Decompressor for peat blocks

Abstract

The invention discloses a peat block decompression machine, and relates to the technical field of coconut shell processing and manufacturing, the peat block decompression machine comprises a box body, a plurality of layers of decompression roller sets with different orientations are vertically arranged in the box body, each decompression roller set is composed of a plurality of first rotating cylinders and a plurality of second rotating cylinders, and arc-shaped blades are distributed on the peripheries of the first rotating cylinders and the second rotating cylinders in a staggered manner; a locking adjusting key for adjusting the distance between the arc-shaped blades is arranged on the first rotating cylinder, the inner side of the first rotating cylinder is axially and slidably sleeved with a rotating shaft, the end of the rotating shaft penetrates out of the box body and is connected to the gear, a spring is arranged between one end of the first rotating cylinder and the box body, and the other end of the first rotating cylinder penetrates out of the box body and is in threaded connection with an adjusting piece. The device has the technical advantages that coaxial inward turning and double-shaft opposite turning are achieved in the same decompression roller set, peat blocks are scattered, the structure of the peat blocks is not damaged, the distance between arc-shaped blades on a first rotating cylinder and arc-shaped blades on a second rotating cylinder can be adjusted according to requirements, and therefore the peat blocks can be effectively decompressed. And by arranging the adjusting piece and the unlocking key, the rotation reliability after adjustment is completed can be improved.

Description

Technical Field

[0001] The present application relates to the technical field of coconut shell processing and manufacturing, and in particular to a peat block decompressor. Background Art

[0003] As a highly efficient adsorption material, coconut shell charcoal has been widely used in many fields due to its surface microporous structure and unique chemical properties. However, in the process of preparing coconut shell charcoal, the coconut shell peat blocks are often hard and difficult to break up, which not only affects the production efficiency of coconut shell charcoal, but also has an adverse effect on its final microporous structure and adsorption performance; at the same time, in the production of coconut shell charcoal, it is also necessary to adjust the breaking distance according to the specific coconut shell charcoal size, so that the coconut shell peat blocks are more scattered without destroying its internal structure, so an effective breaking structure is needed. Summary of the invention

[0004] The device provides a peat block decompression machine, and the specific implementation is as follows:

[0005] For peat block decompressor, including:

[0006] The box body has multiple layers of decompression roller groups with different directions vertically arranged inside the box body. A single decompression roller group is composed of a plurality of first rotating cylinders and a second rotating cylinder. The two rotating cylinders are provided with arc blades in a staggered manner around their bodies, and a locking adjustment key for adjusting the spacing of the arc blades is provided on the first rotating cylinder;

[0007] A motor is arranged outside the box, and the output end of the motor is connected to the decompression roller set through a gear rack transmission;

[0008] A rotating shaft is provided on the axial sliding sleeve inside the first rotating cylinder, and the end of the rotating shaft passes through the box body and is connected to the gear. A spring is provided between one end of the first rotating cylinder and the box body, and the other end of the spring passes through the box body and is threadedly connected with an adjusting piece. The spacing between the arc blades on the first rotating cylinder and the arc blades on the second rotating cylinder is adjusted by screwing the adjusting piece.

[0009] Based on the above technical scheme, the first decompression roller group and the second decompression roller group are set up through the longitudinal and transverse layout to achieve a multi-dimensional break-up effect on the peat blocks; in the same decompression roller group, the size and angle of the blade gears are precisely calculated and optimized, and the coaxial inward turning and double-axis opposite turning operating mechanisms are adopted, which not only further promotes the fine dispersion of the peat blocks, but also ensures that the ideal break-up state is achieved without destroying its original structure.

[0010] Preferably, the adjusting member is composed of a rotating sleeve with an internal thread, and a base and a telescopic limit head that slides axially relative to the base is provided on the side of the rotating sleeve; a limit groove is provided at the end of the first rotating cylinder, the limit groove is laterally open, and the head of the telescopic limit head is slidably arranged in the limit groove.

[0011] Preferably, an unlocking key is provided between the base and the telescopic limit head, and the inner end of the unlocking key is pressed on the telescopic limit head to achieve position locking thereof.

[0012] Based on the above technical solution, the distance between the arc-shaped blades on the first rotating cylinder and the arc-shaped blades on the second rotating cylinder is adjustable. By operating the unlocking key, the retraction limit head can be conveniently locked or unlocked, thereby greatly improving the operational convenience when adjusting the axial position of the second rotating cylinder relative to the rotating shaft, while also ensuring the stability and reliability of the rotation after the adjustment is completed.

[0013] Preferably, a fixing ring is installed on the first rotating cylinder, a fixing cylinder encapsulating a spring is provided in the box body, and the spring abuts against the fixing ring.

[0014] Preferably, the fixed ring is slidably disposed in the first rotating cylinder, and an isolation membrane for sliding sealing is provided between the two.

[0015] Based on the above technical solution, by designing and installing a combined structure of a fixed cylinder and an isolation membrane, it is effectively ensured that before the first rotating cylinder performs the necessary axial adjustment operation and during the entire process after the adjustment is completed, the spring and the peat block material can always maintain a safe and efficient isolation state. This not only avoids the contamination or damage that may be caused by direct contact between the spring and the peat block material, but also provides a guarantee for the stable operation and long-term maintenance of the equipment.

[0016] Preferably, a positioning protrusion is provided on the rotating shaft, and a positioning groove corresponding to the positioning protrusion is provided on the inner side of the first rotating cylinder.

[0017] Preferably, a flat notch is provided at the thread on the end of the shaft, and scales are arranged along the length direction of the flat notch.

[0018] Based on the above technical solution, by providing a horizontal notch with a scale, not only is it ensured that the normal rotation of the rotating sleeve is not affected, but also by using this design, the user can conveniently and accurately determine the axial movement of the first rotating cylinder through the rotating sleeve.

[0019] Preferably, a discharge port is provided at the bottom of the box body, an inclined guide plate is provided at the top thereof, and the box body is installed on the ground through a bracket.

[0020] Preferably, the arc directions of the arc-shaped blades on the first rotating cylinder are consistent, and the arc directions of the arc-shaped blades on the first rotating cylinder and the second rotating cylinder are opposite.

[0021] Preferably, it also includes a mud-water separation component arranged at the discharge port at the bottom of the box body, which is composed of a drainage tube and a flip frame rotatably mounted on the outside of the drainage tube. The flip frame is a square frame structure with cross-conducting open ports arranged inside, and a filter screen is installed at the end face of each open port.

[0022] Based on the above technical solution, the liquid discharge cylinder is provided with a liquid outlet axially outward, and a liquid inlet is provided at the radial top of the liquid discharge cylinder vertically corresponding to the discharge port at the bottom of the box body. A fixed seat is sleeved on the outside of the flip frame, the fixed seat is vertically conductive, and its interior is provided with an arc flow channel that cooperates with the rotation of the flip frame. The diameter of the arc flow channel in this structure corresponds to the diagonal length of the flip frame.

[0023] Preferably, abutment plates are slidably provided on the upper and lower parts of the fixed seat through a telescopic rod structure, and a sealing rubber sleeve is provided between the abutment plate and the discharge port at the bottom of the box body to ensure the sealing problem of the abutment plate during vertical movement. Damping is provided at the rotational contact position between the flip frame and the fixed seat, and the outer surface of each filter is set to an inclined surface, and the inclination direction is consistent.

[0024] In summary, this application includes the following beneficial technical effects:

[0025] 1. The blade gear size and angle in the same decompression roller set of the present invention are designed through calculation, coaxial inward turning, and double-axis opposite turning, so that the peat blocks are more dispersed without destroying the structure itself.

[0026] 2. The present invention can adjust the distance between the arc blades on the first rotating cylinder and the arc blades on the second rotating cylinder according to the needs. By providing an adjusting member and an unlocking key, the unlocking key locks the shrinking limit head, which can improve the convenience of adjusting the axial position of the second rotating cylinder relative to the rotating shaft, and also improve the reliability of rotation after the adjustment is completed;

[0027] 3. The present invention ensures the isolation between the spring and the peat block material before and after the axial adjustment of the first rotating cylinder by providing a fixed cylinder and an isolation membrane;

[0028] 4. The present invention has a simple structure. By setting a horizontal notch with scale, the rotation of the rotating sleeve is not affected. At the same time, the displacement of the first rotating cylinder axis can be determined with the help of the rotating sleeve. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 The structure of the present invention is schematically shown in FIG. Figure 1 ;

[0030] Figure 2 It is a cross-sectional schematic diagram of the structure of the present invention;

[0031] Figure 3 The structure of the present invention is schematically shown in FIG. Figure 2 ;

[0032] Figure 4 The present invention Figure 1 A magnified view of the structure in the middle;

[0033] Figure 5 It is a schematic diagram of the exploded structure of the decompression roller set and the rotating shaft in the present invention;

[0034] Figure 6 It is a structural schematic diagram of the decompression roller set and the adjusting member in the present invention;

[0035] Figure 7 It is a schematic diagram of the structure after the mud-water separation component is installed in the present invention;

[0036] Figure 8 It is a schematic diagram of the explosion structure after the mud-water separation component is installed in the present invention;

[0037] Fig. 9 It is a cross-sectional view of the structure after the mud-water separation component is installed in the present invention;

[0038] Fig.10 It is a schematic diagram of the explosion structure of the mud-water separation component in the present invention;

[0039] Fig.11 It is a schematic diagram of the structure when the mud-water separation component in the present invention is turned over.

[0040] Description of reference numerals:

[0041] 1. Box body, 2. First decompression roller set, 3. Rotating shaft, 4. Second decompression roller set, 5. Adjusting member, 6. Gear, 7. Spring, 8. Isolation membrane, 9. Unlocking key, 10. Motor, 11. Fixed cylinder, 12. Abutment plate, 13. Fixed seat, 14. Drain cylinder, 15. Filter screen, 16. Turning frame,

[0042] 101. bracket, 102. guide plate, 103. discharge port, 201. first rotating cylinder, 202. second rotating cylinder, 203. arc-shaped blades, 204. external thread, 205. horizontal notch, 206. limiting groove, 207. positioning groove, 208. fixing ring, 301. positioning protrusion, 501. rotating sleeve, 502. base, 503. telescopic limiting head, 1301. arc-shaped flow channel, 1401. liquid outlet, 1402. liquid inlet, 1601. open mouth. DETAILED DESCRIPTION

[0043] The specific implementation of the present invention is described below in conjunction with the accompanying drawings and embodiments:

[0044] It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification so that people familiar with this technology can understand and read them, and are not used to limit the conditions under which the present invention can be implemented. Any structural modification, change in proportional relationship or adjustment of size should still fall within the scope of the technical contents disclosed in the present invention without affecting the effects and purposes that can be achieved by the present invention.

[0045] At the same time, the terms such as "upper", "lower", "left", "right", "middle" and "one" cited in this specification are only for the convenience of description and are not used to limit the scope of implementation of the present invention. Changes or adjustments to their relative relationships should be regarded as the scope of implementation of the present invention without substantially changing the technical content.

[0046] The following is combined with Figure 1-11 This application is described in further detail.

[0047] The embodiments of the present application disclose a peat block decompressor.

[0048] Example 1

[0049] Reference Figures 1 to 3 The present embodiment discloses a peat block decompression machine, comprising a box body 1, in which a first decompression roller group 2 and a second decompression roller group 4 with different directions are vertically arranged, and the structures of the two are consistent. Taking the first decompression roller group 2 as an example, it is composed of a plurality of first rotating cylinders 201 and second rotating cylinders 202, and arc blades 203 are arranged in a staggered manner around the two bodies. In this structure, the arc directions of the arc blades 203 on the first rotating cylinder 201 are consistent, and the arc directions of the arc blades 203 on the first rotating cylinder 201 and the second rotating cylinder 202 are opposite.

[0050] A motor 10 is provided outside the box body 1, and the output end of the motor 10 is connected to the decompression roller set through a gear rack transmission. In this structure, a discharge port 103 is provided at the bottom of the box body 1, and an inclined guide plate 102 is provided at the top, and the box body 1 is installed on the ground through a bracket 101.

[0051] Example 2

[0052] Reference Figures 4 to 6Based on the above embodiment, the present embodiment further discloses a peat block decompressor, wherein a locking adjustment key for adjusting the spacing of the arc-shaped blades 203 is provided on the first rotating cylinder 201, and a rotating shaft 3 is provided on the axial sliding sleeve inside the first rotating cylinder 201, and the end of the rotating shaft 3 passes through the box body 1 and is connected to the gear 6. A spring 7 is provided between one end of the first rotating cylinder 201 and the box body 1, and the other end passes through the box body 1 and is threaded with an adjusting member 5. The spacing between the arc-shaped blades 203 on the first rotating cylinder 201 and the arc-shaped blades 203 on the second rotating cylinder 202 is adjusted by screwing the adjusting member 5. In the present structure, a fixing ring 208 is added to the first rotating cylinder 201, and a fixing cylinder 11 encapsulating the spring 7 is provided in the box body 1, and the spring 7 abuts against the fixing ring 208.

[0053] The adjusting member 5 is composed of a rotating sleeve 501 with an internal thread, and a base 502 and a telescopic limit head 503 which slides axially relative to the base 502 are provided on the side of the rotating sleeve 501. A limit groove 206 is provided at the end of the first rotating cylinder 201, and the limit groove 206 is laterally open. The head of the telescopic limit head 503 is slidably arranged in the limit groove 206. In this structure, an unlocking key 9 is provided between the base 502 and the telescopic limit head 503, and the inner end of the unlocking key 9 is crimped on the telescopic limit head 503 to lock its position, and the unlocking key 9 is a conventional press lock.

[0054] The specific implementation process is as follows: when adjusting the spacing between the arc-shaped blades 203 on the first rotating cylinder 201 and the arc-shaped blades 203 on the second rotating cylinder 202, the unlocking key 9 is pressed to unlock, and the L-shaped telescopic limit head 503 is pushed down to disengage the limit groove 206, and the telescopic limit head 503 is rotated to rotate the rotating sleeve 501; after the rotating sleeve 501 rotates, the spring 7 acts on the fixing ring 208 on the first rotating cylinder 201, so that the first rotating cylinder 201 moves axially along the direction of the rotating shaft 3; after the spacing adjustment is completed, the telescopic limit head 503 stops in the limit groove 206, retreats, and the unlocking key 9 is pressed again to lock the telescopic limit head 503; during the dispersing operation, the rotating shaft 3 rotates, driving the first rotating cylinder 201 to rotate synchronously; at the same time, the first rotating cylinder 201 and the adjusting member 5 are locked as a whole, and the threaded structure between the two will not be disengaged due to the rotation of the first rotating cylinder 201.

[0055] Example 3

[0056] Reference Figures 1 to 6 Based on the above embodiments, the present embodiment further discloses a peat block decompressor, in which a fixing ring 208 is slidably arranged in the first rotating cylinder 201, and an isolation membrane 8 for sliding sealing is arranged between the two, a positioning protrusion 301 is arranged on the rotating shaft 3, and a positioning groove 207 opposite to the first rotating cylinder 201 is arranged on the inner side of the first rotating cylinder 201, and a horizontal notch 205 is arranged at the threaded part of the end of the rotating shaft 3 in the present structure, and scales are arranged along the length direction of the horizontal notch 205.

[0057] Example 4

[0058] Reference Figures 1 to 11 Based on the above embodiments, the present embodiment further discloses a peat block decompressor, including a mud-water separation assembly arranged at the discharge port at the bottom of the box body 1, which is composed of a liquid discharge cylinder 14 and a flip frame 16 rotatably sleeved on the outside of the liquid discharge cylinder 14, the flip frame 16 is a square frame structure, and a cross-conducting open port 1601 is arranged inside, and a filter screen 15 is installed at the end face of each open port 1601. In this structure, the liquid discharge cylinder 14 is axially provided with a liquid outlet 1401, and the radial top of the liquid discharge cylinder 14 is provided with a liquid inlet 1402 vertically corresponding to the discharge port at the bottom of the box body 1.

[0059] A fixing seat 13 is sleeved on the outer side of the flip frame 16 . The fixing seat 13 is vertically conductive and has an arc flow channel 1301 inside thereof that is rotatably matched with the flip frame 16 . In this structure, the diameter of the arc flow channel 1301 corresponds to the diagonal length of the flip frame 16 .

[0060] Abutment plates 12 are slidably provided on the upper and lower parts of the fixed seat 13 through a telescopic rod structure. A rubber sleeve for sealing is provided between the abutment plate 12 and the discharge port at the bottom of the box body 1 to ensure the sealing problem of the abutment plate 12 during the vertical movement. Damping is provided at the rotational contact position between the flip frame 16 and the fixed seat 13, and the outer surface of each filter screen 15 is set as an inclined surface, and the inclination direction is consistent. In this structure, circumferential damping is not required between the flip frame 16 and the fixed seat 13, and a reset spring can be added in the telescopic rod structure between the abutment plate 12 and the fixed seat 13 to provide a damping effect.

[0061] The specific implementation process is as follows: the peat blocks decompressed from the top fall from the discharge port at the bottom of the box body 1, and after being filtered by the filter screen 15, the liquid passes through the filter screen 15 and is discharged from the liquid outlet 1401 through the liquid inlet 1402; the peat blocks gather on the filter screen 15, and when the concentration is greater than the damping between the flip frame 16 and the fixed seat 13, the flip frame 16 flips along the oblique direction of the filter screen 15; during the flipping process, the abutment plate 12 is forced to be pushed out, and the excess peat blocks are discharged downward through the filter screen 15 and the arc flow channel 1301; when the peat blocks are discharged, the abutment plate 12 is reset to improve the stability of the flip frame 16 in a flat state.

[0062] Many other changes and modifications may be made without departing from the concept and scope of the present invention.It should be understood that the present invention is not limited to the specific embodiments, and the scope of the present invention is defined by the appended claims.

Claims

1. A peat block decompressor, characterized in that: include: A box body (1), wherein multiple layers of decompression roller groups with different directions are vertically arranged in the box body (1), and a single decompression roller group is composed of a plurality of first rotating cylinders (201) and second rotating cylinders (202), both of which are provided with arc blades (203) arranged in a staggered manner around their bodies, and a locking adjustment key for adjusting the spacing of the arc blades (203) is provided on the first rotating cylinder (201); A motor (10) is provided outside the box (1), and an output end of the motor (10) is connected to a decompression roller set via a gear rack transmission; A rotating shaft (3) is provided on the inner axial sliding sleeve of the first rotating cylinder (201), the end of the rotating shaft (3) passes through the housing (1) and is connected to a gear (6), a spring (7) is provided between one end of the first rotating cylinder (201) and the housing (1), the other end of the spring (7) passes through the housing (1) and is threadedly connected to an adjusting member (5), and the spacing between the arc-shaped blades (203) on the first rotating cylinder (201) and the arc-shaped blades (203) on the second rotating cylinder (202) is adjusted by screwing the adjusting member (5).

2. The peat block decompression machine according to claim 1, characterized in that: The adjusting member (5) is composed of a rotating sleeve (501) with an internal thread, and a base (502) and a telescopic limit head (503) axially sliding relative to the base (502) are provided on the side of the rotating sleeve (501); A limiting groove (206) is provided at the end of the first rotating cylinder (201), the limiting groove (206) is laterally open, and the head of the telescopic limiting head (503) is slidably disposed in the limiting groove (206).

3. The peat block decompression machine according to claim 2, characterized in that: An unlocking key (9) is provided between the base (502) and the telescopic limit head (503), and the inner end of the unlocking key (9) is pressed against the telescopic limit head (503) to achieve position locking thereof.

4. The peat block decompression machine according to claim 3, characterized in that: A fixing ring (208) is installed on the first rotating cylinder (201), a fixing cylinder (11) encapsulating the spring (7) is provided in the box body (1), and the spring (7) abuts against the fixing ring (208).

5. The peat block decompression machine according to claim 4, characterized in that: The fixing ring (208) is slidably disposed in the first rotating cylinder (201), and an isolation membrane (8) for sliding sealing is disposed between the two.

6. The peat block decompression machine according to claim 1, characterized in that: The rotating shaft (3) is provided with a positioning protrusion (301), and the inner side of the first rotating cylinder (201) is provided with a positioning groove (207) corresponding to the positioning protrusion (301).

7. The peat block decompression machine according to claim 1, characterized in that: A flat notch (205) is provided at the threaded portion of the end of the rotating shaft (3), and scales are arranged along the length direction of the flat notch (205).

8. The peat block decompression machine according to claim 1, characterized in that: The bottom of the box body (1) is provided with a discharge port (103), the top of the box body (1) is provided with an inclined guide plate (102), and the box body (1) is installed on the ground through a bracket (101); The arc directions of the arc-shaped blades (203) on the first rotating cylinder (201) are consistent, and the arc directions of the arc-shaped blades (203) on the first rotating cylinder (201) and the second rotating cylinder (202) are opposite.

9. The peat block decompression machine according to claim 1, characterized in that: It also comprises a mud-water separation assembly arranged at the discharge port at the bottom of the box body (1), which is composed of a liquid discharge cylinder (14) and a flip frame (16) rotatably sleeved on the outside of the liquid discharge cylinder (14); the flip frame (16) is a square frame structure, with cross-conducting open ports (1601) arranged inside, and a filter screen (15) is installed at the end surface of each open port (1601); the liquid discharge cylinder (14) is provided with a liquid outlet (1401) axially outwardly, and the liquid discharge cylinder (14) is provided with a liquid inlet (1402) vertically corresponding to the discharge port at the bottom of the box body (1) at the radial top; A fixing seat (13) is sleeved on the outer side of the flip frame (16); the fixing seat (13) is vertically conductive and has an arc-shaped flow channel (1301) inside thereof that is rotatably matched with the flip frame (16); the diameter of the arc-shaped flow channel (1301) corresponds to the diagonal length of the flip frame (16).

10. The peat block decompression machine according to claim 9, characterized in that: Abutment plates (12) are slidably provided on the upper and lower sides of the fixing seat (13) via a telescopic rod structure; a rubber sleeve for sealing is provided between the abutment plate (12) and the discharge port at the bottom of the box body (1); a damping is provided at the rotational contact position between the flip frame (16) and the fixing seat (13); and the outer surfaces of the filters (15) are all inclined surfaces, and the inclination directions are consistent.

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