Purified water Operating temperature 0-40℃ Operating humidity 20%-90% Working gas Nitrogen

[0069] All kinds of components used in this application document are standard parts. The specific connection methods of each part adopt mature conventional means such as threads, bolts, nesting, etc. in the prior art. Each structure adopts conventional materials in the prior art and will not be described in detail here.

[0070] To sum up: this stainless steel welded steel pipe weld laser cleaning machine has an overall setting. When laser cleaning the weld of the stainless steel welded steel pipe, it is only necessary to place the welded steel pipes in the corresponding material troughs on the material tray one and the material tray two in order, and then drive the weld scanning camera through the synchronous belt electric guide rail to scan and position the weld, so that the laser cleaning head corresponds to the weld on the stainless steel welded steel pipe, and finally drive the stainless steel welded steel pipe to rotate through the first rotating mechanism and the second rotating mechanism, so that the weld of the stainless steel welded steel pipe can be automatically laser cleaned 360 degrees; thereby making the overall process more convenient, flexible and efficient.

[0071] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A stainless steel welded steel pipe weld seam laser cleaning machine, characterized by: The invention comprises a support platform composed of a base (1), a support platform 1 (2) and a support platform 2 (3), a material rack composed of a rotating shaft (8), a material tray 1 (9) and a material tray 2 (10), and a laser cleaning machine composed of a slide seat (16), a laser cleaning head (17), a weld scanning camera (18), a hard wire tube (19), an optical fiber cable drag chain (20) and a laser cleaning machine cabinet (21), wherein: the material rack is rotatably mounted on the support platform, and a synchronous belt electric guide rail (15) for adjusting the position of the laser cleaning head (17) is fixedly mounted on the support platform; The bottom between the support platform 1 (2) and the support platform 2 (3) is fixedly connected via a base (1); a power mechanism for driving the material rack to rotate is fixedly mounted on the base (1); the power mechanism is meshedly connected with the material rack; the power mechanism is located between the support platform 1 (2) and the support platform 2 (3); the synchronous belt electric guide rail (15) is located above the support platform 1 (2), the support platform 2 (3) and the power mechanism; the synchronous belt electric guide rail (15) is fixedly connected to the top of the support platform 1 (2) and the support platform 2 (3); A first rotating mechanism and a second rotating mechanism for driving the welded steel pipe (30) to rotate are respectively fixedly mounted on the outer sides of the support platform 1 (2) and the support platform 2 (3); The material tray 1 (9) and the material tray 2 (10) are respectively fixedly mounted on the two ends of the rotating shaft (8) by bolts (24); a gear (81) is fixedly mounted on the rotating shaft (8); the surfaces of the material tray 1 (9) and the material tray 2 (10) are inclined and evenly distributed with a plurality of material troughs (27) for placing welded steel pipes (30); the rotating shaft (8) is rotatably mounted on the support platform 1 (2), the support platform 2 (3) and the power mechanism; the gear (81) is meshedly connected with the power mechanism; the synchronous belt electric guide rail (15) is located between the material tray 1 (9) and the material tray 2 (10); and the material tray 1 (9) and the material tray 2 (10) are located between the first rotating mechanism and the second rotating mechanism; The slide seat (16) is fixedly mounted on the output end of the synchronous belt electric guide rail (15); the laser cleaning head (17) and the weld scanning camera (18) are fixedly mounted on the upper surface of the slide seat (16); a hard wire tube (19) is fixedly mounted on the tail end of the laser cleaning head (17); the wire harness of the laser cleaning head (17) passes through the hard wire tube (19) and is electrically connected to the laser cleaning machine cabinet (21) through an optical fiber cable drag chain (20); The first rotating mechanism comprises a Z-shaped plate frame (4), a cylinder (11) and an electric rotating table (12), one end of the bottom of the Z-shaped plate frame (4) is fixedly connected to the outer side of the bottom of the support table (2), the cylinder (11) is fixedly installed above the other end of the Z-shaped plate frame (4), and the output end of the cylinder (11) is fixedly installed with an electric rotating table (12) for driving the welded steel pipe (30) to rotate, and the electric rotating table (12) is slidably installed on the Z-shaped plate frame (4); The second rotating mechanism comprises a Z-shaped plate frame 2 (5), a cylinder 2 (13) and an electric rotating table 2 (14), one end of the bottom of the Z-shaped plate frame 2 (5) is fixedly connected to the outer side of the bottom of the support table 2 (3), the cylinder 2 (13) is fixedly installed above the other end of the Z-shaped plate frame 2 (5), and the output end of the cylinder 2 (13) is fixedly installed with an electric rotating table 2 (14) for driving the welded steel pipe (30) to rotate, and the electric rotating table 2 (14) is slidably installed on the Z-shaped plate frame 2 (5); A control box (22) is fixedly installed below the top of the Z-shaped plate frame (4); a control line of the weld scanning camera (18) passes through a hard wire tube (19) and is electrically connected to a controller inside the control box (22) through an optical fiber cable drag chain (20); and the synchronous belt electric guide rail (15), a laser cleaning machine cabinet (21), a power mechanism, a cylinder (11), an electric rotating table (12), a cylinder (13) and an electric rotating table (14) are electrically connected to the controller inside the control box (22).

2. A stainless steel welded steel pipe weld seam laser cleaning machine as claimed in claim 1, characterized in that: The power mechanism comprises a gear box (6) and a motor (7), wherein the gear box (6) is fixedly mounted on the base (1), and the motor (7) is fixedly mounted on the outside of the gear box (6); the output end of the motor (7) is rotatably extended into the interior of the gear box (6) and is fixedly connected to an input gear (61) inside the gear box (6), and an axial hole (28) is provided through the gear box (6), and a part of the output gear (62) inside the gear box (6) is partially rotated in the axial hole (28); the part of the rotating shaft (8) with the gear (81) is rotatably mounted in the axial hole (28) on the gear box (6), and the gear (81) is meshedly connected with the output gear (62) inside the gear box (6).

3. A stainless steel welded steel pipe weld seam laser cleaning machine as claimed in claim 2, characterized in that: The top ends of the support platform 1 (2) and the support platform 2 (3) are each penetrated with an axial hole (28), and a bearing (29) is fixedly installed in the axial hole (28); the rotating shaft (8) is rotatably installed in the axial hole (28) at the top ends of the support platform 1 (2) and the support platform 2 (3) through the bearing (29), and both ends of the rotating shaft (8) are evenly extended from the axial hole (28) at the top ends of the support platform 1 (2) and the support platform 2 (3).

4. A stainless steel welded steel pipe weld seam laser cleaning machine as claimed in claim 3, characterized in that: The two ends of the rotating shaft (8) are respectively provided with threaded holes (82), and the circumferential surfaces of the two ends of the rotating shaft (8) are respectively evenly provided with a plurality of clamping grooves (83); the bolts (24) are fixedly installed in the corresponding threaded holes (82); and the material tray 1 (9) and the material tray 2 (10) are clamped with the corresponding clamping grooves (83).

5. A stainless steel welded steel pipe weld seam laser cleaning machine as claimed in claim 4, characterized in that: The surfaces of the first material tray (9) and the second material tray (10) are each penetrated by a countersunk hole (23), and the inner sides of the surfaces of the first material tray (9) and the second material tray (10) are each fixedly installed with a shaft sleeve (25), and the inner surface of each shaft sleeve (25) is fixedly installed with a plurality of protrusions (26) corresponding to the slots (83); the countersunk hole (23) is communicated with the corresponding shaft sleeve (25); the bolt (24) is fixedly installed in the corresponding countersunk hole (23); the first material tray (9) and the second material tray (10) are sleeved on both ends of the rotating shaft (8) through the shaft sleeve (25); and the protrusion (26) is stuck in the corresponding slot (83).

Citation Information

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    CN213997061U

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