A hydraulic buffer forging device and its use method

The hydraulic buffer forging device's feeding buffer module, forging buffer module, fixing module and positioning module solve the impact problem during forging feeding and forging, achieves stable clamping and positioning of forgings, and improves forging accuracy and device life.

CN119839222BActive Publication Date: 2025-09-23ZHEJIANG ZHENGAO AUTO PARTS

Patent Information

Application Number
CN202510250976.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-03-04
Publication Date
2025-09-23
Estimated Expiration
2045-03-04

AI Technical Summary

Technical Problem

Existing forging devices lack a buffering function during the feeding and forging process of forgings, resulting in wear of the device, displacement of forgings and decreased accuracy, and inability to achieve stable clamping and positioning.

Method used

A hydraulic buffer forging device is used, including a feeding buffer module, a forging buffer module, a forging fixing module and a forging positioning module. The impact load is absorbed by components such as hydraulic cylinders, accumulators and buffer springs to achieve buffering, clamping and positioning of forgings.

Benefits of technology

It can effectively absorb the impact force during forging feeding and forging process, improve the service life of the device and forging accuracy, and ensure the stability and safety of the forging process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a hydraulic buffer forging device and its use method, relating to the technical field of forging equipment. The device comprises a base plate, a hydraulic press, and a feed buffer module. The base plate is fixedly connected to the outer wall of the hydraulic press, and the feed buffer module is mounted on the base plate. The feed buffer module is used to absorb the impact load generated during the transmission of forgings. The feed buffer module comprises a first pull rod, a piston, a hydraulic cylinder, an accumulator, a connecting block, and a second pull rod. By installing the feed buffer module, the present invention realizes a buffering function during the feeding of forgings, effectively absorbing the impact force generated by the forgings' own inertia during the feeding process, and extending the service life of the forging device.
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Description

Technical Field

[0001] The present invention relates to the technical field of forging equipment, and in particular to a hydraulic buffer forging device and a method for using the same. Background Art

[0002] As an important piece of equipment in industrial production, forging equipment is widely used in the production of forgings in the automotive, aerospace and other fields. With the rapid development of modern industry and the continuous advancement of technology, people's requirements for the quality, precision and performance of forgings are constantly increasing.

[0003] When a traditional forging press is feeding a forged piece, the forging's own inertia creates an impact force, which in turn places additional pressure on the forging press. This can cause wear or deformation, shortening the forging press's service life and affecting the forging process and quality. Therefore, a hydraulically buffered forging press and its use are extremely important.

[0004] 1. Patent document CN117259660B discloses an automatic feeding device for forging parts. The above patent realizes the transmission of forging bars and cleans the oxide layer of forging bars that fall into the arc-shaped silo. However, the above patent cannot realize the buffering function when the forgings are fed.

[0005] 2. Patent document CN117282907B discloses a clamping device for a forging machine. The above patent realizes magnetic clamping of the finished workpiece and moves it to the right to prepare for discharge. However, the above patent cannot realize the buffering function during forging.

[0006] 3. Patent document CN113205532B discloses a forging equipment control device. The above patent realizes automated forging equipment control and improves the precision and production efficiency of production products. However, the above patent cannot achieve the function of firmly clamping forgings.

[0007] 4. Patent document CN118268496B discloses a metal steel core forging forming device and a forging method thereof. The above patent realizes all-round forging of steel billets, but the above patent cannot realize the positioning function when clamping forgings.

[0008] In summary, the above patents cannot achieve the buffering function when feeding forgings, cannot achieve the buffering function when forging forgings, cannot achieve the stable clamping function of forgings, and cannot achieve the positioning function when clamping forgings, resulting in problems such as easy wear of the device, displacement of forgings during feeding or forging, and reduced forging accuracy.

[0009] To this end, the present application proposes a hydraulic buffer forging device and its use method that realizes the buffering function when feeding forgings, the buffering function when forging forgings, the firm clamping function of forgings, and the positioning function when clamping forgings. Summary of the Invention

[0010] The purpose of the present invention is to provide a hydraulic buffer forging device and a method of using the same, so as to solve the technical problems raised in the above background technology that the buffering function when the forging is fed, the buffering function when the forging is forged, the firm clamping function of the forging, and the positioning function when the forging is clamped cannot be realized, resulting in easy wear of the device, displacement of the forging during feeding or forging, and reduced forging accuracy.

[0011] To achieve the above objectives, the present invention provides the following technical solutions: a hydraulic buffer forging device, comprising a base plate, a hydraulic press, and a feeding buffer module, wherein the outer wall of the hydraulic press is fixedly connected to the base plate, and the feeding buffer module is mounted on the base plate, and the feeding buffer module is used to absorb the impact load generated during the forging transmission process;

[0012] The feeding buffer module includes: a first pull rod, a piston, a hydraulic cylinder, an accumulator, a connecting block and a second pull rod;

[0013] The base plate is movably mounted on the outer wall of the transmission block, the top of the outer wall of the transmission block is fixedly connected to a movable frame, the inner wall of the movable frame is fixedly connected to a first pull rod, the outer wall of the first pull rod is movably mounted on a hydraulic cylinder, the side wall of the hydraulic cylinder is fixedly connected to an accumulator, the outer wall of the accumulator is fixedly connected to the movable frame, the hydraulic cylinder is movably mounted on the outer wall of the piston, the piston is movably mounted on the outer wall of the first pull rod, the hydraulic cylinder is movably mounted on the outer wall of the connecting block, the side wall of the connecting block is fixedly connected to a second pull rod, the side wall of the second pull rod is fixedly connected to a buffer seat, the outer wall of the buffer seat is movably mounted on a movable frame, the transmission block is movably mounted on the outer wall of the drive shaft, the drive shaft is movably installed on the outer wall of the drive motor, and the drive motor is fixedly installed in the base plate.

[0014] Preferably, a forging buffer module is installed on the buffer seat, and the forging moving module is used for buffering during forging;

[0015] The forging buffer module includes: a movable block, a buffer spring, an electric push rod and a compression plate;

[0016] The buffer seat is movably mounted on the outer wall of the movable block, a movable groove is provided on the inner wall of the movable frame, the movable groove is movably mounted on the outer wall of the movable block, the outer wall of the movable block is fixedly connected with a second displacement block, a second displacement groove is provided in the buffer seat, the outer wall of the second displacement block is movably mounted with the second displacement groove, an electric push rod is fixedly installed in the buffer seat, the outer wall of the electric push rod is fixedly connected with a compression plate, the outer wall of the compression plate is fixedly connected with a buffer spring, and the outer wall of the buffer spring is fixedly connected with the movable block.

[0017] Preferably, the side wall of the buffer seat is movably installed with a rotating seat, the side wall of the rotating seat is fixedly connected with a mounting block, a dual-axis motor is fixedly installed in the mounting block, the outer wall of the dual-axis motor is symmetrically and movably installed with a symmetry axis, the mounting block is movably sleeved on the outer wall of the symmetry axis, the outer wall of the symmetry axis is movably sleeved with a movable plate, and the side wall of the movable plate is fixedly connected with a clamping block.

[0018] Preferably, a forging fixing module is installed on the clamping block, and the forging fixing module is used to clamp and fix the forging;

[0019] The forging fixing module includes: a second movable shaft, an extrusion plate, an adjustment plate, and a compression spring;

[0020] Mounting grooves are equidistantly provided in the clamping block, and the mounting grooves are movably mounted on the outer wall of the adjustment plate. The outer wall of the adjustment plate is fixedly connected to a compression spring, and the outer wall of the compression spring is fixedly connected to the clamping block. The outer wall of the clamping block is fixedly connected to the first displacement block. A first displacement groove is provided on the side wall of the mounting groove, and the mounting groove is movably mounted on the outer wall of the first displacement block. The clamping block is movably mounted on the outer wall of the second movable shaft, and the outer wall of the second movable shaft is fixedly mounted with a second gear. A second motor is fixedly installed in the movable plate, and the second motor is connected to the first gear through a rotating shaft. The first gear is meshed with the second gear, and the outer wall of the second movable shaft is symmetrically movably mounted with an extrusion plate.

[0021] Preferably, a forging positioning module is installed on the mounting block, and the forging positioning module is used for position adjustment during the forging clamping process;

[0022] The forging positioning module includes: a fixed block, a positioning plate, a third motor, a moving shaft, and a moving plate;

[0023] The outer wall of the mounting block is symmetrically fixedly connected with a fixed block, the fixed block is movably mounted on the outer wall of the movable shaft, the outer wall of the movable shaft is fixedly mounted with a positioning plate, the outer wall of the mounting block is symmetrically provided with adjustment grooves, the adjustment grooves are movably mounted on the outer wall of the positioning plate, the outer wall of the movable shaft is movably mounted on the outer wall of the movable plate, the outer wall of the movable plate is fixedly mounted with a third motor, the side wall of the third motor is movably mounted with a movable shaft, the movable plate is movably mounted on the outer wall of the positioning rod, and the outer wall of the positioning rod is fixedly mounted with a fixed block.

[0024] Preferably, a first baffle is fixedly sleeved on the outer wall of the first pull rod, and the first baffle is located outside the hydraulic cylinder. A second baffle is fixedly sleeved on the outer wall of the first pull rod, and the second baffle is located inside the hydraulic cylinder.

[0025] Preferably, a transmission track is provided on the top of the outer wall of the bottom plate, and the transmission track is movably sleeved on the outer wall of the transmission block.

[0026] Preferably, a servo motor is fixedly installed in the buffer seat, a rotating rod is movably installed on the side wall of the servo motor, and a rotating seat is fixedly sleeved on the outer wall of the rotating rod.

[0027] Preferably, the method of use comprises the following steps:

[0028] S1. Place the forging between two clamping blocks, start the third motor, which drives the movable shaft to rotate, and the movable shaft moves on the fixed block. The movable shaft drives the positioning plate to move, and the positioning plate contacts the forging. Start the dual-axis motor, which drives the symmetry shaft, the movable plate, the clamping block, and the adjustment plate, and the adjustment plate contacts the forging. Start the second motor, which drives the first gear, the second gear, the second movable shaft, and the extrusion plate, and the extrusion plate gradually squeezes the adjustment plate.

[0029] S2. Start the drive motor, which drives the drive shaft, transmission block, and mobile frame. The mobile frame drives the forging to move. Under the action of inertia, the position of the hydraulic cylinder relative to the first pull rod remains unchanged. The buffer seat, the second pull rod, and the connecting block push the piston. The piston squeezes the hydraulic oil in the hydraulic cylinder into the accumulator to buffer the buffer seat. When the mobile frame stops, the buffer seat moves to the right under the action of inertia. The buffer seat, the second pull rod, and the connecting block drive the hydraulic cylinder to squeeze the hydraulic oil in the hydraulic cylinder into the accumulator to buffer the buffer seat.

[0030] S3. The forging is moved to the hydraulic press position, and the electric push rod is started. The electric push rod drives the compression plate and the buffer spring. The buffer spring returns to its original state from the compressed state. The hydraulic press forges the forging. The forging is subjected to a downward impact load. The forging drives the adjustment plate, the clamping block, the movable plate, the mounting block, and the buffer seat to move downward. The buffer seat drives the electric push rod and the compression plate to compress the buffer spring, and the buffer spring absorbs the impact load.

[0031] Preferably, the method of use further comprises the following steps:

[0032] S11, the moving shaft drives the third motor to move, the third motor drives the moving plate to move, and the moving plate moves on the positioning rod;

[0033] S31. After the buffering is completed, the hydraulic oil in the accumulator is pressed back into the hydraulic cylinder, and the buffer seat, the second pull rod and the connecting block push the piston to reset.

[0034] Compared with the prior art, the present invention has the following beneficial effects:

[0035] 1. The present invention is equipped with a feeding buffer module to achieve a buffering function when the forgings are fed, effectively absorbing the impact force generated by the forgings' own inertia during the feeding process, thereby extending the service life of the forging device;

[0036] 2. The present invention realizes the buffering function during forging by installing a forging buffer module, effectively absorbing the impact load on the forging during the forging process, and solving the problem of deformation of the forging caused by excessive impact load;

[0037] 3. The present invention implements a forging fixing module to achieve a stable clamping function for the forging, solve the problem of displacement of the forging during feeding and forging, improve the processing accuracy and overall quality of the forging, and ensure the stability and safety of the forging process;

[0038] 4. The present invention realizes the positioning function of the forging when clamping by installing a forging positioning module, solves the problem of forging tilting due to uneven force or improper operation during clamping, and improves forging accuracy and forging quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0039] Figure 1 It is a front view structural schematic diagram of the present invention;

[0040] Figure 2 This is a structural diagram of the feeding buffer module of the present invention;

[0041] Figure 3 This is a schematic structural diagram of the forging positioning module of the present invention;

[0042] Figure 4 This is a schematic cross-sectional view of the clamping block of the present invention;

[0043] Figure 5 This is a schematic cross-sectional structural diagram of the mounting block of the present invention;

[0044] Figure 6 This is a schematic structural diagram of a forging fixing module according to the present invention;

[0045] Figure 7 This is a schematic structural diagram of the forging buffer module of the present invention;

[0046] Figure 8 It is a schematic diagram of the cross-sectional structure of the bottom plate of the present invention.

[0047] In the figure: 1, bottom plate; 2, hydraulic press; 3, movable frame; 4, transmission block; 5, first pull rod; 6, piston; 7, hydraulic cylinder; 8, accumulator; 9, connecting block; 10, second pull rod; 11, movable groove; 12, transmission track; 13, movable block; 14, buffer seat; 15, rotating seat; 16, dual-axis motor; 17, servo motor; 18, rotating rod; 19, symmetric axis; 20, movable plate; 21, buffer spring; 22, mounting block; 23, clamping block; 24, second motor; 25, first gear; 2 6. Second gear; 27. Second movable shaft; 28. Extrusion plate; 29. ​​Mounting slot; 30. Adjustment plate; 31. First displacement block; 32. First displacement slot; 33. Compression spring; 34. Fixed block; 35. Adjustment slot; 36. Positioning plate; 37. Third motor; 38. Moving shaft; 39. Moving plate; 40. Positioning rod; 41. First baffle; 42. Second baffle; 43. Drive motor; 44. Drive shaft; 45. Electric push rod; 46. Second displacement slot; 47. Compression plate; 48. Second displacement block. DETAILED DESCRIPTION

[0048] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0049] In the description of the present invention, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," "the other end," and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate and simplify the description of the present invention. They are not intended to indicate or imply that the devices or components referred to must have, be constructed, or operate in a specific orientation, and therefore should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0050] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "connected," etc., should be understood in a broad sense. For example, "connected" may refer to a fixed connection, a detachable connection, or an integral connection; it may refer to a mechanical connection or an electrical connection; it may refer to a direct connection or an indirect connection through an intermediate medium; it may refer to internal communication between two components. Those skilled in the art will be able to understand the specific meanings of the above terms in the present invention based on specific circumstances.

[0051] See also Figure 1 、 Figure 2 、 Figure 5 and Figure 8 , an embodiment of the present invention provides: a hydraulic buffer forging device, comprising a base plate 1, a hydraulic press 2 and a feeding buffer module, the outer wall of the hydraulic press 2 is fixedly connected to the base plate 1, the feeding buffer module is installed on the base plate 1, and the feeding buffer module is used to absorb the impact load generated during the forging transmission process; the feeding buffer module comprises: a first pull rod 5, a piston 6, a hydraulic cylinder 7, an accumulator 8, a connecting block 9 and a second pull rod 10; the base plate 1 is movably sleeved on the outer wall of the transmission block 4, the top of the outer wall of the transmission block 4 is fixedly connected to the moving frame 3, the inner wall of the moving frame 3 is fixedly connected to the first pull rod 5, the outer wall of the first pull rod 5 is movably sleeved with the hydraulic cylinder 7, the side wall of the hydraulic cylinder 7 is fixedly connected to the accumulator 8, the outer wall of the accumulator 8 is fixedly connected to the moving frame 3, the hydraulic cylinder 7 is movably sleeved on the outer wall of the piston 6, the piston 6 is movably sleeved on the outer wall of the first pull rod 5, the hydraulic cylinder 7 is movably sleeved on the outer wall of the connecting block 9, the side wall of the connecting block 9 is fixedly connected to the second pull rod 10, the second The side wall of the pull rod 10 is fixedly connected to a buffer seat 14, and the outer wall of the buffer seat 14 is movably mounted with a mobile frame 3, the transmission block 4 is movably mounted on the outer wall of the drive shaft 44, and the drive shaft 44 is movably mounted on the outer wall of the drive motor 43, and the drive motor 43 is fixedly mounted in the bottom plate 1; the side wall of the buffer seat 14 is movably mounted with a rotating seat 15, and the side wall of the rotating seat 15 is fixedly connected with a mounting block 22, and a dual-axis motor 16 is fixedly mounted in the mounting block 22, and the outer wall of the dual-axis motor 16 is symmetrically mounted with a pair of The axis 19 and the mounting block 22 are movably mounted on the outer wall of the axis of symmetry 19. The outer wall of the axis of symmetry 19 is movably mounted with a movable plate 20. The side wall of the movable plate 20 is fixedly connected with a clamping block 23. The outer wall of the first pull rod 5 is fixedly mounted with a first baffle 41. The first baffle 41 is located outside the hydraulic cylinder 7. The outer wall of the first pull rod 5 is fixedly mounted with a second baffle 42. The second baffle 42 is located inside the hydraulic cylinder 7. A transmission track 12 is provided at the top of the outer wall of the base plate 1. The transmission track 12 is movably mounted on the outer wall of the transmission block 4.

[0052] Further, the forging is placed between the two clamping blocks 23, and the dual-axis motor 16 in the mounting block 22 is started. The dual-axis motor 16 drives the symmetrical axes 19 on both sides to rotate, and the symmetrical axes 19 drive the movable plates 20 to move, and the movable plates 20 drive the clamping blocks 23 to move, so that the movable plates 20 and the clamping blocks 23 on the upper and lower sides of the forging are gradually approached to clamp the forging, and the clamping drive motor 43 is started. The drive motor 43 drives the drive shaft 44 to rotate, and the drive shaft 44 drives the transmission block 4 to move in the transmission track 12, and the transmission block 4 drives the movable frame 3 to move to the right. At this time, the forging remains relatively stationary under the action of inertia, and the movable frame 3 drives the first pull rod 5 to move to the right, and the hydraulic cylinder 7 and the first pull rod 5 are relatively stationary, so that the forging, the buffer seat 14, the second pull rod 10, and the connecting block 9 move to the left relative to the hydraulic cylinder 7, and the connecting block 9 pushes the piston 6 to move to the left, and the first baffle 41 prevents the hydraulic cylinder 7 from moving to the right. The plug 6 squeezes the hydraulic oil in the hydraulic cylinder 7 and presses the hydraulic oil into the accumulator 8, thereby achieving buffering of the forging; after the buffering is completed, the hydraulic oil in the accumulator 8 is pressed back into the hydraulic cylinder 7, and the buffer seat 14, the second pull rod 10, and the connecting block 9 push the piston 6 to reset; after the forging moves to the position of the hydraulic press 2, the drive motor 43 is turned off and the movable frame 3 stops moving. At this time, the forging continues to move to the right under the action of inertia, and the forging drives the buffer seat 14, the second pull rod 10, and the connecting block 9 to move to the right. The connecting block 9 drives the hydraulic cylinder 7 to move to the right, and the second baffle 42 prevents the piston 6 from moving to the right, and presses the hydraulic oil into the accumulator 8, thereby squeezing the hydraulic oil in the hydraulic cylinder 7 to achieve buffering of the forging, thereby avoiding the forging from generating additional pressure on the forging device due to the inertia of the forging itself during the feeding process, resulting in wear of the device, thereby affecting the service life and performance of the device, and then affecting the forging quality of the forging.

[0053] See also Figure 1 、 Figure 5 and Figure 7, the present invention provides an embodiment: a hydraulic buffer forging device, including a base plate 1, a hydraulic press 2 and a feeding buffer module, the outer wall of the hydraulic press 2 is fixedly connected to the base plate 1, and the feeding buffer module is installed on the base plate 1; the forging buffer module is installed on the buffer seat 14, and the forging moving module is used for buffering during forging; the forging buffer module includes: a movable block 13, a buffer spring 21, an electric push rod 45 and a compression plate 47; the buffer seat 14 is movably sleeved on the outer wall of the movable block 13, the inner wall of the movable frame 3 is provided with a movable groove 11, the movable groove 11 is movably sleeved on the outer wall of the movable block 13, the outer wall of the movable block 13 is fixedly connected with a second displacement block 48, and the buffer seat 14 is provided with a second displacement block 48. Slot 46, the outer wall of the second displacement block 48 is movably fitted with the second displacement slot 46, the buffer seat 14 is fixedly installed with an electric push rod 45, the outer wall of the electric push rod 45 is fixedly connected with a compression plate 47, the outer wall of the compression plate 47 is fixedly connected with a buffer spring 21, and the outer wall of the buffer spring 21 is fixedly connected with a movable block 13; the side wall of the buffer seat 14 is movably installed with a rotating seat 15, the side wall of the rotating seat 15 is fixedly connected with a mounting block 22, a dual-axis motor 16 is fixedly installed in the mounting block 22, the outer wall of the dual-axis motor 16 is symmetrically and movably fitted with a symmetry axis 19, the mounting block 22 is movably fitted on the outer wall of the symmetry axis 19, the outer wall of the symmetry axis 19 is movably fitted with a movable plate 20, and the side wall of the movable plate 20 is fixedly connected with a clamping block 23.

[0054] Furthermore, after the forging moves to the position of the hydraulic press 2, the electric push rod 45 is started, the electric push rod 45 drives the compression plate 47, and the compression plate 47 drives the buffer spring 21, so that the buffer spring 21 is restored from the compressed state to the original state, and the hydraulic press 2 is started. The hydraulic press 2 forges the forging. After the hydraulic press 2 applies the forging pressure, the forging is subjected to a downward impact load. The forging drives the clamping block 23, the movable plate 20, the mounting block 22, and the buffer seat 14 to move downward. The buffer seat 14 drives the electric push rod 45 and the compression plate 47 to move downward. The second displacement block 48 moves in the second displacement groove 46, so that the compression plate 47 below compresses the buffer spring 21 below. The buffer spring 21 absorbs the impact load, thereby realizing the buffering function. After the hydraulic press 2 is reset, the forging is no longer subjected to the impact The impact load is applied, and the buffer spring 21 below returns to its original state. The buffer spring 21 drives the compression plate 47, the electric push rod 45 and the buffer seat 14 to move upward, so that the upper compression plate 47 compresses the upper buffer spring 21, so that the buffer seat 14 is smoothly reset, thereby realizing the buffering function during forging, avoiding the impact load received by the forging to be transmitted to the buffer seat 14, causing damage to the forging device, thereby extending the service life of the forging device, and avoiding the forging itself being too long or too thin, which causes the forging to be easily bent and deformed when it is subjected to an impact load, ensuring the shape and dimensional accuracy of the forging, thereby ensuring that the shape and size of the forging meet the design requirements, improving the qualified rate of the product, and achieving a smooth buffering effect by absorbing the impact load received by the forging during the forging process.

[0055] See also Figure 1 、 Figure 3 、 Figure 4 、 Figure 5 and Figure 6 , an embodiment of the present invention provides: a hydraulic buffer forging device, the clamping block 23 is equipped with a forging fixing module, the forging fixing module is used to clamp and fix the forging; the forging fixing module includes: a second movable shaft 27, an extrusion plate 28, an adjustment plate 30, and a compression spring 33; the clamping block 23 is equidistantly provided with mounting grooves 29, the mounting grooves 29 are movably sleeved on the outer wall of the adjustment plate 30, the outer wall of the adjustment plate 30 is fixedly connected to the compression spring 33, the outer wall of the compression spring 33 is fixedly connected to the clamping block 23, the outer wall of the clamping block 23 is fixedly connected to the first displacement block 31, the side wall of the mounting groove 29 is provided with a first displacement groove 32, the mounting groove 29 is movably sleeved on the outer wall of the first displacement block 31, and the clamping block 23 is movably sleeved on The outer wall of the second movable shaft 27 is fixedly sleeved with a second gear 26, and the movable plate 20 is fixedly installed with a second motor 24. The second motor 24 is connected to the first gear 25 through a rotating shaft, and the first gear 25 is meshed with the second gear 26. The outer wall of the second movable shaft 27 is symmetrically and movably sleeved with an extrusion plate 28; the side wall of the buffer seat 14 is movably installed with a rotating seat 15, and the side wall of the rotating seat 15 is fixedly connected with a mounting block 22, and a dual-axis motor 16 is fixedly installed in the mounting block 22, and the outer wall of the dual-axis motor 16 is symmetrically and movably installed with a symmetrical axis 19, the mounting block 22 is movably sleeved on the outer wall of the symmetrical axis 19, and the outer wall of the symmetrical axis 19 is movably sleeved with a movable plate 20, and the side wall of the movable plate 20 is fixedly connected with a clamping block 23.

[0056] Further, the forging is placed between the upper and lower clamping blocks 23, and the dual-axis motor 16 is started. The dual-axis motor 16 drives the symmetrical axes 19 on both sides to rotate, and the symmetrical axes 19 drive the movable plate 20 to move, and the movable plate 20 drives the clamping block 23 to move, so that the upper and lower clamping blocks 23 of the forging are gradually approached, and the clamping block 23 drives the adjustment plate 30 to move, so that the adjustment plate 30 contacts the forging, and the forging drives the adjustment plate 30 to squeeze the compression spring 33, and the adjustment plate 30 drives the first displacement block 31 to move in the first displacement groove 32, so that the multiple adjustment plates 30 on the clamping block 23 are tightly fitted with various parts of the forging surface, and the second motor 24 is started. The second motor 24 drives the first gear 25 through the rotating shaft, and the first gear 25 drives the second gear 26, and the second gear 26 drives the second movable shaft 2 7. The second movable shaft 27 drives the extrusion plate 28, and the extrusion plate 28 gradually approaches the adjustment plate 30, so that the extrusion plate 28 gradually squeezes the adjustment plate 30, thereby fixing the adjustment plate 30 and fixing the forging. The adjustment plate 30 is squeezed by the compression spring 33, so that each adjustment plate 30 is in close contact with the forging, so that multiple adjustment plates 30 can fully contact with the forging, thereby increasing the contact area between the device and the forging, improving the stability of the clamping, and at the same time, allowing the device to clamp forgings of different shapes, improving the adaptability of the device, and ensuring that the forgings are fixed in the clamping position, avoiding the displacement of the forgings during the feeding and forging process, ensuring the processing accuracy of the forgings, and avoiding the displacement of the forgings during feeding, which causes uneven force on the device and affects the buffering effect of the device.

[0057] See also Figure 1 、 Figure 3 and Figure 5 , an embodiment of the present invention provides: a hydraulic buffer forging device, the mounting block 22 is equipped with a forging positioning module, the forging positioning module is used to adjust the position of the forging during the clamping process; the forging positioning module includes: a fixed block 34, a positioning plate 36, a third motor 37, a movable shaft 38, and a movable plate 39; the outer wall of the mounting block 22 is symmetrically fixedly connected with the fixed block 34, the fixed block 34 is movably sleeved on the outer wall of the movable shaft 38, the outer wall of the movable shaft 38 is fixedly sleeved with the positioning plate 36, the outer wall of the mounting block 22 is symmetrically opened with an adjusting groove 35, the adjusting groove 35 is movably sleeved on the outer wall of the positioning plate 36, the outer wall of the movable shaft 38 is movably sleeved with the movable The outer wall of the movable plate 39 is fixedly installed with a third motor 37, and the side wall of the third motor 37 is movably installed with a movable shaft 38. The movable plate 39 is movably sleeved on the outer wall of the positioning rod 40, and the outer wall of the positioning rod 40 is fixedly sleeved with a fixed block 34; the side wall of the buffer seat 14 is movably installed with a rotating seat 15, and the side wall of the rotating seat 15 is fixedly connected to the mounting block 22, and the dual-axis motor 16 is fixedly installed in the mounting block 22, and the outer wall of the dual-axis motor 16 is symmetrically and movably installed with a symmetry axis 19, the mounting block 22 is movably sleeved on the outer wall of the symmetry axis 19, and the outer wall of the symmetry axis 19 is movably sleeved with a movable plate 20, and the side wall of the movable plate 20 is fixedly connected with a clamping block 23.

[0058] Furthermore, the forging is placed between the upper and lower clamping blocks 23, and the third motor 37 is started. The third motor 37 drives the movable shaft 38 to rotate, and the fixed block 34 is movably sleeved on the outer wall of the movable shaft 38, so that the movable shaft 38 moves on the fixed block 34, and the movable shaft 38 drives the third motor 37 and the positioning plate 36 to move. The third motor 37 drives the movable plate 39 to move, and the movable plate 39 moves on the positioning rod 40. The positioning rod 40 guides the movable plate 39 to avoid misalignment of the movable plate 39, the third motor 37, and the movable shaft 38 when moving. The positioning plate 36 moves in the adjustment slot 35, so that the positioning plates 36 on both sides of the forging gradually approach each other, and the positioning plates 36 contact the forging, so that the positioning plates 36 drive the forging to move, from The forging is moved to the center position of the mounting block 22, and the positioning plate 36 fits tightly against the forging. The positioning plate 36 guides the forging so that the forging and the mounting block 22 remain perpendicular. At this time, the dual-axis motor 16 is started, and the dual-axis motor 16 drives the symmetry axes 19 on both sides to rotate, and the symmetry axes 19 drive the movable plate 20 to move, and the movable plate 20 drives the clamping block 23 to move, so that the upper and lower clamping blocks 23 of the forging are gradually approached to clamp and fix the forging. The position of the forging is adjusted by the positioning plate 36 to avoid the forging from tilting due to uneven force or improper operation during clamping, thereby affecting the clamping effect, avoiding multiple clamping operations, ensuring the accuracy of the forging position, and solving the problem of low forging accuracy caused by the tilt of the forging.

[0059] See also Figure 1 and Figure 2 , the present invention provides an embodiment: a hydraulic buffer forging device, including a base plate 1, a hydraulic press 2 and a feeding buffer module, the outer wall of the hydraulic press 2 is fixedly connected to the base plate 1, the side wall of the buffer seat 14 is movably installed with a rotating seat 15, the side wall of the rotating seat 15 is fixedly connected with a mounting block 22, a dual-axis motor 16 is fixedly installed in the mounting block 22, the outer wall of the dual-axis motor 16 is symmetrically and movably installed with a symmetry axis 19, the mounting block 22 is movably sleeved on the outer wall of the symmetry axis 19, the outer wall of the symmetry axis 19 is movably sleeved with a movable plate 20, and the side wall of the movable plate 20 is fixedly connected with a clamping block 23; a servo motor 17 is fixedly installed in the buffer seat 14, a rotating rod 18 is movably installed on the side wall of the servo motor 17, and the outer wall of the rotating rod 18 is fixedly sleeved with a rotating seat 15.

[0060] Furthermore, during the process of forging the forging by the hydraulic press 2, the servo motor 17 is started, the servo motor 17 drives the rotating rod 18 to rotate, the rotating rod 18 drives the rotating seat 15 to rotate, the rotating seat 15 drives the mounting block 22 to rotate, the mounting block 22 drives the dual-axis motor 16, the symmetry axis 19 and the movable plate 20 to rotate, the movable plate 20 drives the clamping block 23 and the forging to rotate, so that the hydraulic press 2 performs all-round forging on the forging, realizing the forging process of the forging.

[0061] See also Figure 1 、 Figure 3 、 Figure 4 、 Figure 5 and Figure 6 , an embodiment provided by the present invention: mounting grooves 29 are equidistantly opened in the clamping block 23, the mounting grooves 29 are movably sleeved on the outer wall of the adjustment plate 30, the outer wall of the adjustment plate 30 is fixedly connected with a compression spring 33, the outer wall of the compression spring 33 is fixedly connected to the clamping block 23, the outer wall of the clamping block 23 is fixedly connected to the first displacement block 31, the side wall of the mounting groove 29 has a first displacement groove 32, the mounting groove 29 is movably sleeved on the outer wall of the first displacement block 31, the clamping block 23 is movably sleeved on the outer wall of the second movable shaft 27, the outer wall of the second movable shaft 27 is fixedly sleeved with a second gear 26, the second motor 24 is fixedly installed in the movable plate 20, the second motor 24 is connected to the first gear 25 through a rotating shaft, the first A gear 25 is meshed with the second gear 26, and the outer wall of the second movable shaft 27 is symmetrically and movably fitted with an extrusion plate 28; the outer wall of the mounting block 22 is symmetrically and fixedly connected with a fixed block 34, the fixed block 34 is movably fitted on the outer wall of the movable shaft 38, and the outer wall of the movable shaft 38 is fixedly fitted with a positioning plate 36, and the outer wall of the mounting block 22 is symmetrically provided with an adjustment groove 35, the adjustment groove 35 is movably fitted on the outer wall of the positioning plate 36, the outer wall of the movable shaft 38 is movably fitted with the outer wall of the movable plate 39, and the outer wall of the movable plate 39 is fixedly installed with a third motor 37, and a movable shaft 38 is movably installed on the side wall of the third motor 37, the movable plate 39 is movably fitted on the outer wall of the positioning rod 40, and the outer wall of the positioning rod 40 is fixedly fitted with a fixed block 34.

[0062] Further, the forging is placed between the upper and lower clamping blocks 23, and the third motor 37 is started. The third motor 37 drives the movable shaft 38 to rotate, and the movable shaft 38 moves on the fixed block 34. The movable shaft 38 drives the third motor 37 and the positioning plate 36 to move, so that the positioning plate 36 drives the forging to move, so that the positioning plate 36 and the forging are closely fitted to achieve the positioning of the forging position. At this time, the dual-axis motor 16 is started, and the dual-axis motor 16 drives the symmetry axis 19, the movable plate 20, the clamping block 23, and the adjusting plate 30. The adjusting plate 30 contacts the positioning plate 36 and the forging, and the forging is The second motor 24 is started by driving the second motor 24 and the positioning plate 36 to squeeze the compression spring 33. The second motor 24 drives the first gear 25, the second gear 26, the second movable shaft 27 and the squeezing plate 28 through the rotating shaft. The squeezing plate 28 gradually squeezes the adjusting plate 30 to fix the adjusting plate 30, and then fixes the positioning plate 36 and the forging by the adjusting plate 30. The adjusting plate 30 fixes the upper and lower sides of the forging and fixes the positioning plate 36. The positioning plate 36 fixes the left and right sides of the forging, further realizing the clamping and fixation of the forging by the device.

[0063] Working principle: Place the forging between the two clamping blocks 23, start the third motor 37, and the third motor 37 drives the movable shaft 38 to rotate. The movable shaft 38 moves on the fixed block 34, and the movable shaft 38 drives the positioning plate 36 and the forging to move. The positioning plate 36 positions the forging. Start the dual-axis motor 16 to make the adjustment plate 30 contact the positioning plate 36 and the forging. The forging drives the adjustment plate 30 to squeeze the compression spring 33. Start the second motor 24, and the second motor 24 drives the squeezing plate 28 to gradually squeeze the adjustment plate 30, so that the adjustment plate 30 fixes the forging.

[0064] The drive motor 43 is started, and the drive motor 43 drives the movable frame 3 and the forging to move. Under the action of inertia, the connecting block 9 pushes the piston 6, and the piston 6 squeezes the hydraulic oil in the hydraulic cylinder 7 into the accumulator 8 to achieve buffering. After the buffering is completed, the hydraulic oil in the accumulator 8 is back-pressed back into the hydraulic cylinder 7, and the piston 6 is reset. The drive motor 43 is turned off, and the movable frame 3 stops moving. The buffer seat 14 continues to move to the right under the action of inertia. The connecting block 9 drives the hydraulic cylinder 7 to move, squeezing the hydraulic oil in the hydraulic cylinder 7 into the accumulator 8 to achieve buffering.

[0065] The forging moves to the position of the hydraulic press 2, the electric push rod 45 is started, and the buffer spring 21 returns to its original state from the compressed state. The hydraulic press 2 forges the forging, and the forging is subjected to a downward impact load. The forging drives the buffer seat 14 to move downward, and the buffer seat 14 drives the electric push rod 45 and the compression plate 47 to compress the buffer spring 21. The buffer spring 21 absorbs the impact load to achieve buffering.

[0066] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be included therein. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

Claims

1. A hydraulic buffer forging device, characterized in that: It comprises a base plate (1), a hydraulic press (2) and a feeding buffer module, wherein the outer wall of the hydraulic press (2) is fixedly connected to the base plate (1), and the feeding buffer module is installed on the base plate (1), and the feeding buffer module is used to absorb the impact load generated during the forging transmission process; The feeding buffer module comprises: a first pull rod (5), a piston (6), a hydraulic cylinder (7), an accumulator (8), a connecting block (9) and a second pull rod (10); The bottom plate (1) is movably mounted on the outer wall of the transmission block (4); the top of the outer wall of the transmission block (4) is fixedly connected to a movable frame (3); the inner wall of the movable frame (3) is fixedly connected to a first pull rod (5); the outer wall of the first pull rod (5) is movably mounted on a hydraulic cylinder (7); the side wall of the hydraulic cylinder (7) is fixedly connected to an accumulator (8); the outer wall of the accumulator (8) is fixedly connected to the movable frame (3); the hydraulic cylinder (7) is movably mounted on the outer wall of the piston (6); the piston (6) is movably mounted on the outer wall of the first pull rod. The outer wall of the rod (5), the hydraulic cylinder (7) is movably mounted on the outer wall of the connecting block (9), the side wall of the connecting block (9) is fixedly connected to the second pull rod (10), the side wall of the second pull rod (10) is fixedly connected to the buffer seat (14), the outer wall of the buffer seat (14) is movably mounted on the movable frame (3), the transmission block (4) is movably mounted on the outer wall of the drive shaft (44), the drive shaft (44) is movably mounted on the outer wall of the drive motor (43), and the drive motor (43) is fixedly mounted in the bottom plate (1).

2. A hydraulic buffer forging device according to claim 1, characterized in that: A forging buffer module is installed on the buffer seat (14), and the forging buffer module is used for buffering during forging; The forging buffer module includes: a movable block (13), a buffer spring (21), an electric push rod (45) and a compression plate (47); The buffer seat (14) is movably mounted on the outer wall of the movable block (13); a movable groove (11) is provided on the inner wall of the movable frame (3); the movable groove (11) is movably mounted on the outer wall of the movable block (13); the outer wall of the movable block (13) is fixedly connected to a second displacement block (48); a second displacement groove (46) is provided in the buffer seat (14); the outer wall of the second displacement block (48) is movably mounted with the second displacement groove (46); an electric push rod (45) is fixedly installed in the buffer seat (14); the outer wall of the electric push rod (45) is fixedly connected to a compression plate (47); the outer wall of the compression plate (47) is fixedly connected to a buffer spring (21); and the outer wall of the buffer spring (21) is fixedly connected to the movable block (13).

3. A hydraulic buffer forging device according to claim 2, characterized in that: The side wall of the buffer seat (14) is movably mounted with a rotating seat (15), the side wall of the rotating seat (15) is fixedly connected with a mounting block (22), a dual-axis motor (16) is fixedly mounted inside the mounting block (22), a symmetry axis (19) is symmetrically and movably mounted on the outer wall of the dual-axis motor (16), the mounting block (22) is movably sleeved on the outer wall of the symmetry axis (19), the outer wall of the symmetry axis (19) is movably sleeved with a movable plate (20), and the side wall of the movable plate (20) is fixedly connected with a clamping block (23).

4. A hydraulic buffer forging device according to claim 3, characterized in that: A forging fixing module is installed on the clamping block (23), and the forging fixing module is used to clamp and fix the forging; The forging fixing module includes: a second movable shaft (27), an extrusion plate (28), an adjustment plate (30), and a compression spring (33); The clamping block (23) is provided with mounting grooves (29) at equal intervals. The mounting grooves (29) are movably mounted on the outer wall of the adjustment plate (30). The outer wall of the adjustment plate (30) is fixedly connected with a compression spring (33). The outer wall of the compression spring (33) is fixedly connected with the clamping block (23). The outer wall of the clamping block (23) is fixedly connected with a first displacement block (31). A first displacement groove (32) is provided on the side wall of the mounting groove (29). The mounting groove (29) is movably mounted on the outer wall of the first displacement block (31). The clamping block (23) is movably mounted on the outer wall of the second movable shaft (27). The outer wall of the second movable shaft (27) is fixedly mounted with a second gear (26). A second motor (24) is fixedly mounted in the movable plate (20). The second motor (24) is connected to the first gear (25) via a rotating shaft. The first gear (25) is meshed with the second gear (26). The outer wall of the second movable shaft (27) is symmetrically movably mounted with an extrusion plate (28).

5. The hydraulic buffer forging device according to claim 4, characterized in that: A forging positioning module is mounted on the mounting block (22), and the forging positioning module is used for position adjustment during the forging clamping process; The forging positioning module includes: a fixed block (34), a positioning plate (36), a third motor (37), a moving shaft (38), and a moving plate (39); The outer wall of the mounting block (22) is symmetrically fixedly connected with a fixed block (34), the fixed block (34) is movably mounted on the outer wall of the movable shaft (38), the outer wall of the movable shaft (38) is fixedly mounted with a positioning plate (36), the outer wall of the mounting block (22) is symmetrically provided with an adjustment groove (35), the adjustment groove (35) is movably mounted on the outer wall of the positioning plate (36), the outer wall of the movable shaft (38) is movably mounted with a movable plate (39), the outer wall of the movable plate (39) is fixedly mounted with a third motor (37), the side wall of the third motor (37) is movably mounted with a movable shaft (38), the movable plate (39) is movably mounted on the outer wall of the positioning rod (40), and the outer wall of the positioning rod (40) is fixedly mounted with a fixed block (34).

6. The hydraulic buffer forging device according to claim 5, characterized in that: A first baffle (41) is fixedly sleeved on the outer wall of the first pull rod (5), and the first baffle (41) is located outside the hydraulic cylinder (7). A second baffle (42) is fixedly sleeved on the outer wall of the first pull rod (5), and the second baffle (42) is located inside the hydraulic cylinder (7).

7. The hydraulic buffer forging device according to claim 6, characterized in that: A transmission track (12) is provided on the top of the outer wall of the bottom plate (1), and the transmission track (12) is movably sleeved on the outer wall of the transmission block (4).

8. The hydraulic buffer forging device according to claim 7, characterized in that: A servo motor (17) is fixedly mounted in the buffer seat (14), a rotating rod (18) is movably mounted on the side wall of the servo motor (17), and a rotating seat (15) is fixedly sleeved on the outer wall of the rotating rod (18).

9. A method for using a hydraulic buffer forging device, applicable to the hydraulic buffer forging device according to claim 8, characterized in that: The method of use comprises the following steps: S1. Place the forging between the two clamping blocks (23), start the third motor (37), the third motor (37) drives the movable shaft (38) to rotate, the movable shaft (38) moves on the fixed block (34), the movable shaft (38) drives the positioning plate (36) to move, the positioning plate (36) contacts the forging, start the double-axis motor (16), the double-axis motor (16) drives the symmetry axis (19), the movable plate (20), the clamping block (23) and the adjustment plate (30), the adjustment plate (30) contacts the forging, start the second motor (24), the second motor (24) drives the first gear (25), the second gear (26), the second movable shaft (27), the extrusion plate (28), the extrusion plate (28) gradually extrudes the adjustment plate (30); S2, start the driving motor (43), the driving motor (43) drives the driving shaft (44), the transmission block (4) and the movable frame (3), the movable frame (3) drives the forging to move, under the action of the inertial force, the position of the hydraulic cylinder (7) relative to the first pull rod (5) remains unchanged, the buffer seat (14), the second pull rod (10) and the connecting block (9) push the piston (6), the piston (6) squeezes the hydraulic oil in the hydraulic cylinder (7) into the accumulator (8), and buffers the buffer seat (14). When the movable frame (3) stops, the buffer seat (14) moves to the right under the action of inertia, the buffer seat (14), the second pull rod (10) and the connecting block (9) drive the hydraulic cylinder (7), squeeze the hydraulic oil in the hydraulic cylinder (7) into the accumulator (8), and buffer the buffer seat (14); S3, the forging moves to the position of the hydraulic press (2), the electric push rod (45) is started, the electric push rod (45) drives the compression plate (47) and the buffer spring (21), the buffer spring (21) is restored from the compressed state to the original state, the hydraulic press (2) forges the forging, the forging is subjected to a downward impact load, the forging drives the adjustment plate (30), the clamping block (23), the movable plate (20), the mounting block (22), and the buffer seat (14) to move downward, the buffer seat (14) drives the electric push rod (45) and the compression plate (47) to compress the buffer spring (21), and the buffer spring (21) absorbs the impact load.

10. The method for using the hydraulic buffer forging device according to claim 9, characterized in that: The method of use further comprises the following steps: S11, the movable shaft (38) drives the third motor (37) to move, the third motor (37) drives the movable plate (39) to move, and the movable plate (39) moves on the positioning rod (40); S21. After the buffering is completed, the hydraulic oil in the accumulator (8) is pressed back into the hydraulic cylinder (7), and the buffer seat (14), the second pull rod (10), and the connecting block (9) push the piston (6) to reset.

Citation Information

Patent Citations

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