Ultrasonic crushing equipment for corundum micro powder

By designing an ultrasonic crushing device including an ultrasonic generator barrel, agitator and a crash plate, the problem of low crushing efficiency of corundum micropowder is solved and efficient crushing effect is achieved.

CN119838707AActive Publication Date: 2025-04-18JIANGSU JINGBANG NEW MATERIALS
View PDF 8 Cites 0 Cited by

Patent Information

Application Number
CN202510335017.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-20
Publication Date
2025-04-18
Estimated Expiration
2045-03-20

AI Technical Summary

Technical Problem

When pulverizing the corundum particle material, due to the mixing of the powder and the liquid medium, it is easy to accumulate locally in the reaction chamber, affecting the mass transfer efficiency between the liquid medium and the corundum powder, resulting in a decrease in the crushing efficiency of the corundum fine powder.

Method used

An ultrasonic crushing equipment is designed, including an ultrasonic barrel, an agitator and a crash plate. The ultrasonic barrel accommodates liquid medium and corundum powder material, and uses an ultrasonic crusher to generate ultrasonic vibrations to form shock waves. Combined with the functions of the agitator and a crash plate, it promotes the flow and crushing of liquid medium and corundum powder.

Benefits of technology

The crushing efficiency of corundum fine powder is effectively improved, and the corundum fine powder particles are refined through strong impact, shear and compression forces, and the material movement is promoted through the diversion effect of the impact plate, increasing the chance of collision, and achieving the purpose of efficient crushing.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119838707A_ABST
    Figure CN119838707A_ABST
Patent Text Reader

Abstract

The invention discloses ultrasonic crushing equipment for corundum micro powder, and relates to the technical field of crushing equipment, the ultrasonic crushing equipment comprises an ultrasonic generation barrel, the ultrasonic generation barrel is used for accommodating a liquid medium and a corundum micro powder material to form a reaction cavity, and an ultrasonic crusher is arranged on the outer edge surface of the ultrasonic generation barrel. According to the ultrasonic crushing equipment for the corundum micro powder, a corundum material and a liquid medium in the ultrasonic generation barrel flow through the stirrer, and in cooperation with the ultrasonic crusher, high-pressure and low-pressure periodic changes are generated through ultrasonic vibration in the liquid medium, a cavitation phenomenon is generated, and strong shock waves are formed; the collision plate is in contact with a corundum material and a liquid medium in a flowing state to assist collision to accelerate crushing of the corundum micro-powder particles, so that the corundum micro-powder particles are crushed and refined, the flow guide effect of the collision plate is used for promoting the movement of the corundum material, the collision opportunity is increased, and the crushing efficiency is improved. Therefore, the grinding efficiency of the corundum micro powder is effectively improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of pulverizing equipment, in particular to ultrasonic pulverizing equipment for corundum micropowder. Background Art

[0002] Corundum powder is a kind of abrasive, the main component of which is aluminum oxide. According to the color and raw materials, corundum powder can be divided into white corundum powder and brown corundum powder. White corundum powder is white in color, has high hardness, good insulation and wear resistance, and is often used in superfine grinding and polishing in the crystal and electronics industries, as well as in the production of advanced refractory materials. Brown corundum powder is light brown in color, has high hardness and strength, and has the characteristics of impact resistance, high temperature resistance, oxidation resistance, corrosion resistance, low creep, etc. It is often used in free grinding, polishing, sandblasting and other fields, and can also be used to manufacture resin cutting discs and angle grinders. Due to its excellent high temperature properties and mechanical strength, corundum is widely used in many industrial fields such as metallurgy, machinery, chemical industry, electronics, aviation and national defense. The shape of the original corundum is irregular and it needs to be crushed before use, and then reshaped according to the requirements of use. With the needs of industrial development, the requirements for the particle size of corundum crushing are getting higher and higher, especially the demand for ultra-fine corundum powder, which is also greatly increased. This requires the use of corundum powder ultrasonic crushing equipment to crush the corundum powder using ultrasonic technology.

[0003] When the corundum particle material is crushed, due to the mixing of the powder and the liquid medium, it is easy to accumulate locally in the reaction chamber, affecting the mass transfer efficiency between the liquid medium and the corundum powder, which in turn makes it difficult for the corundum particles to effectively contact the ultrasonic energy, thereby affecting the crushing efficiency of the corundum micropowder. Summary of the invention

[0004] To achieve the above objectives, the present invention is implemented through the following technical solutions: an ultrasonic pulverizing device for corundum micropowder, comprising an ultrasonic generating barrel, the ultrasonic generating barrel is used to contain a liquid medium and a corundum micropowder material to form a reaction cavity, the ultrasonic generating barrel is the main place for generating an ultrasonic pulverizing process, an ultrasonic pulverizer is arranged on the outer edge surface of the ultrasonic generating barrel, the ultrasonic pulverizer is used to apply ultrasonic vibration to form a shock wave of the pulverized material, and the corundum micropowder is pulverized by using ultrasonic energy, the top and bottom of the ultrasonic generating barrel are respectively provided with a feed pipe and a discharge pipe, the feed pipe is used to introduce the corundum micropowder raw material and the liquid medium into the equipment, and the discharge pipe is used to discharge the pulverized material from the equipment, an agitator is installed in the middle of the top of the ultrasonic generating barrel, the agitator is used to apply a rotational force to make the liquid medium and the corundum micropowder material flow, the agitator assists in the pulverizing work and improves the pulverizing effect, and a collision plate is arranged on the inner edge surface of the ultrasonic generating barrel, the collision plate is used to converge the corundum micropowder material and the liquid medium in the flow state, and the collision plate has the functions of both diversion and pulverization; The ultrasonic generating barrel comprises a generating barrel, which provides space for the generation and transmission of ultrasound, a bottom cavity barrel is fixedly installed at the bottom of the generating barrel, and a top cover is detachably installed on the top of the generating barrel, which serves to protect the internal structure of the equipment; The impact plate includes a first guide ramp and a second guide ramp, one side of which is fixed to the inner edge surface of the generating barrel, the first guide ramp and the second guide ramp are used to guide the material to flow according to the slope, and further guide and regulate the flow of the material, a reinforcing pad is fixedly installed on the surface close to the first guide ramp and the second guide ramp, the reinforcing pad is used to enhance the stability and strength of the structure, the outer edge surface of the reinforcing pad is fixed to the inner edge surface of the generating barrel, a fixed cross plate is fixedly connected to the surface of the reinforcing pad away from the generating barrel, the fixed cross plate is used to provide fixing and supporting functions, the two sides of the fixed cross plate are respectively fixed to the surfaces of the first guide ramp and the second guide ramp, and an arc-surface impact plate is fixedly installed on the surface of the fixed cross plate away from the reinforcing pad, the arc-surface impact plate makes the material flow more uniform.

[0005] Preferably, the bottom end of the feed pipe passes through the top cover and is fixed to the inner wall of the top cover, the top end of the discharge pipe extends to the interior of the bottom cavity barrel and is fixed to the inner wall of the bottom cavity barrel, and a support leg is fixedly installed on the outer edge surface of the bottom cavity barrel.

[0006] Preferably, the ultrasonic pulverizer includes an ultrasonic generator, which is used to generate ultrasonic signals and is the source of ultrasonic energy. The ultrasonic generator is fixedly mounted on the outer surface of the support leg, and the output end of the ultrasonic generator is electrically connected to a transducer, which is used to make the internal liquid medium and corundum micropowder particles vibrate due to impact force to achieve a pulverizing effect. The transducer is fixedly mounted on the generating barrel and the bottom cavity barrel, and the transducers are circumferentially distributed on the outer edge surface of the generating barrel and the bottom cavity barrel to apply ultrasonic vibration to form a shock wave for pulverizing the material.

[0007] Preferably, the collision plates are arranged in a plurality of groups, and adjacent groups of the collision plates are respectively located on both sides of the output end of the transducer on the outer edge surface of the generating barrel.

[0008] Preferably, the agitator includes a driving member for providing power, the driving member is installed on the top cover, and the output end of the driving member is provided with a stirring diffuser, which stirs the liquid medium and corundum micropowder particles and promotes the flow and dispersion of the liquid medium and corundum micropowder particles to make them close to the transducer. The output end of the driving member is provided with a diverter, and the diverter is located below the stirring diffuser. The stirring diffuser and the diverter are both arranged inside the generating barrel, and the diverter is used to divert the liquid medium and corundum micropowder particles so that the transducer on the bottom cavity barrel applies shock waves to the corundum micropowder particles to realize the crushing process.

[0009] Preferably, the driving member includes a servo motor, which provides driving force to drive related components to move. The bottom surface of the servo motor is fixed to the top of the top cover, and the output shaft of the servo motor passes through the top cover and rotates with the inner wall of the top cover. The end of the output shaft of the servo motor is fixedly connected to a rotating shaft, and the top of the rotating shaft rotates with the bottom surface of the top cover. The rotating shaft is used to connect the servo motor and drive other components to realize the rotation of the stirring expansion member and the diverter member.

[0010] Preferably, the stirring and diffusion member includes a connecting plate, which is used to connect and fix related components, the inner edge surface of the connecting plate is fixed to the outer edge surface of the rotating shaft, and a curved stirring plate is fixedly connected to the outer edge surface of the connecting plate away from the rotating shaft, and the curved stirring plate stirs by rotation to make the liquid medium and corundum micro-powder particles flow toward the transducer direction, and three curved stirring plates are provided, which are evenly distributed on the outer edge surface of the connecting plate, the curved stirring plates are inclined, and guide grooves are provided on the inner arc surface of the curved stirring plates, and the guide grooves are used to guide the flow direction of the liquid medium and the corundum micro-powder particles, and dredging grooves are provided on the outer edge surface of the guide grooves, and the dredging grooves are arranged through, and the dredging grooves are located below the guide grooves, and the dredging grooves play a role in maintaining smooth flow of the liquid medium and the corundum micro-powder particles.

[0011] Preferably, a curved baffle is fixedly mounted on the surface of one side of the curved stirring plate close to the rotating shaft, the top of the curved baffle is fixed to the bottom surface of the connecting plate, and the surface of one side of the curved baffle close to the rotating shaft is fixed to the outer edge surface of the rotating shaft. The curved baffle serves to guide the flowing corundum micropowder particles and block them to avoid local accumulation, so that all particles have the opportunity to come into contact with the ultrasonic energy.

[0012] Preferably, the diverter includes a connecting shaft, which plays a connecting role. The top of the connecting shaft is fixed to the bottom surface of the rotating shaft. A fixing rod is fixedly installed on the outer edge surface of the connecting shaft. The fixing rod plays a fixing and supporting role. A material collecting folding plate is fixedly installed on the end of the fixing rod away from the connecting shaft. The material collecting folding plate is used to assist in collecting materials. A blocking groove is opened on the outer edge surface of the material collecting folding plate. The blocking groove is used to block the corundum micropowder particles to ensure the contact between the corundum micropowder particles and the ultrasonic energy.

[0013] Preferably, a diversion groove is opened on the inner wall of the flow-blocking groove, and the diversion groove is used to subdivide and guide the corundum micropowder particles. A baffle is fixedly connected to the inner edge surface of the material collecting folding plate and located above the diversion groove. An inclined partition is fixedly installed on the bottom surface of the baffle. There are several inclined partitions, which are evenly spaced on the bottom surface of the baffle. The baffle and the inclined partition are used to block and restrict the material and adjust the flow direction of the corundum micropowder to force the corundum micropowder to approach the transducer.

[0014] The present invention provides an ultrasonic crushing device for corundum micropowder. It has the following beneficial effects: 1. The ultrasonic crushing equipment for corundum micropowder uses an agitator to make the corundum material and liquid medium in the ultrasonic generating barrel flow, and cooperates with the ultrasonic crusher in the liquid medium to generate high-pressure and low-pressure periodic changes by ultrasonic vibration, generate cavitation phenomenon, and form a strong shock wave, so that the corundum micropowder particles are subjected to strong impact, shear and compression forces, and utilizes the impact plate to contact with the flowing corundum material and liquid medium to assist in collision and accelerate the crushing of the corundum micropowder particles, so that the corundum micropowder particles are crushed and refined, and the guiding effect of the impact plate promotes the movement of the corundum material and increases the collision opportunities, thereby effectively improving the crushing efficiency of the corundum micropowder.

[0015] 2. The ultrasonic crushing equipment for corundum micropowder, through the cooperation of the driving part and the stirring and expanding part, stirs the flow of corundum micropowder particles and liquid medium, and utilizes the contact of the liquid medium with the second guide ramp and the curved impact plate in the flowing state to guide the material to flow along the slope, so that the liquid medium and corundum micropowder particles are close to the transducer, and then cooperates with the ultrasonic generator and the transducer to produce high-pressure and low-pressure periodic changes through ultrasonic vibration, forming shock waves to impact the corundum micropowder particles, thereby accelerating the crushing and refining efficiency of the corundum micropowder, and further, utilizes the first guide ramp and the second guide ramp to be distributed on the side of the energy output area of ​​the transducer to assist in the guidance of the ultrasonic impact liquid medium, thereby improving the convergence of the liquid medium and energy.

[0016] 3. The ultrasonic crushing equipment for corundum micropowder, through the cooperation of the servo motor and the rotating shaft, makes the connecting plate and the curved stirring plate rotate, and cooperates with the arc setting of the curved stirring plate to promote the flow and tumbling of the corundum micropowder particles and the liquid medium in the generating barrel and the bottom chamber barrel, thereby increasing the contact opportunity and crushing probability between the particles, and promoting the uniform distribution of the powder in the entire reaction chamber through stirring, and cooperates with the setting of the guide groove and the dredging groove to guide and drain the corundum micropowder particles and the liquid medium, thereby improving the mass transfer efficiency between the medium and the powder, so as to ensure the crushing effect of the corundum micropowder particles, and at the same time, the curved partition is used to block the flowing corundum micropowder particles guided by the curved stirring plate and the guide groove to avoid local accumulation, so that all particles have the opportunity to contact the ultrasonic energy, thereby improving the crushing efficiency and refinement degree.

[0017] Fourth, the ultrasonic crushing equipment for corundum micropowder drives the connecting shaft and the fixed rod to rotate through the rotation of the rotating shaft, so that the material collection folding plate rotates, thereby driving the flow of corundum micropowder particles to avoid the occurrence of lower layer sedimentation, and then uses the blocking groove and the diversion groove to subdivide the corundum micropowder particles. With the blocking of the material collection folding plate, the lower transducer can exert impact force on the corundum micropowder particles to accelerate the crushing efficiency of the corundum micropowder. In addition, the baffle and inclined partition are used to block and limit the material, and the flow direction of the corundum micropowder is adjusted to force the corundum micropowder to approach the transducer, thereby improving the crushing particle size of the corundum micropowder particles. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the external structure of an ultrasonic pulverizing device for corundum micropowder of the present invention; Figure 2 It is a schematic diagram of a partial cross-sectional structure of the present invention; Figure 3 It is a schematic diagram of a partial cross-section structure of a part of the structure of the present invention; Figure 4 This is a schematic diagram of the internal structure of the generating barrel and the bottom cavity barrel of the present invention; Figure 5 It is a schematic diagram of the three-dimensional structure of the collision plate of the present invention; Figure 6 It is a schematic diagram of the three-dimensional structure of the top cover, the feed pipe and the agitator of the present invention; Figure 7 It is a schematic diagram of the three-dimensional structure of the rotating shaft, the stirring flow expansion member and the flow dividing member of the present invention; Figure 8 It is a schematic diagram of the cross-sectional structure of the rotating shaft and the stirring flow diffusing member of the present invention; Fig. 9 It is a schematic diagram of the cross-sectional structure of the rotating shaft and the stirring flow diffusing member of the present invention; Fig.10 It is a schematic diagram of the three-dimensional structure of the flow divider of the present invention; Fig.11It is a partial structural schematic diagram of the flow diverter of the present invention.

[0019] In the figure: 1, ultrasonic generating barrel; 11, generating barrel; 12, top cover; 13, bottom chamber barrel; 2, ultrasonic pulverizer; 21, ultrasonic generator; 22, transducer; 3, feeding pipe; 4, discharging pipe; 5, agitator; 51, driving member; 511, servo motor; 512, rotating shaft; 52, stirring and expanding member; 521, connecting plate; 522, arc stirring plate; 523, guide groove; 524, arc partition; 525, dredging groove; 53, diverter; 531, connecting shaft; 532, fixing rod; 533, material collecting folding plate; 534, flow blocking groove; 535, diverter groove; 536, baffle; 537, inclined partition; 6, impact plate; 61, strengthening pad; 62, fixed horizontal plate; 63, first guide ramp; 64, arc impact plate; 65, second guide ramp. DETAILED DESCRIPTION

[0020] The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.

[0021] The first embodiment, as Figures 1 to 5 As shown, the present invention provides a technical solution: an ultrasonic pulverizing device for corundum micropowder, comprising an ultrasonic generating barrel 1, the ultrasonic generating barrel 1 is used to contain a liquid medium and a corundum micropowder material to form a reaction cavity, an ultrasonic pulverizer 2 is arranged on the outer edge surface of the ultrasonic generating barrel 1, the ultrasonic pulverizer 2 is used to apply ultrasonic vibration to form a shock wave of the pulverized material, the top and bottom of the ultrasonic generating barrel 1 are respectively provided with a feed pipe 3 and a discharge pipe 4, the discharge pipe 4 is provided with an electromagnetic control valve, an agitator 5 is installed in the middle of the top of the ultrasonic generating barrel 1, the agitator 5 is used to apply a rotational force to make the liquid medium and the corundum micropowder material flow, and the ultrasonic generating barrel The inner edge surface of the ultrasonic generator 1 is provided with a collision plate 6, which is used to converge the flowing corundum powder material and the liquid medium. The agitator 5 makes the corundum material and the liquid medium in the ultrasonic generator 1 flow, and cooperates with the ultrasonic pulverizer 2 to generate high pressure and low pressure periodic changes in the liquid medium by ultrasonic vibration, generate cavitation phenomenon, form a strong shock wave, and make the corundum powder particles suffer strong impact, shear and compression force. The collision plate 6 is used to contact with the flowing corundum material and the liquid medium to assist the collision and accelerate the crushing of the corundum powder particles, so that the corundum powder particles are crushed and refined, and the flow diversion effect of the collision plate 6 is used to promote the movement of the corundum material and increase the collision chance; The ultrasonic generating barrel 1 comprises a generating barrel 11, a bottom cavity barrel 13 is fixedly installed at the bottom of the generating barrel 11, a top cover 12 is detachably installed at the top of the generating barrel 11, the bottom end of the feeding pipe 3 passes through the top cover 12 and is fixed to the inner wall of the top cover 12, the top end of the discharging pipe 4 extends to the inside of the bottom cavity barrel 13 and is fixed to the inner wall of the bottom cavity barrel 13, and a support leg is fixedly installed on the outer edge surface of the bottom cavity barrel 13; the ultrasonic pulverizer 2 comprises an ultrasonic generator 21, the ultrasonic generator 21 is fixedly installed on the outer surface of the support leg, the output end of the ultrasonic generator 21 is electrically connected to a transducer 22, the transducer 22 is fixedly installed on the generating barrel 11 and the bottom cavity barrel 13, and the transducer 22 is circumferentially distributed on the generating barrel 11 and the bottom cavity barrel 13. 3, ultrasonic vibration is applied to the outer edge surface to form a shock wave of the crushed material, a reaction chamber is formed by the generating barrel 11 and the bottom chamber barrel 13, and ultrasonic generator 21 and transducer 22 are used in combination to apply ultrasonic waves in the liquid medium, and ultrasonic vibration is used to generate periodic changes in high pressure and low pressure, resulting in the formation, growth and rapid collapse of tiny bubbles, releasing local energy, forming a strong shock wave, causing the corundum micro-powder particles to be subjected to strong impact, shear and compression forces, thereby being crushed, and the continuous rotation and impact of the agitator 5 and the collision plate 6 on the corundum micro-powder particles, and the continuous application of the cavitation effect, so that the corundum micro-powder particles are continuously refined and evenly distributed in the liquid medium to achieve the desired particle size and distribution state; The collision plate 6 includes a first guide ramp 63 and a second guide ramp 65, one side of the first guide ramp 63 and the second guide ramp 65 are fixed to the inner edge surface of the generating barrel 11, a reinforcing pad 61 is fixedly installed on the surface close to the first guide ramp 63 and the second guide ramp 65, the outer edge surface of the reinforcing pad 61 is fixed to the inner edge surface of the generating barrel 11, and a fixed transverse plate 62 is fixedly connected to the surface of the reinforcing pad 61 away from the generating barrel 11, and the two sides of the fixed transverse plate 62 are respectively fixed to the surfaces of the first guide ramp 63 and the second guide ramp 65, and a curved collision plate 64 is fixedly installed on the surface of the fixed transverse plate 62 away from the reinforcing pad 61. The collision plate 6 is provided with a plurality of groups, Adjacent groups of collision plates 6 are respectively located on both sides of the output end of the transducer 22 on the outer edge surface of the generating barrel 11. The agitator 5 is used to stir the corundum micro-powder particles and the liquid medium to flow. The liquid medium is in contact with the second guide ramp 65 and the curved collision plate 64 in a flowing state to guide the material to flow along the slope, so that the liquid medium and the corundum micro-powder particles are close to the transducer 22. The ultrasonic generator 21 and the transducer 22 are then used to produce periodic changes in high and low pressures through ultrasonic vibrations to form shock waves to impact the corundum micro-powder particles, thereby accelerating the crushing and refining efficiency of the corundum micro-powder. The first guide ramp 63 and the second guide ramp 65 are distributed on the side of the energy output area of ​​the transducer 22 to assist in guiding the ultrasonic impact of the liquid medium.

[0022] During operation, the staff injects the corundum micropowder particles and the liquid medium into the reaction chamber formed by the generating barrel 11 and the bottom chamber barrel 13 through the feed pipe 3, and then starts the equipment, stirs the corundum micropowder particles and the liquid medium through the agitator 5, and uses the liquid medium to contact the second guide slope 65 and the curved impact plate 64 in the flowing state, guides the material to flow along the slope and contact the curved impact plate 64 to assist in collision, so that the liquid medium and the corundum micropowder particles are close to the transducer 22, and then uses the ultrasonic generator 21 and the transducer 22 to apply ultrasonic waves in the liquid medium, and uses ultrasonic vibrations to generate periodic changes in high pressure and low pressure, resulting in the formation, growth and rapid collapse of tiny bubbles. The first guide ramp 63 and the second guide ramp 65 are distributed on the side of the energy output area of ​​the transducer 22 to assist in guiding the ultrasonic impact liquid medium, and the agitator 5 and the impact plate 6 continuously rotate and impact the corundum powder particles, and the cavitation effect is continuously applied, so that the corundum powder particles are continuously refined and evenly distributed in the liquid medium to achieve the required particle size and distribution state. After the crushing is completed, the solenoid valve at the discharge pipe 4 is opened to guide the corundum powder and the liquid medium for subsequent processing.

[0023] The second embodiment is based on the first embodiment. Figures 6 to 9 As shown, the agitator 5 includes a driving member 51, which is mounted on the top cover 12. The output end of the driving member 51 is provided with a stirring flow expansion member 52, and the output end of the driving member 51 is provided with a diverter member 53, and the diverter member 53 is located below the stirring flow expansion member 52. The stirring flow expansion member 52 and the diverter member 53 are both arranged inside the generating barrel 11, and the stirring flow expansion member 52 and the diverter member 53 are driven to rotate by the driving member 51 to stir the liquid medium and the corundum micropowder particles to flow; The driving member 51 includes a servo motor 511. The bottom surface of the servo motor 511 is fixed to the top of the top cover 12. The output shaft of the servo motor 511 penetrates the top cover 12 and rotates with the inner wall of the top cover 12. The end of the output shaft of the servo motor 511 is fixedly connected to a rotating shaft 512. The top of the rotating shaft 512 rotates with the bottom surface of the top cover 12. The output shaft of the servo motor 511 rotates to drive the rotating shaft 512 to rotate, thereby rotating the stirring expansion member 52 and the flow diverter 53. The stirring and expanding member 52 includes a connecting plate 521, the inner edge surface of the connecting plate 521 is fixed to the outer edge surface of the rotating shaft 512, and a curved stirring plate 522 is fixedly connected to the outer edge surface of the connecting plate 521 away from the rotating shaft 512. There are three curved stirring plates 522, which are evenly spaced on the outer edge surface of the connecting plate 521. The curved stirring plates 522 are inclined, and a guide groove 523 is provided on the inner arc surface of the curved stirring plate 522. A dredging groove 525 is provided on the outer edge surface of the guide groove 523, and the dredging groove 525 is through-set, and the dredging groove 525 is located below the guide groove 523; a curved partition plate 524 is fixedly installed on the side surface of the curved stirring plate 522 close to the rotating shaft 512, and the top of the curved partition plate 524 is fixed to the bottom surface of the connecting plate 521, and the curved partition plate 524 is fixed to the bottom surface of the connecting plate 521. The surface of one side of the plate 524 close to the rotating shaft 512 is fixed to the outer edge surface of the rotating shaft 512. The rotation of the connecting plate 521 and the curved stirring plate 522 is coordinated with the arc setting of the curved stirring plate 522 to promote the flow and tumbling of the corundum micro-powder particles and the liquid medium in the generating barrel 11 and the bottom chamber barrel 13, thereby increasing the contact opportunity and crushing probability between the particles. The powder is promoted to be evenly distributed in the entire reaction chamber through stirring. The setting of the guide groove 523 and the dredging groove 525 is then used to guide and drain the corundum micro-powder particles and the liquid medium, thereby improving the mass transfer efficiency between the medium and the powder. The curved partition plate 524 is used to block the flowing corundum micro-powder particles guided by the curved stirring plate 522 and the guide groove 523 to avoid local accumulation, so that all particles have the opportunity to contact the ultrasonic energy.

[0024] During operation, the output shaft of the servo motor 511 rotates to drive the rotating shaft 512 to rotate, so that the connecting plate 521 and the arc-shaped stirring plate 522 rotate. The arc-shaped setting of the arc-shaped stirring plate 522 promotes the flow and tumbling of the corundum micro-powder particles and the liquid medium in the generating barrel 11 and the bottom chamber barrel 13, thereby increasing the contact opportunity and crushing probability between the particles. The powder is promoted to be evenly distributed in the entire reaction chamber through stirring. The setting of the guide groove 523 and the dredging groove 525 is then used to guide and drain the corundum micro-powder particles and the liquid medium, thereby improving the mass transfer efficiency between the medium and the powder. The arc-shaped partition plate 524 is used to block the flowing corundum micro-powder particles guided by the arc-shaped stirring plate 522 and the guide groove 523 to avoid local accumulation, so that all particles have the opportunity to contact the ultrasonic energy, thereby accelerating the crushing of the corundum micro-powder particles.

[0025] The third embodiment is based on the first and second embodiments. Fig.10 , Fig.11As shown, the flow divider 53 includes a connecting shaft 531, the top of the connecting shaft 531 is fixed to the bottom surface of the rotating shaft 512, a fixing rod 532 is fixedly installed on the outer edge surface of the connecting shaft 531, and a material collecting folding plate 533 is fixedly installed on the end of the fixing rod 532 away from the connecting shaft 531, and a flow blocking groove 534 is opened on the outer edge surface of the material collecting folding plate 533. The rotation of the rotating shaft 512 drives the connecting shaft 531 and the fixing rod 532 to rotate, so that the material collecting folding plate 533 rotates, driving the corundum micro powder particles to flow, and avoiding the occurrence of lower layer deposition; A diverter groove 535 is provided on the inner wall of the blocking groove 534, and a baffle 536 is fixedly connected to the inner edge surface of the material collecting folding plate 533 and located above the diverter groove 535. An inclined partition 537 is fixedly installed on the bottom surface of the baffle 536. There are a number of inclined partitions 537, which are evenly distributed on the bottom surface of the baffle 536. The blocking groove 534 and the diverter groove 535 are used to subdivide and guide the corundum micro-powder particles. With the blocking of the material collecting folding plate 533, the lower transducer 22 can exert an impact force on the corundum micro-powder particles, thereby accelerating the crushing efficiency of the corundum micro-powder. The baffle 536 and the inclined partition 537 block and restrict the material, adjust the flow direction of the corundum micro-powder, force the corundum micro-powder to approach the transducer 22, and improve the crushing particle size of the corundum micro-powder particles.

[0026] During operation, the rotation of the rotating shaft 512 drives the connecting shaft 531 and the fixed rod 532 to rotate, and the material collecting folding plate 533 rotates, driving the corundum micro-powder particles to flow, avoiding the occurrence of lower layer sedimentation, and utilizing the flow blocking groove 534 and the diverter groove 535 to subdivide and guide the corundum micro-powder particles, and with the blocking of the material collecting folding plate 533, the lower transducer 22 can exert impact force on the corundum micro-powder particles, thereby accelerating the crushing efficiency of the corundum micro-powder, and utilizing the baffle 536 and the inclined partition 537 to block and restrict the material, adjust the flow direction of the corundum micro-powder, force the corundum micro-powder to approach the transducer 22, and improve the crushing particle size of the corundum micro-powder particles.

[0027] The following is a detailed description of the working principle of the ultrasonic crushing equipment used for corundum micropowder.

[0028] When in use, the staff injects the corundum micropowder particles and the liquid medium into the reaction chamber formed by the generating barrel 11 and the bottom chamber barrel 13 through the feed pipe 3, and then starts the equipment, and drives the rotating shaft 512 to rotate by rotating the output shaft of the servo motor 511, so that the connecting plate 521 and the arc-shaped stirring plate 522 rotate, and the arc-shaped setting of the arc-shaped stirring plate 522 promotes the flow and tumbling of the corundum micropowder particles and the liquid medium in the generating barrel 11 and the bottom chamber barrel 13, thereby increasing the contact opportunity and crushing probability between particles, and using the ultrasonic generator 21 and the transducer 22 to apply ultrasonic waves in the liquid medium, and using ultrasonic vibrations to generate high-pressure and low-pressure periodic The changes cause tiny bubbles to form, grow and collapse quickly, releasing local energy and forming strong shock waves, which cause the corundum micropowder particles to be subjected to strong impact, shear and compression forces, thereby being crushed. The powder is evenly distributed in the entire reaction chamber through stirring, and the guide groove 523 and the dredging groove 525 are then used to guide and diffuse the corundum micropowder particles and the liquid medium to improve the mass transfer efficiency between the medium and the powder. The curved partition plate 524 is used to block the flowing corundum micropowder particles guided by the curved stirring plate 522 and the guide groove 523 to avoid local accumulation, so that all particles have the opportunity to contact the ultrasonic energy, accelerating the corundum micropowder. The particles are crushed, and the liquid medium is contacted with the second guide ramp 65 and the curved impact plate 64 in the flowing state to guide the material to flow and impact along the slope, so that the liquid medium and the corundum micro-powder particles are close to the transducer 22, and the first guide ramp 63 and the second guide ramp 65 are distributed on the side of the energy output area of ​​the transducer 22 to assist in guiding the ultrasonic impact liquid medium, and through the rotation of the rotating shaft 512, the connecting shaft 531 and the fixed rod 532 are driven to rotate, so that the material collection folding plate 533 is rotated, and the corundum micro-powder particles are driven to flow, so as to avoid the occurrence of lower layer deposition, and the corundum micro-powder particles are dammed by the blocking groove 534 and the diverter groove 535. The particles are subdivided and diverted, and the blocking of the material collecting folding plate 533 is combined to enable the lower transducer 22 to exert impact force on the corundum micro-powder particles, thereby accelerating the crushing efficiency of the corundum micro-powder. The baffle 536 and the inclined partition 537 are used to block and limit the material, adjust the flow direction of the corundum micro-powder, force the corundum micro-powder to approach the transducer 22, and improve the crushing particle size of the corundum micro-powder particles. Combined with the continuous application of the cavitation effect, the corundum micro-powder particles are continuously refined and evenly distributed in the liquid medium to achieve the required particle size and distribution state. After the crushing is completed, the electromagnetic valves at 4 places of the discharge pipe are opened to guide the corundum micro-powder and the liquid medium out for subsequent processing.

[0029] Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without creative work should fall within the scope of protection of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention are implemented according to the conventional means in the field unless otherwise specified and limited.

Claims

1. An ultrasonic pulverizing device for corundum powder, characterized in that: The ultrasonic generating barrel (1) comprises an ultrasonic generating barrel (1) for containing a liquid medium and a corundum micro-powder material to form a reaction chamber; an ultrasonic pulverizer (2) is arranged on the outer edge surface of the ultrasonic generating barrel (1); the ultrasonic pulverizer (2) is used to apply ultrasonic vibration to form a shock wave for pulverizing the material; a feed pipe (3) and a discharge pipe (4) are respectively arranged on the top and bottom of the ultrasonic generating barrel (1); an agitator (5) is installed in the middle of the top of the ultrasonic generating barrel (1); the agitator (5) is used to apply a rotational force to make the liquid medium and the corundum micro-powder material flow; and a collision plate (6) is arranged on the inner edge surface of the ultrasonic generating barrel (1); the collision plate (6) is used to converge the corundum micro-powder material and the liquid medium in a flowing state; The ultrasonic generating barrel (1) comprises a generating barrel (11), a bottom chamber barrel (13) is fixedly mounted on the bottom of the generating barrel (11), and a top cover (12) is detachably mounted on the top of the generating barrel (11); The collision plate (6) comprises a first flow guide ramp (63) and a second flow guide ramp (65), one side of each of the first flow guide ramp (63) and the second flow guide ramp (65) being fixed to the inner edge surface of the generating barrel (11), a reinforcing pad (61) being fixedly mounted on the surface of the first flow guide ramp (63) and the second flow guide ramp (65) close to each other, an outer edge surface of the reinforcing pad (61) being fixed to the inner edge surface of the generating barrel (11), a fixed transverse plate (62) being fixedly connected to the surface of the reinforcing pad (61) on the side away from the generating barrel (11), two sides of the fixed transverse plate (62) being fixed to the surfaces of the first flow guide ramp (63) and the second flow guide ramp (65), and a curved collision plate (64) being fixedly mounted on the surface of the fixed transverse plate (62) on the side away from the reinforcing pad (61).

2. The ultrasonic pulverizing device for corundum powder according to claim 1, characterized in that: The bottom end of the feed pipe (3) passes through the top cover (12) and is fixed to the inner wall of the top cover (12), the top end of the discharge pipe (4) extends to the interior of the bottom cavity barrel (13) and is fixed to the inner wall of the bottom cavity barrel (13), and a support leg is fixedly mounted on the outer edge surface of the bottom cavity barrel (13).

3. The ultrasonic pulverizing device for corundum powder according to claim 2, characterized in that: The ultrasonic pulverizer (2) comprises an ultrasonic generator (21), the ultrasonic generator (21) being fixedly mounted on the outer surface of a support leg, the output end of the ultrasonic generator (21) being electrically connected to a transducer (22), the transducer (22) being fixedly mounted on a generating barrel (11) and a bottom chamber barrel (13), and the transducers (22) being circumferentially distributed on the outer edge surfaces of the generating barrel (11) and the bottom chamber barrel (13) to apply ultrasonic vibrations to form shock waves for pulverizing materials.

4. The ultrasonic pulverizing device for corundum powder according to claim 3, characterized in that: The collision plates (6) are provided in a plurality of groups, and adjacent groups of the collision plates (6) are respectively located on both sides of the output end of the transducer (22) on the outer edge surface of the generating barrel (11).

5. The ultrasonic pulverizing device for corundum powder according to claim 1, characterized in that: The agitator (5) comprises a driving member (51), the driving member (51) being mounted on the top cover (12), the output end of the driving member (51) being provided with a stirring flow expansion member (52), the output end of the driving member (51) being provided with a flow diverter (53), and the flow diverter (53) being located below the stirring flow expansion member (52), and the stirring flow expansion member (52) and the flow diverter (53) being both arranged inside the generating barrel (11).

6. The ultrasonic pulverizing device for corundum powder according to claim 5, characterized in that: The driving member (51) comprises a servo motor (511), the bottom surface of the servo motor (511) is fixed to the top of the top cover (12), the output shaft of the servo motor (511) passes through the top cover (12) and rotates with the inner wall of the top cover (12), the end of the output shaft of the servo motor (511) is fixedly connected to a rotating shaft (512), and the top of the rotating shaft (512) rotates with the bottom surface of the top cover (12).

7. The ultrasonic pulverizing device for corundum powder according to claim 6, characterized in that: The stirring and diffusion member (52) comprises a connecting plate (521), the inner edge surface of the connecting plate (521) being fixed to the outer edge surface of the rotating shaft (512), a curved stirring plate (522) being fixedly connected to the outer edge surface of the connecting plate (521) away from the rotating shaft (512), three curved stirring plates (522) being provided and distributed at equal intervals on the outer edge surface of the connecting plate (521), the curved stirring plates (522) being inclined, and a guide groove (523) being provided on the inner arc surface of the curved stirring plate (522), a dredging groove (525) being provided on the outer edge surface of the guide groove (523), and the dredging groove (525) being provided through, and the dredging groove (525) being located below the guide groove (523).

8. The ultrasonic pulverizing device for corundum powder according to claim 7, characterized in that: A curved baffle plate (524) is fixedly mounted on a surface of the curved stirring plate (522) on one side close to the rotating shaft (512); the top of the curved baffle plate (524) is fixed to the bottom surface of the connecting plate (521); and the surface of the curved baffle plate (524) on one side close to the rotating shaft (512) is fixed to the outer edge surface of the rotating shaft (512).

9. The ultrasonic pulverizing device for corundum powder according to claim 6, characterized in that: The flow dividing member (53) comprises a connecting shaft (531), the top of the connecting shaft (531) is fixed to the bottom surface of the rotating shaft (512), a fixing rod (532) is fixedly mounted on the outer edge surface of the connecting shaft (531), a material collecting folding plate (533) is fixedly mounted on one end of the fixing rod (532) away from the connecting shaft (531), and a flow blocking groove (534) is provided on the outer edge surface of the material collecting folding plate (533).

10. The ultrasonic pulverizing device for corundum powder according to claim 9, characterized in that: A diversion groove (535) is provided on the inner wall of the flow blocking groove (534); a baffle (536) is fixedly connected to the inner edge surface of the material collecting folding plate (533) and located above the diversion groove (535); an inclined partition (537) is fixedly installed on the bottom surface of the baffle (536); a plurality of inclined partitions (537) are provided and are evenly spaced on the bottom surface of the baffle (536).

Citation Information

Patent Citations

  • Reaction system for extracting and evaporating carrier gas in high-salinity wastewater

    CN114249481A

  • Cement prefabricating and stirring system for cement pole

    CN118269229A

  • Corundum is ultrasonic wave crushing apparatus for miropowder

    CN208244833U

  • Novel ultrasonic wood chip washing machine

    CN209697618U

  • Graded filtering device for graphene lubricating oil

    CN214075348U