Tool for welding carbon steel and stainless steel composite plate and welding process thereof
By designing the welding tooling for carbon steel stainless steel composite plates that automatically adjust the temperature and measure the welding angle, the problems of difficult angle measurement after welding, complicated transportation and easy damage to the tooling in the prior art are solved, and a more efficient and safe welding process and a longer working life are achieved.
Patent Information
- Application Number
- CN202510056351.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-14
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2045-01-14
AI Technical Summary
The existing welding equipment is difficult to measure the welding angle after welding, and the transportation is complicated, which can easily lead to injury to the operator; the equipment is easy to be damaged in high temperature environments and has a short service life.
A carbon steel stainless steel composite plate welding tool is designed including detection components and temperature regulating components, which can automatically adjust the temperature and perform welding angle measurement on the tool.
Automatic measurement of the welding angle of composite boards is realized, reducing human resources and operating time, avoiding personnel injuries during transportation, and extending the service life of the tooling by automatically adjusting the temperature.
Smart Images

Figure CN119839543A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of vacuum chambers, and in particular to a tool for welding a carbon steel and stainless steel composite plate and a welding process thereof. Background Art
[0002] Welding fixtures refer to the general term for fixtures, mechanical devices or equipment that play a supporting and auxiliary role in the assembly and welding process of welded structure production, referred to as welding fixtures. Its main function is to accurately position and reliably clamp the weldment to facilitate assembly and welding of the weldment, thereby ensuring the accuracy requirements of the weldment structure. The design of welding fixtures needs to take into account the characteristics of the assembly welding process and the welding structure, and usually includes structures such as positioning blocks to fix the position of each component in the welding assembly and control its relative size.
[0003] At present, the existing technology still has the following areas for improvement: in order to complete the measurement of the welding angle after welding, the existing welding tooling needs to remove the composite plate from the tooling and reinstall it on the measuring instrument for testing. The transportation process is relatively complicated. Due to the large mass of the composite plate, it is easy to fall and cause injuries to the operators. In addition, high temperature will be generated during welding. Long-term high temperature will easily reduce the strength of the tooling and increase the plasticity. Moreover, under the action of long-term load, the brittle failure of the tooling is obvious and it is easy to be damaged. Summary of the invention
[0004] In order to solve the above problems existing in the prior art, the present invention provides a tooling for welding carbon steel and stainless steel composite plates and a welding process thereof, which can clamp composite plates of various sizes, has wider applicability, can automatically adjust the temperature, and measure the welding angle of the composite plate.
[0005] The purpose of the present invention can be achieved by the following technical solutions: A tool for welding a carbon steel and stainless steel composite plate, comprising a detection component and a temperature adjustment component, wherein the detection component is fixedly connected to one end of the temperature adjustment component, a plurality of clamping components are fixedly arranged on the upper end of the temperature adjustment component, the plurality of clamping components are symmetrically distributed on both sides of the upper end of the temperature adjustment component, and a composite plate is arranged between the plurality of clamping components; The temperature control component includes a fixed base plate and a cooling pipe, the cooling pipe is located inside the fixed base plate, a plurality of the clamping components are fixedly connected to the upper end of the fixed base plate, the composite plate is located above the fixed base plate, and the detection component is fixedly connected to one end of the fixed base plate.
[0006] Furthermore, the temperature control component also includes a temperature control shell and a regulator, the temperature control shell is fixedly connected to one end of the fixed base plate away from the detection component, the regulator is fixedly connected to the inside of the temperature control shell, the two ends of the cooling pipe are respectively fixedly provided with a liquid inlet and a liquid outlet, the liquid inlet and the liquid outlet are respectively fixedly connected to the two ends of the regulator, and the cooling pipe is curved.
[0007] Furthermore, the clamping assembly includes a sliding track, a rotating screw rod, a sliding block and a clamping plate, the lower end of the sliding track is fixedly connected to the fixed bottom plate, and the lower end of the rotating screw rod is rotatably connected to the fixed bottom plate through a connecting piece; The connecting piece is located on the inner side of the sliding track, a driving motor is fixedly provided on the upper end of the rotating screw rod, the sliding block is slidably connected to the rotating screw rod, one end of the sliding block is slidably connected to one side of the sliding track, and the end of the sliding block away from the sliding track is fixedly connected to the clamping plate.
[0008] Furthermore, a plurality of slide rail grooves are provided at the upper end of the fixed bottom plate, a bottom slide rail is fixedly disposed in each of the slide rail grooves, and a clamping slider is slidably disposed on each of the bottom slide rails.
[0009] Furthermore, the upper end surface of each bottom slide rail is located on the same horizontal plane as the upper end surface of the fixed bottom plate, and each clamping plate is located above the corresponding clamping slide block.
[0010] Further, the detection assembly includes a detector, a telescopic member and a detection plate, a detection head is fixedly provided at the lower end of the detector, a connecting block is fixedly provided on one side of the detector, and a first slide is fixedly provided on a side of the connecting block away from the detector; The lower end of the connecting block is fixedly connected with the detection board, a detection hole is opened on the detection board, the detection head is located in the detection hole, a controller is fixedly arranged on the inner side of the detection board, and a plurality of receiving holes are fixedly arranged at the lower end of the detection board.
[0011] Furthermore, a second slide is provided at one end of the telescopic member, the lower ends of both sides of the telescopic member are rotatably connected to the first slide and the second slide respectively, and the upper ends of both sides of the telescopic member are slidably connected to the first slide and the second slide respectively; A telescopic cylinder is rotatably arranged on the second slide, one end of the telescopic cylinder away from the second slide is rotatably connected to the telescopic member, and a support rod is fixedly arranged on one end of the second slide away from the telescopic member.
[0012] Furthermore, a rotating shaft is fixedly provided at the lower end of the support rod through a fixing member, a rotating shell is fixedly provided at one end of the fixed bottom plate away from the rotating shell, a placement hole is provided at the upper end of the rotating shell, the rotating shaft is located in the placement hole, and a sliding groove is provided inside the rotating shell; An adjusting slider is slidably arranged on the sliding groove, a moving rack is fixedly arranged on one side of the adjusting slider, a rotating gear is sleeved on the rotating shaft, the lower end of the rotating shaft is rotatably connected to the lower end inside the rotating shell, the rotating gear and the moving rack are meshed, and a driving cylinder is fixedly arranged on one end of the moving rack through a coupling.
[0013] Furthermore, the composite plate is made of carbon steel or stainless steel.
[0014] A welding process for a carbon steel and stainless steel composite plate comprises the following steps: S1: Take the material, multiple carbon steel and stainless steel composite plates, and clamp and fix them; S2: Use single-side welding or double-side welding to weld carbon steel and stainless steel composite plates; The welding materials for the single-side welding are carbon steel and stainless steel. The carbon steel welding material is first used to weld the inside of the carbon steel stainless steel composite plate, and then the stainless steel welding material is used to weld the inside of the carbon steel stainless steel composite plate, so that after welding, the inside of the carbon steel stainless steel composite plate is a stainless steel layer, and the outside is a carbon steel layer; The double-sided welding is made of carbon steel and stainless steel. The carbon steel welding material is used to weld the outside of the carbon steel stainless steel composite plate, and the stainless steel welding material is used to weld the inside of the carbon steel stainless steel composite plate, so that after welding, the inside of the carbon steel stainless steel composite plate is a stainless steel layer, and the outside is a carbon steel layer; The welding method is arc welding, resistance welding, laser welding, electron beam welding, friction welding, plasma welding or brazing; The welding material is (E71T-1) φ2.5 low-alloy welding wire, the current is 170-180A, TIG base is self-melting, the upper layer is covered with 5-6 layers of gas shielded welding, each layer is 3-4mm thick, the current is 190-200A, and after each layer is covered, the oxide scale is removed with a wire brush before stacking the next layer.
[0015] The beneficial effects of the present invention are: (1) By setting the clamping assembly, the technical effect that can be achieved is that the lower end of the sliding track is fixedly connected to the fixed bottom plate, the lower end of the rotating screw is rotatably connected to the fixed bottom plate through a connecting piece, the connecting piece is located on the inner side of the sliding track, the upper end of the rotating screw is fixedly provided with a driving motor, the sliding block is slidably connected to the rotating screw, one end of the sliding block is slidably connected to one side of the sliding track, and the end of the sliding block away from the sliding track is fixedly connected to the clamping plate; Start the drive motor and rotate the lead screw to drive the sliding block to move downward along the sliding track. The clamping plate moves down to clamp the composite plate. The clamping slider slides inward along the bottom slide track to clamp the composite plate. The clamping assembly can clamp composite plates of various sizes and has a wider applicability. Composite plates of different sizes can be quickly replaced and adjusted, which can significantly improve production efficiency and reduce waste of parts materials, thereby achieving environmental protection and energy saving.
[0016] (2) By setting the temperature control component, the technical effect that can be achieved is that the cooling pipe is located inside the fixed bottom plate, multiple clamping components are fixedly connected to the upper end of the fixed bottom plate, the composite plate is located above the fixed bottom plate, the detection component is fixedly connected to one end of the fixed bottom plate, the temperature control shell is fixedly connected to the end of the fixed bottom plate away from the detection component, the regulator is fixedly connected to the inside of the temperature control shell, the two ends of the cooling pipe are respectively fixedly provided with a liquid inlet and a liquid outlet, the liquid inlet and the liquid outlet are respectively fixedly connected to the two ends of the regulator, and the cooling pipe is curved; Start the regulator, and the coolant enters the cooling pipe through the liquid inlet. After cooling the fixed base plate, it moves to the regulator through the liquid outlet for cooling treatment of the coolant. The temperature control component can automatically adjust the temperature and cool the fixed base plate to prevent brittle damage of the tooling under long-term high temperature and increase the service life of the tooling.
[0017] (3) By setting up the detection component, the technical effect that can be achieved is that a detection head is fixedly arranged at the lower end of the detector, a connecting block is fixedly arranged on one side of the detector, a first slide is fixedly arranged on the side of the connecting block away from the detector, a detection board is fixedly connected to the lower end of the connecting block, a detection hole is opened on the detection board, the detection head is located in the detection hole, a controller is fixedly arranged on the inner side of the detection board, and a plurality of receiving holes are fixedly arranged at the lower end of the detection board; Start the driving cylinder, move the rack to slide with the adjusting slider, rotate the gear to drive the rotating shaft to rotate 90 degrees, start the telescopic cylinder to extend the telescopic part, start the detector, and the detection hole receives the detection result and transmits it to the controller. The detection component can automatically measure the welding angle of the composite plate, reduce human resources and operation time, and prevent people from being injured during transportation. It can automatically rotate the direction of the support rod to prevent obstruction when placing the composite plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to facilitate understanding by those skilled in the art, the present invention is further described below with reference to the accompanying drawings.
[0019] Figure 1 It is a front view of the present invention; Figure 2 It is a right side view of the clamping assembly and the temperature regulating assembly in the present invention; Figure 3 A top cross-sectional view of the temperature control assembly of the present invention; Figure 4 It is a partial right side view of the clamping assembly in the present invention; Figure 5 It is a front view of the detection component in the present invention; Figure 6 It is a front cross-sectional view of the detection component in the present invention; Figure 7 It is a front cross-sectional view of the detection board in the present invention; Figure 8 It is a front view of the telescopic member, the first slide and the second slide in the present invention; Fig. 9 A top view of the rotating housing in the present invention; Fig.10 is a top sectional view of the clamping assembly of the present invention; Fig.11 It is a front view of the composite plate of the present invention; Fig.12 is a three-dimensional diagram of the composite plate of the present invention; Fig.13 is a top view of the composite plate of the present invention; Fig.14 for Fig.12 Left section view in the AA direction; Description of main component symbols: In the figure: 1, clamping assembly; 11, driving motor; 12, rotating screw; 13, sliding block; 14, sliding track; 15, connecting piece; 16, bottom slide rail; 17, clamping slider; 18, clamping plate; 2. Detection assembly; 21. Detector; 22. Telescopic member; 23. Support rod; 24. Fixing member; 25. Rotating shaft; 26. Rotating housing; 27. Detection plate; 28. Connecting block; 29. First slide; 210. Second slide; 211. Detection head; 212. Detection hole; 213. Controller; 214. Receiving hole; 215. Telescopic cylinder; 216. Placement hole; 217. Moving rack; 218. Adjusting slider; 219. Sliding slot; 220. Driving cylinder; 221. Rotating gear; 3. Temperature control component; 31. Fixed bottom plate; 32. Liquid outlet; 33. Temperature control housing; 34. Regulator; 35. Liquid inlet; 36. Cooling pipe; 4. Composite plate; 41. Carbon steel layer; 42. Stainless steel layer. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application; obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments in the present application without making creative work are within the scope of protection of the present application.
[0021] In the description of the present application, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present application. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0022] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "set / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0023] Reference Figures 1 to 10 , which is a tool for welding carbon steel and stainless steel composite plates disclosed in the present invention, includes a detection component 2 and a temperature adjustment component 3, the detection component 2 is fixedly connected to one end of the temperature adjustment component 3, and a plurality of clamping components 1 are fixedly arranged on the upper end of the temperature adjustment component 3, and the plurality of clamping components 1 are symmetrically distributed on both sides of the upper end of the temperature adjustment component 3, and a composite plate 4 is arranged between the plurality of clamping components 1.
[0024] The temperature control component 3 includes a fixed base plate 31 and a cooling pipe 36, the cooling pipe 36 is located inside the fixed base plate 31, multiple clamping components 1 are fixedly connected to the upper end of the fixed base plate 31, the composite plate 4 is located above the fixed base plate 31, and the detection component 2 is fixedly connected to one end of the fixed base plate 31.
[0025] The temperature control component 3 also includes a temperature control shell 33 and a regulator 34. The temperature control shell 33 is fixedly connected to the end of the fixed base plate 31 away from the detection component 2. The regulator 34 is fixedly connected to the inside of the temperature control shell 33. The two ends of the cooling pipe 36 are respectively fixedly provided with a liquid inlet 35 and a liquid outlet 32. The liquid inlet 35 and the liquid outlet 32 are respectively fixedly connected to the two ends of the regulator 34. The cooling pipe 36 is curved.
[0026] The temperature regulating assembly 3 can automatically adjust the temperature and cool down the fixed bottom plate 31 to prevent the tooling from brittle failure under long-term high temperature and increase the service life of the tooling.
[0027] The clamping assembly 1 includes a sliding track 14 , a rotating screw rod 12 , a sliding block 13 and a clamping plate 18 . The lower end of the sliding track 14 is fixedly connected to the fixed base plate 31 , and the lower end of the rotating screw rod 12 is rotatably connected to the fixed base plate 31 through a connecting member 15 .
[0028] The connecting piece 15 is located on the inner side of the sliding track 14, a driving motor 11 is fixedly provided on the upper end of the rotating screw rod 12, a sliding block 13 is slidably connected to the rotating screw rod 12, one end of the sliding block 13 is slidably connected to one side of the sliding track 14, and one end of the sliding block 13 away from the sliding track 14 is fixedly connected to a clamping plate 18.
[0029] A plurality of slide rail grooves are formed at the upper end of the fixed bottom plate 31 , a bottom slide rail 16 is fixedly disposed in each slide rail groove, and a clamping slider 17 is slidably disposed on each bottom slide rail 16 .
[0030] The upper end surface of each bottom slide rail 16 is located at the same horizontal plane as the upper end surface of the fixed bottom plate 31 , and each clamping plate 18 is located above the corresponding clamping slide block 17 .
[0031] The clamping assembly 1 can clamp composite panels 4 of various sizes, has wider applicability, can quickly replace and adjust composite panels 4 of different sizes, can significantly improve production efficiency, can reduce the waste of parts materials, thereby achieving environmental protection and energy saving.
[0032] The detection assembly 2 includes a detector 21, a telescopic member 22 and a detection plate 27. A detection head 211 is fixedly provided at the lower end of the detector 21, a connecting block 28 is fixedly provided on one side of the detector 21, and a first slide 29 is fixedly provided on the side of the connecting block 28 away from the detector 21.
[0033] The lower end of the connecting block 28 is fixedly connected to a detection plate 27 , which has a detection hole 212 , in which a detection head 211 is located. A controller 213 is fixedly disposed on the inner side of the detection plate 27 , and a plurality of receiving holes 214 are fixedly disposed at the lower end of the detection plate 27 .
[0034] A second slide 210 is provided at one end of the telescopic member 22. The lower ends of both sides of the telescopic member 22 are rotatably connected to the first slide 29 and the second slide 210 respectively. The upper ends of both sides of the telescopic member 22 are slidably connected to the first slide 29 and the second slide 210 respectively.
[0035] A telescopic cylinder 215 is rotatably provided on the second slide 210 . One end of the telescopic cylinder 215 away from the second slide 210 is rotatably connected to the telescopic member 22 . A support rod 23 is fixedly provided on one end of the second slide 210 away from the telescopic member 22 .
[0036] The lower end of the support rod 23 is fixed with a rotating shaft 25 through a fixing piece 24, and the rotating shell 26 is fixedly provided at one end of the fixed base plate 31 away from the rotating shell 26. A placement hole 216 is opened at the upper end of the rotating shell 26, and the rotating shaft 25 is located in the placement hole 216. A sliding groove 219 is opened inside the rotating shell 26.
[0037] An adjusting slider 218 is slidably arranged on the sliding groove 219, a moving rack 217 is fixedly arranged on one side of the adjusting slider 218, a rotating gear 221 is sleeved on the rotating shaft 25, the lower end of the rotating shaft 25 is rotatably connected to the inner lower end of the rotating shell 26, the rotating gear 221 and the moving rack 217 are meshed, and a driving cylinder 220 is fixedly arranged on one end of the moving rack 217 through a coupling.
[0038] The detection component 2 can automatically measure the welding angle of the composite plate 4, reduce human resources and operation time, and prevent injuries to personnel during transportation. It can automatically rotate the direction of the support rod 23 to prevent obstruction when placing the composite plate 4.
[0039] The composite plate 4 is made of carbon steel or stainless steel.
[0040] The working principle and use process of the present invention are as follows: the driving motor 11 is started, the screw rod 12 is rotated to drive the sliding block 13 to move downward along the sliding track 14, the clamping plate 18 moves downward to clamp the composite plate 4, and the clamping slider 17 slides inward along the bottom slide rail 16 to clamp the composite plate 4; The regulator 34 is started, and the coolant enters the cooling pipe 36 through the liquid inlet 35, cools the fixed bottom plate 31, and then moves to the regulator 34 through the liquid outlet 32 for cooling treatment of the coolant; Start the driving cylinder 220, move the rack 217 to slide along with the adjusting slider 218, rotate the gear 221 to drive the rotating shaft 25 to rotate 90 degrees, start the telescopic cylinder 215, extend the telescopic part 22, start the detector 21, and the detection hole 212 receives the detection result and transmits it to the controller 213.
[0041] A welding process for a carbon steel and stainless steel composite plate comprises the following steps: S1: Take the material, multiple carbon steel and stainless steel composite plates 4, and clamp and fix them; S2: welding the carbon steel stainless steel composite plate 4 by single-side welding or double-side welding; The welding materials for the single-side welding are carbon steel and stainless steel. The carbon steel welding material is first used to weld the inside of the carbon steel stainless steel composite plate 4, and then the stainless steel welding material is used to weld the inside of the carbon steel stainless steel composite plate 4, so that after welding, the inside of the carbon steel stainless steel composite plate 4 is a stainless steel layer 42, and the outside is a carbon steel layer 41; The double-sided welding material is carbon steel and stainless steel. The carbon steel welding material is used to weld the outside of the carbon steel stainless steel composite plate 4, and the stainless steel welding material is used to weld the inside of the carbon steel stainless steel composite plate 4, so that after welding, the inside of the carbon steel stainless steel composite plate 4 is a stainless steel layer 42, and the outside is a carbon steel layer 41; The welding method is arc welding, resistance welding, laser welding, electron beam welding, friction welding, plasma welding or brazing; The welding material is (E71T-1) φ2.5 low-alloy welding wire, the current is 170-180A, TIG base is self-melting, the upper layer is covered with 5-6 layers of gas shielded welding, each layer is 3-4mm thick, the current is 190-200A, and after each layer is covered, the oxide scale is removed with a wire brush before stacking the next layer.
[0042] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment as above, it is not used to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still fall within the scope of the technical solution of the present invention.
Claims
1. A tool for welding carbon steel and stainless steel composite plates, characterized in that: The invention comprises a detection component (2) and a temperature adjustment component (3), wherein the detection component (2) is fixedly connected to one end of the temperature adjustment component (3), a plurality of clamping components (1) are fixedly arranged on the upper end of the temperature adjustment component (3), the plurality of clamping components (1) are symmetrically distributed on both sides of the upper end of the temperature adjustment component (3), and a composite plate (4) is arranged between the plurality of clamping components (1); The temperature adjustment component (3) comprises a fixed base plate (31) and a cooling pipe (36), wherein the cooling pipe (36) is located inside the fixed base plate (31), a plurality of the clamping components (1) are fixedly connected to the upper end of the fixed base plate (31), the composite plate (4) is located above the fixed base plate (31), and the detection component (2) is fixedly connected to one end of the fixed base plate (31).
2. The tooling for welding carbon steel and stainless steel composite plates according to claim 1, characterized in that: The temperature control component (3) further comprises a temperature control housing (33) and a regulator (34); the temperature control housing (33) is fixedly connected to one end of the fixed base plate (31) away from the detection component (2); the regulator (34) is fixedly connected to the interior of the temperature control housing (33); a liquid inlet (35) and a liquid outlet (32) are fixedly provided at both ends of the temperature reduction pipe (36); the liquid inlet (35) and the liquid outlet (32) are fixedly connected to both ends of the regulator (34); and the temperature reduction pipe (36) is in a curved shape.
3. The tooling for welding carbon steel and stainless steel composite plates according to claim 1, characterized in that: The clamping assembly (1) comprises a sliding track (14), a rotating screw rod (12), a sliding block (13) and a clamping plate (18); the lower end of the sliding track (14) is fixedly connected to the fixed base plate (31); the lower end of the rotating screw rod (12) is rotatably connected to the fixed base plate (31) via a connecting piece (15); The connecting member (15) is located on the inner side of the sliding track (14); a driving motor (11) is fixedly arranged on the upper end of the rotating screw rod (12); the sliding block (13) is slidably connected to the rotating screw rod (12); one end of the sliding block (13) is slidably connected to one side of the sliding track (14); and one end of the sliding block (13) away from the sliding track (14) is fixedly connected to the clamping plate (18).
4. The tooling for welding carbon steel and stainless steel composite plates according to claim 3, characterized in that: A plurality of slide rail grooves are provided at the upper end of the fixed bottom plate (31), a bottom slide rail (16) is fixedly arranged in each of the slide rail grooves, and a clamping slide block (17) is slidably arranged on each of the bottom slide rails (16).
5. The tooling for welding carbon steel and stainless steel composite plates according to claim 4, characterized in that: The upper end surface of each bottom slide rail (16) is located at the same horizontal plane as the upper end surface of the fixed bottom plate (31), and each clamping plate (18) is located above the corresponding clamping slide block (17).
6. The tooling for welding carbon steel and stainless steel composite plates according to claim 2, characterized in that: The detection assembly (2) comprises a detector (21), a telescopic member (22) and a detection plate (27); a detection head (211) is fixedly arranged at the lower end of the detector (21); a connecting block (28) is fixedly arranged on one side of the detector (21); and a first slide table (29) is fixedly arranged on a side of the connecting block (28) away from the detector (21); The lower end of the connecting block (28) is fixedly connected to the detection plate (27), a detection hole (212) is provided on the detection plate (27), the detection head (211) is located in the detection hole (212), a controller (213) is fixedly arranged on the inner side of the detection plate (27), and a plurality of receiving holes (214) are fixedly arranged at the lower end of the detection plate (27).
7. The tooling for welding carbon steel and stainless steel composite plates according to claim 6, characterized in that: A second slide (210) is provided at one end of the telescopic member (22); lower ends on both sides of the telescopic member (22) are rotatably connected to the first slide (29) and the second slide (210), respectively; upper ends on both sides of the telescopic member (22) are slidably connected to the first slide (29) and the second slide (210), respectively; A telescopic cylinder (215) is rotatably arranged on the second slide (210); one end of the telescopic cylinder (215) away from the second slide (210) is rotatably connected to the telescopic member (22); and a support rod (23) is fixedly arranged on one end of the second slide (210) away from the telescopic member (22).
8. The tooling for welding carbon steel and stainless steel composite plates according to claim 7, characterized in that: A rotating shaft (25) is fixedly arranged at the lower end of the support rod (23) via a fixing member (24); a rotating shell (26) is fixedly arranged at one end of the fixed bottom plate (31) away from the rotating shell (26); a placement hole (216) is provided at the upper end of the rotating shell (26); the rotating shaft (25) is located in the placement hole (216); and a sliding groove (219) is provided inside the rotating shell (26); An adjusting slider (218) is slidably arranged on the sliding groove (219), a moving rack (217) is fixedly arranged on one side of the adjusting slider (218), a rotating gear (221) is sleeved on the rotating shaft (25), the lower end of the rotating shaft (25) is rotatably connected to the lower end inside the rotating shell (26), the rotating gear (221) and the moving rack (217) are meshed, and a driving cylinder (220) is fixedly arranged on one end of the moving rack (217) via a coupling.
9. The tooling for welding carbon steel and stainless steel composite plates according to claim 1, characterized in that: The composite plate (4) is made of carbon steel or stainless steel.
10. A welding process for a carbon steel stainless steel composite plate, applied to the carbon steel stainless steel composite plate as claimed in any one of claims 1 to 9, characterized in that: Includes steps: S1: taking materials, multiple carbon steel and stainless steel composite plates (4), and clamping and fixing them; S2: welding the carbon steel stainless steel composite plate (4) by single-side welding or double-side welding; The welding materials for the single-side welding are carbon steel and stainless steel. The carbon steel welding material is first used to weld the inside of the carbon steel stainless steel composite plate (4), and then the stainless steel welding material is used to weld the inside of the carbon steel stainless steel composite plate (4), so that after welding, the inside of the carbon steel stainless steel composite plate (4) is a stainless steel layer (42) and the outside is a carbon steel layer (41); The double-sided welding is made of carbon steel and stainless steel. The carbon steel welding material is used to weld the outside of the carbon steel stainless steel composite plate (4), and the stainless steel welding material is used to weld the inside of the carbon steel stainless steel composite plate (4). After welding, the inside of the carbon steel stainless steel composite plate (4) is a stainless steel layer (42), and the outside is a carbon steel layer (41). The welding method is arc welding, resistance welding, laser welding, electron beam welding, friction welding, plasma welding or brazing; The welding material is (E71T-1) φ2.5 low-alloy welding wire, the current is 170-180A, TIG base is self-melting, the upper layer is covered with 5-6 layers of gas shielded welding, each layer is 3-4mm thick, the current is 190-200A, and after each layer is covered, the oxide scale is removed with a wire brush before stacking the next layer.
Citation Information
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